Panas Masuk Finish Mill ( Qin

)
a. Panas Sensibel Material ( Qm )
Mill Material Feed = 202
= 202

ton
h
ton
kg
x 1000
h
ton

Pan as sensible Clinker ( Qc )
% Feed Clinker = 72%
72
Feed Clinker ( FK ) =
x 202.000 = 145440
100
Tc = 170

, Cpclinker = 0,81

kj
kg , ℃

25

Qc = m .Cpclinker . ∆ T
= FK . Cpclinker . ( Tk - Trf )
= 145440

kg
h

= 17081928
= 4084631,28

kj
h

x 0, 81

x

kj
kg , ℃

1
4,182

x ( 170 – 25 )
kkal
kj

kkal
h

 Panas Sensibel Gypsum ( Qg )
% Feed Gypsum = 3,5%

kg
h

( Dari Grafik berdasarkan data

Suhu )
Trf =

kg
h

= 202000

CpGypsum .5 100 4 100 Air dalam Gypsum ( Fg ) = kg h x 7070 = 282.Feed Gypsum ( Fg ) = 3.000 = 45450 Air dalam pozzolan ( Pozzolan ) = Massa Pozzolan = 45450 kg h 7 100 . ℃ .84 ( Dari Grafik berdasarkan data Suhu ) Trf = 25 Qp = m .5% Feed Pozzolan ( Fp ) = 22.000 = 7070 kj kg . ℃ = 28506.182 x kkal kj  Panas Sensibel Pozzolan( Qp ) % Feed Pozzolan = 22.24 kj h = 6816. ( Tm .5 kg h kg h .Trf ) kj = 6787 kg x 0.5 kg h x 45450 = 3181.84 x ( 30 – 25 ) h kg .41 kkal h 1 4.8 kg −¿ 282.3181. ∆ T = MGypsum .Cpgypsum .5 100 x 202.8 h Massa Gypsum = 7070 kg h kg h kg h = 6787 Tm = 30 x 202. CpGypsum = 0.

( Tm .84 kj kg . Cp Pozzolan .kg h = 42268. ℃ ( Dari Grafik berdasarkan data .Trf ) kg h = 42268. CpPozzolan = 0.5 Tm = 30 kj kg . CpFlyash = 0.182 x ( 30 – 25 ) kkal kj  Panas Sensibel Fly ash ( Qf ) % Feed Fly Ash = 2% Feed FA ( FFA ) = 2 100 Air dalam Fly ash ( FFa ) = Massa Flyash = 4040 = 4036 Tm = 30 Suhu ) x 202.84 ( Dari Grafik berdasarkan data Suhu ) Trf = 25 Qp = m .5 kj kg .Cp Pozzolan .1 100 kg −¿ 4.04 h kg h x 4040 = 4.43 kkal h x 1 4. ∆ T = MPozzolan .84 = 177527. ℃ . ℃ x 0.000 = 4040 0.04 kg h kg h kg h .7 kj h = 42450.

Trf = 25 Qp = m .182 x ( 30 – 25 ) kkal kj Maka Panas Sensibel pada Material : Qm = Qc + Qp + Qg +Qf = 4137951.CpFlyash .Trf ) = 4036 kg h x 0. ℃ 1 4. ℃ ( Dari Grafik berdasarkan data Suhu ) Trf = 25 Qu = V . Panas Sensibel pada Fresh air ( Qu ) Tu = 30 Cpfresh air = 1.CpFlyAsh . ℃ x ( 30 – 25 ) . ( Tf . ∆ T = MFlyash . ∆ T = 26590 Nm 3 h x 1.28 kj Nm 3.03 kj h = 4053.33 kkal h x kj kg ..45 kkal h b.Cpfresh air .28 kj Nm 3.84 = 16951.

49 kj h x 1 4. CpHot gas. ∆ T = 0 x 1.6 = 15897.6 = 4800 kW x 0.= 170176 = 40692. Panas Sensibel Grinding ( Qg ) Nabs = 4800 kW Effisiensi = 92 % Qg = Nabs .6 kj h = 3801. Efisiensi. Panas Sensibel pada Hot Gas ( Qh ) Th = 500 Cphot gas = 1.53 kj kg . ℃ x ( 500 – 25 ) = 0 d.5 3 kj Nm 3. ℃ ( Dari Grafik berdasarkan data Suhu ) Trf = 25 Qh = V .92 x 3. Panas Water (Injection + Feed) kkal kj .43 kkal h x 1 4. 3.182 e.182 kkal kj kkal h c.

23 h kg . ℃ ( Engineering Proses Department Holcim Book ) Trf = 25 Ql = m .79 kkal h x ( 30 – 25 ) kkal kj . 1.23 .Feed Water = 3468 kg h Feed Water Injection = 1301. ∆ T = m. ( Tw .25 Tm = 30 .Cp . ℃ = 58671 kj h = 14029.182 kkal h Total Panas Masuk Finish Mill Qin = Qm + Qg + Qf + Qwi = 4196474. Cp = 1.23 kg h kj kg .41 x 1 4.Trf ) kj = 4770 kg x 1.

L = 4770 kg h = 4770 x 4.25 kg h m.182 x ( 113 – 25 ) kkal kj .53 b.2 kg h 1 4. Cp semen.2 x kkal kj kkal h = 4790. Panas Sensibel Semen keluar Finish Mill ( Qs ) Suhu semen keluar ( 113 oC) Ts = 113 Trf = 25 Qs = m . ∆ T = 198532 kg h = 12864851. Panas Evaporated Water ( Qev ) Massa evaporasi Qev = = Massa air yang teruapkan = 3468 kg h = 4770 kg h + 1301.Panas Keluar Finish Mill ( Qout ) a.83 kj h x kj kg .6 x 0.182 x 4. ℃ 1 4.

∆ T = 35270 Qout = ( Dari Grafik berdasarkan data Suhu ) Nm 3 h = 3805633 kj h = 910003.11 kkal h x 1.8 c.3 1 Qo = kj Nm 3. ℃ 1 4.44 kkal h kj x ( 108 – 25 ) Nm 3.3 x Qev + Qs + Qo = 3991037.182 kkal kj . Panas Sensibel udara keluar Finish Mill ( Qo ) Ts = 108 Trf = 25 Cp = 1.kkal h = 3076243.℃ V . Cpudara out.

43 14029.45 0 3801.4 QFresh air 40692.11 Qevaporasi Qsemen Qexhaust air ∑ Panas Output Panas Hilang = Panas input – Panas output kkal h = 4196474.53 3076243.79 = 205437.Tabel Neraca Panas pada Finish Mill Panas Input Kkal/jam Panas Output ( Qin) Kkal/jam ( Qout ) QMaterial QHotgas QGrinding Qwater 4137951.79 ∑ Panas Input 4790.44 .44 kkal h Panas yang Hilang Total panas Masuk x 100 % kkal h 3991037.49 4196474.35 Heat Loss = .79 910003.3991037.

35 = 4196474.79 x 100 % = 5% LAMPIRAN .205437.