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Document No.

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Owner/Client :
Item No.
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Project Title :
Date
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Page No.
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V
H
W
R
M
X
AFC

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Prepared By:
FABRICATOR

Verification
Hold Point
Witness Point
Review
Monitor
Responsibility
App. For Construction Drawing

Approved By;
OWNER/CLIENT
THIRD PARTY

Verified By:
M IGAS

I N S P E C T I O N AN D T E S T P LAN F O R P R E S S U R E V E S S E L
R E PAI R , M O D I F I CAT I O N ,AL T E RAT I O N
REF
NO

PROCESS DESCRIPTION INSPECTION ACTIVITIES

1.0. DOCUMENTS
1.1. QA / QC MANUAL
1.2. APPROVAL OF DRAWING AND DESIGN CALCULATION

CONTROL DOCUMENT

ACCEPTANCE
CRITERIA

NBIC
COMPANY APPROVAL

1.4. QUALIFICATION / APROVAL OF WELDERS AND WELDING OPERATORS

NBIC
DATA SHEET +
OWNER SPEC.
NBIC
OWNER SPEC.
NBIC

1.5. APPROVAL OF NDT PROCEDURES INCLUDING PERSONNEL CERTIFICATE

NBIC

NBIC
OWNER SPEC.

1.3. QUALIFICATION / APPROVAL OF WELDING PROCEDURE

NBIC
OWNER SPEC.
NBIC

1.6 APPROVAL OF REPAIRS/MODIFICATION/ ALTERATION PROCEDURES

2.0. MATERIALS
2.1. REVIEW OF MILL/TEST CERTIFICATES AND CONFORMANCE TO
CODE
2.2. CHECK MATERIAL (VISUAL)
2.3. DIMENSIONAL CHECK AND REPORT

3.0. LAYOUT AND CUTTING


3.1. CUTTING PLATES AND OTHER STOCK
3.2. CHECK TRANSFERRING OF HEAT NUMBERS

4.0. FIT-UP
4.1. CHECK FIT-UP OF REPAIRING PARTS TO SHELL/HEAD/NOZZLES
5.0. WELDING
5.1. CHECK PRE-HEATING ( IF ANY )
5.2. CHECK CONFORMANCE TO WPS
5.3. CHECK WELDERS AND WELDING OPERATORS
5.4. CHECK WELDING ELECTRODE USED

NBIC
NBIC
OWNER SPEC
NBIC

AS BUILT DRAWING
DESIGN CALCULATION
DATA SHEET
WPS / PQR
WELDER CERT.
ISSUED BY MIGAS

PERSONNELS CERT.

PERSONNELS CERT.

CONT.

SIGN

OWNER/
CLIENT

INSPECTION
SIGN THIRD
PARTY

X
R

R
H

R
R

R/H

R/H

REPAIR/MODIFICATION/

REPAIR/MODIFICATION/

MILL CERTS

MILL CERTS

ASME SECT. VIII

MANUF. REPORT

MANUF. REPORT

X.R.

INSP. REPORTS
INSP. REPORTS

INSP. REPORTS.
INSP. REPORTS.

X
X

M
M

R
V

X
X

M
M

DESIGN CALCS.

NBIC
NBIC
OWNER SPEC.

NBIC
MILL CERTS.

NBIC

NBIC

NBIC
WPS/PQR

QA / QC MANUAL
DATA SHEET
DESIGN CALCULATION
DRAWING
WPS/PQR WITH MIGAS
APPROVAL
WELDER CERT.
ISSUED BY MIGAS
NDT PROCEDURE +

DOCUMENT
TO BE INCL,
IN QA. DOSSIER

NBIC
OWNER SPEC
NBIC

MILL CERT.

NBIC
WPS/PQR
OWNER SPEC.
NBIC

CERTIFYING
VERIFYING
DOCUMET

WPS/PQR

RECEIVING REPORT

WPS/PQR
WELDING MAP
CERTIFICATES
ELECTRODE CERTS

WELDING MAP
CERTIFICATES [MIGAS]
WELD RECORD
ELECTRODE CERTS

SIGN

MIGAS

SIGN

I N S P E C T I O N AN D T E S T P LAN F O R P R E S S U R E V E S S E L
R E PAI R , M O D I F I CAT I O N ,AL T E RAT I O N
REF
NO

PROCESS DESCRIPTION INSPECTION ACTIVITIES

6.0. N.D.E
6.1. BUTTWELD (LONG SEAMS, CIRCUM, SEAM & NOZZLE TO FLANGE)
6.1.1. 100% RT BEFORE AND AFTER PWHT ( IF REQUIRED )
6.2. OTHER
6.2.1. UT ON SHELL/HEAD ATTACHMENT [IF NECESSARY]
6.2.2. DPT ON REPAIR/MODIFICATION PARTS [IF NECESSARY]
6.2.3. MPI ON REPAIR/MODIFICATION PARTS [IF NECESSARY]
7.0.
7.1.
7.2.
7.3.
7.4.
7.5.

PWHT [IF REQIURED]


PROCEDURE
CALIBRATION OF GAUGES
PWHT OPERATION
RECORD
HARDNESS TEST

8.0. FINAL DIMENSIONAL AND VISUAL CHECK


8.1. CHECK FINAL DIMENSION AFTER REPAIR/MODIFICATION
8.2. FINAL VISUAL ( INCLUDING WELD CONTOUR
WELD SIZE AND FINISH )
8.3. CHECK FOR PARTS COMPLETENESS
8.4. CHECK FOR NDE COVERAGE

CONTROL DOCUMENT

ACCEPTANCE
CRITERIA

9.2. CALIBRATION OF GAUGES


9.3. HYDROTEST OPERATION
9.4. RECORD
10.0.
10.1.
10.2.
10.3.
10.4.
10.5.
10.6.
10.7.
10.8.

PAINTING
CHECK PAINTING MATERIAL (BATCH NO.)
HUMIDITY CHECK
CHECK SURFACE PREPARATION
ROUGHNESS CHECK
CHECK DFT OF PRIMING
CHECK DFT OF SECOND COAT
CHECK DFT OF TOP COAT
ADHESIVE TEST

12.0. DISPATCH AND DOCUMENTATION


12.1.
CHECK INTERNAL ARE INSTALLED AND TIGHTENED PROPERLY
12.2.
CHECK THAT VESSEL, NAME PLATE, CONTENTS IS CORRECT AND FITTED
CORRECTLY, BLIND OPENING AND SHIPPING MARKS
12.3.
PACKING LIFTING AND TRANSPORTATION ARRANGEMENT
12.4.

QUALITY RECORDS

DOCUMENT
TO BE INCL,
IN QA. DOSSIER

CONT.

SIGN

OWNER/
CLIENT

INSPECTION
SIGN THIRD
PARTY

NBIC

NBIC

NDE REPORTS

NDE REPORTS

OWNER SPEC
OWNER SPEC
OWNER SPEC

ORIGINAL CODE
ORIGINAL CODE
ORIGINAL CODE

NDE REPORTS
NDE REPORTS
NDE REPORTS

NDE REPORTS
NDE REPORTS
NDE REPORTS

X
X
X

W/R
W/R
W/M

R
R
R

NBIC

NBIC

PWHT PROCEDURE
CALIB. CERTIFICATES

PWHT PROCEDURE
CALIB. CERTIFICATES

NBIC
OWNER SPEC.
NBIC

PROCEDURE
NBIC

PWHT RECORD
HARDNESS REPORTS

PWHT RECORD
HARDNESS REPORTS

X
X/R
X
R
R

R
R
W/R
R
W/R

R
R
M
R
R

ASME SECT. VIII


ASME SECT. VIII

ASME SECT. VIII


ASME SECT. VIII

INSP. REPORTS
INSP. REPORTS

INSP. REPORTS
INSP. REPORTS

X
X

W
W

W
H

AFC DRAWING

AFC DRAWING

W
R

W
V

ASME SECT. VIII

INSP. REPORTS
NDE REPORTS
INSP. REPORTS
INSP. REPORTS

X
X

ASME SECT. VIII

INSP. REPORTS
NDE REPORTS
INSP. REPORTS
INSP. REPORTS

HYDROTEST PROC.
CALIB. CERT.
HYDROTEST REPORT

HYDROTEST PROC.
CALIB. CERT.
HYDROTEST REPORT

X/W
W
R

R
H
R

R
H
H

INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS

INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS
INSP. REPORTS

X
X
X
X
X
X
X
X

R
W
W
W
W
W
W
W

M
M
M
M
M
M
M
M

X
X

W
W

R
R

X/R

8.6. INTERNAL CHECK FOR CLEAN


9.0. HYDROSTATIC [IF REQUIRED]
9.1. PROCEDURE

CERTIFYING
VERIFYING
DOCUMET

ASME SECT. VIII


OWNER SPEC.
ASME SECT. VIII
PROCEDURE
ASME SECT. VIII

ASME SECT. VIII

OWNER SPEC.
OWNER SPEC.
ASTM-D1186
ASTM-D1186
ASTM-D1186
OWNER SPEC.

SSPC-SP-10
OWNER SPEC.
ASTM-D1186
ASTM-D1186
ASTM-D1186
ASTM-D3359

AFC DRAWING
AFC DRAWING

AFC DRAWING
AFC DRAWING

PROCEDURE / AFC
OWNER SPEC.
OWNER SPEC.

PROCEDURE
AFC DRAWING
OWNER SPEC.

AFC DRAWING
QA DOSSIER

AFC DRAWING

SIGN

MIGAS

SIGN

Document No. :
Owner/Client :
Item No.
:
Description :
Project Title :
Date
:
Rev.
:
Page No.
:

Legend :
V
H
W
R
M
X
AFC

:
:
:
:
:
:
:

Prepared By:
FABRICATOR

Verification
Hold Point
Witness Point
Review
Monitor
Responsibility
App. For Construction Drawing

Approved By;
OWNER/CLIENT
THIRD PARTY

Verified By:
M IGAS

I N S PE C TI O N AN D TE S T PLAN F O R PR E S S U R E V E S S E L
R E PAI R , M O D I F I CATI O N ,ALTE RATI O N
REF
PROCESS DESCRIPTION INSPECTION ACTIVITIES
NO

CONTROL DOCUMENT

ACCEPTANCE
CRITERIA

CERTIFYING

DOCUMENT

VERIFYING

TO BE INCL,

DOCUMET

IN QA. DOSSIER

INSPECTION
CONT.

SIGN

OWNER/

SIGN

THIRD

CLIENT

PARTY

1.0. DOCUMENTS
1.1. QA / QC MANUAL
1.2. APPROVAL OF DRAWING AND DESIGN CALCULATION

QA / QC MANUAL
NBIC

NBIC

DATA SHEET +

COMPANY APPR DESIGN CALCUL DESIGN CALCULATION

OWNER SPEC.
1.3. QUALIFICATION / APPROVAL OF WELDING PROCEDURE

DATA SHEET

DRAWING

AS BUILT DRAWING

DATA SHEET

NBIC

NBIC

WPS/PQR WITH WPS / PQR

OWNER SPEC.

OWNER SPEC.

APPROVAL

1.4. QUALIFICATION / APROVAL OF WELDERS AND WELDING OPERATORS

NBIC

NBIC

WELDER CERT. WELDER CERT.

1.5. APPROVAL OF NDT PROCEDURES INCLUDING PERSONNEL CERTIFICATE

NBIC

NBIC

R/H

NDT PROCEDURE +

PERSONNELS CEPERSONNELS CERT.

R/H

X.R.

ISSUED BY MIGA ISSUED BY MIGAS

OWNER SPEC.
1.6 APPROVAL OF REPAIRS/MODIFICATION/ ALTERATION PROCEDURES

REPAIR/MODIFIC REPAIR/MODIFICATION/
2.0. MATERIALS
2.1. REVIEW OF MILL/TEST CERTIFICATES AND CONFORMANCE TO

NBIC

CODE
2.2. CHECK MATERIAL (VISUAL)

NBIC

MILL CERTS

MILL CERTS

OWNER SPEC
NBIC

NBIC

RECEIVING REPORT

OWNER SPEC
2.3. DIMENSIONAL CHECK AND REPORT

NBIC

ASME SECT. VIII MANUF. REPORTMANUF. REPORT

MILL CERT.

DESIGN CALCS.

3.1. CUTTING PLATES AND OTHER STOCK

NBIC

NBIC

INSP. REPORTS INSP. REPORTS.

3.2. CHECK TRANSFERRING OF HEAT NUMBERS

NBIC

MILL CERTS.

INSP. REPORTS INSP. REPORTS.

3.0. LAYOUT AND CUTTING

OWNER SPEC.

4.0. FIT-UP
4.1. CHECK FIT-UP OF REPAIRING PARTS TO SHELL/HEAD/NOZZLES

NBIC

NBIC

5.0. WELDING
5.1. CHECK PRE-HEATING ( IF ANY )

NBIC

5.2. CHECK CONFORMANCE TO WPS

WPS/PQR

WPS/PQR
WPS/PQR

WELDING MAP

WELDING MAP

CERTIFICATES

CERTIFICATES [MIGA

OWNER SPEC.
5.3. CHECK WELDERS AND WELDING OPERATORS

NBIC

WELD RECORD
5.4. CHECK WELDING ELECTRODE USED

NBIC
WPS/PQR

ELECTRODE CE ELECTRODE CERTS

SIGN

MIGAS

SIGN

Document No. :
Owner/Client :
Item No.
:
Description :
Project Title :
Date
:
Rev.
:
Page No.
:

Legend :
V
H
W
R
M
X
AFC

:
:
:
:
:
:
:

Verification
Hold Point
Witness Point
Review
Monitor
Responsibility
App. For Construction Drawing

Prepared By:
FABRICATOR

Approved By;
OWNER/CLIENT
THIRD PARTY

Verified By:
M IGAS

I N S PE C TI O N AN D TE S T PLAN F O R PR E S S U R E V E S S E L
R E PAI R , M O D I F I CATI O N ,ALTE RATI O N
REF
NO

PROCESS DESCRIPTION INSPECTION ACTIVITIES

CONTROL DOCUMENT

ACCEPTANCE
CRITERIA

CERTIFYING

DOCUMENT

VERIFYING

TO BE INCL,

DOCUMET

IN QA. DOSSIER

INSPECTION
CONT.

SIGN

OWNER/

SIGN

THIRD

CLIENT

PARTY

6.0. N.D.E
6.1. BUTTWELD (LONG SEAMS, CIRCUM, SEAM & NOZZLE TO FLANGE)
6.1.1. 100% RT BEFORE AND AFTER PWHT ( IF REQUIRED )

NBIC

NBIC

NDE REPORTS

NDE REPORTS

6.2.1. UT ON SHELL/HEAD ATTACHMENT [IF NECESSARY]

OWNER SPEC

ORIGINAL CODE NDE REPORTS

NDE REPORTS

W/R

6.2.2. DPT ON REPAIR/MODIFICATION PARTS [IF NECESSARY]

OWNER SPEC

ORIGINAL CODE NDE REPORTS

NDE REPORTS

W/R

6.2.3. MPI ON REPAIR/MODIFICATION PARTS [IF NECESSARY]

OWNER SPEC

ORIGINAL CODE NDE REPORTS

NDE REPORTS

W/M

NBIC

NBIC

PWHT PROCED PWHT PROCEDURE

CALIB. CERTIFI CALIB. CERTIFICATE

X/R

W/R

6.2. OTHER

7.0. PWHT [IF REQIURED]


7.1. PROCEDURE
7.2. CALIBRATION OF GAUGES
7.3. PWHT OPERATION

NBIC

PROCEDURE

7.4. RECORD

OWNER SPEC.

7.5. HARDNESS TEST

NBIC

NBIC

8.1. CHECK FINAL DIMENSION AFTER REPAIR/MODIFICATION

ASME SECT. VIII

8.2. FINAL VISUAL ( INCLUDING WELD CONTOUR

ASME SECT. VIII

AFC DRAWING

PWHT RECORD PWHT RECORD

HARDNESS REP HARDNESS REPORT

W/R

ASME SECT. VIII INSP. REPORTS INSP. REPORTS

ASME SECT. VIII INSP. REPORTS INSP. REPORTS

AFC DRAWING

INSP. REPORTS INSP. REPORTS

NDE REPORTS

8.0. FINAL DIMENSIONAL AND VISUAL CHECK

WELD SIZE AND FINISH )


8.3. CHECK FOR PARTS COMPLETENESS
8.4. CHECK FOR NDE COVERAGE
ASME SECT. VIII

NDE REPORTS

ASME SECT. VIII INSP. REPORTS INSP. REPORTS

8.6. INTERNAL CHECK FOR CLEAN

INSP. REPORTS INSP. REPORTS

9.0. HYDROSTATIC [IF REQUIRED]


9.1. PROCEDURE

ASME SECT. VIII

ASME SECT. VIII HYDROTEST PR HYDROTEST PROC.

X/W

PROCEDURE

ASME SECT. VIII

OWNER SPEC.

CALIB. CERT.

9.2. CALIBRATION OF GAUGES

ASME SECT. VIII

HYDROTEST RE HYDROTEST REPORT

CALIB. CERT.

9.3. HYDROTEST OPERATION


9.4. RECORD

10.0. PAINTING
10.1. CHECK PAINTING MATERIAL (BATCH NO.)

INSP. REPORTS INSP. REPORTS

10.2. HUMIDITY CHECK

INSP. REPORTS INSP. REPORTS

10.3. CHECK SURFACE PREPARATION

OWNER SPEC.

SSPC-SP-10

INSP. REPORTS INSP. REPORTS

10.4. ROUGHNESS CHECK

OWNER SPEC.

OWNER SPEC.

INSP. REPORTS INSP. REPORTS

10.5. CHECK DFT OF PRIMING

ASTM-D1186

ASTM-D1186

INSP. REPORTS INSP. REPORTS

10.6. CHECK DFT OF SECOND COAT

ASTM-D1186

ASTM-D1186

INSP. REPORTS INSP. REPORTS

10.7. CHECK DFT OF TOP COAT

ASTM-D1186

ASTM-D1186

INSP. REPORTS INSP. REPORTS

10.8. ADHESIVE TEST

OWNER SPEC.

ASTM-D3359

INSP. REPORTS INSP. REPORTS

12.1. CHECK INTERNAL ARE INSTALLED AND TIGHTENED PROPERLY

AFC DRAWING

AFC DRAWING

12.2. CHECK THAT VESSEL, NAME PLATE, CONTENTS IS CORRECT AND FITTED

AFC DRAWING

AFC DRAWING

PROCEDURE / AFC

PROCEDURE

X/R

OWNER SPEC.

AFC DRAWING

12.0. DISPATCH AND DOCUMENTATION

CORRECTLY, BLIND OPENING AND SHIPPING MARKS


12.3. PACKING LIFTING AND TRANSPORTATION ARRANGEMENT

AFC DRAWING

AFC DRAWING

SIGN

MIGAS

SIGN

12.4. QUALITY RECORDS

OWNER SPEC.

OWNER SPEC.

QA DOSSIER