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MTU Maintenance Hannover

CFM56-7B

General Familiarization
MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
-1-

MTU Maintenance Hannover

Conte
nts

1
2

5
6

Engine General

72-00-00

Fan Major Module


17
1
Fan and booster module
20
2
No.1 and No.2 bearing support module36
3
Inlet gearbox and No.3 bearing module50
4
Fan frame module
54

72-00-01

Core Engine Major Module


67
High Pressure Compressor (HPC)
5
Compressor rotor assembly
72
6
Compressor front stator assembly
80
Compressor rear stator assembly
7
86
Combustion section
8
Combustion case
92
9
Combustion chamber module
96
High Pressure Turbine (HPT)
1
HPT nozzle module
102
0
1
HPT rotor module
106
1
1
HPT shroud and stage 1 LPT nozzle 2module

72-00-02

Low Pressure Turbine Major Module 123


1
LPT rotor/stator module
126
3
1
LPT shaft module
138
4
1
LPT rear frame module
146
5

72-00-03

Accessory Drive Module


1
Transfer gearbox module
61
Accessory gearbox module
7

155
156
164

72-60-00

Appendix

167

72-21-00
72-22-00
72-61-00
72-23-00

For details
about the
module
numbering
system please
refer to the
Modular
Design
Drawing.

72-30-00
72-31-00
72-32-00
72-33-00
72-40-00
72-41-00
72-42-00
72-50-00
72-51-00
72-52-00
124 72-53-00
72-54-00
72-55-00
72-56-00
72-62-00
72-63-00

12/04

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
-5-

MTU Maintenance Hannover

Copyright
This publication is for training purposes only.
For authorized maintenance practices and specifications consult the appropriate
maintenance publications.
These course notes were compiled using following document.

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
-6-

MTU Maintenance Hannover

Engine General

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
-7-

MTU Maintenance Hannover

CFM International organisation

Customer
GE:
Americas
Australia
Asia

Service Areas:
SNECMA:
Africa
Europe
Russia
India/Pakistan
Middle East

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
-9-

MTU Maintenance Hannover

CFM56-7B technical data


CFM56-7B18

www.cfm56.com
-7B20

-7B22

-7B24

-7B26

-7B27 V2527

19,500

20,600

22,700

24,200

26,300

27,300 26,800

677

696

728

751

779

782

805

5.5

5.5

5.3

5.3

5.1

5.1

4.8

Take-off conditions (sea level)


Max. takeoff (lb)
Airflow (lb/sec)
Bypass ratio

In-flight performance (installed, 35 000 ft, Mach=0.80 - ISA)


Max. climb thrust (lb)

5,962

5,962

5,962

5,962

5,962

5,962

Overall pressure ratio at max. Climb 32.8

32.8

32.8

32.8

32.8

32.8

5,420

5,450

5,450

5,480

5,480

5,480

Engine characteristics
Length (in)

98.7

98.7

98.7

98.7

98.7

98.7

126

Fan diameter (in)

61.0

61.0

61.0

61.0

61.0

61.0

5,216

5,216

5,216

5,216

5,216

5,216

63.5
5,30
0

737-600

737-600
737-700

737-600
737-700

737-700
737-800
737-900
C40A

737-800
737-900
BBJ
Combi

737-800
737-900
BBJ

Max. cruise thrust (lb)

Basic dry weight (lb)


Applications
Boeing NG series

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 10 -

27.4

A32
0

MTU Maintenance Hannover

CFM56-7B main characteristics


Type of engine

Turbofan

Performance

Arrangement

Two spool axial flow

Take-off thrust (SLS)

*19500 - 27300 lbs

Rotation

Clockwise (ALF)

*86/30

Compressors
Fan
LP Compressor
HP Compressor

Take-off flat rated


Temperature F/C

Single stage
Four stages
Nine stages

Max climb thrust

*5962 Ibs

By-pass ratio

*5.1:1 to 5.5:1

EGT red line

950C

Combustion chamber Annular SAC


(option DAC)
Turbines
HP Turbine
LP Turbine

Single stage
Four stages

Overall dimensions
Length
Height
Width

2.51m (98.72 ins)


1.83m (72.00 ins)
2.12m (83.40 ins)

100% N1 (Low Pressure 5,175 rpm


Rotational Speed)
N1 speed limit (red line) 104%
100% N2 (High Pressure 14,460 rpm
Rotational Speed)
N2 speed limit (red line) 105%
*figures depend on engine model

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

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CFM56-7B
General
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Familiarization
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- 11 -

MTU Maintenance Hannover

Engine general concept

Fan frame
LPT
rear frame

N1

N2
#1

#2

#3

#4
#5

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
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Familiarization
Familiarization
- 13 -

MTU Maintenance Hannover

Main engine bearings


Core Engine
Major Module

Fan Major
Module

LPT
Major
Module

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

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CFM56-7B
General
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Familiarization
Familiarization
- 15 -

MTU Maintenance Hannover

Aerodynamic stations

Location

Probe

12
13
15
2
23
24
25
3
41
495
5

Fan inlet secondary T12


Fan OGV discharge Ps13
Fan Frame discharge --Fan inlet primary
--Booster discharge --Booster VBV discharge--HPC inlet
T25, P25
HPC discharge
Ps30
HPT inlet
--LPT stator - 2nd stage EGT
LPT discharge
T50

MTU Maintenance Hannover GmbH

Technical Training

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CFM56-7B
General
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Familiarization
Familiarization
- 16 -

MTU Maintenance Hannover

Fan Major Module

MTU Maintenance Hannover GmbH

Technical Training

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CFM56-7B
General
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Familiarization
Familiarization
- 17 -

MTU Maintenance Hannover

Fan major module

72-00-01

3
2

MTU Maintenance Hannover GmbH

Technical Training

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CFM56-7B
General
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Familiarization
Familiarization
- 19 -

MTU Maintenance Hannover

Fan and booster module

72-21-00

MTU Maintenance Hannover GmbH

Technical Training

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Familiarization
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- 21 -

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Spinner front cone / Spinner rear cone

72-21-00

36 locations

Spinner front cone

Spinner rear cone

MTU Maintenance Hannover GmbH

Technical Training

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CFM56-7B
General
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- 23 -

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Fan blade installation

72-21-00

Retainer lug

(24)

MTU Maintenance Hannover GmbH

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CFM56-7B
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- 25 -

MTU Maintenance Hannover

Fan blade installation

72-21-00

Pin on
the
booster
spool
Pin on
the fan
retaining
flange

Pin on the
fan disk

MTU Maintenance Hannover GmbH

Technical Training

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- 27 -

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Fan disk

72-21-00

MTU Maintenance Hannover GmbH

Technical Training

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- 29 -

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Booster rotor

72-21-00

MTU Maintenance Hannover GmbH

Technical Training

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CFM56-7B
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Familiarization
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- 31 -

MTU Maintenance Hannover

Booster stator vane assembly

72-21-00

MTU Maintenance Hannover GmbH

Technical Training

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CFM56-7B
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Familiarization
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- 33 -

MTU Maintenance Hannover

Booster stator vane assembly - borescope inspection

72-21-

00

4:00

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
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Familiarization
Familiarization
- 35 -

MTU Maintenance Hannover

No.1 and No.2 bearing support module

72-22-00

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
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Familiarization
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- 37 -

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No.1 bearing support / Forward stationary air-oil seal

72-22-

00

MTU Maintenance Hannover GmbH

Technical Training

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- 39 -

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External piping on the No.1 bearing support

72-22-00

3:30 / 8:30 /11:30

5:00

6:00
MTU Maintenance Hannover GmbH

Technical Training

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- 41 -

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No.1 bearing

72-22-00

MTU Maintenance Hannover GmbH

Technical Training

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- 43 -

MTU Maintenance Hannover

No.2 bearing support / No.2 bearing

72-22-00

MTU Maintenance Hannover GmbH

Technical Training

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General
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Familiarization
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- 45 -

MTU Maintenance Hannover

Fan shaft / N1 speed sensor wheel

72-22-00

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

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General
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Familiarization
Familiarization
- 47 -

MTU Maintenance Hannover

Oil manifold assembly / Air-oil separator

72-22-00

(2)
3:00 & 9:00
IGB

(1)

Condensation
of oil

restrictor
MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 49 -

MTU Maintenance Hannover

Horizontal and radial bevel gear

72-61-00

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 51 -

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No.3 bearing / Rotating air-oil seal

72-61-00

Rotating air/oil seal

Oil drain

Booster
discharge air

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 53 -

MTU Maintenance Hannover

Fan frame module

72-23-00

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 55 -

MTU Maintenance Hannover

Containment case / Outlet Guide Vane (OGV) assembly

72-23-

00

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 57 -

MTU Maintenance Hannover

Fan frame assembly

72-23-00

*
*
9:00
Radial
drive
shaft
housing

*
* Sub-modules of 12-strut hub
MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

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CFM56-7B
General
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Familiarization
Familiarization
- 59 -

MTU Maintenance Hannover

Fan frame shroud

72-23-00

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
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Familiarization
- 61 -

MTU Maintenance Hannover

12-strut hub

72-23-00

#12
#1

#11

#10

#2

Thrust bars
attachment
#3

#9
#4
#8
#5
#7

#6

MTU Maintenance Hannover GmbH

Technical Training

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CFM56-7B
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General
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Familiarization
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- 63 -

MTU Maintenance Hannover

Radial drive shaft housing

72-23-00

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 65 -

MTU Maintenance Hannover

Core Engine Major


Module

MTU Maintenance Hannover GmbH

Technical Training

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CFM56-7B
CFM56-7B
General
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- 67 -

MTU Maintenance Hannover

Core engine major module

72-00-02
8

1
0

1
1

1
2

MTU Maintenance Hannover GmbH

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CFM56-7B
CFM56-7B
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Familiarization
Familiarization
- 69 -

MTU Maintenance Hannover

High Pressure Compressor (HPC)

72-30-00

9th stage
bleed air
4th stage
bleed air

5th stage
bleed air

5
7

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Technical Training

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- 71 -

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Compressor rotor assembly

72-31-00

MTU Maintenance Hannover GmbH

Technical Training

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CFM56-7B
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General
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- 73 -

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Stage 1-2 spool / HPC rotor shaft / Stage 3 disk

72-31-00

Stage 4-9
spool

Stage 1-2 spool

HPC rotor shaft

Stage 3 disk

MTU Maintenance Hannover GmbH

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- 75 -

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Stage 4-9 spool / Rear rotating air seal

72-31-00

MTU Maintenance Hannover GmbH

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- 77 -

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Blade retention

72-31-00

stiffener

MTU Maintenance Hannover GmbH

Technical Training

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- 79 -

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Compressor front stator assembly

72-32-00

(3)

(St.5)
Customer
(St.4) bleed
HPT ACC
LPT cooling

MTU Maintenance Hannover GmbH

Technical Training

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- 81 -

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VSV actuation system

72-32-00

MTU Maintenance Hannover GmbH

Technical Training

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- 85 -

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Compressor rear stator assembly

72-33-00

5th stage air

MTU Maintenance Hannover GmbH

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- 87 -

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HPC - borescope inspection

72-33-00

5:00

MTU Maintenance Hannover GmbH

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- 89 -

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Combustion section

72-40-00

MTU Maintenance Hannover GmbH

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- 91 -

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Combustion case

72-41-00
HPC
Stage 4/9

(4)
HPC
Stage 4

4:00 & 8:00


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- 93 -

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Combustion chamber module

72-42-00

For centering
of the outer liner

MTU Maintenance Hannover GmbH

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General
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Familiarization
- 95 -

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Outer and inner cowls / Outer and inner liners

72-42-00

1 or 3 (120 apart)

Dilution holes
MTU Maintenance Hannover GmbH

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- 97 -

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Combustion chamber - borescope inspection

72-42-00

MTU Maintenance Hannover GmbH

Technical Training

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- 99 -

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High Pressure Turbine (HPT)

72-50-00

12

10

11

MTU Maintenance Hannover GmbH

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- 101 -

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1
0

HPT nozzle module

72-51-00

MTU Maintenance Hannover GmbH

Technical Training

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- 103 -

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1
0

HPT nozzle segments

72-51-00

MTU Maintenance Hannover GmbH

Technical Training

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- 105 -

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11

HPT rotor module

72-52-00

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

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- 107 -

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11

HPT rotor design

72-52-00

CDP

Booster
discharge
bleed air

Booster
air

MTU Maintenance Hannover GmbH

Technical Training

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- 109 -

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11

HPT blades

72-52-00

MTU Maintenance Hannover GmbH

Technical Training

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- 111 -

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11

HPT section/LPT stage 1 nozzle - borescope inspection

72-52-

00

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

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- 113 -

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12

HPT shroud and stage 1 LPT nozzle

72-53-00

MTU Maintenance Hannover GmbH

Technical Training

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CFM56-7B
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- 115 -

MTU Maintenance Hannover

12

Air impingement manifold / Shroud-nozzle support assembly


72-53-00

HPTACC

LPT
Cooling
5:00 & 8:00

HPTACC

Air impigment manifold


HPTACC

Shroud/nozzle support assembly

MTU Maintenance Hannover GmbH

Technical Training

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- 117 -

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12

HPT shroud hangers / HPT shrouds

72-53-00

HPT shroud hangers

HPT shrouds

MTU Maintenance Hannover GmbH

Technical Training

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CFM56-7B
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Familiarization
- 119 -

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12

Stage 1 LPT nozzle segment / Inner and stationary air seals


72-53-00

HPC
stage 4
air

HPC stage 4 air

Primary
airflow

HPT
disk

LPT
rotor

MTU Maintenance Hannover GmbH

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- 121 -

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Low Pressure Turbine


Major Module

MTU Maintenance Hannover GmbH

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- 123 -

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Low Pressure Turbine major module

1
3

72-00-03

1
5

1
4

MTU Maintenance Hannover GmbH

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- 125 -

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13

LPT rotor/stator module

72-54-00

LPT rotor/stator module

LPT stator assembly

MTU Maintenance Hannover GmbH

Technical Training

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- 127 -

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13

LPT case / Air cooling tubes and manifolds assembly

72-54-

00

(6)
(8)

(6)

(3)
LPT case

Air cooling tubes and manifolds assembly

MTU Maintenance Hannover GmbH

Technical Training

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- 129 -

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13

LPT stages 2 to 4 nozzles

72-54-00

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- 131 -

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13

LPT disks and rotating rings 72-54-00

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- 133 -

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13

LPT stage 2 rotor assembly

72-54-00
Hard coating
at 3 blades

Stages 1, 2 and 3 only

Stage 1 & 2
with aluminized
coating

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- 135 -

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13

Turbine rotor support

72-54-00

LPT stage 2 & 3 disk

LPT shaft hub

Rotor cooling air

Sump pressurization ai

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

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- 137 -

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14

LPT shaft module

72-55-00
Turbine rotor
support

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 139 -

MTU Maintenance Hannover

14

Center vent tube

nt
Ce

72-55-00

v
er

b
tu
t
en

)
VT
C
(

e
ub
t
t
en
v
ar
Re

CVT

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 141 -

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14

No.4 and No.5 bearingsOil damping


72-55-00
between outer race
and adjusting sleeve

HPT
rear
shaft

No.5 bearing
support

LP shaft
Emergency
bearing

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 143 -

MTU Maintenance Hannover

14

No.4 and No.5 bearings lubrication

72-55-00

centrifugation

Emergency
bearing

LP shaft

HPT
rear shaft
No.5 bearing
support

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 145 -

MTU Maintenance Hannover

15

LPT rear frame module

72-56-00

Exhaust
nozzle
flange

No.5 bearing
support flange
Exhaust
plug
flange

LPT case
flange

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 147 -

MTU Maintenance Hannover

15

LPT rear frame hub - front side

72-56-00

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 149 -

MTU Maintenance Hannover

15

LPT rear frame hub - rear side

72-56-00

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 151 -

MTU Maintenance Hannover

15

LPT major module borescope ports

72-56-00

#1
#2
#3

#4

5:30 / 8:30

5:00
5:00
5:00
MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 153 -

MTU Maintenance Hannover

Accessory Drive
Module
MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 155 -

MTU Maintenance Hannover

Accessory drive module

72-60-00

9:00

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 157 -

MTU Maintenance Hannover

16

Radial drive shaft (RDS)

72-62-00

Strut
No.10

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 159 -

MTU Maintenance Hannover

16

Transfer gearbox (TGB)

72-62-00

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 161 -

MTU Maintenance Hannover

16

Horizontal Drive Shaft (HDS)

72-62-00

Horizontal drive shaft


MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 163 -

MTU Maintenance Hannover

17

Accessory gearbox housing

72-63-00

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 165 -

MTU Maintenance Hannover

6
Appendix

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 167 -

MTU Maintenance Hannover

Rear sump

Vent
seal

Air/oil
seal

Safety
seal
Air/oil
seal

Vent
seal

Vent
seal

Forward
air/oil seal

No.4
Bearing

No.5
Bearing

Air/oil
separator

Rear
air/oil seal

MTU Maintenance Hannover GmbH

Technical Training

For training purposes only

CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 173 -