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PT.

JAYA BETON INDONESIA
Plant Sadang

TRIAL MIX DESIGN AND PROPORTION
Production
Target Strength

= Box Girder
= fc 40

Cement
Gravel-1 (Split 10-20)
Gravel-2 (Screen 5-10)
Sand
Water
Additive 1 (Water Reducer)
Additive 2 (Retarder)

kg
kg
kg
kg
kg
kg
kg

TM 30 -Lab
TM 31 -Lab
TM 32 -Lab
Thursday, February 25, 2016
Thursday, February 25, 2016 Thursday, February 25, 2016
485
485
485
609
609
609
261
261
261
905
905
905
135
135
135
5.82
1.20%
5.82
1.20%
5.82
1.20%

2400

TM 33 -Lab
Friday, February 26, 2016
485
608
261
904
135
6.79
1.40%

TM 34 -Lab
TM 35 -Lab
TM 36 -Lab
Friday, February 26, 2016
Saturday, February 27, 2016
Saturday, February 27, 2016
485
485
485
609
608
609
261
261
261
905
904
905
135
135
135
5.82
1.20%
6.79
1.40%
5.82
1.20%

TM 37 -Lab
Monday, February 29, 2016
470
589
252
949
135
4.70
1.00%

TM 38 -Lab
Monday, February 29, 2016
470
588
252
948
135
6.58
1.40%

TM 42 -Lab
Thursday, March 03, 2016
470
615
264
915
130
5.64
1.20%

TM 43 -Lab
Thursday, March 03, 2016
485
609
261
905
135
5.82
1.20%

TM 44 -Lab
Thursday, March 03, 2016
500
602
258
895
140
6.00
1.20%

TM 45 -Lab
Friday, March 04, 2016
485
609
261
905
135
4.85
1.00%

MIX PROPORTION
TM 46 -Lab
TM 47 -Lab
Friday, March 04, 2016
Friday, March 04, 2016
500
470
602
616
258
264
895
916
140
130
5.00
1.00%
4.70
1.00%

TM 48 -Lab
Saturday, March 05, 2016
485
609
261
905
135
4.85
1.00%

TM 49 -Lab
Saturday, March 05, 2016
485
609
261
905
135
5.82
1.20%

TM 51 -Lab
Monday, March 07, 2016
470
615
264
915
130
5.64
1.20%

TM 52 -B.P 01
Saturday, March 07, 2015
470
615
264
915
130
5.64
1.20%

TM 53 -B.P 01
Saturday, March 07, 2015
485
609
261
905
135
5.82
1.20%

TM 54 -Lab
Thursday, March 10, 2016
470
615
264
915
130
5.64
1.20%

TM 55 -Lab
Thursday, March 10, 2016
485
609
261
905
135
5.82
1.20%

TM 56 -Lab
Friday, March 11, 2016
470
615
264
915
130
5.64
1.20%

TM 57 -Lab
Friday, March 11, 2016
485
609
261
905
135
5.82
1.20%

TM 58 -Lab
Saturday, March 12, 2016
470
615
264
915
130
5.64
1.20%

TM 59 -Lab
Saturday, March 12, 2016
485
609
261
905
135
5.82
1.20%

TM 60 -B.P 01
Sunday, March 15, 2015
470
615
264
915
130
5.64
1.20%

TM 62 -B.P 01
Thursday, March 17, 2016
485
609
261
905
135
5.82
1.20%

- Semen yg digunakan
- Splite yg digunakan
- Pasir yg digunakan

2400.82
Gresik
Batu Jajar
Galunggung 04

2400.82
Gresik
Batu Jajar
Galunggung 04

2400.82
Gresik
Batu Jajar
Galunggung 04

2399.79
Gresik
Batu Jajar
Galunggung 04

2400.82
Gresik
Batu Jajar
Galunggung 04

2399.79
Gresik
Batu Jajar
Galunggung 04

2400.82
Gresik
Batu Jajar
Galunggung 04

2399.70
Gresik
Batu Jajar
Galunggung 04

2399.58
Gresik
Batu Jajar
Galunggung 04

2399.64
Gresik
Batu Jajar
Galunggung 04

2400.82
Gresik
Batu Jajar
Galunggung 04

2401.00
Gresik
Batu Jajar
Galunggung 04

2399.85
Gresik
Batu Jajar
Galunggung 04

2400.00
Gresik
Batu Jajar
Galunggung 04

2400.70
Gresik
Batu Jajar
Galunggung 04

2399.85
Gresik
Batu Jajar
Galunggung 04

2400.82
Gresik
Batu Jajar
Galunggung 04

2399.64
Gresik
Batu Jajar
Galunggung 04

2399.64
Gresik
Batu Jajar
Galunggung 04

2400.82
Gresik
Batu Jajar
Galunggung 04

2399.64
Gresik
Batu Jajar
Galunggung 04

2400.82
Gresik
Batu Jajar
Galunggung 04

2399.64
Gresik
Batu Jajar
Galunggung 04

2400.82
Gresik
Batu Jajar
Galunggung 04

2399.64
Gresik
Batu Jajar
Galunggung 04

2400.82
Gresik
Batu Jajar
Galunggung 04

2399.64
Gresik
Batu Jajar
Galunggung 04

2400.82
Gresik
Batu Jajar
Galunggung 04

- Additive yg digunakan

Viscocrete 8015 P

Viscocrete 8045 P

Viscocrete 8045 JB

Viscocrete 8045 P

Viscocrete 8045 JB

Viscocrete 8045 P

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

Viscocrete 8045 JB

-

Jenis Additive
W/C
S/A
Slump Target ( cm )
Slump Actual ( cm )

0
10
20
30
40
°C

- Suhu Concrete
Compressive Strength

10 Jam

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

Polimer

28%
51%
20±4
24 (52/52)
3
33
Load
f'c
Ave

28%
51%
20±4
25 (64/67)
24 (55/55)
6
33
Load
f'c
Ave

28%
51%
20±4
25 (65/65)
24 (62/62)
24 (62/62)
23 (55/55)
9
31
Load
f'c
Ave

28%
51%
20±4
25 (65/70)
24 (65/65)
16
6
33
Load
f'c
Ave

28%
51%
20±4
25 (65/60)
24 (65/65)
24 (55/55)
10
33
Load
f'c
Ave

28%
51%
20±4
23 (60/61)
22 (60/60)
22 (59/61)
21
31
Load
f'c
Ave

28%
51%
20±4
24 (60/62)
23 (60/62)
22
20
31
Load
f'c
Ave

29%
53%
20±4
24 (68/68)
23
18
6
33
Load
f'c
Ave

29%
53%
20±4
24 (67/68)
22 (67/67)
20
18
8
32
Load
f'c
Ave

28%
51%
20±4
24 (62/23)
23 (60/60)
23 (60/65)
23 (60/62)
21
30
Load
f'c
Ave

28%
51%
20±4
25 (60/62)
25 (65/65)
24 (60/60)
21 (60/60)
11
30
Load
f'c
Ave

28%
51%
20±4
24 (65/67)
23 (70/72)
23 (65/65)
23 (62/63)
15
30
Load
f'c
Ave

28%
51%
20±4
25 (63/65)
22 (60/57)
20
4
31
Load
f'c
Ave

28%
51%
20±4
25 (64/65)
21 (55/52)
18
4
32
Load
f'c
Ave

28%
51%
20±4
24 (65/65)
23 (60/62)
18
6
32
Load
f'c
Ave

28%
51%
20±4
20 (50/50)
5
29.6
Load
f'c
Ave

28%
51%
20±4
24 (65/65)
24 (65/65)
21
14
31
Load
f'c
Ave

28%
51%
20±4
25 (56/55)
24 (55/54)
16
30
Load
f'c
Ave

Load

28%
51%
20±4
10
32.5
f'c

28%
51%
20±4
22
7
32.6
f'c

28%
51%
20±4
23 (64/63)
23 (60/62)
21 (50/50)
10
30.4
Load
f'c
Ave

28%
51%
20±4
24 (60/62)
23 (60/60)
19
6
30.4
Load
f'c
Ave

28%
51%
20±4
21 (60/60)
23
21
4
30.0
Load
f'c
Ave

28%
51%
20±4
23 (62/62)
23 (65/62)
15
5
29.6
Load
f'c
Ave

28%
51%
20±4
25 (65/65)
24 (65/65)
15
4
30.0
Load
f'c
Ave

28%
51%
20±4
25 (70/70)
24 (70/70)
19 (40/42)
9
32.0
Load
f'c
Ave

28%
51%
20±4
24 (68/62)
9
32.1
Load
f'c
Ave

28%
51%
20±4
23 (48/50)
13
34.2
Load
f'c
Ave

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(kN)

(N/mm2)

112.0

14.3

119.0

15.2

14.7

(kN)

(N/mm2)

125.0

15.9

118.0

15.0

15.5

(kN)

(N/mm2)

119.0

15.2

121.0

15.4

15.3

(kN)

(N/mm2)

97.0

12.4

108.0

13.8

13.1

(kN)

(N/mm2)

122.0

15.5

112.0

14.3

14.9

(N/mm2)

143.0

18.2

143.0

18.2

18.2

(N/mm2)

184

23.4

164

20.9

85
22.2

(N/mm2)
10.8

89

11.3

107

13.6

11.9

(N/mm2)

58

7.4

63

8.0

61

7.8

96
7.7

(N/mm2)
12.2

72

9.2

96

12.2

11.2

(N/mm2)

123

15.7

98

12.5

118

15.0

14.4

(N/mm2)

98

12.5

106

13.5

101

12.9

13.0

(N/mm2)

146

18.6

151

19.2

151

19.2

19.0

(N/mm2)

112

14.3

107

13.6

100

12.7

13.5

(N/mm2)

96

12.2

100

12.7

94

12.0

12.3

12 Jam

14 Jam

16 Jam

18 Jam

20 Jam

2 Hari

7 Hari

208
240

26.5
30.6

202
212

25.7
27.0

300
429
306

38.2
54.6
39.0

14 Hari

28 Hari
Keterangan :
- TM 35 dan TM 36 menggunakan material yang sudah dicuci
- TM yang lain menggunakan material eksisting tanpa dicuci
- Material split dan screening dikondisikan dalam keadaan SSD

28.5

217
222

27.6
28.3

28.0

163
242

20.8
30.8

26.4

302
287

38.5
36.6

37.5

231
252

29.4
32.1

43.9

334
367

42.5
46.8

44.6

293
443
297

37.3
56.4
37.8

25.8

189
202
178

24.1
25.7
22.7

30.8

151
293
156

19.2
37.3
19.9

43.9

225
477
276

28.7
60.8
35.2

24.2

178
165
189

22.7
21.0
24.1

25.5

118
204
163

15.0
26.0
20.8

41.5

333
295
195

42.4
37.6
24.8

22.6

159
183
230

20.3
23.3
29.3

20.6

389
330
291

49.6
42.0
37.1

34.9

253
247
204

32.2
31.5
26.0

24.3

202
165
189

25.7
21.0
24.1

42.9

310
341
272

39.5
43.4
34.6

29.9

273
278
249

34.8
35.4
31.7

23.6

111
250
201

14.1
31.8
25.6

39.2

250
182
243

31.8
23.2
31.0

34.0

190
385
191

24.2
49.0
24.3

23.9

222
192
164

28.3
24.5
20.9

28.7

249
231
245

31.7
29.4
31.2

32.5

269
180
300

34.3
22.9
38.2

24.5

141
166
180

18.0
21.1
22.9

30.8

221
201
188

28.2
25.6
23.9

31.8

309
329
282

39.4
41.9
35.9

20.7

198
148
134

25.2
18.9
17.1

161
211

20.5
26.9

20.4

25.9

300
259
310

38.2
33.0
39.5

36.9

354
356
262

45.1
45.4
33.4

39.1

312
268
319

39.7
34.1
40.6

38.2

218
372
439

27.8
47.4
55.9

23.7

210
211
227

26.8
26.9
28.9

41.3

164
213
211

20.9
27.1
26.9

43.7

330
234
229

42.0
29.8
29.2

27.5

228
220
224

29.0
28.0
28.5

192
185

24.5
23.6

28.5

25.0

213
236
251

27.1
30.1
32.0

29.7

210
196
168

26.8
25.0
21.4

24.4

33.7

216
293
383

27.5
37.3
48.8

37.9

235
249
253

29.9
31.7
32.2

31.3

24.0

(N/mm2)

139

17.7

141

18.0

153
132

19.5
16.8

152
147

19.4
18.7

152
178

17.8

(N/mm2)

131

16.7

141

18.0

18.2

155
128

19.7
16.3

19.0

157
145

20.0
18.5

19.4
22.7

21.0

154
173

184
189

23.4
24.1

23.8

184
194

23.4
24.7

24.1

17.3

(N/mm2)

89

11.3

110

14.0

12.7

Ave

(N/mm2)

Load
(kN)
126

Ave

(N/mm2)

139

17.7

135

17.2

92

11.7

146

18.6

98

12.5

21.0
18.9

18.7
18.7
12.1

16.5

17.8

16.1

105
13.4

(N/mm2)
13.4

86

11.0

116

14.8

13.0

(N/mm2)

112

14.3

124

15.8

112

14.3

14.8

(N/mm2)

82

10.4

110

14.0

78

9.9

11.5

(N/mm2)

123

15.7

111

14.1

124

15.8

15.2

(N/mm2)

89

11.3

111

14.1

100

12.7

12.7

(N/mm2)

105

13.4

89

11.3

93

11.8

12.2

(N/mm2)

130

16.6

138

17.6

145

18.5

17.5

(N/mm2)

136

17.3

141

18.0

138

17.6

158
148
152

20.1
18.9
19.4

19.4

17.6

18.0

123
119

15.7
15.2

15.4

165
148

19.9

147
147
95

19.2

110
121

14.0
15.4

14.7

156
212

19.9
27.0

23.4

157
163
146

20.0
20.8
18.6

19.8

158
165
169

20.1
21.0
21.5

20.9

19.6
22.0

20.8

161
141

20.5
18.0

19.2

203
168

25.9
21.4

23.6

125
152
143

15.9
19.4
18.2

17.8

181
192
184

23.1
24.5
23.4

23.7

169
189

21.5
24.1

22.8

166
136

21.1
17.3

19.2

218
137

27.8
17.5

22.6

146
117
124

18.6
14.9
15.8

16.4

120
143
146

15.3
18.2
18.6

17.4

124
174
154

15.8
22.2
19.6

19.2

181
174

23.1
22.2

22.6

160
184

20.4
23.4

182
240
197

23.2
30.6
25.1

26.3

172
201
140

21.9
25.6
17.8

172
149
172

21.9
19.0
21.9

20.9

179
182
188

22.8
23.2
23.9

23.3

334
246
298

42.5
31.3
38.0

37.3

340
399
278

43.3
50.8
35.4

21.9

21.8

167
223
196

21.3
28.4
25.0

43.2

298
314
250

38.0
40.0
31.8

24.9

230
233
252

29.3
29.7
32.1

30.4

36.6

314
296
389

40.0
37.7
49.6

42.4

192
185
220

24.5
23.6
28.0

25.4

238
108
146

30.3
13.8
18.6

20.9

130
167
157

16.6
21.3
20.0

19.3

131
156
165

16.7
19.9
21.0

19.2