Professional Documents
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Corrosion
Example:
A tank wall required a 5 mm wall thickness for mechanical considerations. The designer
has determined that the corrosion rate will be 0.4 mm/yr and the expected life of the
tank will be 10yr. The total corrosion allowance is the corrosion rate per year
(0.4 mm x 10 yr = 4 mm).
The corrosion allowance is doubled to 8 mm as a safety consideration.
Humidity, temperature, rain, wind, impurities and metal wet times have an effect on the
corrosion rate. Corrosion occurs when the relative humidity of the air is 70 to 80%.
Corrosion reaction is possible generally when the temperature is above 0C and the
relative humidity is over 80% (the surface is wet). Air impurities that dissolve in
condensed water or rain water may accelerate corrosion. Settling of dust and dirt on the
metal surface accelerates atmospheric corrosion.
Corrosion rates are expressed in terms of mm per year of surface wastage and are used
to provide a corrosion allowance in the design thickness of equipment such as vessels
and pipework.
Operators will often use data based on historical experience from plant operations to aid
them in determining appropriate corrosion allowances. Alternatively corrosion charts
are widely available that give corrosion rates for many combinations of materials of
construction and process fluids and normally a range of values will be provided for
various process temperatures.
In some instances, particularly where there is a mixture of chemicals present,
appropriate data may not exist and corrosion tests may be necessary in order to
determine the suitability of equipment. Operators should be able to demonstrate the
use of corrosion allowances in equipment specification and design. The sources of data
used should be traceable.
As far as I know, there is no corrosion allowance exactly specified in ASME B31.3.
Corrosion allowances are normally established by the end user and are somewhat based
on personal preferences and industry tradition. 1.5 mm for piping is a common
standard, but you are free to set a corrosion allowances you wish, unless a state or
local agency has adopted and superceded B31.3. To specify the pipe, add the corrosion
allowance to the minimum design thickness and select a pipe schedule that is equal to
or greater than the minimum + corrosion allowance.
mm Notes:
Superheated steam
0.3
Saturated steam
0.8
2.0
1.5
0.5
1.5
Compressed air
1.0
Hydraulic oil
0.3
be disregarded.
Lubricating oil
0.3
Fuel oil
1.0
Thermal oil
1.0
Fresh water
0.8
Sea water
3.0
0.3
2.0
0.3
mm Notes:
Copper
0,8
Brass
0,8
Copper-tin alloys
0,8
0,8
0,5
0,5