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Stockton Infrared Thermographic Services, Inc.

presents

A Qualitative
Infrared Thermographic Survey
Of Electrical Switchgear
at the facilities of

Stockton Infrared

Thermographic Services, Inc.
8472 Adams Farm Road
Randleman, NC 27317-7331
(800) 248-7226

January 1, 2005
Mr. Kevin Stephenson
Acme Widget Company
123 Main Street
Anytown, USA 12345
(555) 248-7226
kls@acmewidgets.com

RE: Infrared Survey of Electrical Switchgear
Acme Widget Company – Plant #2
Anytown, USA

Dear Mr. Stephenson:
Thank you for your continued confidence in our services. Please find herein, the results
of the qualitative infrared thermographic survey which was conducted at your facilities.
This report is respectfully submitted for your review.
SECTIONS
CONTENTS
SECTION 1 ………Cover letter
SECTION 2 ………Summary & Recap
SECTION 3 ………Data Log (complete list of equipment inspected)
SECTION 4 ………Thermographic Reports (problem equipment found)
SECTION 5 ………Repair Guide (list of problem equipment and severity rating)
ENCLOSED ………CD-ROM (contains all files and software to open IR images)
ENCLOSED ……...VHS Video tape (all equipment-not just problem equipment)
IMPORTANT NOTICE: Infrared Thermography is not a substitute for visual and/or other
instrumental inspection techniques and should be a regular part of the overall P/PM
(preventive/predictive maintenance) program at your facilities.
All work performed by Stockton Infrared is 100% satisfaction guaranteed. If you have a
question or comment please let us know by calling (800) 248-7226. We are looking
forward to working with you on your next scheduled survey.
Sincerely yours,

Certified Infrared Thermographer #3583
GRS/vcs
Visit us on the World Wide Web at:

www.stocktoninfrared.com
www.ElectriSCAN.com

SECTION 2A SUMMARY Project Information Report to : Kevin Stephenson Company : Acme Widget Company Plant ID : Plant #2 Plant Location : 123 Main Street City. USA E-SCAN Project : EGS40101GS Thermographer : Greg Stockton. • Emmissivity settings = 1. SECTION 2B RECAP OF FINDINGS (NR) Not Rated = (M) Minor = (A) Alert = (S) Serious = (C) Critical = TOTAL = 2 12 15 13 10 52 KEY to Data Log Abbreviations OV= Overview(s) NO=Not Operating MCR=Motor Control Room NS=Not Surveyed MCC= Motor Control Center LO=Locked Out TO=Tagged Out A=Amperage MTS=Manual Transfer Switch ATS=Automatic Transfer Switch OH=Overheating DNRC=Did not remove cover CNTR=Contactor CS=Combination Starter (US) = Upstairs (DS) = Downstairs (F) = Front view (R) = Rear view (S) = Side view . CIT #3583 Notes: Please read the Data log section of this report under "Remarks". • Some repairs were made by electrician during the survey. Zip Code : Anytown.0 unless otherwise noted. • Some panel covers were not removed.

Rand Cmprssr 00:00:00 FINISHING/FM #1 FINISHING/FM #1 m a x FINISHING/FM #1 FINISHING/FM #1 E FINISHING/FM #1 FINISHING FINISHING/FM #2 FINISHING/FM #2 5 PRINTING/BATTERY CHRGRS Rise On Load BOILER RM BOILER RM/PNl PDP1-C-A BOILER RM BOILER RM/AIR CMPRSSRS BOILER RM/AIR CMPRSSRS BOILER RM/AIR CMPRSSRS BOILER RM/AIR CMPRSSRS BOILER RM/AIR CMPRSSRS Locked Out .FINISHING/FM #1 Panel PDP2-E/Overview 11:11:19 DC Drive Cabinet FM1-2/OV 11:16:10 FINISHING/FM #1 FINISHING/FM #1 Ch. 11:56:04 FINISHING/FM #2 Control Pnl/FM 2 Winder 11:57:00 PRINTING/BATTERY CHRGRS Panel LP-2/Overview 12:44:28 PRINTING/BATTERY CHRGRS Panel LP-2/Circuits 14 & 16 12:48:54 PRINTING/BATTERY CHRGRS Panel RP-2/Overview 12:53:33 BOILER RM/115VAC PNL Panel/Overview 13:05:35 Panel/Overview 13:09:09 Starter Pnl/Sullair Cmprssr 13:10:54 Strtr Pnl/Gard Dnvr Cmprssr 13:12:13 Strtr Pnl/Ing. Load/Phase FINISHING/FM #1 B Breaker FINISHING/FM #1 Cntrl FM1-3/Predryer Oven 11:21:55 FINISHING/FM #1 Cntrl FM1-3/Predryer Main 11:24:04 FINISHING/FM #1 Cntrl Pnl FM1-3/Predryers 11:27:50 FINISHING/FM #1 Check Fuse Clip e g a P g 74K1/Phase A FINISHING/FM #1 Cntrl Pnl FM1-3/Tenters 11:30:02 FINISHING/FM #1 FINISHING/FM #1 Cntrl Pnl FM1-1/Main Brkr FINISHING/FM #1 Cntrl Pnl FM1-1/Wash Sctn FINISHING/FM #1 Cntrl Pnl FM1-1/Wash Sctn FINISHING/FM #1 Cntrl Pnl FM1-1/MS-0610 FINISHING/FM #1 a t a o L 11:32:39 Main Panel 11:33:15 Door #1 11:33:54 11:36:00 FINISHING/FM #1 Cntrl Pnl FM1-1/Wash Sctn 11:38:29 FINISHING/FM #1 Cntrl Pnl FM1-1/Brkr MS0610 11:44:38 D e FINISHING/FM #1 FINISHING/FM #1 2 l p Door #2 3 Door #2 Door #3 4 Door #3 Cntrl Pnl FM1-1/Wash Sctn 11:47:33 Door #4 Cntrl Pnl FM1-1/Wash Sctn 11:47:59 Door #5 Motor MS 0610/Overview 11:50:04 Trend Temp Cntrl Pnl/Brusher Cabinet 11:53:29 Cntrl Pnl FM2-3/Brshr Cab.

OFFICES/PNLS MAINT.BOILER RM/PNL PDP1-F Panel/Overview 13:14:19 Comb Strtr/Feed Water Pmp 1 00:00:00 Panel/Overview 13:16:27 BOILER RM BOILER RM/FEED WATER Not Operating BOILER RM BOILER RM/PNL PDP1-C BOILER RM BOILER RM/FOG SYSTEM Disc/Filter Pump #1 BOILER RM/FOG SYSTEM Disc/Filter Pump #2 BOILER RM/FOG SYSTEM Disc/Filter Pump #3 Strtr Pnl/Joy Air Cmprssr BOILER RM/AIR CMPRSSRS BOILER RM/AIR CMPRSSRS Disc/Air Dryer BOILER RM BOILER RM/BOILER #1 MAINT. OFFICES/PNLS E a t a Control Pnl/Blower D e l p Not Operating 00:00:00 Not Operating 13:19:36 BOILER RM BOILER RM/AIR CMPRSSRS e g a P g 00:00:00 o L 00:00:00 Not Operating 13:22:30 Rise/Load 13:24:16 Panel PP-8-C/Overview 13:28:45 Panel RP-15/Overview 13:31:16 Panel RP-15/Circuit #21 13:32:37 6 FINISHING/PNL LP-8 Panel/Overview 13:45:35 FINISHING/PNL LP-8 Panel/Circuit #9 13:47:27 Panel/Overview 13:50:11 Rise On Load Panel/Overview 13:58:18 Load Imbalance FINISHING FINISHING/PNL RP-7 7 FINISHING FINISHING/PNL PP-8-B Breaker 7 PRINTING/PNL PDP2-G Panel/Overview 14:05:59 PRINTING/PNL PDP2-G Panel/Breaker #1 14:07:21 8 FAN ROOM/FAN #1 Comb Strtr/Fan #1 14:15:00 9 Soft Start/Fan #1 14:19:37 Comb Strtr/Fan #2 14:20:38 Soft Start/Fan #2 14:25:04 FAN ROOM/FAN #1 FAN ROOM/FAN #1 FAN ROOM FAN ROOM/FAN #2 FAN ROOM/FAN #2 FAN ROOM/FAN #2 10 . OFFICES/PNLS m a x MAINT. OFFICES/PNLS MAINT.

5 RISE ABOVE IN DEGREES F Ambient *** Reference *** Adjacent phase *** Direct measurement AMPERAGES A: B: C: 22 22 22 DESCRIPTION Time/Date *>89. Data 85.0 35. 97. rise 21.0 70.0 30. Inspect surrounding components for physical damage. Serious 37-54 Repair/Replace ASAP.4 Temp. little chance of physical damage Alert 19-36 Repair within 30 days. RATING *** TEMP. How Measured Amperage Knife Connection *<25.0 65. Line Side Description RECOMMENDATION Check Knife Connection. Repair during regular maintenance.0 High Temp. 68.0 50.0 45.0 75. BF Goodrich Plant ID Plant #2 Textile Performance Chemicals Division Plant Area AREA WASTEWATER Plant Location LOCATION Comb Starter/Aerator #6-South Date 11/10/98 Time 09:09:08 Ambient temp.0 55. RISE (in F degrees) CLASSIFICATION Minor 1-18 Routine. TEMP. DANGER EXISTS! Recommendation Classification . watch load and inspect for physical damage.0 40.6°F Temp.1 Reference temp. CRITICAL >55 IMMEDIATE REPAIR/REPLACE.9 High temp. 75.Key to Thermographic Reports Page 1 THERMOGRAPHIC REPORT T-Report # 14 Report No.0 80.6°F MAIN DISCONNECT-KNIFE CONNECTION/Phase B.0 60.

6°F 75.0 35.0 *<28.0 35.6°F 80.0 45.0 80.0 80.0 Spot 1 97.0 55.0 Spot 1 97.6°F 90.0 45.0 75.0 Spot 3 75.0 60.0 55.0 65.6°F 65.9 Spot 4 97.4 40.0 50.0 70.0 55.0 50.0 50.9°F Close-Up .6°F *>89.1 Wide-Angle Shot of the Entire Panel *<46.4 60.0 65.0 35.0 60.0 *<28.0 30.0 60.0 85.4 Spot 2 68.0 70.0 50.0 40.0 55.6°F *<25.0 30.Key to Thermographic Reports Page 2 *>84.0 Quantitative Data *>90.0 45.0 65.0 75.4°F *>84.0 30.0 85.0 80.0 40.0 70.0 75.0 70.

DANGER EXISTS! QUESTIONS ABOUT THIS REPORT? Call 1-800-248-SCAN .2 High temp. 123. RATING TEMP. CRITICAL >55 IMMEDIATE REPAIR/REPLACE. TEMP.2 RISE ABOVE IN DEGREES F Ambient *** Reference *** Adjacent phase *** Direct measurement AMPERAGES #40: #42: 27.6 Ambient temp. RISE CLASSIFICATION F degrees *** Minor 1-18 Routine. Breaker load exceedes 80%.4 Temp. There is apparent internal damage. Inspect surrounding components for physical damage.THERMOGRAPHIC REPORT 1 Report No. Acme Widget Company Plant #2 AREA AIR COMP RM/PANEL CPAL 3 LOCATION Breaker/Circuits #40-42 Date Time 6/4/2002 10:02:57 85. Repair during regular maintenance. 101.9 27. watch load and inspect for physical damage. Serious 37-54 Repair/Replace ASAP. little chance of physical damage. Reference temp.6 DESCRIPTION Breaker (30Amp) is overheating. check ratings. Alert 19-36 Repair within 30 days. rise 22. RECOMMENDATION Replace breaker.

4°F 112.0 82.0 80.0 116.0 88.0 108.0 1 .0 76.0 118.0 94.0 78.0 106.0 102.0 *<75 6°F Reference 101.0 124.0 96.0 90.0 100.2 (CON'T) Acme Widget Company Plant #2 *>126.0 86.4 110.0 104.0 114.0 122.THERMOGRAPHIC REPORT Area: AIR COMP RM/PANEL CPAL 3 Loc: Breaker/Circuits #40-42 Report No.0 92. 126.0 84.0 120.0 123.0 98.

0 Reference temp. little chance of physical damage. 82.3 RISE ABOVE IN DEGREES F Ambient *** Reference *** Adjacent phase *** Direct measurement AMPERAGES Phase A: Phase B: Phase C: Min Max 89. TEMP. 89. RATING TEMP. RISE CLASSIFICATION F degrees *** Minor 1-18 Routine. watch load and inspect for physical damage. DANGER EXISTS! QUESTIONS ABOUT THIS REPORT? Call 1-800-248-SCAN . Serious 37-54 Repair/Replace ASAP. Acme Widget Company Plant #2 AREA SS1/480V MAIN #1/DIST PANEL LOCATION Breaker 45 (NE Lights) Date Time 6/4/2002 10:02:57 Ambient temp.2 Temp.2 89 113 143 DESCRIPTION Circuit imbalanced. Alert 19-36 Repair within 30 days.THERMOGRAPHIC REPORT 2 Report No.9 111. Inspect surrounding components for physical damage. rise 21. CRITICAL >55 IMMEDIATE REPAIR/REPLACE. 111.9 High temp. Repair during regular maintenance. RECOMMENDATION Balance loads.

THERMOGRAPHIC REPORT Area: SS1/480V MAIN #1/DIST PANEL Loc: Breaker 45 (NE Lights) Front view Report No. 2 (CON'T) Acme Widget Company Plant #2 .

RATING TEMP.0 High temp. RECOMMENDATION Check switch connections.0 RISE ABOVE IN DEGREES F Ambient *** Reference *** Adjacent phase *** Direct measurement AMPERAGES Phase A: Phase B: Phase C: 45 46 45 DESCRIPTION SWITCH (blade connector).0 Temp. #1 LOCATION Disc/Air Compressor #1 Date Time 6/4/2002 10:02:57 80. phase A overheating. DANGER EXISTS! QUESTIONS ABOUT THIS REPORT? Call 1-800-248-SCAN . Reference temp. Repair during regular maintenance. Acme Widget Company Plant #2 AREA AIR COMP SHED/A. little chance of physical damage. Inspect surrounding components for physical damage. TEMP. rise 127. Serious 37-54 Repair/Replace ASAP. CRITICAL >55 IMMEDIATE REPAIR/REPLACE. 138. 265. RISE CLASSIFICATION F degrees *** Minor 1-18 Routine. Alert 19-36 Repair within 30 days.C.8 Ambient temp.THERMOGRAPHIC REPORT 3 Report No. watch load and inspect for physical damage.

C. #1 Loc: Disc/Air Compressor #1 Report No. 3 (CON'T) Acme Widget Company Plant #2 .THERMOGRAPHIC REPORT Area: AIR COMP SHED/A.

Repair during regular maintenance.0 RISE ABOVE IN DEGREES F Ambient *** Reference *** Adjacent phase *** Direct measurement AMPERAGES Phase A: Phase B: Phase C: 99 96 99 DESCRIPTION Contactor connector overheating. little chance of physical damage. Alert 19-36 Repair within 30 days. DANGER EXISTS! QUESTIONS ABOUT THIS REPORT? Call 1-800-248-SCAN . check connection. Serious 37-54 Repair/Replace ASAP. Reference temp. Inspect surrounding components for physical damage.2 Ambient temp. 108. TEMP. watch load and inspect for physical damage. CRITICAL >55 IMMEDIATE REPAIR/REPLACE.THERMOGRAPHIC REPORT 4 Report No. rise 30. 138. RATING TEMP.0 High temp. RECOMMENDATION Reinstall wire. Acme Widget Company Plant #2 AREA CHILLER PAD/CHILLER CH-2 LOCATION Starter Pnl/Contactor #2 Date Time 6/4/2002 10:02:57 95. RISE CLASSIFICATION F degrees *** Minor 1-18 Routine.0 Temp.

4 (CON'T) Acme Widget Company Plant #2 .0 *<95.8°F Report No.0°F 145.0 115.0 140.0 120.0 130.0 100.0 110.0 135.0 125.0 105.THERMOGRAPHIC REPORT Area: CHILLER PAD/CHILLER CH-2 Loc: Starter Pnl/Contactor #2 *>149.

0 High temp.THERMOGRAPHIC REPORT 5 Report No.7 Ambient temp. RATING TEMP. 156. Serious 37-54 Repair/Replace ASAP. Inspect surrounding components for physical damage. Alert 19-36 Repair within 30 days. RISE CLASSIFICATION F degrees *** Minor 1-18 Routine. Acme Widget Company Plant #2 AREA VACUUM FAN ROOM/MCC-A LOCATION Cubicle A1/Vacuum Fan #1 Date Time 6/4/2002 10:02:57 77. watch load and inspect for physical damage. Repair during regular maintenance. rise 52. line side. Reference temp.0 RISE ABOVE IN DEGREES F Ambient *** Reference *** Adjacent phase *** Direct measurement AMPERAGES Phase A: 170 Phase B: 170 Phase C: 170 DESCRIPTION Breaker lug/phase A. TEMP. 104. CRITICAL >55 IMMEDIATE REPAIR/REPLACE. RECOMMENDATION Check breaker lug and connections.0 Temp. little chance of physical damage. DANGER EXISTS! QUESTIONS ABOUT THIS REPORT? Call 1-800-248-SCAN .

0 120.0 *<57.7°F 140.THERMOGRAPHIC REPORT Area: VACUUM FAN ROOM/MCC-A Loc: Cubicle A1/Vacuum Fan #1 *>150. 5 (CON'T) Acme Widget Company Plant #2 .0 100.0 60.0 80.2°F Report No.

Alert 19-36 Repair within 30 days.THERMOGRAPHIC REPORT 6 Report No. DANGER EXISTS! QUESTIONS ABOUT THIS REPORT? Call 1-800-248-SCAN .8 High temp. little chance of physical damage. 224. RISE CLASSIFICATION F degrees *** Minor 1-18 Routine. watch load and inspect for physical damage. Reference temp.2 Temp. RECOMMENDATION Replace fuse and fuse clip.4 RISE ABOVE IN DEGREES F Ambient *** Reference *** Adjacent phase *** Direct measurement AMPERAGES Phase A: Phase B: Phase C: 30 28 29 DESCRIPTION Fuse and fuse clip/phase A. Repair during regular maintenance. CRITICAL >55 IMMEDIATE REPAIR/REPLACE. TEMP.0 Ambient temp. 104. Acme Widget Company Plant #2 AREA MAINMCR #3MCC #3-2 LOCATION Cubicle D2/Pump 3B Date Time 6/4/2002 10:02:57 86. load side. rise 119. RATING TEMP. Serious 37-54 Repair/Replace ASAP. Inspect surrounding components for physical damage.

0 *<57.0 125.0 95.0 95.0 Reference 104.0 105.7°F 220.0 90.0 110.0 105.0 105. Area: MAINMCR #3MCC #3-2 Loc: Cubicle D2/Pump 3B 6 Acme Widget Company Plant #2 *>134.0 210.0 115.0 135.0 100.8°F *>146.0 110.0 80.0 85.0 70.0 130.0 200.0 75.0 60.0 120.0 125.0 120.THERMOGRAPHIC REPORT Report No.0 85.0°F *>221.0 *<70.0 140.0 100.0 140.0 100.0 100.0 110.0 170.0 *<85.0 85.0 75.2 .0 125.8 180.0 90.0 95.0 80.0 115.6°F 145.0 150.0 80.0 130.0 115.0 190.0 120.0 90.6°F 130.8°F (CON'T) High Temp Max 224.9°F 130.0 *<71.0 160.0 90.9°F *>130.0 110.0 120.

Equipment needing repairs Acme Widget Company Plant #2 Anytown. OFFICES/PNLS FINISHING/PNL LP-8 PRINTING/PNL PDP2-G FAN ROOM/FAN #1 FAN ROOM/FAN #2 SUBSTN #2/PNL LP-7 PRINTING/PM #4/CNTRLS SUBSTN #1/13. Fans/Fan M17E Main Disc #52/Overview CLASS S A C A M A A C C A A C S A A S S A A S M S C A C S .2V Switch/Overview Control Pnl CT3-2/Main Disc Control Pnl/Relay-Heaters Pump Control Pnl/FU 36 & 38 Panel/Overview Panel/Overview Panel/Breaker-PM-3 Cntrls Control Pnl/1-4-Main Brkr Main Breaker/Overview Starter Pnl/Overview Control Pnl/Blr Blwr Fuses Control Pnl 3-5/Main Switch Cntrl Pnl-Ex.REPAIR GUIDE.2V CUTTING/CNTRLS EMBOSSER/HOT OIL WASTEWATER/PUMPS 3803 WRHSE/PNL PP-4B 3803 WRHSE/PNL PP3-B PRINTING/PM #3/PDP2-D DYE HSE/JETS 1-4 DYE HSE/OVEN TENTER DYE HSE/AIR CMPRSSR #1 DYE HSE/BOILER PRINTING/PM #3/CNTRLS FLOCK #1 CNTRL RM FLOCK RANGE #1/DISCS (NR) Not Rated = 2 (M) Minor = 12 (A) Alert = 15 (S) Serious = 13 (C) Critical = 10 TOTAL = 52 LOCATION Control Pnl FL2-J/Main Brkr Cntrl FM1-3/Predryer Main Cntrl Pnl FM1-1/MS-0610 Cntrl Pnl FM1-1/Brkr MS0610 Panel LP-2/Circuits 14 & 16 Panel RP-15/Circuit #21 Panel/Circuit #9 Panel/Breaker #1 Comb Strtr/Fan #1 Comb Strtr/Fan #2 Panel/Circuit #13 Main Control Pnl/Main Brkr Main 13. USA T# PLANT AREA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 FLOCKING AREA FINISHING AREA FINISHING AREA FINISHING AREA PRINTING AREA MAINTENANCE OFFICES FINISHING AREA PRINTING AREA FAN ROOM FAN ROOM SUBSTATION #2 PRINTING AREA SUBSTATION #1 CUTTING AREA EMBOSSER WASTEWATER AREA 3803 WAREHOUSE 3803 WAREHOUSE PRINTING AREA DYE HOUSE DYE HOUSE DYE HOUSE DYE HOUSE PRINTING AREA FLOCKING AREA FLOCKING AREA AREA FLOCK LINE #2 CNTRL RM FINISHING/FM #1 FINISHING/FM #1 FINISHING/FM #1 PRINTING/BATTERY CHRGRS MAINT.

See many more examples on our web site at: www.ElectriSCAN.com .

3 258.0 246.stocktoninfrared.0 258.3 Bond Beam Incomplete Industrial Process Monitoring Structural Analysis 800-248-SCAN Typical R&D test set-up .4 251. Mean Max.4 Temperature profile Min.3 251.com Mechanical Equipment IR P/PM Aerial Electrical Infrared on Transmission Lines Loose Bushing Electrical Equipment IR P/PM Environmental Impact Surveys Building Heat Loss Surveys Aerial Infrared Roof Moisture Surveys 258.0 251.4 246.State-of-the-Art www. 246.