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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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EC-C2
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E-C60
E-C61

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EC-C1

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RENR7933-03
June 2015

C7 Industrial Engine
Electrical System
JRA1-UP
JTF1-UP
TEF1-UP

2015 Caterpillar, All Rights Reserved

Printed in U.S.A.

CID / MID / FMI

CID

Component Identifiers (CID)


Module Identifier (MID)
Component

0001

Injector Cylinder #1

0002

Injector Cylinder #2

0003

Injector Cylinder #3

0004

Injector Cylinder #4

0005

Injector Cylinder #5

0006

Injector Cylinder #6

0041

ECM (Electronic Control Module) 8 Volt DC Supply

0042

Injector Actuation Valve

0091

Throttle Position Sensor

0094

Fuel Pressure Sensor

0100

Engine Oil Pressure Sensor

0102

Boost Pressure Sensor

0110

Engine Coolant Temperature Sensor

0111

Engine Coolant Level Sensor

0164

Injector Actuation Pressure Sensor

0168

Electrical System Voltage

0172

Intake Manifold Air Temperature Sensor

0190

Engine Speed Sensor

0247

SAE J1939 Data Link

0253

Personality Module

0261

Engine Timing Calibration

0262

FMI No.

Failure Mode Identifiers (FMI)


Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

5 Volt Sensor Power Supply

19

Condition not met.

0268

Programmed Parameter Fault

20

Parameter failures.

0274

Atmospheric Pressure Sensor

0342

Secondary Engine Speed Sensor

0617

Inlet Air Heater Relay

1835

Auxiliary Pressure Sensor

1836

Auxiliary Temperature Sensor

2417

Ether Injection Control Solinoid

EID

Event Identifiers (EID)


Event

E096

High Fuel Pressure

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E443

High Auxilliary Pressure

E445

High Auxilliary Temperature

E539

High Intake Manifold Air Temperature

E2143

Low Engine Coolant Level

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

The FMI is a diagnostic code that indicates what type of failure has occurred.

CONNECTORS
3E-3388

155-2264
5

155-2267

3E-3364

111-2416

100-3320

133-0973

155-2269

169-8670

3E-3370

153-9693 NOTE X

155-2273

127-5485

127-5486

129-7163

129-7164

(8-10 AWG)

(8-10 AWG)

(12-14 AWG)

(12-14 AWG)

227-4002

10

22 21 20 19 18 17

16 15 14 13 12 11

32 31 30 29 28

27 26 25 24 23

44 43 42 41 40 39

38 37 36 35 34 33

52 51 50 49

48 47 46 45

60 59 58 57

56 55 54 53

68 67 66 65

64 63 62 61

76 75 74 73

72 71 70 69

88 87 86 85 84 83

82 81 80 79 78 77

98 97 96 95 94

93 92 91 90 89

110 109 108 107 106 105

104 103 102 101 100 99


115 114 113 112 111

120 119 118 117 116

160-7689

13

23

14

31

24

39

32

47

40

57

48

70

58

8T-9834

10

20

16

15

11

30

26

25

21

40

36

35

31

155-2252
12

11

10

3E-5179
7

10 11 12

9W-1951

C
B

7X6222

12

10

18

16

15

13

24

22

21

19

9X-0145

10

12

13

15

16

18

19

21

22

24

CONNECTORS TABLE
CONNECTOR TABLES
FOR HARNESS
222-5917
DT
CLR-GA
GY-16
PU-16
BR-16
GN-16
BU-16
GY-16
YL-16
YL-16
OR-16
OR-16
WH-16
WH-16
QTY
1
1
TPI
CLR-GA
GY-16
WH-16
QTY
1
1
1
TPI
CLR-GA
PU-16
WH-16
QTY
1
1
1
TPI
CLR-GA
BR-16
OR-16
QTY
1
1
1
TPI
CLR-GA
GN-16
OR-16
QTY
1
1
1
TPI
CLR-GA
BU-16
YL-16
QTY
1
1
1
TPI
CLR-GA
GY-16
YL-16
QTY
1
1
1

CONNECTOR TABLE
WIRE NAME
POS
A701-C1
1
A702-C3
2
A703-C5
3
A704-C7
4
A705-C9
5
A706-C11
6
L985-C12
7
L985-C10
8
L984-C8
9
L984-C6
10
L983-C4
11
L983-C2
12
ACCESSORY TABLE
PART NAME
PLUG
WEDGE

C-C1
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME
POS
A701-C1
A
L983-C2
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

C-C2
TERM/PLUG
154-2389
154-2389

CONNECTOR TABLE
WIRE NAME
POS
A702-C3
A
L983-C4
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

C-C3
TERM/PLUG
154-2389
154-2389

P/N
155-2252
155-2258

P/N
153-9693
154-0877
154-3769

CONNECTOR TABLES FOR HARNESS 198-2713


AMP
CLR-GA

RD-18

PU-18
BU-18
PK-18
GN-18
PK-18

BK-18
WH-18
GY-18
PK-18

WH-18
YL-18

PK-18
P/N
153-9693
154-0877
154-3769

CONNECTOR TABLE
WIRE NAME
POS
A703-C5
A
L984-C6
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

C-C4
TERM/PLUG
154-2389
154-2389

CONNECTOR TABLE
WIRE NAME
POS
A704-C7
A
L984-C8
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

C-C5
TERM/PLUG
154-2389
154-2389

CONNECTOR TABLE
WIRE NAME
POS
A705-C9
A
L985-C10
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

C-C6
TERM/PLUG
154-2389
154-2389

CONNECTOR TABLE
WIRE NAME
POS
A706-C11
A
L985-C12
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

C-C7
TERM/PLUG
154-2389
154-2389

P/N
153-9693
154-0877
154-3769

P/N
153-9693
154-0877
154-3769

P/N
153-9693
154-0877
154-3769

P/N
153-9693
154-0877
154-3769

YL-18
BU-18

BU-18
BU-18
GY-18

YL-18
WH-18

WH-18

BU-18
BR-18
PU-18
BR-18

CONNECTOR TABLE
WIRE NAME
POS
1
2
3
4
C987-A99
5
6
7
8
9
G855-A91
10
11
12
995-A12
13
14
R746-A20
15
16
G829-A93
17
18
19
G854-A100
20
21
22
23
24
E963-A27
25
G856-A22
26
27
994-A10
28
29
G833-A47
30
31
32
33
34
E964-A26
35
G857-A30
36
37
38
39
C991-A33
40
41
42
43
44
45
E966-A49
46
E965-A48
47
48
49
50
51
52
53
G827-A2
54
55
C967-A15
56
R747-A6
57
58
59
60
61
A751-A13
62
63
64
T725-A32
65
66
67
68
69
70
71
G828-A92
72
73
74
75
76
77
78
G850-A98
79
G826-A1
80
81
82
N707-A31
83
84
G849-A96
85

A-C1
TERM/PLUG
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
180-9340
8T-8737
180-9340

AMP
CLR-GA

OR-18-XLPE

GY-18-XLPE
WH-18-XLPE
BR-18-XLPE
GN-18-XLPE
BU-18-XLPE

WH-18-XLPE
PU-18-XLPE
YL-18-XLPE

QTY
1
1
DT
CLR-GA
RD-18
BU-18
QTY
1
1
DT
CLR-GA
PK-18
PU-18
QTY
1
1
PACKARD
CLR-GA
BK-18
WH-18
QTY
1
PACKARD
CLR-GA
BU-18
YL-18
QTY
1
DT
CLR-GA
BU-18
PK-18
QTY
1
1

CONNECTOR TABLE
WIRE NAME
POS
86
87
88
89
90
91
92
93
94
95
96
97
98
T860-A34
99
100
101
102
103
T858-A23
104
T962-A29
105
T959-A18
106
T961-A28
107
T960-A19
108
109
110
111
112
113
114
T859-A37
115
T957-A16
116
117
T958-A17
118
119
120
ACCESSORY TABLE
PART NAME
ECM
ENDBELL

A-C1 CONT.
TERM/PLUG
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
P/N
227-4002
211-6807

CONNECTOR TABLE
WIRE NAME
POS
C987-A99
1
G850-A98
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

A-C2
TERM/PLUG
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME
POS
G854-A100
1
G855-A91
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

A-C3
TERM/PLUG
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME
POS
E963-A27
A
E964-A26
B
ACCESSORY TABLE
PART NAME
PLUG_AS.

A-C4
TERM/PLUG
111-1567
111-1567

CONNECTOR TABLE
WIRE NAME
POS
E965-A48
A
E966-A49
B
ACCESSORY TABLE
PART NAME
PLUG_AS.

A-C5
TERM/PLUG
111-1567
111-1567

CONNECTOR TABLE
WIRE NAME
POS
995-A12
1
G833-A44
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

A-C6
TERM/PLUG
180-9340
180-9340

P/N
155-2269
155-2261

P/N
155-2269
155-2261

P/N
100-3320

P/N
111-2416

P/N
155-2269
155-2261

CONNECTOR TABLES FOR HARNESS 272-5869


N-C1
CLR-GA WIRE NAME POS TERM/PLUG
1
8T-8737
2
8T-8737
3
8T-8737
4
8T-8737
WH-18
G828-N5
5
180-9339
GN-18
G829-N6
6
180-9339
PK-18
C991-N7
7
180-9339
8
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE_AS. 3E-3388
200mm
PAINT/PRO
110-3202
1
WEDGE
3E-3389

N-C4
CLR-GA WIRE NAME POS TERM/PLUG
WH-18
G828-N5
A
180-9339
GN-18
G829-N6
B
180-9339
PK-18
C991-N7
C
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE_AS. 3E-3370
200mm
PAINT/PRO
110-3202
1
WEDGE
3E-3371

DT
CLR-GA
BU-18
PK-18
QTY
1
1
DT
CLR-GA
PU-18-XLPE
YL-18-XLPE
BR-18-XLPE
BU-18-XLPE
GN-18-XLPE
WH-18-XLPE
OR-18-XLPE
OR-18-XLPE
WH-18-XLPE
WH-18-XLPE
GY-18-XLPE
GY-18-XLPE
QTY
1
1
DT
CLR-GA
WH-18
YL-18
QTY
1
1
DT
CLR-GA
WH-18
GN-18
GY-18
QTY
1
1
DT
CLR-GA
WH-18
GN-18
PK-18
QTY
1
1
DT
CLR-GA
WH-18
GN-18
BR-18
QTY
1
1
DT
CLR-GA

QTY
1
DT
CLR-GA
BR-18
BU-18
GY-18
QTY
1
1
DT
CLR-GA
YL-18
PK-18
WH-18
PU-18
BR-18
BU-18
PK-18

QTY
1
1

CONNECTOR TABLE
WIRE NAME
POS
C967-A15
1
G833-A45
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
CONNECTOR TABLE
WIRE NAME
POS
T957-A16
1
T958-A17
2
T959-A18
3
T960-A19
4
T961-A28
5
T962-A29
6
T860-A90
7
T860-A89
8
T859-A88
9
T859-A87
10
T858-A86
11
T858-A85
12
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.
WEDGE

A-C7
TERM/PLUG
180-9340
180-9340
P/N
155-2269
155-2261
A-C9
TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
P/N
3E-5179
3E-5180

CONNECTOR TABLE
WIRE NAME
POS
G856-A22
1
G857-A30
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

A-C10
TERM/PLUG
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME
POS
G828-A40
A
G829-A42
B
R747-A6
C
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

A-C11
TERM/PLUG
180-9340
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME
POS
G828-A39
A
G829-A41
B
R746-A20
C
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

A-C12
TERM/PLUG
180-9340
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME
POS
G828-A95
A
G829-A94
B
G849-A96
C
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.
WEDGE

A-C13
TERM/PLUG
180-9339
180-9339
180-9339

CONNECTOR TABLE
WIRE NAME
POS
1
2
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.

A-C14
TERM/PLUG
8T-8737
8T-8737

CONNECTOR TABLE
WIRE NAME
POS
G826-A38
A
G827-A43
B
994-A10
C
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

A-C15
TERM/PLUG
180-9340
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME
POS
A751-A13
1
G833-A46
2
T725-A32
3
N707-A31
4
G826-A35
5
G827-A36
6
C991-A33
7
8
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

A-C16
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737

P/N
155-2269
155-2261

P/N
169-8670
155-2276

P/N
169-8670
155-2276

P/N
3E-3370
3E-3371

P/N
3E-3364

P/N
169-8670
155-2276

P/N
155-2264
155-2259

SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals


Title

Form Number

Troubleshooting

RENR2418

Systems Operation / Testing and Adjusting

RENR9803

Operation and Maintenance Manual

SEBU8089

HARNESS and WIRE

Electrical Schematic Symbols


Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

2
Plug

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Part Number: for


Connector Receptacle

Receptacle
Pin or Socket Number

5A
Fuse (5 Amps)

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

9X-1123

Component
Part Number

325-AG135 PK-14
Wire Gauge
Wire Color

+BAT. (UNSWITCHED)
+BAT. (UNSWITCHED)
PTO RAMP UP/SET SW
PTO RAMP DOWN/RESUME SW
REMOTE SHUTDOWN SW
+BAT. (UNSWITCHED)
+BAT. (SWITCHED)
041 BK-16
WARNING LAMP
DIAGNOSTIC LAMP
PTO ENABLE SW

F404 RD-16
F420 GN-16
120 YL-14
F716 WH-16

150(52) OR-14
150(53) OR-14
G955 GN-16
G967 WH-16
F716 WH-16
150(48) OR-14
120 YL-14
041 BK-16
F420 GN-16
F404 RD-16

HOURMETER

BK-18
BK-18

Wire Number Code

GROUND

RS485A
RS485B
GAUGE GROUND
GAUGE V+

N782-G1 BU-18

G-S2

N783-G2 GN-18
N784-G3 WH-18

N783-G10 GN-18

G-S3

N785-G4 BU-18

G-S4

N784-G11 WH-18

G-S6

N783-G18 GN-18

G-S7

N784-G19 WH-18

G-S8

N785-G12 BU-18

N785-G20 BU-18

FUEL TEMPERATURE SENSOR


DIFFERENTIAL FUEL PRESSURE SW

PRESSURE SENSOR +5V

INTAKE AIR HEATER RETURN


ANALOG POWER +5V
FUEL DIFFERENTIAL PRESSURE SW RETURN

RS485A
RS485B
GAUGE GROUND
GAUGE V+

1
2
3
4
5
6

BU-18
GN-18
WH-18
BU-18

G-C4
1552273

G-S9

G-C5
1552273

G-S13

N782-G25 BU-18

G-S10

G-S14

N783-G26 GN-18

G-S11

G-S15

N784-G27 WH-18

G-S12

INJECTOR 5 &6 HS

INJECTOR 1 &2 HS
INJECTOR 5 LS
INJECTOR 3 LS
INJECTOR 6 LS
INJECTOR 4 LS

G-C6
1552273

N782-G30 BU-18

INJECTOR 3 &4 HS
INJECTOR 1 LS

N783-G31 GN-18

INJECTOR 2 LS

N784-G32 WH-18

G-S16

N785-G28 BU-18

OPTIONAL CONTROL PANEL

TACHOMETER
207-2825

VOLTMETER
207-2822

RS485A
RS485B
GAUGE GROUND
GAUGE V+

N782-G17 BU-18

ANALOG RETURN
INTAKE MANIFOLD AIR TEMPERATURE SENSOR
ATMOSPHERIC PRESSURE SENSOR

RAIL PRESS SENSOR

N782-G21
N783-G22
N784-G23
N785-G24

BU-18
GN-18
WH-18
BU-18

N782-G9 BU-18

G-S5

SECONDARY ENGINE SPEED/TIMING


SECONDARY ENGINE SPEED/TIMING

+Battery In
+Battery Out
-Battery
+Battery
-Battery
-Battery
+Battery
+Battery
+Battery In
+Battery Out
Battery
Load
Common
Down
Up
+Battery
-Battery
Red+
RedYellow+
YellowR or IGN

1
2
3
4
5
6

RS485A
RS485B
GAUGE GROUND
GAUGE V+

G-S1

G-C3
1552273

ALTERNATOR

CONTROL PANEL

Alternator Breaker (RH)


Alternator Breaker (RH)
Alternator (LH)
Alternator (LH)
Alternator (LH)
Alternator (LH)
Alternator (LH)
Alernatror (LH)
Alternator Breaker (LH)
Alternator Breaker (LH)
Circuit Breaker 2
Circuit Breaker 2
Raise/Lower Switch
Raise/Lower Switch
Raise/Lower Switch
Hourmeter
Hourmeter
Warning Lamp +
Warning Lamp Diagnostic Lamp +
Diagnostic Lamp Start/Stop Key Switch
12 Pin Connector J94
6 Pin Connector J95

N782-G13
N783-G14
N784-G15
N785-G16

G-C1
1552273
1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

CONTROL MODULE
210-4309

+BATTERY
J1939 DATA+
J1939 DATAJ1939 SHIELD

N782-G5
N783-G6
N784-G7
N785-G8

BU-18
GN-18
WH-18
BU-18
229-E50 BK-18

1
2
3
4
5
6

G-C2
1552273

1
1275486 1275485

1552269

ENGINE COOLANT
TEMPERATURE
207-2823

ENGINE OIL
PRESSURE
207-2824

RS485A
RS485B
GAUGE GROUND
GAUGE V+

FUEL
PRESSURE
211-0745

START/STOP
KEY SWITCH

FUEL PRESSURE SENSOR

NOTE D

STARTING
MOTOR

RS485A
RS485B
GAUGE GROUND
GAUGE V+

264
265
351
352
353
355
356
358
364
365
366
367
408
409
410
756
757
793
794
795
796
957
4201 - 4212
4601 - 4606

1
2
3
4
5
6

+Battery
-Battery
Start
+Battery Out
+Battery
-Battery
Start
+Battery Out
+Battery In
N.O. In
N.O. Out
S
B
N.C. In
N.C. Out
-Battery
+Battery
-Battery
-Battery
+Battery
+Battery

PRIMARY ENGINE SPEED TIMING SENSOR


TIMING CALIBRATION PROBE -

MTR BAT.

N782-G34
N783-G35
N784-G36
N785-G29

Starter Motor (RH)


Starter Motor (RH)
Starter Motor (RH)
Start Relay (RH)
Starter Motor (LH)
Starter Motor (LH)
Starter Motor (LH)
Start Relay (LH)
Start Relay (LH)
Engine Stop Switch
Engine Stop Switch
Start/Stop Key Switch
Start/Stop Key Switch
Engine Stop Switch
Engine Stop Switch
Alternator (RH)
Alternator (RH)
Alternator (RH)
Alternator (RH)
Alternator (RH)
Alternator (RH)

R
C OFF
S ON
B ST

ENGINE STOP SWITCH

Right Hand Starter Motor +Battery Connection


C9 Engine
Left Hand Alternator Breaker Power Out Connection
This wire routes from the Right Hand Starter Motor +Battery Connection to
the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine.

E-C7
1552273

1
2

Terminal

BU-18
GN-18
WH-18
BU-18

Component

TYPICAL WIRE NUMBER: 050 E 365

120-E34 YL-18
K900-E47 YL-16
K990-E48 GN-16

1275485 1275486
1

DN
SPEED
RAISE/LOWER
SWITCH
START
RELAY
(SMMS)

GROUND STUD

CB1 15A

UP

Code

ENGINE OIL PRESSURE SENSOR


ENGINE COOLANT TEMPERATURE SENSOR COMMON

756E168

G967 WH-16

PRIMARY ENGINE SPEED/TIMING


TIMING CALIBRATION PROBE +

266E793

041 BK-16

050
051
052
056
150
151
152
156
159
163
165
168
169
169
172
251
252
253
255
256
258

CB2 15A

IAPCV

BATTERY

381 PU-16
G955 GN-16
150(52) OR-14
150(53) OR-14

E452 WH-16

3E3382 1552264
1
REMOTE STOP
2
-BAT
3
REMOTE START
4
REMOTE RUN
5
+BAT
6
NOTE D

269E4604
267E4207

PRESSURE SENSOR COMMON

ANALOG SENSOR POWER (+5V)


ANALOG SENSOR RETURN
DIGITAL SENSOR POWER (+8V)
DIGITAL SENSOR RETURN
MAINTENANCE DUE RESET SWITCH
TORQUE LIMIT SWITCH
CAT DATA LINK (+)
CAT DATA LINK (-)
ETHER START VALVE RELAY
INLET AIR SHUTOFF SOLENOID RELAY

BATTERY
V-C3
V-C1
H-C5
1297163 1297164
3E3364 1552269
1
1
101-H31 RD-14
101-V1 RD-14
2
229-H32 BK-14
1297163 V-C2 1297164
1
200-V2 BK-14

1275486
G

H-C3
1275485
101-H20 RD-10

H-C4
1275485 1275486
1
101-H10 RD-10

MTR BAT.

C-S6
1

C-S5
1

STARTING
MOTOR

AUXILIARY PRESSURE SENSOR


AUXILIARY TEMPERATURE SENSOR

101-H33 RD-14
101-H34 RD-14
101-H35 RD-14

101-H36 RD-14
101-H37 RD-14
101-H38 RD-14

START AID OVERRIDE SWITCH


NOT USED

NOTE D

101-E8
RD-14
101-E18 RD-14
101-E41 RD-14

BATTERY
DISCONNECT
SWITCH

101-E14 RD-14
101-E17 RD-14
101-E2
RD-14

OPTIONAL
WIRING

ANALOG SENSOR POWER (+5V)


ANALOG SENSOR RETURN
DIGITAL SENSOR POWER (+8V)
DIGITAL SENSOR RETURN
MAINTENANCE CLEAR SWITCH
TORQUE LIMIT SWITCH
CAT DATA LINK (+)
CAT DATA LINK (-)
ETHER SOLENOID CONTROL
AIR SHUTOFF SOLENOID

AUXILIARY PRESSURE
AUXILIARY TEMPERATURE

START AID OVERRIDE


RETARDER SOLENOID LO/HI SWITCH

DIAGNOSTIC LAMP
WARNING LAMP
MAINTENANCE OVERDUE LAMP
RETARDER LAMP
J1939 DATA LINK (-)

RETARDER SOLENOID MED/HI


PTO INTERRUPT
J1939 DATA LINK SHIELD
REMOTE SHUTDOWN
INTERMEDIATE ENGINE SPEED SWITCH
BATTERY (+) - UNSWITCHED
COOLANT LEVEL SWITCH
J1939 DATA LINK (+)
BATTERY (+) - UNSWITCHED
BATTERY (+) - UNSWITCHED
OVERSPEED VERIFY SWITCH
PTO ENABLE SWITCH
PTO RAMP UP SWITCH
PTO RAMP DOWN / RESUME SWITCH
BATTERY (-)
BATTERY (-)
BATTERY (-)
THROTTLE POSITION 1 (PWM)
SOLENOID COMMON
THROTTLE POSITION 2 (PWM)
BATTERY (+) - KEY SWITCH
ELECTRONIC CONTROL MODULE

J1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

893-H1
892-H2
K900-H28
150-H24
101-H36
101-H31

F426-H3 BU-18
893-H1 GN-18
892-H2 BR-18

150-H23 0R-18
150-H12 OR-18
150-H13 0R-18
229-H17 BK-18
229-H18 BK-18

229-H14 BK-18
229-H19 BK-18

H-S7
1

150-H24 OR-14

H-S1
1

229-H21 BK-14
229-H39 BK-18
2

H-S8
1

893-H1 GN-18
892-H2 BR-18
F426-H3 BU-18
F404-H4 RD-18
F420-H5 GN-18
F424-H6 YL-18
F716-H9 WH-18
G955-H15 GN-18
G967-H16 WH-18
120-H22 YL-18

F404-H4 RD-18
F420-H5 GN-18
F424-H6 YL-18

K990-H30
G955-H15
101-H34
101-H37
120-H22
F426-H3
F716-H9
G967-H16
101-H38
101-H33
F404-H4
F420-H5
F424-H6
229-H21
101-H35
229-H32

H-C2
7X6222
GN-18
BR-18
YL-16
OR-14
RD-14
RD-14

GN-16
GN-18
RD-14
RD-14
YL-18
BU-18
WH-18
WH-18
RD-14
RD-14
RD-18
GN-18
YL-18
BK-14
RD-14
BK-14

E-C1
9X0145
1
893-E12 GN-18
2
892-E11 BR-18
3
K900-E13 YL-16
4
150-E1 OR-14
5
101-E2 RD-14
6
101-E5 RD-14
7
8
105-E6 RD-18
9
K990-E15 GN-16
10
G955-E3 GN-18
11
101-E8 RD-14
12
101-E14 RD-14
13
120-E7 YL-18
14
F426-E52 BU-18
15
F716-E9 WH-18
16
G967-E4 WH-18
17
101-E17 RD-14
18
101-E18 RD-14
19
F404-E29 RD-18
20
F420-E32 GN-18
21
F424-E39 YL-18
22
229-E40 BK-14
23
101-E41 RD-14
24
229-E16 BK-14

E-S4
2

K990-H7

GN-16

K900-H11 YL-16
150-H23 OR-18
K900-H11 YL-16

K990-H30 GN-16
K990-H29 GN-16
2

K900-H28 YL-16
1

H-S2

101-E10 RD-10

K900-H27 YL-16
K990-H29 GN-16

H-C6
1330973
A
B
C

TERMINATION
RESISTOR
174-3016

(NOTE B & C)

229-H14 BK-18
G955-H15 GN-18
G967-H16 WH-18
229-H17 BK-18

E-T2
1311497
1
2

E-C5
1552269
391-E43 PK-18
229-E30 BK-18

K900-E27 YL-16
K900-E26 YL-16
K900-E22 YL-16
K900-E13 YL-16
K990-E15 GN-16

E-S2
1

K900-E22 YL-16
K900-E47 YL-16

E-S3
1

K990-E48 GN-16
K990-E23 GN-16

K990-E23 GN-16
E-S11
1

120-E7 YL-18

120-E37 YL-18

K990-E25 GN-16
K990-E24 GN-16
120-E45 YL-18
2

E-S9
1

120-E19
120-E34
120-E36
120-E35

YL-18
YL-18
YL-18
YL-18

391-E43 PK-18
391-E46 PK-18
391-E31 PK-18

229-H19 BK-18

NOT USED
PTO INTERRUPT SWITCH
J1939 SHIELD
REMOTE SHUTDOWN
INTERMEDIATE ENGINE SPEED SWITCH

WARNING
LAMP
7N5876

120-E21 YL-18

E-S6
1

120-E34
K900-E47
K990-E48
229-E50

E-S7
1

391-E46
229-E54

E-C13
1552269
1
PK-18
2
BK-18
DIODE
1893158
YL-18
YL-16
GN-16
BK-18

120-E35
F420-E32
120-E21
F404-E29
120-E36
F424-E39

DIAGNOSTIC
LAMP
7N5876

150-E1 OR-14
150-E38 OR-14

105-E6 RD-18
G955-E3 GN-18
F426-E52 BU-18
F716-E9 WH-18
G967-E4 WH-18
F420-E32 GN-18
F404-E29 RD-18
F424-E39 YL-18
893-E12 GN-18
892-E11 BR-18
229-E16 BK-14
229-E30
E-S8
229-E54
229-E40 BK-14
229-E42 BK-18 E-S10
229-E50
229-E28
229-E53
229-E51
229-E44
1

E-C19
1552267

F426-E52 BU-18
229-E53 BK-18
E-C18
1552267

G955-E3 GN-18
229-E51 BK-18
G967-E4 WH-18

E-M8 2

391-E31 PK-18
F716-E9 WH-18E-M10

BK-18
BK-18
BK-18
BK-18
BK-18

1 E-M9
1

PTO RAMP UP/SET SWITCH


NOT USED
PTO RAMP DOWN / RESUME SWITCH
BATTERY (-)

MAINTENANCE
CLEAR SWITCH
3N-5716
A
B
C

BATTERY (-)
HI/LO IDLE
2591107

A
B
C

KEYSWITCH
3E0156

STOP SWITCH
111-1325

BK-18
BK-18

+BATTERY (UNSWITCHED)
+BATTERY (UNSWITCHED)
75% OVERSPEED VERIFY SWITCH

PTO ENABLE SWITCH

E-T15

15A
E-T17

NOT USED
+BATTERY (UNSWITCHED)
COOLANT LEVEL SENSOR
J1939 DATA (+)

MAINTENANCE DUE
LAMP
7N5876

YL-18
GN-18
YL-18
RD-18
YL-18
YL-18

G854-A100 PK-18

E963-A27
G856-A22
994-A10

GY-18

G833-A47

PK-18

E964-A26
G857-A30

A-S8

G826-A1 BR-18

A-S7

G827-A2 BU-18

WH-18
YL-18

G829-A93
C991-A33

YL-18
BU-18

G828-A92

WH-18

G833-A47

PK-18

G827-A2 BU-18
C967-A15 BU-18
R747-A6 GY-18

A751-A13

YL-18

T725-A32

WH-18

G828-A92

WH-18

A-S4

PU-18

G849-A96

BR-18

G827-A43
G827-A36

BR-18
BU-18
PK-18
PU-18
WH-18
YL-18
PU-18
PK-18
GY-18
WH-18

T957-A16
T958-A17
T959-A18
T960-A19
T961-A28
T962-A29

PU-18-XLPE
YL-18-XLPE
BR-18-XLPE
BU-18-XLPE
GN-18-XLPE
WH-18-XLPE

T860-A89 OR-18-XLPE
T860-A34 OR-18-XLPE
T859-A37

WH-18-XLPE

T858-A23

GY-18-XLPE

BU-18
BU-18

994-A10
995-A12
A751-A13
C967-A15
C987-A99
C991-A33
E963-A27
E964-A26
E965-A48
E966-A49
G826-A35
G826-A38
G827-A36
G827-A43
G828-A39
G828-A40
G828-A95
G829-A41
G829-A94
G829-A42
G833-A44
G833-A46
G833-A45
G849-A96
G850-A98
G854-A100
G855-A91
G856-A22
G857-A30
N707-A31
R746-A20
R747-A6
T725-A32

WH-18
WH-18
WH-18

G833-A46
G833-A44
G833-A45

G849-A96
G850-A98
G854-A100
G855-A91
G856-A22
G857-A30
N707-A31
R746-A20
R747-A6
T725-A32

PK-18
PK-18
PK-18

OR-18-XLPE

A-S3

A-S2

A-S1

G850-A98 BU-18
G826-A1 BR-18
N707-A31

G826-A38 BR-18
G826-A35 BR-18

G828-A95
G828-A40
G828-A39

A-S5

T860-A90

A-C16
1552264
A751-A13 YL-18
G833-A46 PK-18
T725-A32 WH-18
N707-A31 PU-18
G826-A35 BR-18
G827-A36 BU-18
C991-A33 PK-18

G829-A94 GN-18
G829-A42 GN-18
G829-A41 GN-18

A-S6

GN-18

PK-18

E966-A49
E965-A48

INJECTOR
CYLINDER #1

994-A10 GY-18
995-A12 BU-18
A751-A13 YL-18
C967-A15 BU-18
C987-A99 RD-18
C991-A33 PK-18
E963-A27 BK-18
E964-A26 WH-18
E965-A48 BU-18
E966-A49 YL-18

BK-18
WH-18

T859-A87
T859-A88

WH-18-XLPE
WH-18-XLPE

T858-A85
T858-A86

GY-18-XLPE
GY-18-XLPE

1
2
3
4
5
6
7
8

INJECTOR
CYLINDER #2

N-C1
3E3388

GY-18
BU-18
YL-18
BU-18
RD-18
PK-18
BK-18
WH-18
BU-18
YL-18
BR-18
BR-18
BU-18
BU-18
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
PK-18
PK-18
PK-18
BR-18
BU-18
PK-18
PU-18
WH-18
YL-18
PU-18
PK-18
GY-18
WH-18

A-C10
1552269

G856-A22 WH-18
G857-A30 YL-18

E963-A27
E964-A26

E965-A48
E966-A49

A-C4
1003320

BK-18
WH-18

A-C5
1112416

BU-18
YL-18

A-C6
1552269

995-A12 BU-18
G833-A44 PK-18

C967-A15 BU-18
G833-A45 PK-18

G828-A39
G829-A41
R746-A20

WH-18
GN-18
PK-18

G826-A38 BR-18
G827-A43 BU-18
994-A10 GY-18

G828-A40 WH-18
G829-A42 GN-18
R747-A6 GY-18

G828-A95 WH-18
G829-A94 GN-18
G849-A96 BR-18

C987-A99 RD-18
G850-A98 BU-18

INJECTOR
CYLINDER #3

INJECTOR
CYLINDER #4

INJECTOR
CYLINDER #5

C-C6
1539693
NOTE X

C-C5
1539693
NOTE X

C-C7
1539693
NOTE X

INJECTOR
CYLINDER #6

FUEL HARNESS 272-5869


FUEL
PRESSURE
SENSOR
1946725
OR-18 V+ ANALOG
RETURN
YL-18
GN-18 SIGNAL

N-C4
3E3370
A
B
C

G828-N5 WH-18
G829-N6 GR-18
C991-N7 PK-18

A-C7
1552269

A-C12
1698670

A-C15
1698670

A-C11
1698670

A-C13
3E3370

A-C3
1552269

A-C2
1552269

A-C14
3E3364
TIMING CALIBRATION
(TC)PROBE CONNECTOR

1
2

A
B

SIGNAL
RETURN

PRIMARY ENGINE
SPEED/TIMING SENSOR(TOP)

A
B

SIGNAL
RETURN

SECONDARY ENGINE
SPEED/TIMING SENSOR(BOTTOM)

1
2

SIGNAL
RETURN

ENGINE COOLANT
TEMPERATURE SENSOR
(264-4297)

1
2

SIGNAL
RETURN

INTAKE MANIFOLD
AIR TEMPERATURE SENSOR
(264-4297)

A
B
C

V+ ANALOG
RETURN
SIGNAL

BOOST PRESSURE
SENSOR
(161-1704)

A
B
C

V+ ANALOG
RETURN
SIGNAL

ENGINE OIL
PRESSURE SENSOR
(161-1705)

A
B
C

V+ ANALOG
RETURN
SIGNAL

ATMOSPHERIC
PRESSURE SENSOR
(161-1703)

A
B
C

OR-18
YL-18
GN-18

(245-4630)

1
2

1
2

V+ ANALOG
RETURN
SIGNAL

RAIL PRESSURE (INJECTION ACTUATION


PRESSURE) SENSOR
(224-4536)

INJECTION ACTUATION
PRESSURE CONTROL VALVE(IAPCV)
3E3364

BK-18
BK-18

INTAKE AIR
HEATER

OR-18-XLPE

OR-2
INTAKE AIR
HEATER RELAY

T858-A23
T962-A29
T959-A18
T961-A28
T960-A19

C-C4
1539693
NOTE X

C-C3
1539693
NOTE X

FUEL HARNESS
INTERFACE CONNECTOR

G854-A100 PK-18
G855-A91 PU-18

T860-A34

C-C2
1539693
NOTE X

PK-18
GN-18

INTAKE AIR
HEATER GROUND

GY-18-XLPE
WH-18-XLPE
BR-18-XLPE
GN-18-XLPE
BU-18-XLPE

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)


1
2
T859-A37
T957-A16

WH-18-XLPE
PU-18-XLPE

T958-A17

YL-18-XLPE

391-E33 PK-18

391-E33 PK-18

120-E45 YL-18
105-E6

RD-18

150-E38 OR-14

E-C6 ENGINE SERVICE


TOOL CONNECTOR
9W1951
120-E19 YL-18
229-E28 BK-18
893-E12
892-E11
K990-E25
K900-E27

GN-18
BR-18
GN-16
YL-16

A
B
C
D
E
F
G
H
J

ST

OFF
ON

BATTERY (-)
THROTTLE POSITION SENSOR 1 (pwm)
SOLENOID COMMON
THROTTLE POSITION SENSOR 2 (pwm)
+BATTERY (SWITCHED)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

P1
1607689
125/OR
T993/BR
167/OR
A274/BK
F426/BU
M909/GN
893/PK
892/WH
382/PK
G971/BR

BATTERY

F404/RD
F420/GN
F424/YL
T936/GN
K990/GN
SPARE 1

H406/GY
M904/OR
A234/BK
F716/WH
G968/WH
H405/BU
150/OR(48)
E452/WH
K900/YL
150/OR(52)
150/OR(53)
387/PK
381/PU
G955/GN
E798/PK
G967/WH
229/BK(61)
229/BK(63)
229/BK(65)
A307/GY
G969/YL
C912/GN
120/YL

BATTERY
DISCONNECT
SWITCH

NOTE D
TERMINATION
RESISTOR
(134-2540)
(NOTE B&C)

120

A B C

P154
1740502

G469/BU
G488/GN

M910/OR
H407/YL

INLET AIR SHUTOFF


SOLENOID RELAY
(NOTE V)

INLET AIR SHUTOFF


SOLENOID (NOTE V)

120/YL
229/BK
A234/BK
893/PK
892/WH
K990/GN
K900/YL

J63
ENGINE SERVICE
TOOL CONNECTOR
8T8736
(+)BATTERY
A
(-)BATTERY
B
J1939 SHIELD
C
CAT DATA LINK(+)
D
CAT DATA LINK(-)
E
J1939(-)
F
G J1939(+)
H
J

OPTIONAL
WIRING

BATTERY

SIGNAL
RETURN

P800/J800
A
C
B

+8V
SIGNAL
RETURN

COOLANT LEVEL
SENSOR
OFF ENGINE
165-6634/239-9957

P220/J220
A
C
B

+5V
SIGNAL
RETURN

AUXILIARY
PRESSURE
SENSOR
161-9932

AUXILIARY
TEMPERATURE
SENSOR
145-7028

WIRE GROUP COLOR DESCRIPTIONS


(+) BATTERY

J403/P403
C
SIG
A
+ BAT.
B
- BAT.

1297164
1
NOTE D

(+) BATTERY SWITCHED


STARTING CIRCUIT

THROTTLE
POSITION
SENSOR 1
(pwm)

SIGNAL MINUS TO ECM


CONTROL PLUS FROM ECM
CONTROL MINUS FROM ECM
CAT DATA LINK

MTR BAT.

NOTE D

NOTE D

ALTERNATOR

BK-18
BK-18

ETHER START
VALVE RELAY
(NOTE V)

B
ST
ON S
C
OFF
R

START RELAY
(SMMS)

120/YL
A234/BK
K900/YL
K990/GN
892/WH
893/PK

SIGNAL PLUS TO ECM

DESIRED
SPEED
CONTROL
(NOTE W)

ETHER START VALVE RELAY

ELECTRONICS
GROUND STUD
NOTE A

1
2

ETHER START VALVE


BATTERY(-)

ETHER
START
VALVE
(NOTE V)

RS-232/RS-485 DATA LINK

ALTERNATE ETHER VALVE WIRING

SYMBOL

KEYSTART
SWITCH
1
2

J1939 DATA LINK

ETHER
START
VALVE
(NOTE V)

1
2

DESCRIPTION

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT CONNECTED

P515
1552269

CIRCUIT NOT CONNECTED

STARTING AID OVERRIDE SW

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

M909/GN
T936/GN
G971/BR
G969/YL
167/OR
A274/BK
A307/GY
G488/GN
F426/BU
F424/YL
125/OR
T993/BR
M904/OR
E798/PK
382/PK
F404/RD
F420/GN
F716/WH
G968/WH
381/PU
G955/GN
G469/BU
H407/YL
H406/GY
E452/WH
H405/BU
M910/OR
G967/WH
387/PK
150/OR(48)
150/OR(52)
150/OR(53)
SPARE 1
C912/GN

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

MAINTENANCE DUE RESET SW

J61
9X1343

150/OR(48)
M909/GN
T936/GN
G971/BR
G969/YL
892/WH
893/PK
167/OR
A274/BK
A307/GY
G488/GN
F426/BU
F424/YL
125/OR
T993/BR
A234/BK
K900/YL
K990/GN
M904/OR
C912/GN
E798/PK
382/PK
SPARE 1
F404/RD
F420/GN
120/YL
F716/WH
G968/WH
381/PU
G955/GN
150/OR(52)
150/OR(53)
G469/BU
H407/YL
H406/GY
E452/WH
H405/BU
M910/OR
G967/WH
387/PK

ELECTRONIC CONTROL MODULE (ECM)

IGN
IL
GND
BAT

(+)BATTERY
(-)BATTERY

(-) BATTERY / SENSOR RETURN

BATTERY(-)

STARTING
MOTOR

120/YL
A234/BK
K900/YL
K990/GN
892/WH
893/PK

P142/J142
1
2

SENSOR / ACTUATOR SUPPLY


1297163

229/BK(63)
229/BK(61)
229/BK(65)

3 E-M7

229-E44 BK-18
150-E38 OR-14
120-E45 YL-18
105-E6 RD-18

E-C20
1330973
A
K900-E26 YL-16
B
K990-E24 GN-16

229-H18 BK-18

J1939 DATA (-)


NOT USED

E-S1

150-H12 OR-18
150-H13 OR-18

BK-18
BK-18

E-T20

H-S3

DIAGNOSTIC LAMP
WARNING LAMP
MAINTENANCE DUE LAMP
NOT USED

START RELAY
2095582

CIRCUIT BREAKER
6T-3643

K990-H7 GN-16

WH-18

101-E20 RD-10

E-T1
1311497

101-E5 RD-14

F716-H9

R746-A20
G829-A93

ALTERNATOR

E-S5

BATTERY

BU-18

N785-G33 BU-18

J1

995-A12

BOOST

P649 J649
1552252 3E5179
1
2
3
4
5
6
7
8
9
10
11
WARNING RD
12
DIAGNOSTIC
YL

PU-18

ENGINE COOLANT TEMPERATURE

G855-A91

COOLANT
LEVEL
SENSOR

IAPCV RETURN
+5V
SIGNAL
RETURN

A
C
B

HARNESS 222-5917

GY-16
PU-16
BR-16
GN-16
BU-16
GY-16
YL-16
YL-16
OR-16
OR-16
WH-16
WH-16

1
2

RD-18

1
A701-C1
2
A702-C3
3
A703-C5
4
A704-C7
5
A705-C9
6
A706-C11
7
L985-C12
8
L985-C10
9
L984-C8
10
L984-C6
11
L983-C4
12
L983-C2
INJECTOR HARNESS
INTERFACE CONNECTOR

167 0R-16
E452 WH-16
T993 BK-16

DIG SNSR PWR (+8V)


COOLANT LEVEL SNSR
ANLG SNSR RETURN

T993 BK-16

P800
1552267

C987-A99

PU-18-XLPE
YL-18-XLPE
BR-18-XLPE
BU-18-XLPE
GN-18-XLPE
WH-18-XLPE
OR-18-XLPE
OR-18-XLPE
WH-18-XLPE
WH-18-XLPE
GY-18-XLPE
GY-18-XLPE

1297163

167 0R-16

G971 BR-16
G969 YL-16

INTAKE AIR HEATER

INLET AIR SHUTOFF


SOLENOID RELAY
(NOTE V)

INLET AIR SHUTOFF


SOLENOID (NOTE V)

T957-A16
T958-A17
T959-A18
T960-A19
T961-A28
T962-A29
T860-A90
T860-A89
T859-A88
T859-A87
T858-A86
T858-A85

C-C1
1552252

INLET AIR SHUTOFF SOLENOID RELAY


SOLENOID COMMON

P520
1552269

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

A-C9
3E5179

1297164

G971 BR-16
G969 YL-16

BU-18
GN-18
WH-18
BU-18

F404/RD
F420/GN
120/YL
F716/WH
G968/WH
381/PU
G955/GN
150/OR(52)
150/OR(53)
G469/BU
H407/YL
H406/GY
E452/WH
H405/BU
M910/OR
G967/WH
387/PK

150(48) OR-14

N782-G30
N783-G31
N784-G32
N785-G33

E798/PK
382/PK

1
2

266E957

150/OR(48)
M909/GN
T936/GN
G971/BR
G969/YL
892/WH
893/PK
167/OR
A274/BK
A307/GY
G488/GN
F426/BU
F424/YL
125/OR
T993/BR
A234/BK
K900/YL
K990/GN
M904/OR

J61 P61
9X1343 8T9834
1
+BAT. (UNSWITCHED)
2
3
4
INLET AIR SHUTOFF SOLENOID RELAY
5
SOLENOID COMMON
6
7
8
DIG SNSR PWR (+8V)
9
10
11
12
13
14
15
ANLG SNSR RETURN
16
17
18
19
20
21
22
23
24
DIAGNOSTIC LAMP
25
WARNING LAMP
26
+BAT. (SWITCHED)
27
REMOTE SHUTDOWN SW
28
29
PTO ENABLE SW
30
PTO RAMP UP/SET SW
31
+BAT. (UNSWITCHED)
32
+BAT. (UNSWITCHED)
33
34
35
36
COOLANT LEVEL SNSR
37
38
39
PTO RAMP DOWN/RESUME SW
40

A-C1
2274002

J2

Optional Start/Stop Control wiring

P61
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

+BAT. (UNSWITCHED)
TORQUE LIMIT SW
NOT USED
INLET AIR SHUTOFF SOLENOID RELAY
SOLENOID COMMON
CAT DATA LINK CAT DATA LINK +
DIG SNSR PWR (+8V)
DIG SNSR RETURN
THROTTLE POSITION SENSOR 1 (pwm)
AUXILIARY TEMP SNSR
MAINTENANCE DUE RESET SW
MAINTENANCE DUE LAMP
ANLG SNSR PWR (+5V)
ANLG SNSR RETURN
J1939 SHIELD
J1939 DATA +
J1939 DATA PTO INTERRUPT SW
THROTTLE POSITION SENSOR 2 (pwm)
NOT USED
ETHER START VALVE RELAY
NOT USED
DIAGNOSTIC LAMP
WARNING LAMP
+BAT. (SWITCHED)
REMOTE SHUTDOWN SW
INTERMEDIATE ENGINE SPEED SW
PTO ENABLE SW
PTO RAMP UP/SET SW
+BAT. (UNSWITCHED)
+BAT. (UNSWITCHED)
AUXILIARY PRESS. SNSR
NOT USED
NOT USED
COOLANT LEVEL SNSR
NOT USED
STARTING AID OVERRIDE SW
PTO RAMP DOWN/RESUME SW
75% OVERSPEED VERIFY SW

CONNECTOR

14 AWG
+BAT. (UNSWITCHED)
14 AWG
+BAT. (UNSWITCHED)
14 AWG
+BAT. (UNSWITCHED)
INLET AIR SHUTOFF SOLENOID RELAY
SOLENOID COMMON
AUXILIARY TEMP SNSR
COOLANT LEVEL SNSR
DIG SNSR PWR (+8V)
DIG SNSR RETURN
AUXILIARY PRESS. SNSR
THROTTLE POSITION SENSOR 1 (pwm)
ANLG SNSR PWR (+5V)
ANLG SNSR RETURN
ETHER START VALVE RELAY
STARTING AID OVERRIDE SW
MAINTENANCE DUE RESET SW
TORQUE LIMIT SW
REMOTE SHUTDOWN SW
INTERMEDIATE ENGINE SPEED SW
75% OVERSPEED VERIFY SW
PTO INTERRUPT SW
PTO ENABLE SW

TORQUE LIMIT SW

H#

ATCH WIRE, CABLE, COMPONENT

REMOTE SHUTDOWN SW (NOTE K)

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

INTERMEDIATE ENGINE SPEED SW

OVERSPEED VERIFY SW

PTO INTERRUPT SW

PTO ENABLE SW

ABBREVIATIONS

PTO RAMP UP/SET SW


PTO RAMP DOWN/RESUME SW
MAINTENANCE DUE LAMP
DIAGNOSTIC LAMP
WARNING LAMP
+BAT. (SWITCHED)
CAT DATA LINK CAT DATA LINK +

CIRCUIT GROUPING DESIGNATION

PTO RAMP
UP/DOWN SWITCH

14 AWG

MAINTENANCE
DUE LAMP

CB
1A

DIAGNOSTIC LAMP

CB
J1939 SHIELD
J1939 DATA +
J1939 DATA -

1A

WARNING LAMP

CB

(153-2707)
(NOTES B & E)

1A

C B A

CAT DATA LINK(+)


CAT DATA LINK(-)
J1939(-)
J1939(+)

C B A

TERMINATION
RESISTOR
174-3016

B A C

MAX LENGTH 30 METERS

120

(NOTE B & C)

TERMINATION
RESISTOR
(174-3016)
(NOTE B & C)

120-H22 YL-18
1607689
H-C1

DEVICE

(165-0200)
MAX LENGTH 1 METER
(NOTE B)

A
B
C
D
E
F
G
H
J

+ BAT.
- BAT.
CAT DATA LINK +
CAT DATA LINK -

ALT ALTERNATOR
ATA AMERICAN TRUCKING ASSOCIATION
CB
CIRCUIT BREAKER
CIS CUSTOMER IGNITION SWITCH
DIG DIGITAL
ECM ELECTRONIC CONTROL MODULE
N/C
NO CONNECTION
PWM PULSE WIDTH MODULATION
SM
STARTING MOTOR
SMMS START MOTOR MAG SWITCH

NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
CONNECTION TO BATTERY (-).
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
TERMINATION RESISTOR) IS 40 METERS
NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
FOR ALL J1939 DATA LINK CONNECTIONS
NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS.
NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
ON RELAY COILS AND SOLENOID COILS.
NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
INSTALLATION GUIDE.
NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
WITHOUT CATERPILLAR ENGINEERING APPROVAL

(J66)
CUSTOMER INSTALLED
SERVICE TOOL CONN

UNLESS OTHERWISE SPECIFIED:


ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN


ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
CONSIDERING COMPONENT REMOVAL

IDENT

HARNESS

CHG

FOR: C9 ACERT
A
C
N

198-2713
222-5917
272-5869

05
05
00

(EXTERNAL) ENGINE MASTER HARNESS


(INTERNAL) INJECTOR HARNESS
FUEL HARNESS (LEFT FRONT FILTER)

THIS SCHEMATIC IS FOR THE C7 INDUSTRIAL ENGINE ELECTRICAL SYSTEM


MEDIA NUMBER: RENR7933-03

Components are shown installed on a fully operable machine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

CONNECTOR AND SPLICE LOCATIONS FOR


HARNESS 198-2713
VIEW ALL CALLOUTS

A-C9 INJECTOR HARNESS


INTERFACE

A-C7 INTAKE MANIFOLD


AIR TEMPERATURE SENSOR

A-S1

A-C3
INJECTION
ACTUATION PRESSURE
CONTROL VALVE (IAPCV)

A-C13 RAIL PRESSURE


(INJECTION ACTUATION PRESSURE)
SENSOR

A-C11
ATMOSPHERIC PRESSURE
SENSOR
A-S2

A-S5

A-C6 COOLANT
TEMPERATURE
SENSOR

A-C2 INTAKE AIR


HEATER RELAY

A-S3

A-C12 BOOST
PRESSURE
SENSOR

A-S6

A-C14 CAP
A-C10 TIMING CALIBRATION
(TC) PROBE CONNECTOR

A-S8

A-C5 SECONDARY
ENGINE
SPEED/TIMING
SENSOR

A-C4 PRIMARY
ENGINE
SPEED/TIMING
SENSOR

A-C15 ENGINE
OIL PRESSURE
SENSOR

A-S7

A-S4

A-C1
ELECTRONIC
CONTROL
MODULE (ECM) J2

A-C16 FUEL HARNESS


INTERFACE

ENGINE
VIEW ALL CALLOUTS

LEFT SIDE VIEW


INJECTOR
CYLINDER 1
C-C2

INJECTOR
CYLINDER 2
C-C3

INJECTOR
CYLINDER 3
C-C4

INJECTOR
CYLINDER 4
C-C5

INJECTOR
CYLINDER 5
C-C6

INJECTOR
CYLINDER 6
C-C7

INJECTOR
HARNESS
INTERFACE
A-C9 / C-C1

BOOST PRESSURE
SENSOR
A-C12

FUEL HARNESS
INTERFACE
CONNECTOR
A-C16

INJECTION ACTUATION
PRESSURE CONTROL
VALVE(IAPCV)
A-C3

BOOST PRESSURE
SENSOR A-C12
INJECTOR
RAIL PRESSURE
HARNESS
(INJECTION ACTUATION
INTERFACE
PRESSURE) SENSOR A-C13 A-C9/C-C1

TIMING
CALIBRATION
(TC)PROBE
CONNECTOR A-C10
INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR A-C7

BOOST PRESSURE
SENSOR A-C12

FUEL HARNESS
INTERFACE
CONNECTOR A-C16

TIMING
CALIBRATION
(TC)PROBE
CONNECTOR A-C10

ENGINE COOLANT
TEMPERATURE
SENSOR A-C6

CONNECTOR
J1

PRIMARY ENGINE
SPEED/TIMING
SENSOR(TOP)
A-C4
SECONDARY
ENGINE
SPEED/TIMING
SENSOR(BOTTOM)
A-C5

ATMOSPHERIC PRESSURE
SENSOR A-C11

CONNECTOR
A-C1 / J2

ENGINE OIL
PRESSURE
SENSOR A-C15

ELECTRONIC CONTROL MODULE (ECM)

TOP VIEW

FUEL FILTER LEFT SIDE VIEW


VIEW ALL CALLOUTS

FUEL PRESSURE
SENSOR
N-C4

NOTE: FUEL PRESSURE SENSOR LOCATION


DEPENDS ON ENGINE CONFIGURATION

FUEL HARNESS
INTERFACE
A-C16 / N-C1

INTAKE AIR HEATER WIRING


VIEW ALL CALLOUTS

INTAKE AIR HEATER RELAY


CABLE TO INTAKE AIR HEATER

INTAKE AIR HEATER GROUND STRAP

ENGINE TOP VIEW SHOWING INTAKE AIR HEATER WIRING


INTAKE AIR HEATER RELAY

INTAKE AIR HEATER


GROUND STRAP

CABLE TO INTAKE AIR HEATER

ENGINE LEFT SIDE VIEW SHOWING INTAKE AIR HEATER WIRING