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OPERATION

EXPLANATION OF COMPONENTS

EXPLANATION OF COMPONENTS
The following is an explanation of devices needed for operating the machine.
To perform suitable operations correctly and safely, it is important to completely understand methods of operating
the equipment, and the meanings of the displays.

MACHINE MONITOR

(1)
(2)
(3)

Check before starting screen
Maintenance warning screen
Normal operation screen

(4)
(5)

Normal travel screen
Normal inspection screen

A
B
C

Basic check items
Caution items
Emergency stop items

D
E

Meter display portion
Monitor switch

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OPERATION

EXPLANATION OF COMPONENTS

MODE SELECTOR SWITCH

CAUTION
Stop all the working equipment before operating the mode selector switch. If the mode selector switch is operated while the work
equipment is moving, the work equipment makes an emergency stop.

This switch (5) is used to switch between travel, work, and
inspection.
(a) Travel: Select this when traveling.
(b) Operation: Select this when carrying out crushing operations.
(c) Inspection: Select this when carrying out inspection operations.

When this switch (5) is operated, the machine monitor display changes as shown below.

(a)
(b)

When in travel mode
When in operation mode

(c)

When in inspection mode

REMARK
If the radio control selector switch (if equipped) has been set to "Radio Control" and it has been made possible to
operate the travel with the radio control transmitter (if equipped), even if operation mode (b) is selected with the
mode selector switch, the machine monitor display will show travel mode (a).

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OPERATION

EXPLANATION OF COMPONENTS

BASIC ACTUATION OF MACHINE MONITOR
WHEN THERE IS AN ABNORMALITY WHEN STARTING THE ENGINE

(1)
(2)

When in operation mode
When in travel mode

(3)

When in inspection mode

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. the screen changes to the warning screen (D) or error screen (E).10 CLASS REF ONLY PDF PAGE 4 of 64 .) After displaying the check before starting screen (A) for 2 seconds. After displaying the check before starting screen (A) for 2 seconds. the check before starting screen (A) changes to the maintenance interval warning screen (B). After the maintenance time warning screen (B) has been displayed for 30 seconds. warning screen (D). OPERATION EXPLANATION OF COMPONENTS If there is any abnormality when starting the engine. 3 . or error screen (E). the screen changes to the maintenance interval warning screen (B). the screen will switch to the normal operation screen (C). (The screen corresponding to the position of the mode selector switch is displayed.

3 .11 CLASS REF ONLY PDF PAGE 5 of 64 . OPERATION EXPLANATION OF COMPONENTS WHEN AN ABNORMALITY OCCURS DURING OPERATIONS (1) (2) When in operation mode When in travel mode (3) When in inspection mode If any abnormality occurs during operation. the screen automatically changes to warning screen (C). the normal operation screen (A) changes to warning screen (B) or the error screen (D). After displaying warning screen (B) for 2 seconds..

If the radiator coolant is low. Do not solely rely on the monitors for the daily inspection. but conduct each specified item of the daily inspection without fail. If there is any problem. This displays the basic items that should be checked before starting the engine.. the appropriate monitor lamp will flash. the lamp lights up red. OPERATION EXPLANATION OF COMPONENTS BASIC CHECK ITEMS CAUTION These monitors are not provided for the purpose of guaranteeing the conditions of the machine. A(1) Radiator coolant level monitor A(2) Engine oil level monitor A(3) Maintenance time monitor RADIATOR COOLANT LEVEL MONITOR Monitor (1) warns the operator that there has been a drop in the radiator coolant level.12 CLASS REF ONLY PDF PAGE 6 of 64 . and add coolant. so check coolant level in the radiator and subtank. 3 .

. If it is desired to change settings for the maintenance interval. 3 . and add oil. If oil level in the engine oil pan is low. so check the oil level. the lamp lights up red. MAINTENANCE TIME MONITOR This monitor (3) lights up red to warn the operator when the set time has passed from the time of the previous maintenance. For details of the method of checking the maintenance time. have your Komatsu distributor change the settings.13 CLASS REF ONLY PDF PAGE 7 of 64 . see "MAINTENANCE SCREEN SELECTOR SWITCH (PAGE 3-28)". This monitor screen goes out after 30 seconds and switches to the normal screen. OPERATION EXPLANATION OF COMPONENTS ENGINE OIL LEVEL MONITOR Monitor (2) warns the operator that the oil level in the engine oil pan has dropped.

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OPERATION

EXPLANATION OF COMPONENTS

CAUTION ITEMS

CAUTION
When the warning monitor lamp begins to flash or the revolving warning lamp lights up, check and identify the cause in no time.
If left unattended for some time, it will lead to a failure.

These are items which need to be observed while the engine is running. If any problem occurs, items which need
to be repaired as soon as possible are displayed.
If there is any problem, the appropriate monitor lamp will flash to indicate the location of the problem.

B(1) Charge level monitor
B(2) Fuel level monitor
B(3) Air cleaner clogging monitor

B(4) Engine coolant temperature monitor
B(5) Hydraulic oil temperature monitor

CHARGE LEVEL MONITOR
Monitor (1) warns the operator of an abnormality in the charging
system while the engine is running.
If charging is not being carried out correctly when the engine is
running, the red lamp lights up, and at the same time, all work
equipment stops and the horn sounds.
If the red lamp lights up, check for looseness of the V-belt, and if
there is any abnormality, see "OTHER TROUBLE (PAGE 3-178)".

REMARK
When the starting switch is at the ON position, the lamp is always lighted up, and after the engine started, it goes
out.
When the starting switch is at the ON position, the lamp may light up and the buzzer and horn may sound for a
moment when the engine is started or stopped, but this is not an abnormality.
If the horn sounds, set the fuel control dial to low idling. The horn will stop.

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OPERATION

EXPLANATION OF COMPONENTS

FUEL LEVEL MONITOR
Monitor (2) lights up to warn the operator the fuel level in the tank
is low.
If the remaining amount of fuel goes down to 80 liters (21.14 US
gal), the light changes from green to red, so add fuel as soon as
possible.

AIR CLEANER CLOGGING MONITOR
Monitor (3) warns the operator of a clogged air cleaner.
If the monitor lights up red, stop the engine, inspect and clean the
air cleaner.

ENGINE COOLANT TEMPERATURE MONITOR
If this monitor (4) lights up white in low temperatures, carry out the
warming-up operation. For details, see "ENGINE WARM UP
(PAGE 3-86)".
Continue the warming-up operation until monitor (4) changes to
green.

HYDRAULIC OIL TEMPERATURE MONITOR
If this monitor (5) lights up white in low temperatures, carry out the
warming-up operation. For details, see "WORK EQUIPMENT
WARM UP (PAGE 3-89)".
Continue the warming-up operation until monitor (5) changes to
green.
REMARK
This monitor is displayed only in the travel mode. In the working
mode, it is not displayed.

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OPERATION

EXPLANATION OF COMPONENTS

EMERGENCY STOP ITEMS

CAUTION
When this monitor begins to flash or the revolving warning lamp lights up, either stop the engine or reduce the engine speed to
low idling immediately, and then check for the trouble spot and take appropriate actions, if necessary.

These items must be observed when the engine is running. If there is any abnormality, the monitor for the problem
location lights up and the buzzer and horn sound.

C(1) Engine coolant temperature monitor
C(2) Hydraulic oil temperature monitor
C(3) Engine oil pressure monitor

C(4) Emergency stop monitor
C(5) Engine stop monitor

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REMARK When the starting switch is at the ON position. run engine at low idle or stop the engine and wait until the oil temperature goes down and monitor (2) changes to green. monitor lights up red. OPERATION EXPLANATION OF COMPONENTS ENGINE COOLANT TEMPERATURE MONITOR Monitor (1) warns operator that the engine coolant temperature has risen.. the buzzer may sound for a moment.When the engine is started. At the same time. turn the fuel control dial to the low idling position. but this is not an abnormality. stop the engine. and the engine speed goes down.17 CLASS REF ONLY PDF PAGE 11 of 64 . If engine coolant temperature becomes abnormally high. The horn will stop. ENGINE OIL PRESSURE MONITOR This monitor (3) lights up red when the engine lubricating oil pressure goes below the correct value. If monitor lights up red during operations. 3 . it goes out. When the horn sounds. overheat prevention system is automatically actuated. If the monitor lights up red. all the work equipment stops and the horn sounds. HYDRAULIC OIL TEMPERATURE MONITOR Monitor (2) warns operator that the hydraulic oil temperature has risen. and after the engine started. the lamp is always lighted up. and check the lubricating system and oil level in the oil pan. Stop operations and run engine at low idle until monitor (1) changes to green.

Color when monitor lights up Type of monitor When normal When At low abnormal temperature Radiator coolant level monitor OFF Red - Engine oil level monitor OFF Red - Maintenance interval monitor OFF Red - Charge monitor OFF Red - Green Red - OFF Red - Engine coolant temperature monitor Green Red White Hydraulic oil temperature monitor Green Red White OFF Red - Fuel level monitor Air cleaner clogging monitor Engine oil pressure monitor EMERGENCY STOP MONITOR This monitor (4) shows that the emergency stop switch located around the machine has been pressed and the work equipment has all stopped. ENGINE STOP MONITOR This monitor (5) shows that the engine stop switch located on the control box has been pressed and the engine has been stopped. then start the machine again. Turn the starting switch to the OFF position. 3 .18 CLASS REF ONLY PDF PAGE 12 of 64 . check that there is no abnormality on the machine and that the surrounding area is safe. caution items.. then cancel the switch. and emergency stop items are as follows. Check that there is no abnormality on the machine and that the surrounding area is safe. OPERATION EXPLANATION OF COMPONENTS REMARK Color when the monitor lights up for basic check items.

ENGINE PRE-HEATING MONITOR This monitor (1) indicates the pre-heating time required when starting the engine at an ambient temperature below 0°C (32°F).. The monitor lamp lights up when the engine starting switch is turned to the HEAT position and begins to flash after about 30 seconds to show that the pre-heating is completed. the pilot display lights up when the display items are functioning. (The monitor lamp will go off after about 10 seconds) 3 . OPERATION EXPLANATION OF COMPONENTS METER DISPLAY PORTION (A) (B) Normal operation screen Normal travel screen (C) Normal inspection screen (1) (2) (3) (4) (5) Engine pre-heating monitor Operating mode monitor Travel mode monitor Inspection mode monitor Engine coolant temperature gauge (6) (7) (8) (9) (10) Fuel gauge Hydraulic oil temperature gauge Service meter Crusher actual clearance monitor Operating status display lamp PILOT DISPLAY PORTION When the starting switch is ON.19 CLASS REF ONLY PDF PAGE 13 of 64 .

TRAVEL MODE MONITOR This monitor (3) shows the setting for the travel speed. INSPECTION MODE MONITOR This monitor (4) shows that the mode selector switch is at inspection mode. OPERATION EXPLANATION OF COMPONENTS OPERATING MODE MONITOR This monitor (2) shows that the mode selector switch is at working mode. The monitor display changes as follows according to the operation of the crusher selector switch on the control panel. It is possible to check the operating condition of each piece of work equipment and to identify the work equipment that has suffered excessive load or abnormal load.20 CLASS REF ONLY PDF PAGE 14 of 64 .. For details. 3 . The monitor display is as follows according to the operation of the travel speed selector switch. When the height of the conveyor makes it impossible to accept any travel command. see "CHECK AND ADJUSTMENT OF OUTLET CLEARANCE (PAGE 4-39)". see "TRAVEL PREPARATIONS FOR PRIMARY CONVEYOR (PAGE 3-94)". Lo: Low-speed travel Mi: Mid-range speed travel Hi: High-speed travel This monitor (3) lights up yellow when it is possible to travel. it lights up red. (a) A: Automatic mode (b) S: Semi-automatic mode (c) M: Manual mode For details of the method of adjusting the clearance for each mode.

During operations. For details. but this is not an abnormality. carry out the warming-up operation. 3 . so check and add fuel. engine coolant monitor lamp (C) lights up red. the overheat prevention system is actuated. If the indicator enters red range (A) during operations.21 CLASS REF ONLY PDF PAGE 15 of 64 . there is less than 80 liters (21. If the indicator enters red range (A) to (B) during operation. If the indicator enters the red range (A) to (B). engine water temperature monitor (1) lights up white. The overheat prevention system works until the temperature enters the black range (A) to (C). Red range (B) position: Engine speed is set to low idling. During operation. FUEL GAUGE This meter (6) displays the level of the fuel in the fuel tank. the indicator should be in the black range. There is danger of the engine stalling. turn the fuel control dial to the low idling position. OPERATION EXPLANATION OF COMPONENTS METER PORTION ENGINE COOLANT TEMPERATURE GAUGE This meter (5) shows the engine coolant temperature. Red range (A) position: Engine coolant temperature monitor (1) lights up red. and all work equipment stops. there is less than 110 liters (29. The overheat prevention system acts as follows. REMARK When the indicator reaches red range (B).06 US gal) of fuel remaining in the tank. if the indicator is at position (C). The correct fuel level may not be displayed for a short time when the starting switch is turned ON. the indicator should be in black range (A) to (C).. When the engine is started. and at the same time. fuel level monitor (D) lights up red.14 US gal) of fuel remaining. do not carry out operations on steep slopes. To stop the horn. When the indicator is in the red range (B). see "ENGINE WARM UP (PAGE 3-86)". the alarm buzzer and horn sound. In this case.

0 °F) The hydraulic oil temperature monitor lights up red and the alarm buzzer sounds at the same time. When the starting switch is at the ON position. the hydraulic oil temperature is less than 25 °C (77. OPERATION EXPLANATION OF COMPONENTS HYDRAULIC OIL TEMPERATURE GAUGE This meter (7) shows the hydraulic oil temperature. During operation. When this happens. the hydraulic oil temperature is more than 102 °C (215. the service meter advances even if the machine is not moving.0 °F) and hydraulic oil temperature minitor (1) lights up white.22 CLASS REF ONLY PDF PAGE 16 of 64 . see "WORK EQUIPMENT WARM UP (PAGE 3-89)" and carry out the warming-up operation. If the indicator enters red range (A) during operation.. If the indicator is at position (C) when the engine is started. Red range (B) position: More than 105 °C (221. REMARK The hydraulic oil temperature when the indicator enters red range (A) is as follows. Use the time display to set the periodic maintenance intervals. Red range (A) position: More than 102 °C (215. SERVICE METER This monitor (8) shows the total hours of operation of the machine. The reading of the meter advances by 1 for every hour of operation.6 °F). the indicator should be in black range (A) to (C).6 °F) The hydraulic oil temperature monitor lights up red. regardless of the engine speed. Run the engine at low idling or stop it and wait until the hydraulic oil temperature goes down. 3 .

REMARK On this display.55 mm (0 .S.200 mm (3.880 in) More than 200 mm (More than 7.. clearance display value may not be exactly the same as the actual measured value. O.S. value (A) and the color of backlighting (B) change according to the O.2.S.940 in) 100 . clearance).880 in) Operation Crushing operations impossible Only concrete crushing operations possible Crushing operations possible Crushing operation is impossible 3 .S.S.167 .7.S.3.940 .S. OPERATION EXPLANATION OF COMPONENTS CRUSHER ACTUAL CLEARANCE MONITOR This monitor (9) displays the clearance at the discharge port when the crusher jaw and fixed teeth are fully opened (O. The O. clearance 0 . clearance value.167 in) 55 .S.100 mm (2.23 CLASS REF ONLY PDF PAGE 17 of 64 .

24 CLASS REF ONLY PDF PAGE 18 of 64 .. It is possible to confirm the operating status of each piece of work equipment and to identify the work equipment that has suffered excessive load or abnormal load. Stop Normal rotation drive Reverse rotation drive Overload Abnormal load Magnetic separator (if equipped) Muck discharge conveyor (if equipped) Transparent Transparent Transparent Transparent - - - - - - Red lamp lights up Red lamp flashed Red lamp lights up - - - - - - Conveyor Crusher Feeder White lamp lights up White lamp lights up White lamp lights up White lamp lights up White lamp lights up Red lamp flashed Red lamp lights up Red lamp flashed White lamp lights up White lamp lights up Red lamp flashed Red lamp lights up Crusher abnormal load - Reducing overload - - Crusher operation prohibited period after adjusting clearance - Red lamp flashed Red lamp flashed Green lamp flashed - 3 . OPERATION EXPLANATION OF COMPONENTS OPERATING STATUS DISPLAY LAMP This lamp (10) display is as shown in the diagram on the right when the working mode is selected with the mode selector switch on the control panel. (a) Crusher status confirmation lamp (b) Grizzly feeder status lamp (c) Conveyor status lamp (d) Magnetic separator status lamp (if equipped) (e) Muck discharge conveyor status lamp (if equipped) The status display by the lamps is as shown in the table below.

25 CLASS REF ONLY PDF PAGE 19 of 64 . It works in displays of the maintenance mode as well as brightness and contrast adjusting mode. OPERATION EXPLANATION OF COMPONENTS MONITOR SWITCH UNIT (1) (2) (3) (4) (5) (6) (7) (8) Return switch UP and numeral input (+) switch DOWN and numeral input (-) switch Input confirmation switch Liquid-crystal monitor adjustment switch Maintenance screen selector switch Crusher clearance increase switch Crusher clearance decrease switch (9) (10) (11) (12) (13) (14) (15) (16) Crusher manual reverse rotation switch Crusher manual normal rotation switch Conveyor manual normal rotation switch Conveyor manual reverse rotation switch Buzzer cancel switch Crusher speed setting screen selector switch Feeder speed setting screen selector switch Crusher load setting screen selector switch RETURN SWITCH This switch (1) has a function to return the current display to the immediately foregoing one. 3 . a display in the screen continuously returns to the immediately foregoing one.. Every time the switch is pressed in those modes.

OPERATION EXPLANATION OF COMPONENTS UP/DOWN SWITCH AND NUMERAL INPUT (+/-) SWITCH 1. When this switch is pressed. 2. (2) Increase input (3) Decrease input INPUT CONFIRMING SWITCH This switch (4) has a function to determine selected contents in the display. LIQUID-CRYSTAL MONITOR ADJUSTMENT SWITCH This switch (5) is used when adjusting brightness and contrast of the display in the screen.26 CLASS REF ONLY PDF PAGE 20 of 64 . The screen display is highlighted to match this.. 3 . These switches (2) and (3) function to move the cursor on the screen display up and down. It works in the maintenance mode as well as in the brightness and contrast mode. Press the switch in those modes and the selected contents are determined. the cursor moves. This switch is used to input the values when adjusting the crusher clearance (all automatic/automatic). the display in the screen changes to the selective display for brightness and contrast adjustment as shown at right. (2) UP (3) DOWN Each time this switch is pressed.

press input confirmation switch (4). Press either UP switch (2) or DOWN switch (3) to call the brightness adjusting monitor.27 CLASS REF ONLY PDF PAGE 21 of 64 . When selecting the desired brightness is finished. press either UP switch (2) or DOWN switch (3) for desired brightness. 2. When the display in the screen is changed to brightness adjusting monitor. 3 . 2. When the display is changed to the contrast monitor. Press either UP switch (2) or DOWN switch (3) to call the contrast monitor. CONTRAST ADJUSTMENT 1. 3. press input confirmation switch (4). When selecting the desired contrast is finished. 3. press either UP switch (2) or DOWN switch (3) for desired contrast.. OPERATION EXPLANATION OF COMPONENTS BRIGHTNESS ADJUSTMENT 1.

After confirming the maintenance time. When switch (6) is pressed.. When this happens. The time remaining until maintenance is indicated by the color of each monitor display.28 CLASS REF ONLY PDF PAGE 22 of 64 . If the monitor display changes to the maintenance warning screen when the engine is started or when the machine is being operated. stop operations immediately. If another monitor is lighted up red on the maintenance screen. perform the maintenance. the monitor corresponding to the maintenance warning screen will light up red. OPERATION EXPLANATION OF COMPONENTS MAINTENANCE SCREEN SELECTOR SWITCH Switch (6) is used to check the time remaining until maintenance. carry out maintenance for that item also. 2. as shown in diagram on the right. 3. 3 . Press switch (6) to display the maintenance screen and check that there is no abnormality in any other monitor. White display: More than 30 hours remaining until maintenance Yellow display: Less than 30 hours remaining until maintenance Red display : Maintenance time has already passed NOTICE 1. screen on the monitor display changes to the maintenance screen.

Maintenance items Initial setting screen(H) 01 Change engine oil 500 02 Replace engine oil filter 500 03 Replace fuel main filter 1000 04 Replace hydraulic oil filter 1000 05 Replace hydraulic tank breather 500 06 Replace corrosion resister (if equipped) - 07 Check damper case oil.) 2.. the screen returns to the previous screen. Look at the maintenance screen and press the UP switch (2) or DOWN switch (3) on the monitor switches to select the item. The display changes to the time remaining to maintenance. OPERATION EXPLANATION OF COMPONENTS Maintenance display items are as follows: Monitor No. The method of checking time remaining until maintenance is as follows: 1. have your Komatsu distributor change the settings. (If return switch (1) is pressed. After selecting the monitor item.29 CLASS REF ONLY PDF PAGE 23 of 64 .) 3 . add oil 1000 08 Change final draive case oil 2000 10 Change hydraulic oil 5000 27 Change feeder excitation machine oil 1000 28 Change crusher motor case oil 1000 41 Replace fuel pre-filter 500 If it is desired to change settings for the maintenance interval. press input confirmation switch (4). (The selector monitor is highlighted in black.

To cancel the time remaining to maintenance and return to the initial set time. Confirm the time remaining to maintenance. 3 . press input confirmation switch (4). The screen returns to the monitor screen for normal operations. The screen returns to the maintenance screen. (a): Time remaining to maintenance (b): Initial set time for maintenance When checking only the time remaining to maintenance. press return switch (1) twice. the discharge port clearance of the jaw crusher becomes smaller. the screen returns to the previous screen. OPERATION EXPLANATION OF COMPONENTS 3. After checking the time on the initial set time screen. (If return switch (1) is pressed. REMARK Switches (7) and (8) are effective only when the mode selector switch on the control panel is at inspection mode and the crusher clearance adjustment mode is at manual mode. If this switch (8) is kept pressed.. The screen switches to the initial set screen. the discharge port clearance of the jaw crusher becomes larger.30 CLASS REF ONLY PDF PAGE 24 of 64 . 4. press input confirmation switch (4). CRUSHER CLEARANCE INCREASE SWITCH NOTICE Operate this switch only after confirming that no debris or earth remains inside the crusher chamber.) CRUSHER CLEARANCE DECREASE SWITCH If this switch (7) is kept pressed.

3 . but when the discharge port of the jaw crusher is clogged with foreign material. CRUSHER MANUAL NORMAL ROTATION SWITCH This switch (10) is used during maintenance and inspection of the jaw crusher or to escape from the bridging or blocking condition. It is used when adjusting the discharge port clearance of the jaw crusher. the jaw crusher rotates in the normal direction or reverse direction. set the engine speed at low idling. this switch can be pressed after stopping the jaw crusher to make it easier to remove the foreign material. Switches (9) and (10) are effective only when the mode selector switch on the control panel is at working mode or inspection mode. It can also be used to together with the starting switch for manual operation of the jaw crusher (normal rotation) (10) to make it easier to remove foreign material from the discharge port of the jaw crusher.31 CLASS REF ONLY PDF PAGE 25 of 64 . REMARK While these switches are kept pressed. When using this switch. or when carrying out operations to position the flywheel (inching operation).. OPERATION EXPLANATION OF COMPONENTS CRUSHER MANUAL REVERSE ROTATION SWITCH This switch (9) is used during maintenance and inspection of the jaw crusher or to escape from the bridging or blocking condition. The function is the same as the manual reverse rotation switch (9).

This switch (13) is used to stop the alarm buzzer when an abnormality has occurred in a warning item during operation of the engine. and use it only for inching operations.32 CLASS REF ONLY PDF PAGE 26 of 64 . BUZZER CANCEL SWITCH NOTICE If the engine starting switch is turned OFF because some abnormality has been noticed in the machine.. unless that abnormality has not been removed. CONVEYOR MANUAL REVERSE ROTATION SWITCH While this switch (12) is kept pressed. the conveyor rotates in the normal direction. the buzzer sounds. and turned ON again. 3 . While this switch (11) is kept pressed. or repair. the conveyor rotates in the reverse direction. When carrying out this operation. check that the area around the conveyor is safe. OPERATION EXPLANATION OF COMPONENTS CONVEYOR MANUAL NORMAL ROTATION SWITCH CAUTION Use the conveyor manual switch for operations only when an abnormality has occurred in the conveyor or when carrying out inspection. maintenance. REMARK Switches (11) and (12) are effective only when the mode selector switch on the control panel is at inspection mode.

the scale goes down in direction (A). the scale goes up in direction (B). When numeral input switch (3) is pressed. (A) Feed speed at minimum (MIN): Whole scale is reduced in direction (A) (B) Feed speed at maximum (MAX): Whole scale is increased in direction (B) 3 . the scale goes up in direction (B). When numeral input switch (2) is pressed. When numeral input switch (2) is pressed. When numeral input switch (3) is pressed. (A) Rotating speed at minimum (MIN): Whole scale is reduced in direction (A) (B) Rotating speed at maximum (MAX): Whole scale is increased in direction (B) FEEDER SPEED SETTING SCREEN SELECTOR SWITCH This switch (15) is used to change the vibration speed of the grizzly feeder and to adjust the feed speed for rubble and rock. OPERATION EXPLANATION OF COMPONENTS CRUSHER SPEED SETTING SCREEN SELECTOR SWITCH This switch (14) is used to adjust the rotating speed of the crusher.. the scale goes down in direction (A).33 CLASS REF ONLY PDF PAGE 27 of 64 .

it is possible to adjust the feed speed from the grizzly feeder to the crusher. After starting operations. the scale goes up in direction (B). When numeral input switch (3) is pressed. When numeral input switch (2) is pressed.. check the charge ratio of the crusher for around one hour and adjust the crusher load setting to the optimum position. OPERATION EXPLANATION OF COMPONENTS CRUSHER LOAD SETTING SCREEN SELECTOR SWITCH This switch (16) is designed to maintain the charge ratio inside the crusher chamber to around 60% under any working conditions and to enable the crusher to display the maximum operating capacity. With the scale. Guideline for adjusting scale (A)SOFT<------------------------------------------------------>HARD(B) Concrete rubble Andesite Granite Limestone Sandstone Basalt Greywacke 3 .34 CLASS REF ONLY PDF PAGE 28 of 64 . the scale goes down in direction (A).

....................SEN03153-00 MOBILE CRUSHER 1SHOP MANUAL BR580JG-1 Machine model Serial number BR580JG-1 1001 and up 30 Testing and adjusting 1 Testing and adjusting............................. 2 1 BR580JG-1 CLASS REF ONLY PDF PAGE 29 of 64 ...................... Part 2 Special functions of machine monitor ........................................

SEN03153-00 30 Testing and adjusting Special functions of machine monitor [1]: Figure input switch 1 [2]: Figure input switch 2 [3]: Figure input switch 3 [4]: Figure input switch 4 [5]: Figure input switch 5 [6]: Figure input switch 6 [7]: Figure input switch 7 [8]: Figure input switch 8 [9]: Figure input switch 9 [0]: Figure input switch 0 1 [ ]: Decimal point input switch [ ]: Return switch [E]: Upward move switch [R]: Downward move switch [ ]: Input confirmation switch 2 BR580JG-1 CLASS REF ONLY PDF PAGE 30 of 64 .

Some items are displayed automatically and others are displayed through the switch operations according to the internal setting of the machine monitor. adjusting or troubleshooting.30 Testing and adjusting SEN03153-00 Ordinary functions and special functions of machine monitor The machine monitor has the ordinary function and special functions and displays information of various types on the multi-display. testing. q Special functions: Service menu The functions in this mode are not ordinarily displayed. q Ordinary functions: Operator menu The functions in this mode are displayed ordinarily. This mode is used for special setting. Display and setting of these functions are available from the serviceman's operations of the special switches. Display and setting of these functions are available from the operator's switch operations. Operator menu Service menu 1 Password input and setting function 2 KOMATSU logo display screen 20 Function of monitoring [01] 21 3 Check before starting function Function of abnormality record [02] Electrical systems Mechanical systems 4 Maintenance display function 22 Function of maintenance record [03] 5 Caution items display function 23 Function of maintenance mode change [04] 6 Function of travel mode 24 Function of phone number entry [05] 7 Function of working mode 25 8 Function of testing mode Function of default [06] Language Unit 9 Function of setting feeder speed Pump absorption torque 10 Function of setting crusher speed Adjustment of feeder speed 11 Function of setting crusher load Adjustment of crusher speed and the other work equipments speed 26 12 Display's brightness and contrast adjusting function Function of adjustment [07] Initialization of clearance potentiometer 13 Check of maintenance information function Option registration 14 Service meter display function Hi idle speed in working mode 15 Caution generation display function 27 Function of cylinder cut-out operation [08] 16 User code display function 28 Function of no injection cranking [09] 17 Failure code display function 29 Function of crusher clearance record [10] 18 Function of monitoring emergency stop 30 Function of lock cylinder slip record [11] 19 Function for conveyor position display 3 BR580JG-1 CLASS REF ONLY PDF PAGE 31 of 64 .

Maintenance display function Succeeding to display of the check before starting screen. KOMATSU logo display screen KOMATSU logo is displayed for 2 seconds as a password is entered (as a password is specified) or the starting switch is turned ON. refer to the “Operation and maintenance manual” or the chapter of “Structure. a maintenance mark appears for 30 seconds pointing the oil or filter whose specified maintenance time has already expired or going to expire soon. function and maintenance standard” in this shop manual. Check before starting function Check before starting screen is displayed for 2 seconds succeeding to display of KOMATSU logo. 1.SEN03153-00 30 Testing and adjusting Operation of operator menu and display (outline) a This section introduces only the outline of the operator menu. 2. 4. a Above display is available only when the maintenance function is selected. 3. a Above display is available only when the password function is selected. Password input and setting function Password input screen is displayed as the starting switch is turned ON. 4 BR580JG-1 CLASS REF ONLY PDF PAGE 32 of 64 . For details on the contents and operation steps of each menu.

the Hi. or Auto (A) selected with the crusher clearance adjustment mode selector switch of the main control box. the operator can check the operating condition of each work equipment unit and specify the work equipment that is overloaded or loaded abnormally. Function of travel mode If the travel mode is selected with the mode selector switch of the main control box. then the operator can adjust the crusher clearance in each mode. the travel mode display screen is selected forcibly. 5 BR580JG-1 CLASS REF ONLY PDF PAGE 33 of 64 .30 Testing and adjusting SEN03153-00 5. an appl ic able cau tion mark appears pointing a check before starting item on which a problem was found. the screen changes according to the position of Manual (M). Mi or Lo speed is displayed according to the setting of the travel speed selector switch of the upper control box. q If the hydraulic oil temperature is abnormally high. 8. 7. q If the hydraulic oil temperature is abnormally high. the travel mode display screen is selected forcibly. Caution items display function Succeeding display of the check before starting sc r een. Function of testing mode If the testing mode is selected with the mode selector switch of the main control box. Function of working mode If the working mode is selected with the mode selector switch of the main control box. 6. Semiauto (S).

A: Feeding speed is minimum B: Feeding speed is maximum 11. 6 BR580JG-1 CLASS REF ONLY PDF PAGE 34 of 64 . 30 Testing and adjusting Function of setting feeder speed The operator can adjust the feeder speed with the feeder speed setting switch of the machine monitor. A: Load is set to minimum. B: Load is set to maximum. Function of setting crusher speed The operator can adjust the crusher speed with t he cr us he r s pee d s et tin g s wi tc h o f t he machine monitor. A: Speed is minimum B: Speed is maximum 12.SEN03153-00 9. Display's brightness and contrast adjusting function The screen adjustment switches allow adjusting the display brightness and contrast. 10. Function of setting crusher load The operator can adjust the crusher load with the crusher load setting switch of the machine monitor.

Check of maintenance information function The maintenance switch allows checking detailed information of the maintenance items (specified maintenance time and elapsed time).30 Testing and adjusting SEN03153-00 13. User code display function If a trouble occurs on the machine. 14. Service meter display function Display of the service meter alone becomes available by operating the following switches after the starting switch is turned OFF. It also allows resetting after the maintenance. 16. switch the failure code display screen (see Item 17). Caution generation display function If a caution is warned for a caution item. 7 BR580JG-1 CLASS REF ONLY PDF PAGE 35 of 64 . an applicable user code is automatically displayed depending on the seriousness of the trouble in order to alert the operator to take an appropriate action. a Setting and resetting of the maintenance function as well as setting of the maintenance time is done from the service menu. q Switch operation: [ ] + [E] (Simultaneous operation) 15. applicable symbol mark is displayed large for 2 seconds and then it remains on the screen in a smaller size until the trouble is eliminated. a Operating any switch while an user code is on the screen.

error E0E Network error Pump controller solenoid power source error Operate machine to a safe posture and have inspection carried out immediately. E10 Engine controller power source error Engine controller drive system circuit error (engine stopped) Have inspection carried out immediately. fuel Operations are possible.SEN03153-00 a 30 Testing and adjusting User codes and actions requested to operator User code Failure mode Action E02 PC-EPC valve error Pump control malfunctions and have inspection carried out immediately. E14 Throttle system error Operate machine to a safe posture and have inspection carried out immediately. 8 BR580JG-1 CLASS REF ONLY PDF PAGE 36 of 64 . but have inspection carried out temperature and oil pressure) system immediately. E15 Engine sensor (coolant temperature. E11 Engine controller system error (Output reduced to protect engine) Operate machine to a safe posture and have inspection carried out immediately.

q Switching operation: ( ) (3) Telephone number E02 a B JZ 138 28 a The screen display sequentially changes as shown below. the phone mark (if registered) and phone number (if registered). For detailed information of failure codes. Failure code display function Operating the following switch while an user code is on the screen. (1) Failure code a The telephone mark and telephone number are displayed only when the telephone number is registered to the machine monitor. Registration. (2) Telephone symbol mark 9 BR580JG-1 CLASS REF ONLY PDF PAGE 37 of 64 .30 Testing and adjusting SEN03153-00 17. see the “Failure code table”. correction or deletion of a telephone number is done from the service menu. sequentially displays the failure code.

SEN03153-00 30 Testing and adjusting Failure code table User code Failure code Failure contents Alarm buzzer Applicable equipment History classification — 7RC1KB Short circuit conveyor ON switch W/E Electrical system — 7RC2KA Disconnection in conveyor OFF switch W/E Electrical system — 7RC5KB Short circuit in feeder ON switch W/E Electrical system — 7RD2KB Short circuit in discharge conveyor reverse solenoid W/E Electrical system — 7RD2KZ Disconnection or short circuit in discharge conveyor reverse solenoid W/E Electrical system — 7RE1KB Short circuit in crusher ON switch W/E Electrical system — 7RE2KA Disconnection in crusher OFF switch W/E Electrical system — 7RE6KB Short circuit in muck discharge conveyor ON switch W/E Electrical system — 7RE7KA Disconnection in muck discharge conveyor OFF switch W/E Electrical system — 7RE8KB Short circuit in magnetic separator ON switch W/E Electrical system — 7RE9KA Disconnection in magnetic separator OFF switch W/E Electrical system — 7REAKB Short circuit in accessory input 1 circuit W/E Electrical system — 7REDMA Abnormality in conveyor pressure sensor W/E Electrical system — 7REEMA Abnormality in muck conveyor pressure sensor W/E Electrical system — 7REHKB Short circuit in accessory input circuit 2 W/E Electrical system — 7RENKZ Abnormality in clearance potentiometer W/E Electrical system — 7REPKA Disconnection in feeder OFF switch W/E Electrical system — 7RESKB Short circuit in one-touch start switch W/E Electrical system — 7RETKA Disconnection in one-touch stop switch W/E Electrical system — 7RF2KA Disconnection in crusher forward EPC valve W/E Electrical system — 7RF2KB Short circuit in crusher forward EPC valve W/E Electrical system — 7RF2KY Short circuit in crusher forward EPC valve W/E Electrical system — 7RF3KA Disconnection in crusher reverse EPC valve W/E Electrical system — 7RF3KB Short circuit in crusher reverse EPC valve W/E Electrical system — 7RF3KY Short circuit in crusher reverse EPC valve W/E Electrical system — 7RF4KA Disconnection in feeder forward EPC valve W/E Electrical system — 7RF4KB Short circuit in feeder forward EPC valve W/E Electrical system — 7RF4KY Short circuit in feeder forward EPC valve W/E Electrical system — 7RF8KA Disconnection in accessory 2 EPC valve W/E Electrical system — 7RF8KB Short circuit in accessory 2 EPC valve W/E Electrical system — 7RF8KY Short circuit in accessory 2 EPC valve W/E Electrical system — 7RFAKY Short circuit in engine stop relay W/E Electrical system — 7RFAKZ Disconnection or short circuit in engine stop relay W/E Electrical system — 7RFBKB Short circuit in muck conveyor solenoid W/E Electrical system — 7RFBKZ Disconnection or short circuit in muck conveyor solenoid W/E Electrical system — 7RFHKA Disconnection in conveyor forward EPC valve W/E Electrical system — 7RFHKB Short circuit in conveyor forward EPC valve W/E Electrical system — 7RFHKY Short circuit in conveyor forward EPC valve W/E Electrical system — 7RFKKB Short circuit in lock cylinder pull relay W/E Electrical system — 7RFKKY Short circuit in lock cylinder pull relay W/E Electrical system — 7RFLKA Disconnection in accessory 1 EPC solenoid W/E Electrical system — 7RFLKB Short circuit in accessory 1 EPC solenoid W/E Electrical system — 7RFLKY Short circuit in accessory 1 EPC solenoid W/E Electrical system — 7RFMKY Short circuit in abnormal pressure relay W/E Electrical system — 7RFMKZ Disconnection or short circuit in abnormal pressure relay W/E Electrical system — 7RFNKA Disconnection in lock cylinder unlock solenoid valve W/E Electrical system — 7RFNKB Short circuit in lock cylinder unlock solenoid valve W/E Electrical system — 7RFNKY Short circuit in lock cylinder unlock solenoid valve W/E Electrical system — 7RFPKB Short circuit in lock cylinder push relay W/E Electrical system — 7RFPKY Short circuit in lock cylinder push relay W/E Electrical system 10 BR580JG-1 CLASS REF ONLY PDF PAGE 38 of 64 .

Drive Circuit Error ENG Electrical system E15 CA352 Sens Supply 1 Volt Low Error ENG Electrical system q 11 BR580JG-1 CLASS REF ONLY PDF PAGE 39 of 64 .30 Testing and adjusting User code SEN03153-00 Failure code Failure contents Alarm buzzer Applicable equipment History classification — 7RGAMA Abnormality in 2nd conveyor pressure sensor W/E Electrical system — 7RJAKA Disconnection in travel lock EPC solenoid valve W/E Electrical system — 7RJAKB Short circuit in travel lock EPC solenoid valve W/E Electrical system — 7RJAKY Short circuit in travel lock EPC solenoid valve W/E Electrical system — 7RJDMA Abnormality in crusher forward pressure sensor W/E Electrical system — 7RJEMA Abnormality in crusher reverse pressure sensor W/E Electrical system — 7RJLKA Disconnection in magnetic separator EPC valve W/E Electrical system — 7RJLKB Short circuit in magnetic separator EPC valve W/E Electrical system — 7RJLKY Short circuit in magnetic separator EPC valve W/E Electrical system — W/E Mechanical system — 7RJPKB Short circuit in radio control work-mode switch W/E Electrical system — 7RJQKB Short circuit in radio control travel-mode switch W/E Electrical system — 7RJRKB Short circuit on travel signal W/E Electrical system — 7RJSMA Abnormality in magnetic separator pressure sensor W/E Electrical system — AA10NX Air cleaner Clogging MON Mechanical system MON Mechanical system ENG Mechanical system — — 7RJMMW Lock cylinder slipping AB00KE Charge voltage too low B@BAZG Engine oil pressure too low e — B@BAZK Engine oil level reduction MON Mechanical system — B@BCNS Engine coolant overheat e ENG Mechanical system — B@BCZK Radiator coolant level reduction e MON Mechanical system — B@HANS Hydraulic Oil Overheat e MON Mechanical system E11 CA111 ECM Critical Internal Failure q ENG Electrical system E10 CA115 Eng Ne and Bkup Speed Sens Error q ENG Electrical system E11 CA122 Chg Air Press Sensor High Error q ENG Electrical system E11 CA123 Chg Air Press Sensor Low Error q ENG Electrical system E14 CA131 Throttle Sensor High Error q ENG Electrical system E14 CA132 Throttle Sensor Low Error q ENG Electrical system E15 CA135 Eng Oil Press Sensor High Error q ENG Electrical system E15 CA141 Eng Oil Press Sensor Low Error q ENG Electrical system E15 CA144 Coolant Temp Sens High Error q ENG Electrical system E15 CA145 Coolant Temp Sens Low Error q ENG Electrical system E15 CA153 Chg Air Temp Sensor High Error q ENG Electrical system E15 CA154 Chg Air Temp Sensor Low Error q ENG Electrical system E15 CA187 Sens Supply 2 Volt Low Error q ENG Electrical system E11 CA221 Ambient Press Sens High Error q ENG Electrical system E11 CA222 Ambient Press Sens Low Error q ENG Electrical system E15 CA227 Sens Supply 2 Volt High Error q ENG Electrical system — CA234 Eng Overspeed q ENG Mechanical system E15 CA238 Ne Speed Sens Supply Volt Error q ENG Electrical system E15 CA263 Fuel Temp Sensor High Error q ENG Electrical system E15 CA265 Fuel Temp Sensor Low Error q ENG Electrical system E11 CA273 PCV2 Short Error q ENG Electrical system E11 CA274 PCV2 Open Error q ENG Electrical system E11 CA322 Inj #1 (L#1) Open/Short Error q ENG Electrical system E11 CA323 Inj #5 (L#5) Open/Short Error q ENG Electrical system E11 CA324 Inj #3 (L#3) Open/Short Error q ENG Electrical system E11 CA325 Inj #6 (L#6) Open/Short Error q ENG Electrical system E11 CA331 Inj #2 (L#2) Open/Short Error q ENG Electrical system E11 CA332 Inj #4 (L#4) Open/Short Error q ENG Electrical system Electrical system E10 CA342 Calibration Code Incompatibility ENG E10 CA351 INJ.

SEN03153-00 User code Failure code E15 CA386 30 Testing and adjusting Alarm buzzer Applicable equipment History classification Sens Supply 1 Volt High Error q ENG Electrical system Failure contents E10 CA441 Battery Voltage Low Error q ENG Electrical system E10 CA442 Battery Voltage High Error q ENG Electrical system E11 CA449 Rail Press Very High Error q ENG Electrical system E11 CA451 Rail Press Sensor High Error q ENG Electrical system Electrical system E11 CA452 Rail Press Sensor Low Error q ENG E15 CA553 Rail Press High Error q ENG Electrical system — CA554 Rail Press Sensor In Range Error ENG Electrical system E15 CA559 Rail Press Low Error q ENG Electrical system E15 CA689 Eng Ne Speed Sensor Error q ENG Electrical system E15 CA731 Eng Bkup Speed Sens Phase Error q ENG Electrical system E10 CA757 All Persistent Data Lost Error q ENG Electrical system E15 CA778 Eng Bkup Speed Sensor Error q ENG Electrical system E15 CA1228 EGR Valve Servo Error 1 q ENG Electrical system E11 CA1625 EGR Valve Servo Error 2 q ENG Electrical system E0E CA1633 CAN Communication Error (engine controller) q ENG Electrical system E14 CA2185 Throt Sens Sup Volt High Error q ENG Electrical system E14 CA2186 Throt Sens Sup Volt Low Error q ENG Electrical system E11 CA2249 Rail Press Very Low Error q ENG Electrical system E11 CA2271 EGR Valve Lift Position Sens High Error q ENG Electrical system E11 CA2272 EGR Valve Lift Position Sens Low Error q ENG Electrical system E11 CA2351 EGR Valve Sol Current High Error q ENG Electrical system E11 CA2352 EGR Valve Sol Current Low Error q ENG Electrical system E15 CA2555 Grid Heater Relay Open Error q ENG Electrical system E15 CA2556 Grid Heater Relay Short Error q ENG Electrical system — D162KY Short circuit in horn relay W/E Electrical system — D162KZ Disconnection or short circuit in horn relay W/E Electrical system E0E — E0E — E0E — DA22KK Solenoid power source too low q DA25KP Abnormality in pressure sensor power source DA2RMC CAN communication error (work equipment and pump controller) q DA2SKQ Abnormality in model code input DAFRMC CAN communication error (monitor controller) q DDA6KA Disconnection in engine stop switch PUMP Electrical system PUMP Electrical system PUMP Electrical system PUMP Electrical system MON Electrical system W/E Electrical system Electrical system — DGH2KB Short circuit in hydraulic oil temperature sensor MON — DHPAMA Abnormality in F pump pressure sensor PUMP Electrical system — DHPBMA Abnormality in R pump pressure sensor PUMP Electrical system — DUB0KY Short circuit in beacon solid state relay W/E Electrical system W/E Electrical system E02 — DXA0KA Disconnection in PC-EPC Solenoid DUB0KZ Disconnection or short circuit in beacon solid state relay q PUMP Electrical system E02 DXA0KB Short circuit in PC-EPC Solenoid q PUMP Electrical system E02 DXA0KY Short circuit in PC-EPC Solenoid q PUMP Electrical system — DXE0KA Disconnection in LS-EPC solenoid PUMP Electrical system — DXE0KB Short circuit in LS-EPC solenoid PUMP Electrical system — DXE0KY Short circuit in LS-EPC solenoid PUMP Electrical system 12 BR580JG-1 CLASS REF ONLY PDF PAGE 40 of 64 .

and telephone No. Component in charge MON: The machine monitor is in charge of detection of abnormality. the buzzer sounds (The operator can stop the buzzer with the alarm buzzer cancel switch). Electrical system: Abnormality information is recorded in the electrical system abnormality record. its function sounds the buzzer. ENG: The engine controller is in charge of detection of abnormality. User code Attached : If the failure code is detected. 13 BR580JG-1 CLASS REF ONLY PDF PAGE 41 of 64 .30 Testing and adjusting a a a a a SEN03153-00 Entry order of items in table The items are entered in the order of their failure codes (incremental order). e: Since the caution monitor is also turned ON. the machine monitor does not notify the operator of the abnormality. PUMP: The pump controller is in charge of detection of abnormality. Not attached: Even if the failure code is detected. Alarm buzzer q : When occurrence of an error is notified to the operator. W/E: The work equipment and pump controller is in charge of detection of abnormality. Category of record Mechanical system: Abnormality information is recorded in the mechanical system abnormality record. (if registered) are displayed on the ordinary screen to notify the operator of the abnormality. the user code. failure code.

q When conveyor position is “Middle” or “Upper” Mode monitor (b) becomes yellow. q When conveyor position is “Middle” or “Lower” Mode monitor (a) becomes yellow. 2) Conveyor position display in travel mode If the travel mode is selected with the mode selector switch of the main control box. Function of monitoring emergency stop 1) Warning for turning emergency stop switch ON When an emergency stop switch installed around the machine is depressed. the color of mode monitor (b) changes according to the conveyor position. the machine can travel. q The whole work equipment and engine stop and the horn sounds. 14 BR580JG-1 CLASS REF ONLY PDF PAGE 42 of 64 . the whole work equipment stops. Warning for turning engine stop switch ON When the engine stop switch installed to the upper operation box is depressed. q The whole work equipment stops and the horn sounds.SEN03153-00 30 Testing and adjusting 18. At this time. the color of mode monitor (a) changes according to the conveyor position. q When conveyor position is “Upper” Mode monitor (a) becomes red. Function for conveyor position display 1) Conveyor position display in operation mode If the operation mode is selected with the mode selector switch of the main control box. q When conveyor position is “Lower” Mode monitor (b) becomes red. the machine cannot travel. 2) 19. At this time. the work equipment can operate. At this time. At this time.

select either of the following operations. a Changing to Service Menu is usually available only from this conventional display. q When “RETURN” switch is displayed. q Press [ ] switch (enables every screen). switch the screen through the following special operation. Service menu 00 Return (Ends the service menu) 01 Monitoring 02 Abnormality record 03 Maintenance record 2) 04 Maintenance mode change Switch operation Do the following switch operation. Select an appropriate item from among the menu. Confirmation of display Make sure that the conventional display is turned on. select the menu and press [ ] switch. 15 BR580JG-1 CLASS REF ONLY PDF PAGE 43 of 64 .30 Testing and adjusting SEN03153-00 Service menu operation and display 3) Switching to service menu a When using the service menu. No. 1) Displaying menu screen The display is changed to the initial display of Service Menu program. q Switch operation: [E] + [1] o [2] o [3] (Enter the numbers while holding E down) 05 Phone number entry 06 Default 07 Adjustment 08 Cylinder cut out 09 No injection cranking 10 Crusher clearance record 11 Lock cylinder slip record 4) Ending the menu and function When ending the operation from the service menu screen or respective menu screens. press the applicable switch. q When “Return” menu is displayed.

Function of monitoring [01] The machine monitor monitors signals from the switch sensor actuators on various machine parts. 1) a a Menu selection Select “01 Monitoring” in the initial display of Service Menu and depress [ ] switch. It allows displaying and checking the monitored information through following operations.. If you press [R] switch again in this condition. move to the monitoring information screen through any of the following switch operations after the registration work has been completed.SEN03153-00 30 Testing and adjusting 20. confirm the monitored information operating the machine. Setting a monitoring item Select and register an item to be monitored through the following switch operation. For details on the monitoring items. q [E] switch: Selection q [R] switch: Selection q [ ] switch: Registration a a A monitoring item can be set from 1 to 4 at maximum (Depending upon the selected item. the currently held information will be released. When you have registered all the items that can be registered. 4) Monitored information holding function You can hold every monitored information by pressing [E] while monitoring is continued. 16 BR580JG-1 CLASS REF ONLY PDF PAGE 44 of 64 . refer to the “Monitoring Items table”. a 2) Select menu “99999” and press [ ] switch. number can be less than four) In case of monitoring 1 to 3 items. etc. reduce the selected items to the minimum. If truly real time monitoring is required. the max. q 3) Operation for monitoring As the monitoring information screen is displayed. Thus the number of selected items can impact the communication speed. display unit. q [Hold down [ ] switch (for about 3 seconds). Monitored information are transmitted via communication circuits. the screen will be automatically switched to the monitoring information screen.

37200 Engine oil pressure sensor V V V MON MPa kg/cm2 psi ENG 2 36400 Rail Pressure MPa kg/cm psi ENG 37400 Ambient Pressure kPa kg/cm2 psi ENG 18500 Charge Temperature °C °C °F ENG 36500 Boost Pressure kPa kg/cm2 psi ENG 18100 EGR valve position mm mm in ENG 36700 Engine Torque Ratio % % % ENG 18700 Engine Output Torque Nm Nm kgfm ENG 03000 Fuel Dial Pos Sens Volt V V V ENG 04200 Fuel Level Sensor Vol. Temp. mA mA mA PUMP 26000 Crusher REV EPC Curr. Vol. mA mA mA PUMP 25900 Crusher FWD EPC Curr. mA mA mA PUMP 25705 Accessory 1 EPC mA mA mA PUMP 25706 Accessory 2 EPC mA mA mA PUMP 25707 Conveyor forward EPC mA mA mA PUMP 25708 Magnetic separator mA mA mA PUMP 28801 Travel Lock EPC Curr. Curr. mA mA mA PUMP 03200 Battery Voltage V V V PUMP 03203 Battery Power Supply V V V ENG 04300 Battery Charge Vol. Lo V V V ENG 14201 Fuel temperature sensor voltage V V V ENG 04402 Hydr.(F) mA mA mA PUMP 01500 LS-EPC Sol. Curr. Oil Temperature °C °C °F MON 01300 PC-EPC Sol. Pressure MPa kg/cm psi PUMP 04107 Coolant Temperature °C °C °F ENG 14200 Fuel temperature °C °C °F ENG 04401 Hydr. Water Temp. V V V MON 37201 Oil pressure sensor voltage V V V ENG 37401 Ambient Press Sens Volt V V V ENG Remarks Indicated by absolute value (Including ambient pressure) Indicated by absolute value (Including ambient pressure) 17 BR580JG-1 CLASS REF ONLY PDF PAGE 45 of 64 .30 Testing and adjusting SEN03153-00 Monitoring items table Unit (Initial setting ISO) Code No Monitoring item (Display on screen) ISO meter inch Component charge — — — PUMP 00200 Controller Model Select 00201 Machine ID — — — ENG 01002 Engine speed r/min rpm rpm ENG 01601 2nd Eng. mA mA mA PUMP 24700 Feeder FWD EPC Curr. Pressure MPa kg/cm2 psi PUMP 2 24402 2nd Conv. V V V MON 04105 Eng. Pressure MPa kg/cm2 psi PUMP 2 24400 Muck Conv. Speed Command r/min rpm rpm PUMP 01100 F Pump Pressure MPa kg/cm2 psi PUMP 01101 R Pump Pressure MPa kg/cm2 psi PUMP 24101 Crusher forward pressure MPa kg/cm2 psi PUMP 2 24102 Crusher reverse pressure MPa kg/cm psi PUMP 24300 Conv. Sensor Vol. Pressure MPa kg/cm psi PUMP 24401 Mag.

Oil Level ON•OFF Switch Input 1 Conv. 25001 MON MON Battery Charge 25000 Remarks PUMP PUMP Conv. PUMP Mode Sel. Level MON Air cleaner MON Eng. Hi Sensor PUMP Conv. ON•OFF 25003 Switch Input 2 Switch Input 3 Feeder ON Sw. Trv. Travel 25002 MON MON R-Ctrl. On Trv. OFF Sw. Speed Command % % % PUMP 13113 Main Pump Absorb Torque Nm kgm lbft PUMP 04500 Monitor input 1 Key Switch MON Start MON Preheat ON•OFF Light 04501 Monitor Input 2 Switch Input 0 Rad. ON Sw. Crusher OFF Sw. 25004 PUMP PUMP Feeder OFF Sw. Sen. PUMP Crusher ON Sw. PUMP PUMP R-Ctrl. PUMP 1-touch start Sw ON•OFF 1-touch stop Sw. Mi Sensor PUMP MuckConv. ON•OFF Overfeed Sensor 18 PUMP PUMP BR580JG-1 CLASS REF ONLY PDF PAGE 46 of 64 . FWD/REV PUMP ON•OFF PUMP Machine Select1 PUMP Machine Select2 PUMP Emergency Sw. PUMP Conv.SEN03153-00 Code No 30 Testing and adjusting Unit (Initial setting ISO) Monitoring item (Display on screen) ISO meter inch Component charge 18501 Charge Temp Sens Volt V V V ENG 36501 Charge Press Sens Volt V V V ENG 36401 Rail Pressure Sens Volt V V V ENG 18101 EGR valve position sensor voltage V V V ENG 17201 PCV close valve timing (TDC standard) CA CA CA ENG 17500 Engine Power Mode — — — ENG 31701 Throttle Position % % % ENG 31706 Final Throttle Position % % % ENG 18600 Inject Fueling Command mg/st mg/st mg/st ENG 36200 Rail Press Command MPa kg/cm2 psi ENG 36300 Injection Timing Command CA CA CA ENG 37300 Fuel Rate l/h l/h l/h ENG 01602 2nd Eng. PUMP ON•OFF Switch Input 4 PUMP R-Ctrl. Sw. Work Sw. Work PUMP Crush. PUMP Engine Stop Sw. Mode Sel.

Component in charge MON: The machine monitor is in charge of detection of monitoring information. ENG: The engine controller is in charge of detection of monitoring information. solenoid PUMP Horn Relay PUMP Becon Relay PUMP Abno. Stop Relay PUMP 26100 Clearance Potentio Vol.OFF switch PUMP Mag.ON switch PUMP MuckConv. switch PUMP TravelSpeed switch 1 PUMP TravelSpeed switch 2 ON•OFF PUMP Clearance Auto. or inch freely (Set it with “Unit selecting” in “Initialization” of the service menu). meter.Push Re. PUMP LockCyl.Press Relay PUMP ON•OFF LockCyl. “CA” in the display unit is an abbreviation for crankshaft angle. Unlock solenoid Relay Drive 0 Muck Conv. ON switch PUMP ON•OFF Mag. 26200 Clearance Angle rad ° ° PUMP 26300 Last 0 Clearance Vol. OFF switch PUMP Acc. Ass'y P/N — — — PUMP 20403 Pump Con. — — — ENG 20200 Monitor Prog. 19 BR580JG-1 CLASS REF ONLY PDF PAGE 47 of 64 .30 Testing and adjusting Unit (Initial setting ISO) Code No 25005 25006 SEN03153-00 Monitoring item (Display on screen) Switch Input 5 ISO meter inch Radio Sel. V V V PUMP 20216 ECM Build Version — — — ENG 20217 ECM CAL Data Ver — — — ENG V V V PUMP 18900 ECM Internal Temp °C °C °F ENG 20400 ECM Serial No. PUMP: The pump controller is in charge of detection of monitoring information.Cyl. Prog. Prog. 2 input Switch Input 7 25500 Solenoid Valve PUMP Key Switch (ACC) ON•OFF PUMP ON•OFF PUMP Conveyor reverse solenoid 25601 PUMP Lock. 1 input PUMP Acc. P/N — — — PUMP 20229 Pump Con.Pull Re. PUMP Eng. Unit The display unit can be set to ISO. “mg/st” in the display unit is an abbreviation for milligram/stroke. PUMP MuckConv. Version — — — PUMP 20230 Pump Con. Serial No — — — PUMP a a a Remarks PUMP Clearance F-auto Switch Input 6 02202 Component charge Entry order of items in table The items are entered in the order of display on the monitoring selection menu screen. Version — — — MON 20227 Monitor Ass'y P/N — — — MON 20402 Monitor Serial No — — — MON 20212 Pump Con.

4) Contents of display of mechanical system abnormality record information screen (1): Record number (2): Contents of trouble (3): Failure code (Equipment: 4 digits. The machine monitor records and classifies the past failure information as into the electrical and mechanical failures. Phenomena: 2 digits) (3): Elapsed time on service meter from the first occurrence (4): Contents of trouble a See the operator menu “Failure codes table”. 1) Menu selection Select “02 Abnormality Record” in the initial display of Service Menu and depress [ ] switch.SEN03153-00 30 Testing and adjusting 21. Function of abnormality record [02] 3) Contents of display of electrical system abnormality record information screen (1): Occurrence order of abnormalities fr o m l a t e s t o n e / To ta l n u m b e r o f records (2): Failure code (Equipment: 4 digits. It allows displaying and checking the information through the following operations. 2) Number Sub menu selection Select the sub menu from the abnormality record menu screen and then press [ ] switch. Pheomena: 2 digits) (4): Total number of occurrences (5): Service meter reading at first occurrence a See the operator menu “Failure codes table”. Sub menu of abnormality record 00 Return (End of abnormality record) 01 Electrical systems 02 Mechanical systems 20 BR580JG-1 CLASS REF ONLY PDF PAGE 48 of 64 .

do the switch operation according to the screen instructions. 21 BR580JG-1 CLASS REF ONLY PDF PAGE 49 of 64 . be sure to display the subject information on the screen using [E ] switch or [R] switch. implement the following procedure. the information to be displayed on the screen can be any. a When a specific individual information alone is to be reset. Following switch operation from the electrical system abnormality record screen opens the reset screen. 1] a 2] From the reset screen.30 Testing and adjusting 5) SEN03153-00 Resetting electrical systems abnormality record a Resetting abnormality record (deletion) is possible only with the electrical system. a When resetting individual or all information in the abnormality record of the electrical systems. q Switch operation: [E] + [1] o [2] o [3] Above is the same as that done when switching to the service menu. The abnormality record in the mechanical system cannot be reset. a When resetting all information.

oils. etc. 22 BR580JG-1 CLASS REF ONLY PDF PAGE 50 of 64 . which the operator can display and check by the following operations. 2) Information to be displayed q Oil and filter names q Replacement time elapsed up to present q Time elapsed on service meter up to the last replacement 23. 2) Selection of item to be changed Select the item to be changed from the “Maintenance Mode Change” Selection Menu screen. 1) Menu selection Select “03 Maintenance Record” from the initial display of Service Menu and then depress [ ] switch. Function of maintenance mode change [04] Following procedure allows changing the currently set operating conditions of the maintenance display function..SEN03153-00 30 Testing and adjusting 22. q Set function effective or ineffective q Change set replacement interval 1) Menu selection Select “04 Maintenance Mode Change” from the Service Menu and then depress [ ] switch. Function of maintenance record [03] The machine monitor records the maintenance information of the filters.

this setting prevails) q Not use (Off): The maintenance display function of all oils and filterrelated items is disabled (precedence is given to this setting over the “On” or “Off” selected for an individual items). 5) Description of “Initialize all items” Select this menu and then press [ ] switch to restore the default value for the individually set information. (2): Set value: Denotes the maintenance time that can be freely set. 10 Feeder vibration oil change int. 09 Final drive case oil change int. 14 Initialize all items a 3) 4) 01 and 14 menus are provided for setting the whole maintenance mode. 13 Fuel pre-filter change int. Items of the maintenance mode change 00 Return (End of change in the maintenance mode) 01 Maintenance mode on/off 02 Engine oil change int. Contents of Maintenance Mode On/Off q Use (On): The maintenance display function of all oil and filter-related items are turned effectual. (3): Use (On): Maintenance display function for this item is enabled. while those from 02 through 13 are for setting individual items. 07 Corrosion resistor change int. (4): Not use (Off): Maintenance display function for this item is disabled.30 Testing and adjusting Number SEN03153-00 Description of individual setting items (1): Default value: The maintenance time set in the monitor (recommended by the ma nufac turer an d c annot b e changed). a The lower limit of this setting is 25 hours. The maintenance mode operates based on this time (the time can be increased or decreased in multiple of 50 hours by use of [E] and [R] switches). 11 Crusher motor case oil change int. 06 Hyd tank breather change int. 03 Engine oil filter change int. 04 Fuel main filter change int. (Irrespective of whether “On” or “Off” set for individual items. 12 Hydraulic oil change int. 08 Damper case service int. 23 BR580JG-1 CLASS REF ONLY PDF PAGE 51 of 64 . 05 Hyd oil filter change int.

Function of phone number entry [05] When the user code is displayed. a When entered a wrong number. 1 2 di gi ts. the input is normal. decimal point input switch (Switch for setting crusher speed) to return the cursor by one digit. Depress [ ] switch when all the numbers have been entered. 1) 3) Entry and setting phone number Following the method explained below. (Entry automatically begins with a cursor at the left end) Menu selection Select “05 Phone Number Entry” menu from the Service Menu initial screen and then depress [ ] switch. following procedure allows entering or correcting the phone numbers to be displayed alternately with the failure code. 2] Using the numerical keypad.SEN03153-00 30 Testing and adjusting 24. If the entered phone number is shown on this display. 1] 2) Changing the display Select “Entry” next to change the display to the “Phone Number Entry” display. entry a phone number in the “Phone Number Entry” display. it is deleted if you switch the “Phone Number Entry” screen. enter the number starting with the cursor position situated at the left end. a As the input is finished. the phone number screen is not displayed. 24 BR580JG-1 CLASS REF ONLY PDF PAGE 52 of 64 . the screen changes to entry screen shown above. a Numbers can be entered up to the m ax . a If a telephone number is not input. a Even if a Phone number is already inputted. bu t o mi t unnecessary digits.

a a 4) 2) Selecting sub menu Select the target sub menu of setting change and then press [ ] switch. Sub menu of default value 00 Return (End of default) 01 Language 02 Unit 25 BR580JG-1 CLASS REF ONLY PDF PAGE 53 of 64 .or machinerelated settings are modifiable. in the Japanese-speaking sphere.30 Testing and adjusting SEN03153-00 25. Number The default language of the machine monitor is English. q Language used in the service menu q Unit to be displayed in relation to the monitoring function 1) 3) Language setting function Service Menu allows switching the language between Japanese and English. When using the machine monitor. which is a spare part. Do necessary modifications as needed. Function of default [06] Following machine monitor. Menu selection Select “06 Default” menu from the Service Menu initial screen and then press [ ] switch. Unit selection function You can select 1 from the 3 units to be used in the monitoring function display of Service Menu. a SI unit system is the default setting of the machine monitor. switch this function from English to Japanese.

Function of adjustment [07] q The operator can adjust various items related to the machine with the machine monitor.0 221 +6. Item Input range (mA) Max.0 225 –2. 26 BR580JG-1 CLASS REF ONLY PDF PAGE 54 of 64 . adjust it by "06" (Hi idle speed in working mode) (*1). 3) Adjustment of sub menu 00 Return (Ends the adjustment) 01 Pump absorption torque 02 Feeder speed adjustment 03 Crusher speed and other work equipments (*1) adjustment 04 Clearance potentiometer initialization 05 Option register 06 Hi idle speed in working mode (*1) q Function for Pump Absorption Torque adjustment The pump absorption torque can be adjusted within the range shown in the table below.0 226 –4. 1) Menu selection Select “07 Adjustment” menu from the Service Menu initial screen and then press [ ] switch. speed 770 – 910 Min. adjust it by "03" (Crusher speed and other work equipments speed adjustment) (*1).0 222 +4.0 223 +2.0 227 –6.0 224 0. Function for feeder speed adjustment The maximum and minimum feeder speed can be adjusted within the range shown in the table below by adjusting the feeder EPC current.0 4) Number When the crusher maximum speed is adjusted.0 228 –8. 2) Sub menu selection Select the sub menu on which setting change is to be done and then press [ ] switch. Adjustment value Torque adjustment value (kgm) Adjustment value Torque adjustment value (kgm) 220 +8. speed 300 – 650 When the crusher minimum speed is adjusted.SEN03153-00 30 Testing and adjusting 26.

Item Input range (mA) Other work equipments speed (LS-EPC solenoid current) 10 – 1000 Forward 250 – 600 Reverse 250 – 600 Min. adjust it by "Hi idle speed in working mode" (Page 29). When adjusting the crusher and feeder speeds. q Minimum speed adjustment Adjust the crusher forward/reverse EPC current. The adjusted current flashes and the value input window is displayed. If a value out of the proper range is input. the value before inputting is displayed again. Input a value with the numeral keys and depress [ ] switch. When adjusting the crusher maximum speed. The adjusted current flashes and the value input window is displayed. If a value out of the proper range is input.30 Testing and adjusting 1] 2] 3] a SEN03153-00 Move the cursor to the current to adjust with [ ] switch and [ ] switch and depress [ ] switch. first adjust the Hi idle speed in working mode. then adjust the other speeds. the minimum crusher speed and maximum and minimum feeder speeds change. the value before inputting is displayed again. adjust the Hi idle speed in working mode and other work equipments speed (LSEPC solenoid current) first. If the LS-EPC solenoid current is adjusted. 1] 2] 3] a a a 5) Crusher speed and other equipments speed adjustment q Other work equipments speed adjustment Adjust the LS-EPC current. That brings speed changes of the all work equipments. 27 BR580JG-1 CLASS REF ONLY PDF PAGE 55 of 64 . Input a value with the numeral keys and depress [ ] switch. then adjust the other speeds. speed (EPC current) Move the cursor to the current to adjust with [ ] switch and [ ] switch and depress [ ] switch. Accordingly.

Function for option registration Use/Disuse of the options of the machine can be set.SEN03153-00 6) 30 Testing and adjusting Function for clearance potentiometer initial adjustment When the tooth plate is replaced. 1] On the option setting menu screen. Rotate the crusher with crusher manual forward switch (3) and reverse switch (4) of the machine monitor to bring mark (B) of the flywheel to the center of adjustment range (A). 28 BR580JG-1 CLASS REF ONLY PDF PAGE 56 of 64 . initialize the clearance potentiometer. 7] 7) 1] 2] 3] 4] 5] 6] Check that the display is in the ordinary display mode. Depress crusher clearance closing switch (5) of the machine monitor to press the swing jaw of the crusher against the fixed jaw (and the monitor buzzer sounds). move the cursor with the [E] switch and [R] switch to an option to be adjusted and press the [ ] switch. Set clearance adjustment selector switch (2) of the main control box in the manual mode position. Set mode selector switch (1) of the main control box in the testing mode position. Depress “1” (SET) on the clearance potentiometer initialization screen. Number Option registration menu 00 Return (Finish adjustment) 01 Magnetic separator 02 Muck discharge conveyor 03 Overfeed sensor 04 2nd conveyor 05 Travel lever Select the service menu to display the clearance potentiometer initialization screen.

Accordingly. a When adjusting the crusher maximum speed. adjust it by "Hi idle speed in working mode".30 Testing and adjusting 8) SEN03153-00 2] The screen changes to the use (on)/ disuse (off) setting screen for the selected option. 3] When the option is set normally. Adjustment Hi idle speed Adjustment Hi idle speed value (rpm) value (rpm) 67F 1900 677 1740 67E 1880 676 1720 67D 1860 675 1700 67C 1840 674 1680 67B 1820 673 1660 67A 1800 672 1640 679 1780 671 1620 678 1760 670 1600 29 BR580JG-1 CLASS REF ONLY PDF PAGE 57 of 64 . Move the cursor with the [E] switch and [R] switch to “Use”/“Disuse” and press the [ ] switch. then adjust the other speeds. That brings speed changes of the all work equipments. Function for adjustment of Hi idle speed in working mode Hi idle speeds in working mode can be adjusted within the range of the table below. first adjust the "Hi idle speed in working mode". the monitor buzzer sounds for 3 seconds and then the screen returns to the previous screen.

Selecting cylinder to be cut out Press a switch corresponding to the cylinder No. Function of cylinder cut out operation [08] The operator can perform the engine on cylinder cut out operation with the machine monitor. to be cut out from switches [1] to [6] of the machine monitor. a If pressing the switch changes the cylinder number on the screen to a white letter enclosed in the white frame. 30 BR580JG-1 CLASS REF ONLY PDF PAGE 58 of 64 . 1) Selecting menu Select “08 Cylinder cut out” menu from the Service Menu initial screen and press [ ] switch. 3) 2) Resetting cut out cylinder Press the switch corresponding to the cut out cylinder number from switches [1] to [6] of the machine monitor to be reset. “Cylinder cut out” operation means to run the engine with 1 or more fuel injectors disabled electrically to reduce the number of effective cylinders.SEN03153-00 30 Testing and adjusting 27. the cylinder is cut out (when a wrong number is selected. This operation is used to find out a cylinder which does not output power normally (combustion in it is abnormal). a Number of cylinders to be reduced is any. the cylinder is reset. press the correct switch again). a If pressing the switch changes the cylinder number on the screen to a black letter enclosed in the black frame.

Thus. (4) Reset a cut out cylinder independent of the fluctuations in the engine speed. a If the holding function is used. [Reference]: Using the holding function effectively The engine speed being displayed on the screen through the holding function remains on it until the holding is cancelled. it can be safely judged that there must be some abnormalities in its combustion. (2) Specify the cylinder to be diagnosed as the cut out. (5) Repeat above steps (2) to (4) and then compare the results against that obtained from other cylinders. a If the diagnosis identified a cylinder on which there was no decrease in the engine speed or the decrease was small. enabling or disabling of the cylinder cut out mode does not affect the display. a The holding function is usable independent of the currently set mode – the cylinder cut out or not. (3) Run the engine under the same condition as that for (1). the held speed is displayed in the lower space along with ( ) and the upper space continuously displays the current speed. 31 BR580JG-1 CLASS REF ONLY PDF PAGE 59 of 64 . Then compare the engine speed at that time and the held speed being displayed to diagnose the cylinder. when identifying a failed cylinder quicker. following operation is effective. Pressing [ R] switch during holding cancels the holding function and deletes the display in the lower space. (1) Run the engine from the normal operation mode (no cylinder cut out) and then hold the speed of that time.30 Testing and adjusting 4) SEN03153-00 Engine speed holding function Pressing [E] switch while the engine operation on cylinder cut out screen is turned on holds the engine speed and its speed is newly displayed in the lower space. In other words.

4) Select “No Injection” and press [ ] switch. The initial screen for the no injection cranking will appear. 1) 2) 3) As the checkup is over. a This setting must be done after stopping the engine. No injection cranking denotes stopping injection of fuel from the injector even if the engine is run from the starting motor. Selecting menu Select “09 No Injection Cranking” from the Service Menu initial screen and press [ ] switch.SEN03153-00 30 Testing and adjusting 28. “Under Preparation” will be displayed on the screen. a “Check Communication” will be displayed in red. This mode is used. for measurement of compressive pressure. Function of no injection cranking [09] No injection cranking of the engine is available from the machine monitor. a The letters “Under Preparation” are displayed in red. 32 BR580JG-1 CLASS REF ONLY PDF PAGE 60 of 64 . for instance. following screen appears.

Press “Return” when ending the no injection cranking. press [ ] switch from the previous screen and the letters “End” will be displayed for 3 seconds. “Engine Running” will appear as No Injection in step 4) is selected. After the no injection cranking is over. From this state. a If the no injection cranking function is inadvertently selected while the engine is running. 33 BR580JG-1 CLASS REF ONLY PDF PAGE 61 of 64 . This “Engine Running” display remains on the screen even after the engine is stopped. a The letters “End” are displayed in green. crank the engine using the starting motor. a Limit the cranking time to 20 seconds to protect the starting motor. Restoring the service menu screen alone deletes the display.30 Testing and adjusting 5) 6) 7) 8) SEN03153-00 As the preparation for no injection cranking is completed. a The letters “After No Injection” are displayed in green. display of “Under Preparation” is replaced with “After No Injection”.

q The machine monitor records the information up to 10 times. After recording 10 times. Function for crusher clearance record [10] The machine monitor records the information about the crusher clearance setting. if the crusher clearance saved previous time is different from the current crusher clearance. Function for lock cylinder slip record [11] The machine monitor records the information about the past slip of the crusher lock cylinder (service meter reading). q When the mode selector switch is changed from the “testing mode” to “another mode”. the machine monitor discards the data in order from the oldest one and keeps the newest ones. q The total number of the recorded slips above 10 is counted and recorded up to 999. Selection of menu Select “10 Crusher Clearance Record” in the initial display of Service Menu. and depress [ ] switch. After recording 10 times. 1) 30. the machine monitor discards the data in order from the oldest one and keeps the newest ones. and depress [ ] switch. q The machine monitor records the slips up to 10 times. which 34 BR580JG-1 CLASS REF ONLY PDF PAGE 62 of 64 .SEN03153-00 30 Testing and adjusting 29. 1) 2) Information shown in display 1] Crusher clearance 2] Service meter reading at crusher clearance was saved Selection of menu Select “11 Lock Cylinder Slip Record” in the initial display of Service Menu. the machine monitor saves the current crusher clearance.

30 Testing and adjusting 2) SEN03153-00 Deletion of data [ ] + [1] o [2] o [3] (While pressing [ ]. input numbers] 35 BR580JG-1 CLASS REF ONLY PDF PAGE 63 of 64 .

SEN03153-00 © 2007 KOMATSU All Rights Reserved Printed in Japan 06-07 (01) 36 CLASS REF ONLY PDF PAGE 64 of 64 .SEN03153-00 BR580JG-1 Mobile crusher Form No.