Professional Documents
Culture Documents
August 2001
GENERATOR
SET CONTROL
ALARM MODULE OR
MANUAL SYNC MODULE
PANEL
LIGHT
ENGINE MONITORING
SYSTEM
PUMP STOP
PUSHBUTTON
PUMP RUN
PUSHBUTTON
PANEL
LIGHT
SCROLL SWITCH
MODE CLEAR
SWITCH
VOLTAGE ADJUST
RHEOSTAT
WARNING
SCROLL
PUMP
STOP
HIGH
COOLANT
TEMP
PUMP
RUN
STARTING
AID
DISPLAY
LOW
COOLANT
TEMP
CLEAR
LOW
OIL
PRESSURE
LOW OIL
PRESSURE
MODE
LOW
FUEL
LEVEL
EMERGENCY
STOP
DISPLAY
SYSTEM
NOT IN
AUTO
HIGH WATER
TEMP
PANEL
LIGHTS
LH
LOW
BATTERY
VOLTAGE
ENGINE
OVERSPEED
RH
LH/RH
SELECT
LOW
COOLANT
LEVEL
OVERCRANK
STOP
FAULT
SHUTDOWN
EMERGENCY
STOP
OFF
RESET
FAULT
ALARM
AUT
PHASE
SELECT
ENGINE
METER
LAMP
TEST
ALARM
CODES
EXIT
COOLDOWN
STOP
ALARM
SILENCE
SERVICE
MODE
AUTO
MAN
START
560-642
154-3045
ENGINE
CONTROL
SWITCH
PANEL
LIGHT
SWITCH
EMERGENCY STOP
PUSHBUTTON
RIGHT HAND
LEFT HAND
SWITCH
PTL1-UP
9EP1-UP
BCW1-UP
4BZ1-UP
LOW FUEL
LEVEL SHUTDOWN RELAY
DIODE
AC TRANSFORMER BOX
CRANK RELAY
2001 Caterpillar
All Rights Reserved
PWM MODULE
Printed in U.S.A.
F11
F12
F13
CATERPILLAR
-B S
D +B
B
9
CR
GRR
F15 F23
TBC
A
8
LFSR
50
50
51
51
61
61
52
52
53
53
L1
L1
L3
L3
80
80
82
82
KILOWATT
ALARM
RELAY
RELAY
FUSE
DC TERMINAL
PUMP
DC PANEL
STRIP
AC TERMINAL
STRIP
RELAY
BLOCKS
AC TERMINAL
STRIP
AC PANEL
ARMING
GROUND FAULT
RELAY
RELAY
F50 F51 F52
B
8
DC TERMINAL
STRIP
KWR
ALR
WINDING
TEMPERATURE
PR
ATR
RELAYS
OVER/UNDER
VOLTAGE
RELAY
CONTACTOR
ATR
GND 6
GND5
50
50
50
T0
101
108
109
110
131
136
137
202
203
206
207
157
159
GND3
GND4
87
88
89
70B
14A
MOT1
MOT2
HC1
2
2
2
2
2
SV
SV
SV
SV
BO
ER
EL
MT
FP
80
82
SP2
SP3
SP4
21
GND2
22
GND1
1
1
1
1
2
2
2
2
5
5
46
45A
45
3
3
4
34
6
10
10
11
12
15
16
17
18
19
23A
23A
30
30
30
37
38
39
57
57
59
62
62
63
67
67
90
99
DD+
SP1
SP1A
ABCDEFGHIJ
12
12
adjust
set point
read
adjust
set point
read
567
AR
GNDFR
PC
MERLIN GERIN
multi 9
C60N
567
OFF
FUSE
5
70
83
85
77
O/UVR
ABCDEFGHIJ
PUMP
OFF
MCB1
HC
BLOCKS
ABCDEFGHIJ
ABCDEFGHIJ
12
12
adjust
set point
read
DC PANEL
adjust
set point
read
567
BREAKER
BTR
GND
2
2
3
6
6
10
30
31
54
57
61
63
87
88
89
90
91
96
97
98
99
D+
DRDM
47
48
49
231A
232A
233A
231B
232B
233B
231C
232C
233C
KWR
ALR
ABCDEFGHIJ
adjust
set point
read
adjust
set point
read
567
12
DC 40 PIN
CONNECTOR
567
ABCDEFGHIJ
ABCDEFGHIJ
12
12
567
ATR
ABCDEFGHIJ
adjust
set point
read
A
8
PR
ATR
12
adjust
set point
read
BTR
567
ATR
AC
DC
CUSTOMER
TERMINAL STRIP
AR
GNDFR
PC
MERLIN GERIN
multi 9
OFF
F17 F18
MARSHALLING BOX
(FRONT VIEW)
FUSE
BLOCKS
AC TERMINAL
STRIP
HC
BC
B
9
A
8
(TBD 2)
(TBA 2)
GND1
101
108
109
110
131
131
136
137
157
159
202
203
206
207
132
7W-9799
CUSTOMER
GROUND BAR
DC TERMINAL
STRIP
PUMP
RELAY
ALARM
RELAY
KILOWATT
RELAY
OFF
MCB1
RFI
VOLTAGE
REGULATOR
GROUND
CHARGER
C60N
F16
RELAY
O/UVR
BATTERY
GND
2
2
2
3
6
10
10
30
30
36
71
72
74
81
81
84
AC 40 PIN
CONNECTOR
F52
SP1
SP2
SP3
SP4
F50 F51
154
156
(TBD 2)
(TBA 2)
VIEW B-B
CHASSIS ONLY SHOWN
GND2
TEMPERATURE
AC PANEL
GND
140
142
209
210
EF1
EF2
120
122
124
BEARING
DC TERMS
ATR
AC TERMS
CONTACTOR
BC
DC CHASSIS
HEATER
CIRCUIT
567
12
11
CUSTOMER
120/240V
AC SUPPLY
BATTERY
CHARGER
UL
CB1 60A
PS2
L2
SMMS1
24
PS1
GRR
NOTE BM
132
136
F16
2 AMP
38
17
136
CR
136
2
137
132
HC
135
F17
8 AMP
133
137
131
HC
A1
GRR
A2
140
142
HC
148
148
BATTERY
CHARGER
10 AWG
88
HC
134
3
139
139
H4
58
32
59
33
5 AMP NON-UL
240
207
F22
2 AMP
207
207
206
206
ENCLOSURE LIGHTING
NOTE BT
1
66
2A
1A
INTERNAL
11
RM32
233
BREAKER AUX
95
204
96
231
A1
PC
14
BREAKER AUX
A2
11
207
203
231
231A
232A
233B
F1
RM3
10A
203
BREAKER AUX
131
202
202
11
202
132
PC
208
F21
15 AMP
T1,T3
209
2
OL
210
210
T2,T4
233C
12
232
38
231C
RR
RM9
21
GRR
RM24
RM8
F6
10A
1B
2B
LFLS
RM18
F3
10A
232C
1L1
39
39
11
1L2 11
12
SMR
14
1R1
CR
34
1L3
17
17
38
RM B+
RM28
RM28
NOTE U
1L4
83
83
PR
2R2
2R1
46
13
PEECR
30
83
PR
RM13
41
17
14
31
8
37
ESDR
27
ENG SHUTDOWN
DROOP
85
85
RM31
RM15
RM4
F2
10A
PWM
A
PSPB
10
84
211
1B
FCR
SAS
LFLS
81
83
83
A
PR
SPARE
2
1
RM2
NOTE BN
18
CTR
2 AMP
154
23
11
157
F32
161
4
2 AMP
163
10
SLR1
SL1
SS
NOTE F
108
12
108
10
110
T1
OFF/RESET
39
COOLDOWN/STOP
32
T2
T3
EF2
GNDFCT
40
START
33
10
T11
T2
13
T12
H1
T1
X1
H2
RM39
T3
T13
H1
T2
38
H2
101
30
30
57
60
50
CT 2
52
50
CT 3
53
51
151
51
51
91
H1
BK
11
61
10
10
52
152
52
52
58
56
57
90
93
45
NOTE J
94
J1-4
T4
95
J1-5
RM22
RM7
F5
10A
53
100 W
153
53
53
50
50
50
J1-6
96
PLS
5A
6A
20
RFI
REGULATOR
24
GENERATOR
NOTE H
22
22
SENSOR V-
31
SENSOR V+
COOLANT TEMP
OIL PRESSURE
SH
TC
T12
20
F1GEN
11 PMG
1
2
120
EL
EL
SV
SV
ER
ER
SV
SV
16
HC4
22
HC3
VR
NOTE BB
10
10
11
12
17
Standard Wiring
Resistor
Customer Wiring
Temperature Switch
Marshalling Box AC
Terminal
GSC 40 Way
Harness Connector
Lamp
23
Relay Contact
(Normally Closed)
Emergency Switch
Generator Frame
(Chassis) Ground
Control Panel
Terminal
SPARE 1 23
ALR
12
HC2
HC1
28
30
26
28
30
Engine 24 Way
Connector
A
B
C
D
208
240
300
380
400
416
480
S
19
D
-
B21
B16
B+
15
3
28
2
27
1
26
14
13
AUT
30
X
MAN
START
X
X
10
74
AUTO
COOLDOWN
STOP
OFF
RESET
9
8
75
194
10
30
14
SP2
13,
14,
16
30
15,
17,
19,
22,
23,
16,
18,
21, 20,
24,
36,
T3
RATING FOR
RESISTIVE
LOADS
0-.45A, 24VDC
RATING FOR
INDUCTIVE
LOADS
*N/A
10A, 24VDC
10A, 24VDC
10A, 24VDC
OR 110VAC
5A, 24VDC
7.5A,110VAC
31
HC0
BTR
FUEL
PRESSURE
163
RD
BT1
RTD
PT100
1
4
164
WH
INLET
MANIFOLD
TEMPERATURE
71
30
16
12 TEST
76
10
13 SILENCE
30
14 HORN
15
EXHAUST
TEMPERATURE
LEFT SIDE
14
SP2
16
30
12
LOW COOLANT
TEMP ALARM
R9
90
HIGH COOLANT
TEMP FAULT
OVERCRANK
FAULT
14 HORN
R8
17
NOTE AE
99
SEE ALARM CHART
72
35
300
HIGH COOLANT
TEMP ALARM
38
12 TEST
R7
20
14 HORN
ALM INPUT
TERMINAL
EMCP DIAGNOSTIC
FAULT
13 SILENCE
R6
13 12 11
14
22
11
10
10
99
10
11
NFPA 99
SPARE
SPARE
SPARE
NFPA 110
SPARE
SPARE
BCF
2
C
30
ELECTRONIC CONTROL
69
SH
TC
-7
1+
SHUNT TRIP CB
25
12
R5
26
71
COOLANT
TEMP
69
67P
62P
GNDFR
73
ECLS
28
R4
31
Marshalling Box 40
Way AC Connector
SASV 2 Way
Connector
SATS 2 Way
Connector
Marshalling Box
Customer DC Term.
Marshalling Box
Customer AC Term.
Magnetic Pick-up
Engine Connector
DC Connector No. 1
(Black)
Relay Coil
DC Connector No. 2
(Grey)
Earth Ground
Circuit Breaker
AC Connector From
Gen (Green)
Solenoid
ATB Terminal
HORN INPUT 2
R9
OUTPUTS
99
32
34
- 7
R8
OUTPUTS
30
REMOTE
CUSTOM
16 LIGHT
1+
R2
NOTE AL
R7
OUTPUTS
R1
38
LED #1
LED #2
10
LED #3
11
LED #4
LED #5
LED #6
LED #7
CIM
LED #8
LED #1
LED #2
10
LED #3
11
LED #4
LED #5
LED #6
LED #7
LED #8
13 SILENCE
CUSTOMER
INTERFACE
MODULE
14 HORN
R6
OUTPUTS
13
1+
34
R5
OUTPUTS
13 SILENCE
70B
44
36
14 HORN
OUVR
70B
R4
OUTPUTS
15
16
COOLANT
LOSS
LFLS
8
5
14
R6
11
12
R5
5
1
3
4
R2
OUTPUTS
14 HORN
17
17
72
NOTE BJ
LFSR
99
30
R2
RDM
20
68
69
LED #1
LED #2
10
LED #3
11
LED #4
LED #5
LED #6
LED #7
LED #8
1+
R3
12 TEST
13 SILENCE
14 HORN
30
-7
R1
38
- 7
3
R4
40
35
37
HORN INPUT 2
12 TEST
39
R1
OUTPUTS
13 SILENCE
32
34
HORN INPUT 1
2 DATA
2
3
GROUP
7
29
31
10
10
ELECTRONIC CONTROL
26
28
9
11
13 12
90
36
7
72
NOTE BR
NOTE BG
33
LFSR
86
R7
REMOTE
NFPA 99
16 LIGHT
1+
30
10
OUVR
11
R3
OUTPUTS
OIL
PRESSURE
99
23
25
30
-7
NOTE AT
R8
20
22
14 HORN
10
17
19
13 SILENCE
11
14
16
12 TEST
12
R9
27
SP4
12 TEST
30
-7
69
24
NOTE AM
76
30
12 TEST
37
21
75
30
TSC
35
18
NOTE BH
6
NOTE BQ
NOTE AS
R3
RDM
RELAY
DRIVER
MODULE
NOTE AU
99
REMOTE
NFPA 110
16 LIGHT
1+
62O
29
67O
HORN INPUT 1
12
GROUND FAULT
LFLS
70
19
B-
20
LED #8
30
NOTE AN
NOTE G
11
14
C
A
LFSR
EOPS
LED #7
99
NOTE BL
15
40
63
68
LED #6
68
SHUNT TRIP CB
20
23
GROUP
23
NOTE AM
11
LED #5
22
CAM
NOTE AL
74
2
1
LED #4
REMOTE
NFPA 110
2 LIGHT
B+
39
99
NOTE AR
19
36
301
10
OVERSPEED
FAULT
LED #3
11
33
30
LED #2
13 SILENCE
24
12 TEST
10
18
9
10
NOTE BG
11
14
16
LED #1
2 DATA
12
13
-7
REMOTE
NFPA 99
8 LIGHT
1+
90
15
AIR INLET
PRESSURE
(BOOST)
NOTE AQ
99
EXHAUST
TEMPERATURE
RIGHT SIDE
SYSTEM NOT IN
AUTO ALARM
-7
H
30
REMOTE
CUSTOM
8 LIGHT
1+
-H
+G
99
NOTE AM
NOTE BG
90
HORN INPUT 1
HORN INPUT 2
2 DATA
RDM
19
19
D-
20
D-
D+
20
D+
D+
4
D-
14 HORN
DATA +
SPARE 2 24
SPARE 3 25
SP2
SP3
SP3
61
14
62
24
SP2
99
B-
CUSTOMER
COMMUNICATION
MODULE
SP3
20
NOTE J
F15
36
11
68
69
36
+
NOTE Z
30
CCM
B+
99
SP2
-7
DATA-
99
SP1
13 SILENCE
LED #1
LED #2
10
LED #3
11
LED #4
LED #5
LED #6
LED #7
LED #8
1+
NOTE BC
LS2
LS1
15
11
12 TEST
13 SILENCE
14 HORN
BATTERY
CHARGER
NON-UL
-7
30
120
Marshalling Box 40
Way DC Connector
SYNCHRONIZING
RESISTOR TAP
SETTING CHART
21
SHUNT TRIP CB
ECTS
67L
SP1
SP1A
SHIELD TO BE GROUNDED
120
Panel 70 way
Connector
36
26
F2
NOTE BS
14
13
12
11
10
NOTES
Marshalling Box DC
Terminal
Fuse
F2
F1
SYMBOLS
Relay Contact
(Normally Open)
D-
NOTE:
122
16
19
D+
D-
124
F50
Diode
2 AMP
Engine Mounted
Component
192
LOW OIL
PRESS ALARM
10
62L
12
60
2
2 AMP
Shielded Wire
D+
19
49
13 PMG
Breakdown Diode
(Bi-directional)
Alternative Wiring
F1
20
F52
Package Options
18
10
RDM
20
ADJUST
2 AMP
18
20
24
12 TEST
LOADSHARE
MODULE
F51
24
22
NOTE AA
GOV
L5
22
NOTE AD
124
VOLTAGE ADJUST
POTENTIOMETER
122
PM GENERATOR
B-
GEN
6
8
18
13
30
F2GEN
12 PMG
15
67
PF/KVAR
NOTE BA
T0
N
HC5
SH
TC
16
17
NOTE BK
B-
B+
99
10
16
122
VAR
15
67T
62
EXC
T11
MT
15
67
16
98
J1-8
24
80
NOTE C
T9
82
80
NOTE A
RFI FILTER
82
NOTE B
T10
MT
62T
62
11
97
J1-7
PU
NOTE D
T8
PL2
NOTE Y
VOLTAGE REGULATOR
T7
SV
35
BR
ATB
T6
B+
30
GFR
COOLANT LOSS
T5
H1
BK
T3
W
T5
BO
10
DC CONN 1
PU
BK
T4
SV
11
69
16
15
30
10
BR
BK
PR1
1W
33 W
T2
V
SV
BO
NOTE AF
30
D2
T1
U
SV
SV
NOTE BL
12
12
D1
BO
2
6
IC
32
PU
H1
BK
DROOP
CT
FP
24
1+
68
11
BR
BK
LOADSHARE
MODULE
191
NOTE AC
10
92
J1-3
T3
30
RD
12
1
SP2
27
10
110
PR1
51
T2
20
32
PR1
CT 1
14
16
193
3
FP
27
5
50
30
2
2
SASV
8
55
10
TO E-1
SHEET 8
J1-2
X2
30
X1
PR1
F13
101
LOADSHARE
SP2
10
ETHER START
10
F10
J1-1
X2
74
-H
+G
90
10
32
TO
NOTE AP
4
28
ALM
109
63
NOTE X
F11
TO
SATS
ECS
22
108
GNDFR
14
44
45
PWM
WH
T3
120
F12
T2
45
30
LOW OIL
PRESS FAULT
10A
RM34
T1
90
T1
30
75
60
PL1
122
A2
EF1
AR
118
A1
AUTO
RM12
OUVR
AR
PR1
T0
12
NOTE E
SP
57
109
59
63
FCR
OVER/UNDER
VOLTAGE
RELAY
8
90
48
L3
F33
DIGITAL
PF/KVAR
NOTE AJ
81
110
23
86
59
63
36
LOAD
NOTE BE
90
35
RM1
3 OR 4 POLE
OPTIONAL MOLDED
CASE CIRCUIT
BREAKER
SP2
ENGINE INSTRUMENTATION
NOTE V
81
SLR2
33
NOTE BD
PRPB
162
14
16
MV
NOTE BP
ES
DR
85
LFLS
84
2B
H
G
CR
13
85
PR
F23
2 AMP
18
10
45A
30
87A
81
PR
2R1
NOTE V
SL2
30
PRIME THROTTLE
2R2
30
NOTE J
IDLE/RATED
AUX
10
PEEC
MV
1L4
PEE
CR 85
86
19
20
PR
84
83
ETHER
START AID
160
28
RHLH
38
NOTE BN
PR
7
LFLS
84
30
10
NOTE U
NOTE AH
81
1L3
17
ELECTRONIC
LOADSHARE
2
MCS
SCS
SOLENOID GND
BATTERY (+)
T1
SRV
45A
PEEC
FSOS
33
87
EGR
NOTE BP
26
NOTE AB
CLR
30
CB3 15A
P+
RM14
LFLS
SMM 3
S2
1R2
22
81
84
12
RHLH
46
30
FUEL SOLENOID
18
10
SMM 3
S1
NOTE P
30
30
1L2
1R1
34
RM21
1L1
2
B
1R2
BATTERY (-)
9
84
F23
2 AMP
159
10
183
ESTS
51
75
15
RM6
RM33
NOTE BN
81
15
F2
MPU
RD
81
ATR3
TC3
RR
LFLS
84
182
PR
10
84
211
PRPB
12
BK
22
NOTE AG
NOTE BP
156
30
184
TC6
45
F23
2 AMP
RD
RM23
F7
10A
RM35
PSPB
L2
F1
SMR
L1
20
NOTE BF
232B
231
131
24
21
37
15
ESPB
233
181
NOTE S
PC
131
OL
209
74
-H
+G
CTR
NOTE N
WH
RM17
GSC
14
11
PRL
40
54
53
22
11
99
231B
12
BREAKER AUX
PC
207
203
62
61
70
PSL
42
VOLT LINE
TO LINE
37
RM16
RM36
233
232
CTR
RM30
12
11
131
33
PC
30
ASR
233A
TC2
RM19
RM5
F4
10A
14
RM27
FLYBACK 27
CIRCUITRY
NOTE AK
BREAKER AUX
30
205
172
LAMP 4
OL
174
TC5
NOTE M
PR
10
65
BREAKER AUX
24
LAMP 3
4
ALR
240 VAC
RD
89
232
36
173
64
11
15
NOTE Z
WH
171
ATR2
ALR
131
132
88
RD
TC1
DESIGNATION
10 AMP NON-UL
1L2
H2
BATTERY
CHARGER
BATTERY CHARGER
TC4
LAMP 2
WH
10 AWG
133
H3
NOTE X
SEE CHART
BELOW
NOTE W
JACKET
WATER
HEATER
1L1
10
AWG
H1
142
NOTE K
138
142
32 AMP
132
87
GOVERNOR
240 VAC
31
SPACE HEATER
140
120 VAC
57
1
89
HC
141
F18
8 AMP
140
MCB1
19
ELS
ATR1
T3
10 AMP
131
131
66
87
T2
-H
+G
NOTE P
NOTE S
L0
PS2
LAMP 1
GENERATOR RUNNING RELAY
NOTE AL
3
26
T1
133
VR3F
SLR CHART
131
STOP
132
25
ALT
BATTERY
DISCONNECT SWITCH
GND
SM2
NOTE P
SMMS2
2
MANUAL
SM1
CB2 20A
L1
40
PS1
120
REGULATOR
BATTERY
NOTE W
240
1600 OHM
+
+
10
640 OHM
13
3200 OHM
14
1760 OHM
15
AUTO
16
OFF/RESET
17
CONTACTS
18
NOTE A: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ
OPERATION, REMOVE FOR 50HZ OPERATION.
NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE;
REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER)
NOTE C: FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED.
NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL
DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR.
NOTE E: COMPONENTS INSTALLED WITH OVER/UNDER VOLTAGE RELAY OPTION, ONLY
AVAILABLE ON EMCP II CONTROL PANEL. OVER/UNDER VOLTAGE SHUTDOWN
FACTORY SET TO 110% OVERVOLTAGE SHUT DOWN AND 85% UNDERVOLTAGE SHUTDOWN.
NOTE F: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION.
SEE SLR TABLE FOR RESISTOR CONNECTIONS.
NOTE G: COMPONENTS INSTALLED WITH GROUND FAULT RELAY OPTION.
NOTE H: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR3F REGULATOR
NOTE J: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION.
NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION.
NOT USED WITH FUEL FIRED JACKET WATER HEATER.
NOTE M: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS.
NOTE N: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1
OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS.
NOTE P: COMPONENTS INSTALLED WITH OPTIONAL HEAVY DUTY STARTING SYSTEM.
NOTE S: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY.
NOTE U: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE.
JUMPERS BETWEEN 11 & 12 AND 34 & 4 ARE REMOVED WITH THIS OPTION.
NOTE V: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID.
NOTE W: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER.
UL BATTERY CHARGERS WIRED 120 VAC.
NOTE X: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY.
NOTE Y: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER
INSTALLED ON PACKAGE.
NOTE Z:
NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST
BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY
WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS.
NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM.
NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT
TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS
3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH
FLASHING LAMP.
NOTE AD: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS
SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH.
(RATED FOR 4mA, 12 VDC OPERATION)
NOTE AE: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION
MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION.
NOTE AF: TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO
TERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED
IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE.
NOTE AG: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1.
NOTE AH: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2.
NOTE AJ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3.
NOTE AK: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACT RATED FOR
6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ;
2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC:
NOTE AL: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY.
ALARM OVERTEMPERATURE FACTORY SET TO 130C FOR PRIME POWER,160C FOR
STANDBY POWER. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135C FOR PRIME
POWER,165C FOR STANDBY POWER.
NOTE AM: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY
ALARM OVERTEMPERATURE FACTORY SET TO 70C.
SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90C.
NOTE AN: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER.
NOTE AP: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AQ: OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AR: OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
ABBREVIATIONS
NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS.
NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR.
NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL
APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER
PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION.
NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIREABLE TO TURN OFF
THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF"
POSITION IN ORDER TO LIMIT BATTERY DRAIN.
NOTE BE: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL
DESIGNATION FOR SPECIFIC GOVERNORS
NOTE BF: SEE GSC RELAY RATING CHART.
NOTE BG: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS
MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE
MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG.
NOTE BH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM.
NOTE BJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED.
NOTE BK: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH
PF/KVAR CONTROL.
NOTE BL: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE
THE LOCAL ALARM MODULE.
NOTE BM: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER,
BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS.
NOTE BN: "PUMP OFF" 90% INCREASING
NOTE BP: "PUMP ON" 50% DECREASING
NOTE BQ: "LOW FUEL ALARM" 40% DECREASING
NOTE BR: "CRITICAL LOW" 5% DECREASING
NOTE BS: LOADSHARING LINES ARE COMMON TO ALL UNITS.
NOTE BT: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING
AFCR
AFTS
ALM
ALR
ALT
ALTERNATOR
ASR
ATB
ATR
ENFR
EOPS
EOTS
ESDR
ESPB
ESTS
PC
PCB
PEEC
PEECR
PL
PUMP CONTACTOR
PRINTED CIRCUIT BOARD
PROGRAMMABLE ELECTRONIC ENGINE CONTROL
PEEC RELAY
PANEL ILLUMINATION LIGHT
PLS
F
FCR
FCS
FCTM
FPT
FS
FSOS
FTSPR
FUSE
FUEL CONTROL RELAY
FUEL CONTROL SOLENOID
FUEL CONTROL TIMER MODULE
FUEL PUMP TIMER
FUEL SOLENOID
FUEL SHUT-OFF SOLENOID
FUEL TRANSFER SYSTEM PUMP RELAY
POT
PR
PRL
PRPB
PS
PSL
PSPB
PWM
POTENTIOMETER
PUMP RELAY
PUMP RUN LIGHT
PUMP RUN PUSHBUTTON
PINION SOLENOID
PUMP STOP LIGHT
PUMP STOP PUSHBUTTON
PULSE WIDTH MODULATED
GFR
GNDFCT
GNDFR
GOV
GRR
GS
RAN
RDM
RFI
RHLH
RR
REMOTE ANNUNCIATOR
RELAY DRIVER MODULE
RADIATED FREQUENCY IMMUNITY
RIGHT HAND/LEFT HAND SWITCH
RUN RELAY
GSC
SASV
SATS
SAS
SCS
SEC
SHTC
SL
SLR
SM
SMMS
SMR
SP
SS
T
TSC
TX
VAR
VR
AUX
BATT
BC
BATTERY
BATTERY CHARGER
BCF
BTR
CAM
CB
CCM
CIM
CR
CSFS
CT
CTR
GSM
HC
HEATER CONTACTOR
DIODE
IC
DVR
KWR
KILOWATT RELAY
ECLS
ECS
L
LFLS
LOAD LEADS
LOW FUEL LEVEL SWITCH
ECTS
EFCR
MAN
MANUAL
EFR
EG
MCS
MPU
MV
EGA
EGR
ELS
NC
NIAR
NO
NORMALLY CLOSED
NOT IN AUTO RELAY
NORMALLY OPEN
EMSR
OUVR
RENR2342
August 2001
B B
B B
B B
110
131
136
137
202
206
207
157
159
GND-70 WAY-68
GND-CHASSIS STUD
110-F13
110-70 WAY-12
131-PSL-X2
131-70 WAY-70
136-CR-2
136-70 WAY-38
137-CR-8
137-70 WAY-66
202-PRL-X1
202-70 WAY-40
203-PSL-X1
203-70 WAY-42
206-PSPB-2A
206-70 WAY-64
207-PSPB-1A
207-70 WAY-36
157-SS-4
157-70 WAY-23
159-SS-6
159-70 WAY-51
51-LSGOV-4
51-AC CONN-1
52-LSGOV-6
52-AC CONN-2
53-LSGOV-8
53-AC CONN-3
108-F11
108-70 WAY-8
109-F12
109-70 WAY-10
101-70 WAY-14
52
L3
80
91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16
98-GSC-17
GND6
51
52
53
203
GND5
82
110-SLR2
72-70 WAY-17
TBA1
L1
NOTE D
SP2-TBD1-SP2BT
30-LFSR-7
2-CR-A OR
2-GRR-B
211-PSPB-1B
OR 84-70 WAY-4
CHASSIS STUD
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B B
B B
B B B
B B
B B
B B
GND-REAR COVER
GND-TBA1-GND6B
GND-DOOR STUD
GND-GSC-GND
GND-CHASSIS STUD
B B
GND4
B B
GND3
FP-EMSII CONN-38
MT-EMSII CONN-28
EL-EMSII CONN-10
ER-EMSII CONN-8
BO-EMSII CONN-27
SV-EMSII CONN24
2-EMSII CONN-6
MT(-)-AIMT-2
2-EMSII CONN-22
2-EMSII CONN-16
MOT2
MOT1
70B
82-VAR-1
80-VAR-3
22-GSC-2
53
51
MPU-SHIELD
VAR-SHIELD
53-AC CONN-3
OR 153-LSGOV-9
59-SAS-2
59-DC CONN2-3
62-DC CONN1-10
62-DC CONN1-7
62-GSC-31
63-GSC-36
63-70 WAY-6
67-DC CONN1-12
67-DC CONN1-9
67-GSC-9
90-GSC-35
90-70 WAY-5
99-RM-9
99-70 WAY-35
D(-)-GSC-20
D(-)-70 WAY-20
D(+)-GSC-19
D(+)-70 WAY-19
61
T1
39-ESPB-1L1
39-RM-24
57-ECS-4
57-GSC-33
57-70 WAY-30
38-RM-16
23A-DC CONN2-9
23A-DC CONN2-5
30-70 WAY-16
30-DC CONN2-4
30-ESPB-1L4
30-RM-28
30-PWM-B- OR 30-LSGOV-16
30-ECS-1
70B-TBD1-70BT
30-LFSR-7
37-RM-19
16-GSC-7
17-ESPB-1L3
17-GSC-38
18-GSC-13
18-DC CONN1-8
19-DC CONN1-11
15-GSC-8
11-ESPB-1L2
12-CR-A
34-ESPB-1R2
6-RM-22
6-70 WAY-2
10-RM-39
10-70 WAY-45
89-TBD1-89T
45A-DC CONN1-5
45-DC CONN1-4
45-ESPB-2R2
51-AC CONN-1
OR 151-LSGOV-5
52-AC CONN-2
OR 152-LSGOV-7
30-LFSR-9
30-TBD1-30DB
36-70 WAY-49
4-DC CONN2-6
46-ESPB-2R1
2-TBD1-2DT
GND1-70 WAY-47
1-DC CONN2-1
1-DC CONN2-2
1-RM-30
1-RM-36
1-F15-T
1-ECS-6
1-F23-T
1-RM-2
2-DC CONN2-11
2-CR-B
2-70 WAY-15
2-DC CONN2-12
2-PL2-1
2-RM-27
2-TBD1-GND1T
2-PL1-1
TBD1
10-DC CONN2-8
10-PLS-3
38-TBD1-38L
109
LFSR
B
50
50-TBA1-50BT
F23
50-TBA1-50AT
GND-AC CONN-4
50-TBA1-GND5T
50-AC CONN-10
SP4-TBD1-SP4T
SP2-TBD1-SP2BB
86-CAM-6
1-TBD1-1CT
1-TBD1-1DT
3-DC CONN2-7
3-CR-9
3-TBD1-3BB
2-LFSR-B OR 2-GRR-B
2-TBD1-2AB
D +B
30-TBD1-30CT
S-SPD-PEEC-8
D-SPD-PEEC-37
10-PLS-3
-B S
3-70 WAY-3
CATERPILLAR
A
12-TBD1-12B
2-LFSR-B OR
2-CR-B
5-70 WAY-48
5-ECS-9
5-RM-1
137-TBA1-137T
F15
GRR
D1
CR
108
TBC
108-SLR1
T0-AC CONN-8
101
50-AC CONN-12
50-TBC-50
50-AC CONN-11
110-TBA1-110T
2-EMSII CONN-2
2-EMSII CONN-31
2-SCS-2
2-EMSII CONN-12
F13
HC1-EMSII CONN-3
109-TBA1-109T
T3-AC CONN-9
50
50
50
T0
T2-AC CONN-5
F12
87-GRR-4
87-70 WAY-57
88-GRR-1
88-70 WAY-58
89-GRR-7
89-70 WAY-59
70B-TBD1-30DT
70B-70 WAY-44
108-TBA1-108T
F11
SP1A-GSC-23
SP2-GSC-24
SP2-70 WAY-61
SP2-D1-T1
SP2-LFSR-4
SP3-GSC-25
SP3-70 WAY-62
SP4-D1-L
SP4-70 WAY-63
21-GSC-1
T1-AC CONN-7
SP1-70 WAY-60
88-TBD1-88T
87-TBD1-87T
13-RM-15
43-SP-1
44-SP-2
42-SP-3
136-TBA1-136T
GND-REAR COVER
ATB
11
BO-AIP-C
ER-REMT-C
EL-LEMT-C
MT-AIMT-1
FP-FPS-C
PTL1-UP
9EP1-UP
BCW1-UP
4BZ1-UP
101-TBA1-101B
203-TBA1-203B
FP(+)-FPS-A
BO(+)-AIP-A
ER(+)-REMT-A
EL(+)-LEMT-A
110-TBA1-110B
FP(-)-FPS-B
SV
SV
SV
SV
BO
ER
EL
MT
FP
109-TBA1-109B
EL(-)-LEMT-B
157-TBA1-157B
ER(-)-REMT-B
BO(-)-AIP-B
2
2
2
2
2
2A-TBD1-2DL
HC1
207-TBA1-207B
74-CAM-8
RDM-GSC-30
D(-)-TBD1-D(-)B
63-TBD1-63B
D(+)-TBD1-D(+)B
108-TBA1-108B
14A
87
88
89
80
82
80-VR3F-6
OR 80-DVR-45
72-LFSR-A
3-TBD1-3AT
82-VR3F-7
OR 82-DVR-7
30-TBD1-30AT
84-F23-B
84-PRPB-3
81-PRPB-4
90-TBD1-90B
22
22-MPU-2
6-TBD1-6B
SP1A-TBD1-SP1L
21
SP1A-TBD1-SP1AL
GND2
90-ALM-2
30-TBD1-30DL
67-ECTS-A
10
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
70 WAY
131-TBA1-131B
GND-TBA1-GND6T
202-TBA1-202B
137-TBA1-137B
136-TBA1-136B
159-TBA1-159B
206-TBA1-206B
99-TBD1-99B
36-F15-B
SP4-TBD1-SP4B
5-TBD1-5AT
SP3-TBD1-SP3B
GND-TBD1-GND1B
NOTE D
SP2-TBD1-SP2AB
10-TBD1-10AB
SP1-TBD1-SP1B
89-TBD1-89B
16
88-TBD1-88B
87-TBD1-87B
15
T2-F12
53-TBC-53
OR 53-TBA1-53B
L L
57-TBD1-57BB
67-EOPS-A
SP4
62-ECTS-B
SP4-CAM-5
71-CAM-9
2-TBD1-2BT
21-MPU-1
SP3
SP2
SP2
SP1
SP1A
62-EOPS-B
38-GRR-A
GND-TBA1-GND5B
52-TBC-52
OR 52-TBA1-52B
51-TBC-51
OR 51-TBA1-51B
AC CONN
(GREEN)
4-TBD1-4B
45A-TBD1-45AT
30-TBD1-30AB
70B-TBD1-70BB
10
T1-F11
11
T0-TBA1-T0T
30-TBD1-GND2L
50-TBA1-50BB
12
23A-TBD1-23AB
59-TBD1-59B
30
30
30
30
37
38
39
57
57
59
62
62
63
67
67
90
99
DD+
23A
50-TBA1-50CB
T3-F13
16-ECTS-C
50-TBA1-50AB
15-EOPS-C
11A-TBD1-12L
11A-TBD1-11L
10-EMSII CONN-1
10
1-TBD1-1AB
45-TBD1-45T
DC CONN 2
(GREY)
1-TBD1-1AT
41-RM 13
41-RM 13
L L
3-TBD1-3BT
11
10-TBD1-10BT
12
23A-TBD1-23AT
34A-TBD1-4L
34A-TBD1-34L
DC CONN 1
(BLACK)
1
20-RM-14
10
B B
45
3
3
4
34
6
10
10
11
12
15
16
17
18
19
3-SAS-1
45A-TBD11-46L
2-TBD1-2AT
45A-TBD1-45AL
45A
2A-TBD1-2EL
2-TBD1-2BB
62-TBD1-62AB
18-TBD1-18B
19-TBD-19B
11
62-TBD1-62AT
67-TBD1-67AT
GND-CHASSIS STUD
12
67-TBD1-67AB
1A-TBD1-5AL
BODY STUD
1A-TBD1-1DL
1
1
1
1
2
2
2
2
5
5
46
GND1
GND-BODY STUD
GND-TBD1-GND3T
CHASSIS STUD
2001 Caterpillar
All Rights Reserved
Printed in U.S.A.
56-GSC-40
57-TBD1-57AT
30-TBD1-30CB
1-TBD1-1CB
5-TBD1-5BT
5-ECS-10
5-ECS-10
13
HC1-TBD1-HC1T
32
22
12
31
21
11
2-TBD1-2ET
2-TBD1-2FB
10-TBD1-10BL
RHLH
3
43-PWM-3
OR 43-LSGOV-28
RHLH-CAT MONITORING
SYSTEM CONN-18
2-MCS-5
MCS
6
SRV-SCS-3
2-MCS-5
2-SCS-2
SRV-MCS-3
SRV-CAT MONITORING
SYSTEM CONN-23
2-MCS-2
2-TBD1-2FT
Abnormal update.
10
11
12
13
Out of calibration.
WOODWAR D
WOODWAR D
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.
10
PART NO.
REV.
SERIAL NO.
LOAD
SHARING
MODULE
= 10 AWG
10
LOAD
GAIN
10
WARNING
56-ECS-3
X1
X2
1B NC 2B
SAS
X2
(IF REQUIRED)
TERMINAL CONNECTION POINT
T=TOP
B=BOTTOM
L=LOWER
NO
WIRE NO.
2 - TBD1 - 2 FT
PRPB
PSPB
SLR CHART
VOLT LINE
TO LINE
PL1
2
PL2
2-TBD1-2CT
9-PLS-2
9-PLS-2
1760 OHM
10 11 12 13
14
CID
GND
A
B
C
D
SYNCHRONIZING
RESISTOR TAP
SETTING CHART
233-TBC-233AT
232-TBC-232AT
153-TBC-53
53-TBA1-53T
152-TBC-52
151-TBC-51
52-TBA1-52T
51-TBA1-51T
120-TBA2-120U
124-TBA2-124U
81-70 WAY-18
131-PSL-X2
X1
(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK
DEVICE ABBREVIATION
PRL
1A NC 2A
202-TBA1-202T
84-PSPB-2B
84--70 WAY-4
3-TBD1-3AL
59-TBD1-59T
84-PRPB-3
206-TBA1-206T
58-ECS-5
PSL
2-TBD1-2DB
WIRING EXAMPLE
63-TBD1-63T
SLM
38 39 40
Failure Description
The FMI is a diagnostic code that indicates what type of failure has occurred.
131-TBA1-131T
32 33 34
15 16 17 18 19 20 21 22 23 24 25 26 27 28
9-PL1-2
43-SP-1
23
44-SP-2
33
CONTROL PANEL
REAR SUB PANEL
42-SP-3
14
S-SPD-PEEC-8
24
30-TBD1-30CT
34
10-PLS-3
5-ECS-9
5-ECS-8
45-TBD1-45B
34-TBD1-34B
30-TBD1-30BT
11-TBD1-11B
14-RM-18
39-TBD1-39T
55-GSC-39
58-GSC-32
15
25
26 27 28
55-ECS-2
35
C B
SLR1
161
SL1
2 1
21 22
17-TBD1-17B
FMI No.
122-TBA2-122U
16 17 18
93-ATB J1-3
92-ATB J1-2
97-ATB J1-7
57-TBD1-57AB
35 36 37
2-TBD1-2JT
91-ATB J1-1
62-TBD1-62BB
90-TBD1-90T
131-PRL-X2
29 30 31
16
SCS
VAR
PLS
203-TBA1-203T
24 25
26
CLR-MCS-4
CLR-CAT MONITORING SYSTEM CONN-33
2-MCS-2
2-RHLH-2
CLR-MCS-6
207-TBA1-207T
23
36
ER-TBD1-ERT
211-F23-B
SP2-TBD1-SP2AT
SP1A-TBD1-SP1AB
SP3-TBD1-SP3T
RDM-70 WAY-7
SL2
162
10 11 12
19 20
17
160
96-ATB J1-6
SRV-SCS-3
CLR-MCS-6
2-TBD1-2HT
98-ATB J1-8
D(-)-TBD1-D(-)T
D(+)-TBD1-D(+)T
27
1600 OHM
13 14 15
37
RHLH-RHLH-3
2 1
SLR2
D C B
95-ATB J1-5
94-ATB J1-4
9
8
640 OHM
18-TBD1-18T
163
67-TBD1-67BB
16-TBD1-16T
22-TBD1-22B
21-TBD1-21B
15-TBD1-15T
5
SS
2
19
18
10-ALM-1
SP
6
29
28
BO-TBD1-BOT
2-TBD1-2EB
NOTE C
110-TBA1-110L
30-ALM-7
ECS
DOOR STUD
39
38
MT-TBD1-MTT
SV-TBD1-SVAT
ESPB
13
14
B-
EL-TBD1-ELT
10
2-TBD1-2GT
1
5
30-ALM-7
86-LFSR-6
SP4-TBD1-SP4L
76-BTR-8
75-ATR1-8
20
82-TBD1-82B
74-70 WAY-21
9-PL2-2
90-TBD1-90L
10-CAM-1
10-RM-39
7
6
5
4
3
2
1
2R2
80-TBD1-80B
20-ALM-12
70-LFLS-5
73-GNDFR-14
71-70 WAY-1
14
13
12
11
10
9
8
1R2
NC
7 8
10-PWM-B+
OR 10-LSGOV-15
69-ALM-14
68-ALM-13
NC
2R1
10-TBD1-10BB
30-CAM-7
30-RM-B-
1R1
1L4
10
30
FP-TBD1-FPT
GND-TBD1-GND4T
SP-SHIELD
7
6
5
4
3
2
1
NC
NO
1L2
1L3
SP-SHIELD-DOOR STUD
F10
RM
17-TBD1-17T
46-TBD1-46B
5-TBD1-5BB
1-TBD1-1DB
1-TBD1-1BB
10-ALM-1
10-TBD1-10AT
1-TBD1-1BT
7
8
9
10
11
12
20-CAM-12
14
13
12
11
10
9
8
42-PWM-1
OR 42-LSGOV-26
44-PWM-2
OR 44-LSGOV-27
30-TBD1-30BB
37
38
39
24
25
26
27
28
69-CAM-14
68-CAM-13
108-TBA1-108L
2-TBD1-2CB
22
23
4
5
157-TBA1-157T
39-TBD1-39B
34
35
36
1L1
159-TBA1-159T
6-TBD1-6T
F1
F2
F3
F4
F5
F6
F7
F8
F9
99-TBD1-99T
37-TBD1-37B
29
30
31
32
33
NOTE B
1
2
3
20-DC CONN2-10
41-DC CONN1-1
41-DC CONN1-2
14-ESPB-1R1
B+
15
16
17
18
19
20
21
CAM
38-TBD1-38T
ALM
-
13-CR-6
40
3200 OHM
GND-TBD1-GND4B
CONTROL PANEL
REAR SUB PANEL
REAR COVER
GND-TOP COVER
GND-CHASSIS STUD
100
110
111
168
190
248
268
269
333
334
Spare Output
336
441
442
443
444
445
Run Relay
446
447
208
475
240
500
300
380
566
Unexpected Shutdown
400
416
480
30
20
99-TBC-99T
19
81-TBD2-81B
38
28
18
97-TBC-97T
96-TBC-96T
37
36
70B-TBD2-70BB
D(+)-TBC-D(+)T
29
136-TBA2-136B
74-TBD2-74B
84-TBD2-84B
10
39
98-TBC-98T
108-TBA2-108B
27
26
17
16
72-TBD2-72B
RDM-TBC-RDMT
63-TBC-63T
131-TBA2-131AB
PF/KVAR
34
33
25
24
23
15
14
13
5
4
3
32
22
12
31
21
11
207-TBA2-207B
2-TBD2-2BB
117-TBA2-117B
SP3-TBD2-SP3B
35
34
SP4-TBD2-SP4B
158-TBA2-158B
203-TBA2-203B
202-TBA2-202B
25
24
15
14
90-TBC-90T
SP1-TBD2-SP1B
61-TBC-61T
3-TBD2-3T
89-TBC-89T
33
23
13
5-TBD2-5B
88-TBC-88T
32
22
12
87-TBC-87T
31
21
11
157-TBA2-157B
132-F16-T
132-F21-T
202-PC-54
202-AC CONN-1
203-PC-62
203-AC CONN-3
206-PR-9
206-AC CONN-24
207-F22-B
207-AC CONN-5
178-AC CONN-29
N-AC CONN-36
A1 A2
T/R
12
10 11 12 13 14 15 16
10-TBD2-10T
6-TBD2-6T
M+ M-
A
8
(K) (L)
F17 F18
T/R
21
22
AC INPUT
MERLIN GERIN
multi 9
F33
124-TBA2-124T
122-TBA2-122T
120-TBA2-120T
14
GND-PUMP-GND
124-LSGOV-2 @
122-LSGOV-1 @
14
210-PUMP-T2/T4
120-LSGOV-3 @
14
GND2
124
120
EF2
EF1
210
209
142
140
GND
GND
122
T
A2
13
61
PC
62
OL
98
2
97
95
4
2-TBD2-2AT
3-TBD2-3B
3-TBC-233AT
6-TBD2-6B
6-ALR-A
10-TBD2-10B
10
30
31
54
57
61
63
87
88
89
90
91
96
97
98
99
D+
D(+)-DC CONN-19
30-TBD2-30AB
31-DC CONN-29
54-DC CONN-1
57-DC CONN-30
61-DC CONN-13
61-KWR-A
63-DC CONN-6
87-DC CONN-31
88-DC CONN-32
89-DC CONN-33
90-DC CONN-5
91-DC CONN-39
96-DC CONN-8
97-DC CONN-18
98-DC CONN-28
99-DC CONN-38
D-
D(-)-DC CONN-20
RDM
RDM-DC CONN-7
47
47-KWR-1
48
48-KWR-7
49
49-KWR-4
231A
232A
232-LSGOV-13 @ OR 14A-TBD1-14AB @
233A
233-LSGOV-14 @ OR 3-TBC-3B
231B
232B
233B
231C
232C
233C
96
6
132
132-TBA2-132BT
131
131-TBA2-131BT
133
GND
10
133-TBA2-133BT
10
GND-TBA2-GNDT
10
GND
154
156
154-F32-T
156-F33-T
134-MCB1-4 10
NOTE F
OFF
F1 F2
HC
2
FIELD
2
22-GEN OR 22-RFI-22
NOTE C 122-F51-B
26-GEN PM
NOTE E 28-GEN PM
30-GEN PM
131-TBA2-131BB
10
138-MCB1-2
141-F18-B
137-TBA2-137T
135-F17-B
156-TBC-156T
154-TBC-154T
132-F21-T
132-TBA2-132AB
132-F22-T
C60N
OFF
30
24
MCB1
24-GEN OR
24-RFI-24
20 22 24 26 28
53
10
133-TBA2-133BB
133-TBA2-133AT
132-F16-T
132-TBA2-132BB
10
F16
20-GEN OR
20-RFI-20
124-F52-B
209-PUMP-T1/T3
10
148-JWH-IL1
148
A1
13
139-TBA2-139B
10
36-TBD2-36T
2-TBD2-2CB
10 148-TBA2-148B
NOTE E
120-F50-B
NOTE C
A2
142-TBA2-142B
10-TBD2-10U
2-TBD2-2BT
120-F50-B
20-GEN
122-F51-B
22-GEN
124-F52-B
24-GEN
26-GEN PM
28-GEN PM
30-GEN PM
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD
SP2-ATR2-14
SP2-BTR-14
30-ATR3-10
30-BTR-7
30-ATR3-7
30-ATR3-16
74-ATR2-5
30-ATR2-16
30-ATR3-10
75-ATR2-8
191-TC6-WH
192-TC6-RD
30-BTR-10
SP2-ATR3-14 OR
SP2-TBD2-SP2T
30-BTR-7
30-BTR-16
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
30-ATR3-16 OR
30-TBD2-30BB
30-BTR-10
@ 76-CAM-4
71-TBD2-71T
163-BT1-RD
164-BT1-WH
1 2 3 4
114-5510
140-TBA2-140B
B+ B- 20 22 24 26 28 30 F1 F2
A1
159-TBA2-159T
46 47 48 49 50
10
157-TBA2-157T
J1
VOLTAGE
REGULATOR
VR3F
7 44 45
207-PC-61
207-TBA2-207T
208-PC-1
10 134-HC-7
40 41 42 43
10 138-HC-5
132-F17-T
132-TBA2-132AT
20-GEN
6A-DROOP-D1
5A-DROOP-D2
141-HC-3
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
20
135-HC-1
1 2 3 4
82-TBD1-82L
136-TBA2-136T
BTR
ATR3
24
@
82-TBD1-82L
276-PF/KVAR-1
80-TBD1-80L
@
275-PF/KVAR-3
14
9
6A-DROOP-D1
20
20-VR3F-20
adjust
set point
read
22
adjust
set point
read
24
24-VR3F-24
K L M N O P Q R S
22-VR3F-22
A B C D E F G H I J
24-GEN
22-GEN
3-ATR2-G
3-BTR-G
2-ATR2-H
2-BTR-H
3-ATR3-G OR
3-TBD2-3U
2-ATR3-H OR
2-TBD2-2AU
22
RFI FILTER
140-BC-L
140-SPH-H1
142-SPH-H4
10
139-JWH-IL2
14
NOTE C
K L M N O P Q R S
54
36-TBD2-36B
A B C D E F G H I J
SP2-TBD2-SP2B
54-TBC-54T
80-TBD1-80L
5A-DROOP-D2
GNDFR
AR
OUVR
11
DVR
124-VR3F-24 OR 124-DVR-24
122-VR3F-22 OR 122-DVR-22
71-TBD2-71B
30-TBD2-30AT
35
F52
120-VR3F-20 OR 120-DVR-20
124-F52-T
207-F22-B
16
91-TBC-91T
F51
GND
207-PC-53
26
17
F50
AC TERMS
36
27
31-TBC-31T
109-TBA2-109B
131-PC-3
120-F50-T
120-GNDFR-A2
122-F51-T
122-AR-A
131-TBA2-131AT
131-PC-A2
18
EF2-GNDFR-L
204-OL-96
28
210-OL-4
208-F21-B
38
40
110-TBA2-110B
137-TBA2-137B
EF1-GNDFR-K
207-PC-61
209-OL-2
73-CAM-10 @
19
140-BC-L
140-HC-2
142-BC-N
142-HC-4
10 GND-TBC-GNDB
10 148-HC-6
10 139-HC-8
133-F18-T
10 133-TBC-133B
10 133-MCB1-3
132-TBC-132B
132-MCB1-1
30-TBD2-30BT
29
139
203-TBA2-203T
6A-VR3F-6
5A-VR3F-5
10
159-TBA2-159B
206-TBA2-206B
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
SP2-ATR1-14
SP2-ATR3-14
30-ATR2-10
30-ATR3-7
20
133
204-PC-A1
D1
30
133
132
132
207
206
203
202
178
159
158
157
137
131
136
N
B
210-TBA2-210B
205-PR-6
D2
276-DVR-44
275-DVR-45
ATR2
30-ATR2-7
30-ATR2-16
D(-)-TBC-D(-)T
57-TBC-57T
39
37
PCB
74-ATR1-5
74-ATR3-5
30-ATR1-16
30-ATR2-10
75-ATR1-8
75-ATR3-8
181-TC5-WH
182-TC5-RD
SP2-TBD1-SP2T
SP2-ATR2-14
30-ATR1-10
30-ATR2-7
30-ATR1-7
30-ATR1-16
74-ATR2-5
74-TBD2-74T
30-ATR1-10
30-TBD2-30BB
75-ATR2-8
@ 75-CAM-3
DC TERMS
DC CONN
(40 WAY)
178-TBA2-178B
171-TC4-WH
172-TC4-RD
209-TBA2-209B
1 2 3 4
202-TBA2-202T
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
EF2-TBA2-EF2B
1 2 3 4
EF1-TBA2-EF1B
40
6A-DVR-6
N-TBA2-NB
ATR1
120-TBA2-120B
120-AR-B
D1
DROOP BOARD
K L M N O P Q R S
adjust
set point
read
2 - TBD1 - 2 F T
TBA2
(40 WAY)
101-TBA2-101B
adjust
set point
read
118-AR-7
3-ATR1-G
3-ATR3-G
2-ATR1-H
2-ATR3-H
3-ATR2-G
3-TBD2-3AU
2-ATR2-H
2-TBD2-2AU
D2
5A-DVR-5
A B C D E F G H I J
AC CHASSIS STUD
DROOP RESISTOR
K L M N O P Q R S
131
77
T
10
AC CONN
A B C D E F G H I J
131-BC-N
77-FRBS-1
81-TBD2-81T
DEVICE ABBREVIATION
WIRE NO.
2
(IF REQUIRED)
TERMINAL CONNECTION POINT
T=TOP
B=BOTTOM
U=UPPER
122-TBA2-122B
122-AR-4
118-GNDFR-A1
159-F33-B
159-AC CONN-15
158-AC CONN-13
122-AR-A
131-TBC-131T
131-HC-A2
136-F16-B
136-AC CONN-17
137-HC-A1
137-AC CONN-19
157-F32-B
157-AC CONN-11
120-GNDFR-A2
131-PC-3
131-AC CONN-33
66-ALR-7
10
65-ALR-1
85-PR-5
64-ALR-4
83-PR-A
70B-OUVR-11
70B-DC CONN-36
SP4-OUVR-10
SP4-DC CONN-34
5-KWR-B
5-DC CONN-22
SP3-DC CONN-24
SP2-BTR-14 OR SP2-ATR1-14
SP2-DC CONN-14
SP1-DC CONN-4
84-PR-7
84-DC CONN-10
74-ATR1-5
74-DC CONN-37
81-PR-4
81-DC CONN-9
72-DC CONN-17
GND-DC CONN-21
DC CHASSIS STUD
71-BTR-5
71-DC CONN-16
30B-DC CONN-15
30-TBC-30T
30-GNDFR-11
30-ATR1-7 OR 30-BTR-7
36-BC-(+)
36-DC CONN-11
2-DVR-(B-)
2-DC CONN-35
2-ALR-B
2-BC-(-)
3-DC C0NN-3
3-TBC-3T
6-DC CONN-2
6-TBC-6T
10-DC CONN-12
10-TBC-10T
85-TBD2-85B
WIRING EXAMPLE
70B-OUVR-11
108-OUVR-1
108-AC CONN-6
109-OUVR-2
109-AC CONN-8
110-OUVR-3
110-AC CONN-10
117-AC CONN-14
SP4-OUVR-10
101-AC CONN-38
2-TBC-2L
10-TBC-10L
110-TBA2-110T
109-TBA2-109T
SP4-TBD2-SP4T
SP4-OUVR-15
70B-TBD2-70BT
70B-OUVR-16
GND-AC CONN-21
(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK
108-TBA2-108T
2-OUVR-13
10-OUVR-12
U
NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR
UNLESS AND RFI FILTER IS PROVIDED.
NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR.
NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
AN OPTIONAL SE GENERATOR.
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.
83-TBD2-83T
84-TBD2-84T
84-PR-8
84-PR-7
206-TBA2-206T
2-TBD2-2AB
6-TBC-6B
PR
66-TBD2-66B
2-TBD2-2CT
61-TBC-61B
ALR
48-TBC-48T
5-TBD2-5T
2-TBC-2T
2-PR-B
TBD2
66
KWR
B
117
110
205-OL-95
64-TBD2-64B
109
101
108
10 = 10 AWG
14 = 14 AWG
= COMPONENT LOCATED ON ENGINE OR BASE
@ = COMPONENT LOCATED IN THE CONTROL PANEL
NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF
BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT
WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.
GND1
65-TBD2-65B
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.
65
47-TBC-47T
49-TBC-49T
85-MV-2
64
83-LFLS-2
83
70B
SP4
SP2
SP3
85
84-LFLS-3
84
81
74
71
72
36
SP1
81-LFLS-4
81-LFLS-1
72-LFLS-7
30-FRBS-2
30-LFLS-6
30
10
30
10-LFLS-8
10-DVR-B(+)
3-ATR1-G
OR 3-BTR-G
GND
2-MV-1
2-ATR1-H
OR 2-BTR-H
140-TBA2-140T
142-TBA2-142T
MARSHALLING BOX
AC CHASSIS
+
L
N
BC
TBC
MARSHALLING BOX
CUSTOMER TERMINAL BLOCK