You are on page 1of 4

RENR2342

August 2001

GENERATOR
SET CONTROL

ALARM MODULE OR
MANUAL SYNC MODULE

PANEL
LIGHT

ENGINE MONITORING
SYSTEM

START AID SWITCH

PUMP STOP
PUSHBUTTON

PUMP RUN
PUSHBUTTON

PANEL
LIGHT

SCROLL SWITCH
MODE CLEAR
SWITCH

VOLTAGE ADJUST
RHEOSTAT

WARNING
SCROLL

PUMP
STOP

HIGH
COOLANT
TEMP

PUMP
RUN

STARTING
AID

DISPLAY

LOW
COOLANT
TEMP

CLEAR

LOW
OIL
PRESSURE

LOW OIL
PRESSURE

MODE

LOW
FUEL
LEVEL

EMERGENCY
STOP

DISPLAY

SYSTEM
NOT IN
AUTO

HIGH WATER
TEMP

PANEL
LIGHTS

LH

LOW
BATTERY
VOLTAGE

ENGINE
OVERSPEED

RH
LH/RH
SELECT

LOW
COOLANT
LEVEL
OVERCRANK

STOP

FAULT
SHUTDOWN

EMERGENCY
STOP

OFF
RESET

FAULT
ALARM

AUT

PHASE
SELECT

ENGINE
METER

LAMP
TEST

ALARM
CODES

EXIT

COOLDOWN
STOP

ALARM
SILENCE

SERVICE
MODE

AUTO

3412C EMCP II For PEEC Engines


Electrical System

MAN

START
560-642

SPEED ADJUST POTENTIOMETER


OR GOVERNOR SWITCH

154-3045

ENGINE
CONTROL
SWITCH

PANEL
LIGHT
SWITCH

EMERGENCY STOP
PUSHBUTTON

RIGHT HAND
LEFT HAND
SWITCH

PTL1-UP
9EP1-UP
BCW1-UP
4BZ1-UP

LOW FUEL
LEVEL SHUTDOWN RELAY

GENERATOR RUNNING RELAY


FUSE BLOCKS

DIODE

Volume 1: Electronic & AC/DC Panel Group and Schematic

AC TRANSFORMER BOX

CRANK RELAY

2001 Caterpillar
All Rights Reserved

PWM MODULE

Printed in U.S.A.

F11
F12

F13

CATERPILLAR
-B S

D +B

B
9

CR

GRR

F15 F23

TBC

A
8

LFSR

50

50

51

51

61

61

52

52

53

53

L1

L1

L3

L3

80

80

82

82

KILOWATT

ALARM

RELAY

RELAY
FUSE

DC TERMINAL

PUMP

DC PANEL

STRIP

AC TERMINAL
STRIP

RELAY

BLOCKS

AC TERMINAL
STRIP

AC PANEL

ARMING

GROUND FAULT

RELAY

RELAY
F50 F51 F52

B
8

DC TERMINAL
STRIP

KWR

ALR

WINDING

TEMPERATURE

PR

ATR

RELAYS

OVER/UNDER
VOLTAGE
RELAY

CONTACTOR

ATR

GND 6

GND5
50
50
50
T0
101
108
109
110
131
136
137
202
203
206
207
157
159

GND3
GND4

87
88
89
70B
14A
MOT1
MOT2
HC1
2
2
2
2
2
SV
SV
SV
SV
BO
ER
EL
MT
FP

80
82

SP2
SP3
SP4
21
GND2
22

GND1
1
1
1
1
2
2
2
2
5
5
46
45A
45
3
3
4
34
6
10
10
11
12
15
16
17
18
19
23A
23A
30
30
30
37
38
39
57
57
59
62
62
63
67
67
90
99
DD+
SP1
SP1A

ABCDEFGHIJ

12

12

adjust
set point
read

adjust
set point
read

567

AR

GNDFR

PC

MERLIN GERIN

multi 9

C60N

567

OFF

AC TERMINAL STRIP (TBA1)

FUSE

5
70
83
85
77

DC TERMINAL STRIP (TBD1)

O/UVR

ABCDEFGHIJ

PUMP

F16 F17 F18

OFF

MCB1

F21 F22 F32 F33

HC

BLOCKS
ABCDEFGHIJ

ABCDEFGHIJ

12

12

adjust
set point
read

DC PANEL

adjust
set point
read

567

BREAKER

BTR
GND
2
2
3
6
6
10
30
31
54
57
61
63
87
88
89
90
91
96
97
98
99
D+
DRDM
47
48
49
231A
232A
233A
231B
232B
233B
231C
232C
233C

KWR

ALR

ABCDEFGHIJ

adjust
set point
read

adjust
set point
read

567

12

DC 40 PIN
CONNECTOR

567

ABCDEFGHIJ

ABCDEFGHIJ

12

12

567

ATR

ABCDEFGHIJ

adjust
set point
read

A
8

PR

ATR

12

adjust
set point
read

BTR

567

ATR

AC

DC

CUSTOMER
TERMINAL STRIP

AR

GNDFR

PC

MERLIN GERIN

multi 9

OFF

F17 F18

MARSHALLING BOX
(FRONT VIEW)

FUSE
BLOCKS

AC TERMINAL
STRIP

F21 F22 F32 F33

HC

BC

B
9

A
8

(TBD 2)

(TBA 2)

GND1
101
108
109
110
131
131
136
137
157
159
202
203
206
207
132

GNDGND133 131 132

7W-9799

132 131 133 GNDGND

CUSTOMER
GROUND BAR

DC TERMINAL
STRIP

PUMP
RELAY

ALARM
RELAY

KILOWATT
RELAY

OFF

MCB1

RFI

VOLTAGE
REGULATOR
GROUND

CHARGER

C60N

F16

RELAY

O/UVR

BATTERY

GND
2
2
2
3
6
10
10
30
30
36
71
72
74
81
81
84

AC 40 PIN
CONNECTOR

F52

SP1
SP2
SP3
SP4

F50 F51

154
156

CUSTOMER TERMINAL STRIP


(TBC)

(TBD 2)

132 133 133 139 148 GND

(TBA 2)
VIEW B-B
CHASSIS ONLY SHOWN

GND2

TEMPERATURE

AC PANEL

GND
140
142
209
210
EF1
EF2
120
122
124

BEARING

DC TERMS

ATR

AC TERMS

CONTACTOR

BC

GND 148 139 133 133 132

DC CHASSIS

HEATER

CIRCUIT

567

12

11

CUSTOMER
120/240V
AC SUPPLY

BATTERY
CHARGER

UL

CB1 60A

PS2

L2

SMMS1

24

PS1

GRR

NOTE BM
132

136

F16
2 AMP

38

17

136

CR

136
2

137

132

HC

135

F17
8 AMP

133

137

131

HC

A1

GRR

A2

140

142

HC

148

148

BATTERY
CHARGER

10 AWG

88

HC

134
3

139

139

H4

58

32

59

33

5 AMP NON-UL

240

207

F22
2 AMP

207

207

206

206

ENCLOSURE LIGHTING
NOTE BT

1
66

2A

1A

FIRST CIRCUIT BREAKER

INTERNAL

11

RM32

233

BREAKER AUX

95

204

96

231

A1

PC

14

BREAKER AUX

A2

11

207

203

231

231A

232A

233B

F1

RM3

10A

203

BREAKER AUX

131

202

202

11

202

132

PC

208

F21

15 AMP

T1,T3

209

2
OL

210

210

T2,T4

233C

12
232

38

231C

RR

RM9

21

GRR

RM24

RM8
F6
10A

1B

2B

LFLS

RM18

F3
10A

232C

1L1

39

39

11
1L2 11

12

SMR

14

1R1

CR

34

1L3

17

17

38

RM B+

RM28

RM28

NOTE U

1L4

83

83

PR

2R2

2R1

46

13

PEECR
30

83

PR

RM13

41

17

14

31
8

37

ESDR

27

ENG SHUTDOWN

DROOP

85

85

RM31

RM15

RM4

F2
10A

PWM
A

PSPB

10

84

211
1B

FCR

SAS

LFLS
81

83

83
A

PR

SPARE

2
1

RM2

NOTE BN

18

CTR

2 AMP

154

23

11

157

F32

161
4

2 AMP

163

10

SLR1

SL1

SS

NOTE F

108
12

108

10

110

T1

OFF/RESET

39

COOLDOWN/STOP

32

T2

T3
EF2

GNDFCT

40

START

33

10

T11

T2

13

T12

H1

T1

X1

H2

RM39

T3

T13

H1

T2

38

H2

101

30

30

57

60

50
CT 2

52
50
CT 3

53

51

151

51

51

91

H1
BK

11

61

10

10

52

152

52

52

58

56

57

90

93

45

NOTE J

94

J1-4

T4

95

J1-5

RM22

RM7
F5
10A

53

100 W

153

53

53

50

50

50

J1-6

96

PLS

5A

6A

20

RFI

REGULATOR

24

GENERATOR

NOTE H

22

22

SENSOR V-

31

SENSOR V+

COOLANT TEMP

OIL PRESSURE

SH
TC

T12

20

F1GEN

11 PMG

1
2

120

EL

EL

SV

SV

ER

ER

SV

SV

16

HC4

22

HC3

VR

NOTE BB

10

10

11

12

17

Standard Wiring

Resistor

Customer Wiring

Temperature Switch

Marshalling Box AC
Terminal

Liquid Level Switch

GSC 40 Way
Harness Connector

Lamp

GSC Relay Module


Terminal

23

Relay Contact
(Normally Closed)

Emergency Switch

Generator Frame
(Chassis) Ground

Control Panel
Terminal

SPARE 1 23

ALR

12

HC2

HC1

28

30

26

28

30

Engine 24 Way
Connector

A
B
C
D

208

USE E-D 1760 OHM

240

USE E-C 2400 OHM

300

USE E-B 5600 OHM

380

USE E-B 5600 OHM

400

USE E-B 5600 OHM

416

USE E-A 7200 OHM

480

USE E-A 7200 OHM

S
19

D
-

B21

B16

B+
15

3
28

2
27

1
26

14

13

AUT

30

X
MAN

START

X
X

10

74

AUTO

COOLDOWN
STOP

OFF
RESET

9
8

75

194

10

30

OUTPUT LOAD SPECIFICATIONS


FOR GSC RELAY MODULE
RELAY MODULE
TERMINAL NO.

14

SP2

13,

14,

16

30

15,
17,
19,
22,
23,

16,
18,
21, 20,
24,
36,

T3

RATING FOR
RESISTIVE
LOADS
0-.45A, 24VDC

RATING FOR
INDUCTIVE
LOADS
*N/A

10A, 24VDC

10A, 24VDC

10A, 24VDC
OR 110VAC

5A, 24VDC
7.5A,110VAC

* DO NOT CONNECT INDUCTIVE LOADS TO


THESE TERMINALS

31

HC0

BTR

FUEL
PRESSURE

163

RD
BT1
RTD
PT100

1
4

164

WH

INLET
MANIFOLD
TEMPERATURE

71

30

16

12 TEST

76

10

13 SILENCE

30

14 HORN

15

EXHAUST
TEMPERATURE
LEFT SIDE

14

SP2

16

30

12

LOW COOLANT
TEMP ALARM

R9

90
HIGH COOLANT
TEMP FAULT

OVERCRANK
FAULT

14 HORN

R8

17

NOTE AE

99
SEE ALARM CHART

72

35

300

HIGH COOLANT
TEMP ALARM

38

SEE ALARM CHART

12 TEST

R7

20

14 HORN

ALM INPUT
TERMINAL

EMCP DIAGNOSTIC
FAULT

ALARM INPUT CHART

13 SILENCE

R6

13 12 11

14

22

11

10
10

99

10

11

NFPA 99

SPARE

SPARE

SPARE

NFPA 110

SPARE

SPARE

BCF

2
C

30

ELECTRONIC CONTROL

69

SH
TC

-7
1+

SHUNT TRIP CB

25

12

R5

26

71

COOLANT
TEMP

69

67P

62P

GNDFR

73

ECLS

28

R4

31

Marshalling Box 40
Way AC Connector
SASV 2 Way
Connector
SATS 2 Way
Connector

Marshalling Box
Customer DC Term.

Marshalling Box
Customer AC Term.

Magnetic Pick-up
Engine Connector

DC Connector No. 1
(Black)

Relay Coil

DC Connector No. 2
(Grey)

Coolant Loss Engine


Connector (ECLS)

Earth Ground

Circuit Breaker

AC Connector From
Gen (Green)

Oil Temp Engine


Connector (EOTS)

Solenoid

ATB Terminal

HORN INPUT 2

R9
OUTPUTS

99

32

34

- 7

R8
OUTPUTS

LOW FUEL LEVEL ALARM

30

REMOTE
CUSTOM
16 LIGHT

1+

R2

NOTE AL

R7
OUTPUTS

GEN WINDING OVERTEMP SHUTDOWN

R1

38

SPARE FAULT INPUT

LED #1

SPARE FAULT INPUT

LED #2

10

SPARE FAULT INPUT

LED #3

11

SPARE FAULT INPUT

LED #4

SPARE FAULT INPUT

LED #5

SPARE FAULT INPUT

LED #6

SPARE FAULT INPUT

LED #7

SPARE FAULT INPUT

CIM

LED #8

SPARE FAULT INPUT

LED #1

SPARE FAULT INPUT

LED #2

10

SPARE FAULT INPUT

LED #3

11

SPARE FAULT INPUT

LED #4

SPARE FAULT INPUT

LED #5

SPARE FAULT INPUT

LED #6

SPARE FAULT INPUT

LED #7

SPARE FAULT INPUT

LED #8

13 SILENCE

CUSTOMER
INTERFACE
MODULE

14 HORN

R6
OUTPUTS

GEN BEARING OVERTEMP SHUTDOWN

13

1+

34

R5
OUTPUTS

OVER/UNDER VOLTAGE RELAY


NOTE E

13 SILENCE

70B

44

36

14 HORN

OUVR

70B

R4
OUTPUTS

15
16

COOLANT
LOSS

LFLS
8

5
14
R6

11

12

R5

5
1

3
4

R2
OUTPUTS

14 HORN

17

17

72

NOTE BJ

LFSR

99

30

R2

RDM

20
68
69

SPARE FAULT INPUT

LED #1

SPARE FAULT INPUT

LED #2

10

SPARE FAULT INPUT

LED #3

11

SPARE FAULT INPUT

LED #4

SPARE FAULT INPUT

LED #5

SPARE FAULT INPUT

LED #6

SPARE FAULT INPUT

LED #7

SPARE FAULT INPUT

LED #8

1+

R3

12 TEST
13 SILENCE
14 HORN

30

-7

R1

38

- 7

3
R4

40

35

37

HORN INPUT 2

12 TEST

39
R1
OUTPUTS

13 SILENCE

32

34

HORN INPUT 1

2 DATA

2
3

GROUP
7

29

31

10
10

ELECTRONIC CONTROL

26

28

9
11

13 12

90

36
7

72
NOTE BR

NOTE BG

33

LFSR

86

R7

REMOTE
NFPA 99
16 LIGHT

1+

30

10
OUVR
11

R3
OUTPUTS

OIL
PRESSURE

99

23

25

30

-7

NOTE AT

R8

20

22

14 HORN

10

17

19

13 SILENCE

11

14

16

12 TEST

12
R9

27

SP4

12 TEST

30

-7

69

24

NOTE AM
76

30

12 TEST

37

21

75

30

TSC

35

18

NOTE BH
6
NOTE BQ

NOTE AS

R3

RDM

RELAY
DRIVER
MODULE
NOTE AU

99

REMOTE
NFPA 110
16 LIGHT

1+

62O

29

67O

HORN INPUT 1

12

GROUND FAULT

LFLS

70

19

B-

20

LOW FUEL LEVEL SHUTDOWN

LED #8

30

NOTE AN

NOTE G

11

14

C
A

SPARE FAULT INPUT

LFSR

EOPS

LED #7

99

NOTE BL

15

SPARE FAULT INPUT

40

GEN BEARING OVERTEMP ALARM

63

68

LED #6

68

SHUNT TRIP CB

20

SPARE FAULT INPUT

23

GROUP

23

NOTE AM

11

LED #5

22

GEN WINDING OVERTEMP ALARM

CAM

SPARE FAULT INPUT

NOTE AL

74

2
1

LED #4

REMOTE
NFPA 110
2 LIGHT

B+

39

99

SPARE FAULT INPUT

NOTE AR

19

36

SEE ALARM CHART

301

10

OVERSPEED
FAULT

LED #3

11

33

30

LED #2

SPARE FAULT INPUT

13 SILENCE

24

SPARE FAULT INPUT

12 TEST

10

18

9
10

NOTE BG

11

14

16

LED #1

2 DATA

12

13

SPARE FAULT INPUT

-7

REMOTE
NFPA 99
8 LIGHT

1+

90

15

AIR INLET
PRESSURE
(BOOST)

NOTE AQ

99

EXHAUST
TEMPERATURE
RIGHT SIDE

SYSTEM NOT IN
AUTO ALARM

-7

H
30

REMOTE
CUSTOM
8 LIGHT

1+

-H

+G

99

NOTE AM

NOTE BG
90

HORN INPUT 1

HORN INPUT 2

2 DATA

RDM

19

19

D-

20

D-

D+

20
D+

D+
4

D-

14 HORN

DATA +

SPARE 2 24
SPARE 3 25

SP2

SP3

SP3

61

14

62

24

SP2

99

B-

CUSTOMER
COMMUNICATION
MODULE

SP3

20

NOTE J

F15

36

11

68
69

36

+
NOTE Z

30

CCM
B+
99

SP2

-7

DATA-

99

SP1

13 SILENCE

SPARE FAULT INPUT

LED #1

SPARE FAULT INPUT

LED #2

10

SPARE FAULT INPUT

LED #3

11

SPARE FAULT INPUT

LED #4

SPARE FAULT INPUT

LED #5

SPARE FAULT INPUT

LED #6

SPARE FAULT INPUT

LED #7

SPARE FAULT INPUT

LED #8

1+

NOTE BC

LS2
LS1

15

11

TERMINAL DESTINATION CROSS REFERENCE

12 TEST
13 SILENCE
14 HORN

BATTERY
CHARGER
NON-UL

-7

30

AT CONTROL END ONLY

120

Marshalling Box 40
Way DC Connector

SYNCHRONIZING
RESISTOR TAP
SETTING CHART

21

SHUNT TRIP CB

ECTS

67L

SP1

SP1A

SHIELD TO BE GROUNDED

120

Panel 70 way
Connector

36

26

F2

NOTE BS

14

13

12

11

10

NOTES
Marshalling Box DC
Terminal

Fuse

F2

F1

SYMBOLS

Relay Contact
(Normally Open)

D-

NOTE:

122

16

19

D+

D-

124

F50

Diode

2 AMP

Engine Mounted
Component

192

LOW OIL
PRESS ALARM

10

62L

12

60
2

2 AMP

Shielded Wire

D+

19

49

13 PMG

Breakdown Diode
(Bi-directional)

Alternative Wiring

F1

20

F52

Package Options

18

10

RDM

20

ADJUST

2 AMP

18

20

24

12 TEST

LOADSHARE
MODULE

F51

24

22

NOTE AA

GOV

L5

22

NOTE AD

124

VOLTAGE ADJUST
POTENTIOMETER

122

PM GENERATOR

B-

CUSTOM ALARM MODULE

GEN

6
8

18

13

30

F2GEN

12 PMG

PHASE ROTATION 1-2-3

15

67

PF/KVAR

NOTE BA

T0
N

HC5

SH
TC

16

17

NOTE BK

B-

B+

99

10

16

122

VAR

15

67T

62

EXC
T11

MT

15

67

16

98

J1-8

24

80

NOTE C

T9

82

80

NOTE A

RFI FILTER

82

NOTE B

T10

MT

62T

62

11

97

J1-7
PU

NOTE D

T8

PL2

NOTE Y

VOLTAGE REGULATOR

T7

SV

35

BR

ATB

T6

B+

30

GFR

COOLANT LOSS

T5

H1
BK

T3
W

T5

BO

10

DC CONN 1

PU

BK

T4

SV

11

69

16

15

30

10

BR

BK

PR1

1W

33 W

T2
V

SV

BO

NOTE AF

30

D2

T1
U

SV

SV

NOTE BL

12

12

ONLY FOR VR3F

D1

BO

2
6

IC

32

PU

H1
BK

DROOP
CT

FP

24

1+

68

11

BR

BK

LOADSHARE
MODULE

191

NOTE AC

10

92

J1-3

T3

30

RD

12
1

SP2

27

10

110

PR1

51

T2

20

32

PR1

CT 1

14
16

193

3
FP

27

5
50

30

GENERATOR BEARING OVERTEMPERATURE ALARM/SHUTDOWN

2
2

SASV

8
55

10

TO E-1
SHEET 8

J1-2

X2

30

X1

PR1

F13
101

LOADSHARE

SP2

10

ETHER START

10

F10

J1-1

X2

74

-H

+G

90

10

32

TO

NOTE AP
4

28

ALM

109

63

NOTE X

F11

TO

SATS

ECS

22

108

GNDFR

14

44

45

PWM

WH

NFPA ALARM MODULES

T3

COMMON ALARM SHUTDOWN

120

F12

T2

45

30

LOW OIL
PRESS FAULT

10A

RM34

T1

90

T1

30

75

60

PL1

122

A2

EF1

AR

118

A1

AUTO

RM12

OUVR
AR

PR1

T0

12

NOTE E

SP

57

109

GROUND FAULT RELAY


NOTE G

59

63

FCR

OVER/UNDER
VOLTAGE
RELAY
8

90

48

L3

F33

DIGITAL
PF/KVAR

NOTE AJ

81

110

23

86

59

63

36

LOAD

NOTE BE

90

35

RM1

3 OR 4 POLE
OPTIONAL MOLDED
CASE CIRCUIT
BREAKER

SP2

ENGINE INSTRUMENTATION

NOTE V

81

SLR2

33

NOTE BD

PRPB

162

14
16

MV

NOTE BP

ES
DR

85

LFLS

84

2B

H
G

CR

13

85

PR

F23
2 AMP

18

10

45A

30

87A

81

PR

2R1

NOTE V

SL2

30

PRIME THROTTLE

2R2

30

NOTE J

IDLE/RATED

AUX

10

PEEC

MV

AUTOMATIC FUEL TRANSFER SYSTEM 3


FUEL SUPPLY FROM FREESTANDING BULK TANK

1L4

PEE
CR 85

86

19

20

PR

84

83

ETHER
START AID

160

28

RHLH

38

NOTE BN

PR
7

AUTOMATIC FUEL TRANSFER SYSTEM 2


FUEL SUPPLY FROM ABOVE GROUND BULK TANK

LFLS

84

30

10

NOTE U

NOTE AH
81

1L3

17

ELECTRONIC
LOADSHARE
2

MCS
SCS

SOLENOID GND
BATTERY (+)

T1

SRV

45A

PEEC
FSOS

33

87

EGR

NOTE BP

26

NOTE AB

CLR

30

CB3 15A

P+

RM14

LFLS

SMM 3
S2

1R2

22

81

84

12
RHLH

46

30

FUEL SOLENOID

18

10

SMM 3
S1

NOTE P

30

30

1L2

1R1

34

RM21

1L1

2
B

1R2

BATTERY (-)
9

84

F23
2 AMP

159

10

183

ESTS

51

75

15

RM6

RM33

NOTE BN

81

15

F2

MPU

RD

81

ATR3

TC3

RR

LFLS

84

182

PR

10

84

211

PRPB

MANUAL SYNCHRONIZING MODULE

12

BK

22

NOTE AG

NOTE BP

156

30

184

TC6

45

AUTOMATIC FUEL TRANSFER SYSTEM 1


FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK

F23
2 AMP

RD

RM23
F7
10A

RM35

PSPB

L2

F1

SMR

L1

20

NOTE BF

232B

231

131

3/4 HP, 1, 2 POLE


115/110-230-208
50/60 HZ
8 GPM
9.2/11.2 FLA

24

21

37

15

ESPB

233

181

NOTE S

FUEL TRANSFER PUMP

PC

131

OL

209

74

-H

+G

CTR

NOTE N

WH

RM17

GSC

14

11

PRL

40

54

53

22

11

99

231B

12

BREAKER AUX

PC

207

203

62

61

THIRD CIRCUIT BREAKER

70

PSL

42

VOLT LINE
TO LINE

37

RM16

RM36

233

232

CTR

RM30

12

11

131
33

PC

30

ASR

233A

TC2

RM19

RM5

F4
10A

14

RM27

FLYBACK 27

CIRCUITRY

NOTE AK

BREAKER AUX

30

AUXILIARY CIRCUIT BREAKER CONTACT

205

172

LAMP 4

OL

174

TC5

NOTE M

PR

10

GOVERNOR TERMINAL CHART

65

BREAKER AUX
24

SECOND CIRCUIT BREAKER


64

LAMP 3

4
ALR

240 VAC

AUTOMATIC FUEL TRANSFER SYSTEM


PSPB

RD

89

232

36

173

64

11

15

NOTE Z

WH

171

ATR2

ALR

131

132

88

RD

TC1

COMMON ALARM SHUTDOWN

DESIGNATION

10 AMP NON-UL

1L2

H2

BATTERY
CHARGER

BATTERY CHARGER

TC4

LAMP 2

WH

240 VAC BATTERY CHARGER TERMINAL CHART

10 AWG
133

H3

NOTE X

SEE CHART
BELOW

NOTE W

JACKET
WATER
HEATER

1L1

10
AWG

H1

142

NOTE K
138

142

32 AMP

132

87

GOVERNOR

240 VAC

31

SPACE HEATER

140
120 VAC

57

1
89

HC

141

F18
8 AMP

140

MCB1

19

ELS

ATR1

T3

10 AMP

131

131

66

87

T2

-H

+G

NOTE P

NOTE S

L0

PS2

LAMP 1
GENERATOR RUNNING RELAY

GENERATOR WINDING OVERTEMPERATURE ALARM/SHUTDOWN

NOTE AL
3

26

T1

133

VR3F

SLR CHART

131

STOP

132

TERMINAL DESTINATION CROSS REFERENCE


B

25

ALT

CAT MONITORING SYSTEM

BATTERY
DISCONNECT SWITCH

GND

SM2
NOTE P

SMMS2
2

MANUAL

SM1

CB2 20A

L1

VOLTAGE REGULATOR TERMINAL CHART

40

PS1

120

REGULATOR

BATTERY

NOTE W

240

1600 OHM

+
+

10

640 OHM

13

3200 OHM

14

1760 OHM

15

AUTO

16

OFF/RESET

17

CONTACTS

18

Coolant Temp Engine


Connector (ECTS)
Oil Pressure Engine
Connector (EOPS)

CAT MONITORING SYSTEM


40 Way Connector

NOTE A: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ
OPERATION, REMOVE FOR 50HZ OPERATION.
NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE;
REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER)
NOTE C: FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED.
NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL
DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR.
NOTE E: COMPONENTS INSTALLED WITH OVER/UNDER VOLTAGE RELAY OPTION, ONLY
AVAILABLE ON EMCP II CONTROL PANEL. OVER/UNDER VOLTAGE SHUTDOWN
FACTORY SET TO 110% OVERVOLTAGE SHUT DOWN AND 85% UNDERVOLTAGE SHUTDOWN.
NOTE F: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION.
SEE SLR TABLE FOR RESISTOR CONNECTIONS.
NOTE G: COMPONENTS INSTALLED WITH GROUND FAULT RELAY OPTION.
NOTE H: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR3F REGULATOR
NOTE J: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION.
NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION.
NOT USED WITH FUEL FIRED JACKET WATER HEATER.
NOTE M: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS.
NOTE N: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1
OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS.
NOTE P: COMPONENTS INSTALLED WITH OPTIONAL HEAVY DUTY STARTING SYSTEM.
NOTE S: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY.
NOTE U: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE.
JUMPERS BETWEEN 11 & 12 AND 34 & 4 ARE REMOVED WITH THIS OPTION.
NOTE V: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID.
NOTE W: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER.
UL BATTERY CHARGERS WIRED 120 VAC.
NOTE X: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY.
NOTE Y: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER
INSTALLED ON PACKAGE.

NOTE Z:

COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS.


IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE
SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSE
SUPPLIED WITH 10 AMP BATTERY CHARGER.

NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST
BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY
WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS.
NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM.
NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT
TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS
3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH
FLASHING LAMP.
NOTE AD: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS
SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH.
(RATED FOR 4mA, 12 VDC OPERATION)
NOTE AE: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION
MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION.
NOTE AF: TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO
TERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED
IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE.
NOTE AG: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1.
NOTE AH: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2.
NOTE AJ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3.
NOTE AK: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACT RATED FOR
6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ;
2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC:
NOTE AL: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY.
ALARM OVERTEMPERATURE FACTORY SET TO 130C FOR PRIME POWER,160C FOR
STANDBY POWER. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135C FOR PRIME
POWER,165C FOR STANDBY POWER.
NOTE AM: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY
ALARM OVERTEMPERATURE FACTORY SET TO 70C.
SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90C.
NOTE AN: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER.
NOTE AP: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AQ: OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AR: OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.

ABBREVIATIONS
NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS.
NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR.
NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL
APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER
PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION.
NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIREABLE TO TURN OFF
THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF"
POSITION IN ORDER TO LIMIT BATTERY DRAIN.
NOTE BE: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL
DESIGNATION FOR SPECIFIC GOVERNORS
NOTE BF: SEE GSC RELAY RATING CHART.
NOTE BG: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS
MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE
MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG.
NOTE BH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM.
NOTE BJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED.
NOTE BK: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH
PF/KVAR CONTROL.
NOTE BL: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE
THE LOCAL ALARM MODULE.
NOTE BM: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER,
BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS.
NOTE BN: "PUMP OFF" 90% INCREASING
NOTE BP: "PUMP ON" 50% DECREASING
NOTE BQ: "LOW FUEL ALARM" 40% DECREASING
NOTE BR: "CRITICAL LOW" 5% DECREASING
NOTE BS: LOADSHARING LINES ARE COMMON TO ALL UNITS.
NOTE BT: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING

AFCR
AFTS
ALM
ALR

AUXILIARY FUEL CONTROL RELAY


AUTOMATIC FUEL TRANSFER SYSTEM
ALARM MODULE
ALARM RELAY

ALT

ALTERNATOR

ASR
ATB

AIR SHUT-OFF RELAY


AC TRANSFORMER BOX

ATR

ALTERNATOR TEMPERATURE RELAY

ENFR
EOPS
EOTS
ESDR
ESPB
ESTS

ENGINE FAILURE RELAY


ENGINE OIL PRESSURE SENSOR
ENGINE OIL TEMPERATURE SENSOR
ENGINE SHUTDOWN RELAY
EMERGENCY STOP PUSH BUTTON
EMERGENCY STOP SWITCH ON ENCLOSURE

PC
PCB
PEEC
PEECR
PL

PUMP CONTACTOR
PRINTED CIRCUIT BOARD
PROGRAMMABLE ELECTRONIC ENGINE CONTROL
PEEC RELAY
PANEL ILLUMINATION LIGHT

PLS

PANEL LIGHT SWITCH

F
FCR
FCS
FCTM
FPT
FS
FSOS
FTSPR

FUSE
FUEL CONTROL RELAY
FUEL CONTROL SOLENOID
FUEL CONTROL TIMER MODULE
FUEL PUMP TIMER
FUEL SOLENOID
FUEL SHUT-OFF SOLENOID
FUEL TRANSFER SYSTEM PUMP RELAY

POT
PR
PRL
PRPB
PS
PSL
PSPB
PWM

POTENTIOMETER
PUMP RELAY
PUMP RUN LIGHT
PUMP RUN PUSHBUTTON
PINION SOLENOID
PUMP STOP LIGHT
PUMP STOP PUSHBUTTON
PULSE WIDTH MODULATED

GFR
GNDFCT

GENSET FAULT RELAY


GROUND FAULT CT

GNDFR
GOV
GRR
GS

GROUND FAULT RELAY


GOVERNOR
GENERATOR RUN RELAY
GOVERNOR SWITCH

RAN
RDM
RFI
RHLH
RR

REMOTE ANNUNCIATOR
RELAY DRIVER MODULE
RADIATED FREQUENCY IMMUNITY
RIGHT HAND/LEFT HAND SWITCH
RUN RELAY

GSC

GENERATOR SET CONTROL

SASV
SATS
SAS
SCS
SEC
SHTC
SL
SLR
SM
SMMS
SMR
SP
SS

START AID SOLENOID VALVE


START AID TEMPERATURE SWITCH
START AID SWITCH
SCROLL SWITCH
SECOND
CIRCUIT BREAKER SHUNT TRIP COIL
SYNCHRONIZING LIGHT
SYNCHRONIZING LIGHT RESISTOR
STARTING MOTOR
STARTING MOTOR MAGNETIC SWITCH
STARTING MOTOR RELAY
SPEED ADJUST POTENTIOMETER
SYNCHRONIZING SWITCH

T
TSC
TX

GENERATOR LINE LEADS


TRANSFER SWITCH POSITION INDICATING CONTACT
TRANSFORMER

VAR
VR

VOLTAGE ADJUST RHEOSTAT


VOLTAGE REGULATOR

AUX

AUXILIARY TERMINAL STRIP

BATT
BC

BATTERY
BATTERY CHARGER

BCF
BTR

BATTERY CHARGER FAILURE SWITCH


BEARING TEMPERATURE RELAY

CAM
CB

CUSTOM ALARM MODULE


CIRCUIT BREAKER

CCM

CUSTOMER COMMUNICATION MODULE

CIM
CR
CSFS
CT
CTR

CUSTOMER INTERFACE MODULE


CRANK RELAY
CURRENT SCR0LL FUEL SYSTEM
CURRENT TRANSFORMER
CRANK TERMINATION RELAY

GSM

GOVERNOR SYNCHRONIZING MOTOR

HC

HEATER CONTACTOR

DIODE

IC

REMOTE START/STOP INITIATE CONTACT

DVR

DIGITAL VOLTAAGE REGULATOR

KWR

KILOWATT RELAY

ECLS

ENGINE COOLANT LOSS SENSOR

ECS

ENGINE CONTROL SWITCH

L
LFLS

LOAD LEADS
LOW FUEL LEVEL SWITCH

ECTS

ENGINE COOLANT TEMPERATURE SENSOR

EFCR

EMERGENCY FUEL CONTROL RELAY

MAN

MANUAL

EFR
EG

ENGINE FAILURE RELAY


ELECTRONIC GOVERNOR (SPEED SENSING)

MCS
MPU

MODE CLEAR SWITCH


MAGNETIC SPEED PICKUP

MV

MOTOR VALVE/SOLENOID VALVE

EGA
EGR
ELS

ELECTRONIC GOVERNOR ACTUATOR


ELECTRONIC GOVERNOR RELAY
ENCLOSURE LIGHT SWITCH

NC
NIAR
NO

NORMALLY CLOSED
NOT IN AUTO RELAY
NORMALLY OPEN

EMSR

EMERGENCY STOP RELAY

OUVR

OVER/UNDER VOLTAGE RELAY

RENR2342
August 2001

B B

B B

B B

110

131

136

137

202

206

207

157

159

GND-70 WAY-68
GND-CHASSIS STUD

110-F13
110-70 WAY-12
131-PSL-X2
131-70 WAY-70
136-CR-2
136-70 WAY-38
137-CR-8
137-70 WAY-66
202-PRL-X1
202-70 WAY-40
203-PSL-X1
203-70 WAY-42
206-PSPB-2A
206-70 WAY-64
207-PSPB-1A
207-70 WAY-36
157-SS-4
157-70 WAY-23
159-SS-6
159-70 WAY-51
51-LSGOV-4
51-AC CONN-1
52-LSGOV-6
52-AC CONN-2
53-LSGOV-8
53-AC CONN-3

108-F11
108-70 WAY-8
109-F12
109-70 WAY-10

101-70 WAY-14

52

L3
80

91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16
98-GSC-17

GND6

51
52
53

203

GND5

82

110-SLR2

72-70 WAY-17

TBA1

L1

NOTE D

SP2-TBD1-SP2BT

30-LFSR-7

2-CR-A OR
2-GRR-B

211-PSPB-1B
OR 84-70 WAY-4

CHASSIS STUD

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B B

B B

B B B

B B

B B

B B

GND-REAR COVER
GND-TBA1-GND6B

GND-DOOR STUD
GND-GSC-GND

GND-CHASSIS STUD

B B

GND4

B B

GND3

FP-EMSII CONN-38

MT-EMSII CONN-28

EL-EMSII CONN-10

ER-EMSII CONN-8

BO-EMSII CONN-27

SV-EMSII CONN24

2-EMSII CONN-6
MT(-)-AIMT-2

2-EMSII CONN-22

2-EMSII CONN-16

MOT2

MOT1

70B

82-VAR-1

80-VAR-3

22-GSC-2

53

51

MPU-SHIELD
VAR-SHIELD

53-AC CONN-3
OR 153-LSGOV-9

59-SAS-2
59-DC CONN2-3
62-DC CONN1-10
62-DC CONN1-7
62-GSC-31
63-GSC-36
63-70 WAY-6
67-DC CONN1-12
67-DC CONN1-9
67-GSC-9
90-GSC-35
90-70 WAY-5
99-RM-9
99-70 WAY-35
D(-)-GSC-20
D(-)-70 WAY-20
D(+)-GSC-19
D(+)-70 WAY-19

61

T1

39-ESPB-1L1
39-RM-24
57-ECS-4
57-GSC-33
57-70 WAY-30

38-RM-16

23A-DC CONN2-9
23A-DC CONN2-5
30-70 WAY-16
30-DC CONN2-4
30-ESPB-1L4
30-RM-28
30-PWM-B- OR 30-LSGOV-16
30-ECS-1
70B-TBD1-70BT
30-LFSR-7
37-RM-19

16-GSC-7
17-ESPB-1L3
17-GSC-38
18-GSC-13
18-DC CONN1-8
19-DC CONN1-11

15-GSC-8

11-ESPB-1L2
12-CR-A

34-ESPB-1R2
6-RM-22
6-70 WAY-2
10-RM-39
10-70 WAY-45

89-TBD1-89T

45A-DC CONN1-5
45-DC CONN1-4
45-ESPB-2R2

51-AC CONN-1
OR 151-LSGOV-5
52-AC CONN-2
OR 152-LSGOV-7

30-LFSR-9
30-TBD1-30DB

36-70 WAY-49

4-DC CONN2-6

46-ESPB-2R1

2-TBD1-2DT
GND1-70 WAY-47
1-DC CONN2-1
1-DC CONN2-2
1-RM-30
1-RM-36
1-F15-T
1-ECS-6
1-F23-T
1-RM-2
2-DC CONN2-11
2-CR-B
2-70 WAY-15
2-DC CONN2-12
2-PL2-1
2-RM-27
2-TBD1-GND1T
2-PL1-1

TBD1

10-DC CONN2-8
10-PLS-3

38-TBD1-38L

109

LFSR
B

50

50-TBA1-50BT

F23

50-TBA1-50AT
GND-AC CONN-4
50-TBA1-GND5T
50-AC CONN-10

SP4-TBD1-SP4T

SP2-TBD1-SP2BB

86-CAM-6

1-TBD1-1CT

1-TBD1-1DT

3-DC CONN2-7
3-CR-9

3-TBD1-3BB

2-LFSR-B OR 2-GRR-B
2-TBD1-2AB

D +B

30-TBD1-30CT
S-SPD-PEEC-8
D-SPD-PEEC-37
10-PLS-3

-B S

3-70 WAY-3

CATERPILLAR

A
12-TBD1-12B

2-LFSR-B OR
2-CR-B

5-70 WAY-48
5-ECS-9
5-RM-1

137-TBA1-137T

F15

GRR

D1

CR

108

TBC

108-SLR1

T0-AC CONN-8

101

50-AC CONN-12

50-TBC-50
50-AC CONN-11

110-TBA1-110T

2-EMSII CONN-2
2-EMSII CONN-31
2-SCS-2
2-EMSII CONN-12

F13

HC1-EMSII CONN-3

109-TBA1-109T

T3-AC CONN-9

50
50
50
T0

T2-AC CONN-5

F12

87-GRR-4
87-70 WAY-57
88-GRR-1
88-70 WAY-58
89-GRR-7
89-70 WAY-59
70B-TBD1-30DT
70B-70 WAY-44

108-TBA1-108T

F11

SP1A-GSC-23
SP2-GSC-24
SP2-70 WAY-61
SP2-D1-T1
SP2-LFSR-4
SP3-GSC-25
SP3-70 WAY-62
SP4-D1-L
SP4-70 WAY-63
21-GSC-1

T1-AC CONN-7

SP1-70 WAY-60

88-TBD1-88T

87-TBD1-87T

13-RM-15

43-SP-1
44-SP-2
42-SP-3

136-TBA1-136T

GND-REAR COVER

ATB

11

BO-AIP-C

ER-REMT-C

EL-LEMT-C

MT-AIMT-1

FP-FPS-C

PTL1-UP
9EP1-UP
BCW1-UP
4BZ1-UP

101-TBA1-101B

203-TBA1-203B

FP(+)-FPS-A

BO(+)-AIP-A

ER(+)-REMT-A

EL(+)-LEMT-A

110-TBA1-110B

FP(-)-FPS-B

SV
SV
SV
SV
BO
ER
EL
MT
FP

109-TBA1-109B

EL(-)-LEMT-B

157-TBA1-157B

ER(-)-REMT-B

BO(-)-AIP-B

2
2
2
2
2
2A-TBD1-2DL

HC1
207-TBA1-207B

74-CAM-8

RDM-GSC-30

D(-)-TBD1-D(-)B

63-TBD1-63B

D(+)-TBD1-D(+)B

108-TBA1-108B

14A

87
88
89

80
82
80-VR3F-6
OR 80-DVR-45

72-LFSR-A

3-TBD1-3AT

82-VR3F-7
OR 82-DVR-7
30-TBD1-30AT

84-F23-B
84-PRPB-3
81-PRPB-4
90-TBD1-90B

22
22-MPU-2
6-TBD1-6B

SP1A-TBD1-SP1L

21

SP1A-TBD1-SP1AL

GND2

90-ALM-2

30-TBD1-30DL

67-ECTS-A

10

12

13

14

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

70 WAY

Volume 2: Control Panel & Marshalling Box

131-TBA1-131B

GND-TBA1-GND6T

202-TBA1-202B

137-TBA1-137B

136-TBA1-136B

159-TBA1-159B

206-TBA1-206B

99-TBD1-99B

36-F15-B

SP4-TBD1-SP4B

5-TBD1-5AT

SP3-TBD1-SP3B

GND-TBD1-GND1B

NOTE D

SP2-TBD1-SP2AB

10-TBD1-10AB
SP1-TBD1-SP1B

89-TBD1-89B

16

88-TBD1-88B

87-TBD1-87B

15

T2-F12

53-TBC-53
OR 53-TBA1-53B

L L

57-TBD1-57BB

67-EOPS-A

SP4

62-ECTS-B

SP4-CAM-5

71-CAM-9

2-TBD1-2BT

21-MPU-1

SP3

SP2

SP2

SP1

SP1A

62-EOPS-B

38-GRR-A

GND-TBA1-GND5B

52-TBC-52
OR 52-TBA1-52B

51-TBC-51
OR 51-TBA1-51B

AC CONN
(GREEN)

4-TBD1-4B

45A-TBD1-45AT

30-TBD1-30AB

70B-TBD1-70BB

10

T1-F11

11

T0-TBA1-T0T

30-TBD1-GND2L
50-TBA1-50BB

12

23A-TBD1-23AB

59-TBD1-59B

30
30
30
30
37
38
39
57
57
59
62
62
63
67
67
90
99
DD+

23A

50-TBA1-50CB

T3-F13

16-ECTS-C

50-TBA1-50AB

15-EOPS-C

11A-TBD1-12L

11A-TBD1-11L

10-EMSII CONN-1

10

1-TBD1-1AB

45-TBD1-45T

DC CONN 2
(GREY)

1-TBD1-1AT

41-RM 13

41-RM 13

L L

3-TBD1-3BT

11

10-TBD1-10BT

12

23A-TBD1-23AT

34A-TBD1-4L

34A-TBD1-34L

DC CONN 1
(BLACK)
1

20-RM-14

10

B B

45
3
3
4
34
6
10
10
11
12
15
16
17
18
19
3-SAS-1

45A-TBD11-46L

2-TBD1-2AT

45A-TBD1-45AL

45A

2A-TBD1-2EL

2-TBD1-2BB

62-TBD1-62AB

18-TBD1-18B

19-TBD-19B
11

62-TBD1-62AT

67-TBD1-67AT

GND-CHASSIS STUD

12

67-TBD1-67AB

1A-TBD1-5AL

BODY STUD

1A-TBD1-1DL

1
1
1
1
2
2
2
2
5
5
46

GND1

GND-BODY STUD
GND-TBD1-GND3T

CHASSIS STUD

3412C EMCP II For PEEC Engines


Electrical System

2001 Caterpillar
All Rights Reserved

Printed in U.S.A.

COMPONENTS INSIDE CONTROL PANEL

CONTROL PANEL DOOR

56-GSC-40

57-TBD1-57AT

30-TBD1-30CB

1-TBD1-1CB

5-TBD1-5BT
5-ECS-10

5-ECS-10

13

HC1-TBD1-HC1T

32

22

12

31

21

11

2-TBD1-2ET
2-TBD1-2FB
10-TBD1-10BL

RHLH
3

43-PWM-3
OR 43-LSGOV-28

RHLH-CAT MONITORING
SYSTEM CONN-18
2-MCS-5

MCS
6

SRV-SCS-3
2-MCS-5
2-SCS-2

SRV-MCS-3
SRV-CAT MONITORING
SYSTEM CONN-23
2-MCS-2
2-TBD1-2FT

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

WOODWAR D

WOODWAR D

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.
10

PART NO.

REV.

SERIAL NO.

LOAD
SHARING
MODULE

LOAD SHARING MODULE


DROOP

= 10 AWG

NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY


FOR OPTIONAL NFPA 110 ALARM MODULE.

10

LOAD
GAIN

10

WARNING

56-ECS-3

X1

X2

1B NC 2B

SAS

X2

(IF REQUIRED)
TERMINAL CONNECTION POINT
T=TOP
B=BOTTOM
L=LOWER

DEVICE TERMINAL NUMBER

NO

WIRE NO.

2 - TBD1 - 2 FT

PRPB

PSPB

SLR CHART
VOLT LINE
TO LINE
PL1
2

PL2
2-TBD1-2CT

9-PLS-2

9-PLS-2

1760 OHM

10 11 12 13

14

CID
GND

CONTROL PANEL DOOR

A
B
C
D

SYNCHRONIZING
RESISTOR TAP
SETTING CHART

233-TBC-233AT

232-TBC-232AT

153-TBC-53

53-TBA1-53T

152-TBC-52

151-TBC-51

52-TBA1-52T

51-TBA1-51T

120-TBA2-120U

124-TBA2-124U

81-70 WAY-18

131-PSL-X2
X1

(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK

DEVICE ABBREVIATION

PRL

1A NC 2A

202-TBA1-202T

84-PSPB-2B
84--70 WAY-4

3-TBD1-3AL

59-TBD1-59T

84-PRPB-3

206-TBA1-206T

58-ECS-5

PSL

2-TBD1-2DB

NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP


"TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.

WIRING EXAMPLE

63-TBD1-63T

NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT


RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE
REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS.

SLM

38 39 40

Failure Description

The FMI is a diagnostic code that indicates what type of failure has occurred.

= COMPONENT LOCATED IN MARSHALLING BOX

131-TBA1-131T

32 33 34

Failure Mode Identifiers (FMI)

15 16 17 18 19 20 21 22 23 24 25 26 27 28

9-PL1-2

43-SP-1

23

44-SP-2

33

CONTROL PANEL
REAR SUB PANEL

42-SP-3

14

S-SPD-PEEC-8

24

30-TBD1-30CT

34

10-PLS-3

5-ECS-9
5-ECS-8

45-TBD1-45B

34-TBD1-34B

30-TBD1-30BT

11-TBD1-11B

14-RM-18

39-TBD1-39T

55-GSC-39

58-GSC-32

15

25

26 27 28

55-ECS-2

35

C B
SLR1

161

SL1
2 1

21 22

17-TBD1-17B

FMI No.

122-TBA2-122U

16 17 18

93-ATB J1-3
92-ATB J1-2
97-ATB J1-7

57-TBD1-57AB

35 36 37

2-TBD1-2JT

91-ATB J1-1

62-TBD1-62BB
90-TBD1-90T

= COMPONENT LOCATED ON ENGINE OR BASE

131-PRL-X2

29 30 31

16

SCS

VAR

PLS

203-TBA1-203T

24 25

26

CLR-MCS-4
CLR-CAT MONITORING SYSTEM CONN-33
2-MCS-2
2-RHLH-2
CLR-MCS-6

207-TBA1-207T

23

36

ER-TBD1-ERT

211-F23-B

SP2-TBD1-SP2AT
SP1A-TBD1-SP1AB
SP3-TBD1-SP3T
RDM-70 WAY-7

SL2

162

10 11 12

19 20

17

160

96-ATB J1-6

SRV-SCS-3
CLR-MCS-6
2-TBD1-2HT

98-ATB J1-8
D(-)-TBD1-D(-)T
D(+)-TBD1-D(+)T

27

1600 OHM

13 14 15

37

RHLH-RHLH-3

2 1

SLR2
D C B

95-ATB J1-5

94-ATB J1-4

9
8

640 OHM

18-TBD1-18T

163

67-TBD1-67BB

16-TBD1-16T

22-TBD1-22B

21-TBD1-21B
15-TBD1-15T

5
SS
2

19
18

10-ALM-1

SP
6

29
28

BO-TBD1-BOT

2-TBD1-2EB

NOTE C

110-TBA1-110L

30-ALM-7

ECS

DOOR STUD

39
38

MT-TBD1-MTT

SV-TBD1-SVAT

ESPB

13
14

B-

EL-TBD1-ELT

10

2-TBD1-2GT

1
5

30-ALM-7
86-LFSR-6
SP4-TBD1-SP4L
76-BTR-8
75-ATR1-8

20

82-TBD1-82B

74-70 WAY-21

9-PL2-2

90-TBD1-90L
10-CAM-1
10-RM-39

7
6
5
4
3
2
1

2R2

80-TBD1-80B

20-ALM-12
70-LFLS-5
73-GNDFR-14
71-70 WAY-1

14
13
12
11
10
9
8

1R2

NC

7 8

10-PWM-B+
OR 10-LSGOV-15

69-ALM-14
68-ALM-13

NC

2R1

10-TBD1-10BB

30-CAM-7
30-RM-B-

1R1

1L4

10

30

FP-TBD1-FPT

GND-TBD1-GND4T
SP-SHIELD

7
6
5
4
3
2
1

NC
NO

1L2

1L3

SP-SHIELD-DOOR STUD

F10

RM

17-TBD1-17T

46-TBD1-46B

5-TBD1-5BB

1-TBD1-1DB

1-TBD1-1BB

10-ALM-1

10-TBD1-10AT

1-TBD1-1BT

7
8
9
10
11
12

20-CAM-12

14
13
12
11
10
9
8

42-PWM-1
OR 42-LSGOV-26
44-PWM-2
OR 44-LSGOV-27

30-TBD1-30BB

37
38
39

24
25
26
27
28

69-CAM-14
68-CAM-13

108-TBA1-108L

2-TBD1-2CB

22
23

4
5

157-TBA1-157T

39-TBD1-39B

34
35
36

1L1

159-TBA1-159T

6-TBD1-6T

F1
F2
F3
F4
F5
F6
F7
F8
F9

99-TBD1-99T

37-TBD1-37B

29
30
31
32
33

NOTE B

1
2
3

20-DC CONN2-10
41-DC CONN1-1
41-DC CONN1-2

14-ESPB-1R1

B+

15
16
17
18
19
20
21

CAM

38-TBD1-38T

ALM
-

13-CR-6

40

3200 OHM

GND-TBD1-GND4B

CAT MONITORING SYSTEM

CONTROL PANEL
REAR SUB PANEL

REAR COVER

GND-TOP COVER
GND-CHASSIS STUD

Component Identifiers (CID'S)


For (EMCP II )
DESCRIPTION

100

Pressure Sensor (Engine Oil)

110

Temperature Sensor (Engine Coolant)

111

Fluid Level Sensor (Engine Coolant)

168

Electrical System Voltage

190

Speed Sensor (Engine)

248

CAT Data Link

268

EMCP Electronic Control (Generator Set)

269

Sensor Power Supply

333

Alarm Module Control

334

Spare Output

336

Switch (Engine Control)

441

Electronic Governor Relay

442

Generator Fault Relay

443

Crank Termination Relay

444

Starting Motor Relay

445

Run Relay

446

Air Shutoff Relay

447

Fuel Control Relay

208

USE E-D 1760 OHM

475

Relay Driver Module

240

USE E-C 2400 OHM

500

EMCP Electronic Control (Generator Set)

300

USE E-B 5600 OHM

380

USE E-B 5600 OHM

566

Unexpected Shutdown

400

USE E-B 5600 OHM

416

USE E-A 7200 OHM

480

USE E-A 7200 OHM

The CID is a diagnostic code that indicates which component is faulty.

30

20

99-TBC-99T

19

81-TBD2-81B

38

28

18

97-TBC-97T
96-TBC-96T

37
36

70B-TBD2-70BB

D(+)-TBC-D(+)T

29

136-TBA2-136B
74-TBD2-74B

84-TBD2-84B

10

39

98-TBC-98T

108-TBA2-108B

27
26

17
16

72-TBD2-72B

RDM-TBC-RDMT
63-TBC-63T

131-TBA2-131AB

PF/KVAR

34
33

25
24
23

15
14
13

5
4
3

32

22

12

31

21

11

GND-AC CHASSIS STUD

207-TBA2-207B

2-TBD2-2BB

117-TBA2-117B

SP3-TBD2-SP3B

35
34

SP4-TBD2-SP4B

158-TBA2-158B
203-TBA2-203B

202-TBA2-202B

25
24

15
14

90-TBC-90T

SP1-TBD2-SP1B
61-TBC-61T
3-TBD2-3T

89-TBC-89T

33

23

13

5-TBD2-5B
88-TBC-88T

32

22

12

87-TBC-87T

31

21

11

157-TBA2-157B

132-F16-T
132-F21-T

202-PC-54
202-AC CONN-1
203-PC-62
203-AC CONN-3
206-PR-9
206-AC CONN-24
207-F22-B
207-AC CONN-5

178-AC CONN-29

N-AC CONN-36

A1 A2

T/R

12

10 11 12 13 14 15 16

10-TBD2-10T
6-TBD2-6T

M+ M-

A
8

(K) (L)

MARSHALLING BOX DC CHASSIS

F17 F18

T/R

21

22

AC INPUT

F21 F22 F32

MERLIN GERIN

multi 9

F33

124-TBA2-124T

122-TBA2-122T

120-TBA2-120T

14
GND-PUMP-GND

124-LSGOV-2 @

122-LSGOV-1 @

14
210-PUMP-T2/T4

120-LSGOV-3 @

14

GND2

124

120

EF2

EF1

210

209

142

140

GND

GND

122
T

A2
13

61

PC
62

OL
98
2

97

95
4

2-TBD2-2AT
3-TBD2-3B
3-TBC-233AT
6-TBD2-6B
6-ALR-A
10-TBD2-10B

10

30

31

54

57

61

63

87

88

89

90

91

96

97

98

99

D+

D(+)-DC CONN-19

30-TBD2-30AB
31-DC CONN-29
54-DC CONN-1
57-DC CONN-30
61-DC CONN-13
61-KWR-A
63-DC CONN-6
87-DC CONN-31
88-DC CONN-32
89-DC CONN-33
90-DC CONN-5
91-DC CONN-39
96-DC CONN-8
97-DC CONN-18
98-DC CONN-28
99-DC CONN-38

D-

D(-)-DC CONN-20

RDM

RDM-DC CONN-7

47

47-KWR-1

48

48-KWR-7

49

49-KWR-4

231A

232A

232-LSGOV-13 @ OR 14A-TBD1-14AB @

233A

233-LSGOV-14 @ OR 3-TBC-3B

231B

232B

233B

231C

232C

233C

96
6

132

132-TBA2-132BT

131

131-TBA2-131BT

133
GND

10

133-TBA2-133BT

10

GND-TBA2-GNDT

10

GND
154

156

154-F32-T
156-F33-T

134-MCB1-4 10

NOTE F

OFF

F1 F2

HC
2

FIELD

2
22-GEN OR 22-RFI-22
NOTE C 122-F51-B
26-GEN PM
NOTE E 28-GEN PM
30-GEN PM

131-TBA2-131BB

10
138-MCB1-2

141-F18-B

137-TBA2-137T

135-F17-B

156-TBC-156T

154-TBC-154T

132-F21-T

132-TBA2-132AB
132-F22-T

C60N

OFF

30

24

MCB1

24-GEN OR
24-RFI-24
20 22 24 26 28

53

10
133-TBA2-133BB

133-TBA2-133AT

132-F16-T

132-TBA2-132BB

10

F16

20-GEN OR
20-RFI-20

124-F52-B

209-PUMP-T1/T3

10
148-JWH-IL1
148

A1
13

F1-GEN FIELD LEAD


F2-GEN FIELD LEAD

139-TBA2-139B

10

36-TBD2-36T
2-TBD2-2CB

10 148-TBA2-148B

NOTE E

120-F50-B

NOTE C

A2

142-TBA2-142B

10-TBD2-10U
2-TBD2-2BT
120-F50-B
20-GEN
122-F51-B
22-GEN
124-F52-B
24-GEN
26-GEN PM
28-GEN PM
30-GEN PM
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD

SP2-ATR2-14
SP2-BTR-14
30-ATR3-10
30-BTR-7

30-ATR3-7
30-ATR3-16

74-ATR2-5
30-ATR2-16
30-ATR3-10
75-ATR2-8

191-TC6-WH
192-TC6-RD

30-BTR-10

SP2-ATR3-14 OR
SP2-TBD2-SP2T

30-BTR-7
30-BTR-16

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

30-ATR3-16 OR
30-TBD2-30BB
30-BTR-10
@ 76-CAM-4

71-TBD2-71T

163-BT1-RD
164-BT1-WH

1 2 3 4

114-5510

140-TBA2-140B

B+ B- 20 22 24 26 28 30 F1 F2

A1

159-TBA2-159T

46 47 48 49 50

10

157-TBA2-157T

J1

VOLTAGE
REGULATOR

VR3F

7 44 45

207-PC-61
207-TBA2-207T

208-PC-1

10 134-HC-7

40 41 42 43

10 138-HC-5

132-F17-T
132-TBA2-132AT

20-GEN

6A-DROOP-D1
5A-DROOP-D2

141-HC-3

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20

135-HC-1

1 2 3 4

82-TBD1-82L

136-TBA2-136T

BTR

ATR3

24

@
82-TBD1-82L
276-PF/KVAR-1
80-TBD1-80L
@
275-PF/KVAR-3

14
9

6A-DROOP-D1

20

20-VR3F-20

adjust
set point
read

22

adjust
set point
read

24

24-VR3F-24

K L M N O P Q R S

22-VR3F-22

A B C D E F G H I J

24-GEN

22-GEN

3-ATR2-G
3-BTR-G
2-ATR2-H
2-BTR-H

3-ATR3-G OR
3-TBD2-3U
2-ATR3-H OR
2-TBD2-2AU

22

RFI FILTER

140-BC-L
140-SPH-H1
142-SPH-H4

10
139-JWH-IL2
14

NOTE C

K L M N O P Q R S

54

36-TBD2-36B

A B C D E F G H I J

SP2-TBD2-SP2B

54-TBC-54T

80-TBD1-80L
5A-DROOP-D2

GNDFR

AR

OUVR

11

GND-DC CHASSIS STUD

DVR

124-VR3F-24 OR 124-DVR-24

122-VR3F-22 OR 122-DVR-22

71-TBD2-71B
30-TBD2-30AT

35

F52

120-VR3F-20 OR 120-DVR-20

124-F52-T

207-F22-B

16

91-TBC-91T

F51

GND

207-PC-53

26

17

F50

AC TERMS

36

27

31-TBC-31T

109-TBA2-109B

131-PC-3

120-F50-T
120-GNDFR-A2
122-F51-T
122-AR-A

131-TBA2-131AT
131-PC-A2

18

EF2-GNDFR-L

204-OL-96

28

210-OL-4

208-F21-B

38

40

110-TBA2-110B
137-TBA2-137B

EF1-GNDFR-K

207-PC-61

209-OL-2

73-CAM-10 @

19

140-BC-L
140-HC-2
142-BC-N
142-HC-4

10 GND-TBC-GNDB

10 148-HC-6

10 139-HC-8

133-F18-T

10 133-TBC-133B
10 133-MCB1-3

132-TBC-132B
132-MCB1-1

30-TBD2-30BT

29

139

203-TBA2-203T

6A-VR3F-6

5A-VR3F-5

10

159-TBA2-159B

206-TBA2-206B

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

SP2-ATR1-14
SP2-ATR3-14
30-ATR2-10
30-ATR3-7

20

133

204-PC-A1

D1

30

133

132

132

207

206

203

202

178

159

158

157

137

131

136

N
B

210-TBA2-210B
205-PR-6

D2

276-DVR-44

275-DVR-45

ATR2

30-ATR2-7
30-ATR2-16

D(-)-TBC-D(-)T

57-TBC-57T

39

37

PCB

74-ATR1-5
74-ATR3-5
30-ATR1-16
30-ATR2-10
75-ATR1-8
75-ATR3-8

181-TC5-WH
182-TC5-RD

SP2-TBD1-SP2T
SP2-ATR2-14
30-ATR1-10
30-ATR2-7

30-ATR1-7
30-ATR1-16

74-ATR2-5
74-TBD2-74T
30-ATR1-10
30-TBD2-30BB
75-ATR2-8
@ 75-CAM-3

DC TERMS

DC CONN
(40 WAY)

178-TBA2-178B

171-TC4-WH
172-TC4-RD

209-TBA2-209B

1 2 3 4

202-TBA2-202T

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

EF2-TBA2-EF2B

1 2 3 4

EF1-TBA2-EF1B

40

6A-DVR-6

N-TBA2-NB

ATR1

120-TBA2-120B
120-AR-B

D1

DROOP BOARD

K L M N O P Q R S

adjust
set point
read

2 - TBD1 - 2 F T

TBA2

(40 WAY)

101-TBA2-101B

adjust
set point
read

118-AR-7

3-ATR1-G
3-ATR3-G
2-ATR1-H
2-ATR3-H

3-ATR2-G
3-TBD2-3AU
2-ATR2-H
2-TBD2-2AU

D2

5A-DVR-5

A B C D E F G H I J

AC CHASSIS STUD

DROOP RESISTOR

K L M N O P Q R S

131

77
T

10

AC CONN

A B C D E F G H I J

131-BC-N

77-FRBS-1

81-TBD2-81T

DEVICE ABBREVIATION
WIRE NO.
2

(IF REQUIRED)
TERMINAL CONNECTION POINT
T=TOP
B=BOTTOM
U=UPPER

DEVICE TERMINAL NUMBER

122-TBA2-122B
122-AR-4

118-GNDFR-A1

159-F33-B
159-AC CONN-15

158-AC CONN-13

122-AR-A

131-TBC-131T
131-HC-A2
136-F16-B
136-AC CONN-17
137-HC-A1
137-AC CONN-19
157-F32-B
157-AC CONN-11

120-GNDFR-A2

131-PC-3
131-AC CONN-33

66-ALR-7

10

65-ALR-1

85-PR-5

64-ALR-4

83-PR-A

70B-OUVR-11
70B-DC CONN-36

SP4-OUVR-10
SP4-DC CONN-34
5-KWR-B
5-DC CONN-22

SP3-DC CONN-24

SP2-BTR-14 OR SP2-ATR1-14
SP2-DC CONN-14

SP1-DC CONN-4

84-PR-7
84-DC CONN-10

74-ATR1-5
74-DC CONN-37
81-PR-4
81-DC CONN-9

72-DC CONN-17

GND-DC CONN-21

DC CHASSIS STUD

71-BTR-5
71-DC CONN-16

30B-DC CONN-15
30-TBC-30T
30-GNDFR-11
30-ATR1-7 OR 30-BTR-7
36-BC-(+)
36-DC CONN-11

2-DVR-(B-)
2-DC CONN-35
2-ALR-B
2-BC-(-)
3-DC C0NN-3
3-TBC-3T
6-DC CONN-2
6-TBC-6T
10-DC CONN-12
10-TBC-10T

85-TBD2-85B

WIRING EXAMPLE

70B-OUVR-11

108-OUVR-1
108-AC CONN-6
109-OUVR-2
109-AC CONN-8
110-OUVR-3
110-AC CONN-10
117-AC CONN-14

SP4-OUVR-10

101-AC CONN-38

2-TBC-2L

10-TBC-10L

110-TBA2-110T

109-TBA2-109T

SP4-TBD2-SP4T
SP4-OUVR-15
70B-TBD2-70BT
70B-OUVR-16

GND-AC CONN-21

(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK

108-TBA2-108T

2-OUVR-13

10-OUVR-12
U

NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR
UNLESS AND RFI FILTER IS PROVIDED.
NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR.
NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
AN OPTIONAL SE GENERATOR.
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.

83-TBD2-83T

84-TBD2-84T
84-PR-8

84-PR-7

206-TBA2-206T

2-TBD2-2AB

6-TBC-6B

PR

66-TBD2-66B

2-TBD2-2CT

61-TBC-61B

ALR

48-TBC-48T

5-TBD2-5T

2-TBC-2T
2-PR-B

TBD2

66

KWR
B

117

110

205-OL-95

64-TBD2-64B

109

101

108

10 = 10 AWG
14 = 14 AWG
= COMPONENT LOCATED ON ENGINE OR BASE
@ = COMPONENT LOCATED IN THE CONTROL PANEL
NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF
BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT
WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.

GND1

65-TBD2-65B

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.

65

47-TBC-47T

49-TBC-49T

85-MV-2

64

83-LFLS-2

83

70B

SP4

SP2

SP3

85

84-LFLS-3

84

81

74

71

72

36

SP1

81-LFLS-4
81-LFLS-1

72-LFLS-7

30-FRBS-2

30-LFLS-6

30

10

30

10-LFLS-8
10-DVR-B(+)

3-ATR1-G
OR 3-BTR-G

GND

2-MV-1

2-ATR1-H
OR 2-BTR-H

MARSHALLING BOX DC CHASSIS

140-TBA2-140T
142-TBA2-142T

MARSHALLING BOX
AC CHASSIS

+
L
N

BC
TBC

MARSHALLING BOX
CUSTOMER TERMINAL BLOCK

You might also like