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Bowmanville Calciner ID Fan

Problem.
PET Harleyville 29 November 1999

Blue Circle Technical Training

• What changes are necessary? Blue Circle Technical Training . new operating point.Calciner ID Fan Problem • • • • Read off values from given curve and plot. or exceed. Plot System Resistance Curve (ρ = kV2). Read off new operating point. Change fan (if necessary or possible!) to meet.

8 2.7 5.5 10.7 10.45 Volume m3/s Pressure kPa Power kW 20 40 60 80 100 120 140 160 180 200 220 240 9.625 721.25 1684.8 10.3 3.5 9.5 1671.88 1530. Curve data Density Speed (rpm) Diameter (in) 0.38 1644.9 9.63 1698 Blue Circle Technical Training .2 10.2 507.625 949 1149.0 8.61 966 3.0 6.5 1443.63 1323.Original Curve Data.81 1604.

Original Curve.0 0 Pressure kPa 8.0 1.0 9.61 kg/cu.0 5.0 6.0 11. 966 rpm.0 500 4.45m Diameter.0 3. 2000 Calciner ID Fan 3.0 0.0 1500 10.0 0 2000 4000 6000 8000 10000 12000 Volume m3/min Blue Circle Technical Training 14000 16000 Power kW 1000 7.0 .0 2.m 12. Gas Density 0.

0 6.0 7. Curve data Condition Data Density Speed (rpm) Diameter (in) 0.625 949 1149.7 10.1 1.9 9.5 4.625 721.5 8.7 8.5 9.3 3.3 3.5 1443.5 1671.5 10.25 1684.0 8.3 8.2 10.8 10.5 5.7 8.38 1644.New Condition Data.88 1530.7 5.8 2.61 966 3.45 Volume m3/s Pressure kPa Power kW Volume m3/min Pressure kPa Power kW 20 40 60 80 100 120 140 160 180 200 220 240 9.45 Density Speed (rpm) Diameter (in) 0.8 8.8 362 515 677 820 944 1030 1092 1145 1173 1192 1202 1211 Blue Circle Technical Training .81 1604.2 507.63 1323.63 1698 1055 2109 3164 4219 5273 6328 7383 8437 9492 10547 11601 12656 7.641 849 3.3 6.

0 5 .New Condition Curve.m 1 2 .0 Po w e r k W 7 .641 kg /c u .0 1 0 . G as D e n s ity 0. 1500 C alc in e r ID Fan 3.0 2 .0 6 . 849 rp m.0 1 .0 0 2000 4000 6000 8000 10000 Vo lu m e m 3/m in Blue Circle Technical Training 12000 14000 .0 500 4 .0 0 Pre s s u re k Pa 8 .0 1000 9 .45m D iame te r.0 1 1 .0 3 .0 0 .

1 1. Condition Data Density Speed (rpm) Diameter (in) System Data 0.641 849 3.10 0.76 Blue Circle Technical Training .7 2109.45 8400.5 Volume m3/min Pressure kPa Power kW Volume m3/min Pressure kPa 1055 2109 3164 4219 5273 6328 7383 8437 9492 10547 11601 12656 7.9 10546.3 3164.7 8.New Condition Data with SRC.0 6.56 8.0 7382.8 362 515 677 820 944 1030 1092 1145 1173 1192 1202 1211 1054.5 4.6 11601 12655.7 8.3 6.9 0.0 4218.6 5273.3 8.92 1.3 6328.0 7.3 9491.30 10.64 2.8 8.3 3.40 14.41 0.02 6.6 8437.5 5.69 5.56 3.25 12.5 8.

0 1000 9 .0 0 .0 0 Pre s s u re k Pa 8 .0 1 .0 1 0 .0 1 1 . 849 rp m.New Condition Curve and SRC 1500 C alc in e r ID Fan 3.0 3 .0 Po w e r k W 7 .45m D iam e te r. G as D e n s ity 0.0 500 4 .0 2 .0 0 2000 4000 6000 8000 10000 Vo lu m e m 3/m in Blue Circle Technical Training 12000 14000 .0 6 .0 5 .641 kg /c u . S h o win g S ys te m R e s is tan c e C u rv e 1 2 .m.

0 0 2000 4000 6000 8000 10000 12000 Volume m3/min Blue Circle Technical Training 14000 16000 Power kW 1000 7. Gas Density 0. Showing System Resistance Curve and New OP of 10080 cu.0 .0 6.0 1. 966 rpm.m/min and 9.0 2.0 0.641 kg/cu.45m Diameter.0 3.0 1500 10.2 kPa 12.0 11.Original Curve with SRC and New Op.m.0 0 Pressure kPa 8. Point.0 500 4.0 5. 2000 Calciner ID Fan 3.0 9.

0 8.3 3.25 1684.45 Density Speed (rpm) Diameter (in) 0.9 9.7 6.81 1604.3 9.38 1644.5 9.8 10.641 966 3.0 6.Increased Diameter Curve Data.2 507.2 10.8 2.61 966 3.61 Volume Pressure Power Volume m3/min Pressure kPa Power kW 20 40 60 80 100 120 140 160 180 200 220 240 9.5 1443.7 12.6 669 951 1251 1515 1745 1903 2018 2115 2168 2203 2221 2238 Blue Circle Technical Training .625 949 1149.625 721.7 10.88 1530.63 1698 1314 2628 3942 5256 6569 7883 9197 10511 11825 13139 14453 15767 11.0 11.3 2.7 5.4 12.3 12.1 4.63 1323.3 10.5 1671.0 11.2 7.5 10. Curve data Condition Data Density Speed (rpm) Diameter (in) 0.

m.0 2000 2500 Calciner ID Fan 3.641 kg/cu.0 2.0 5. Gas Density 0.61m Diameter.2 kPa .0 0 2000 4000 6000 8000 10000 12000 14000 Volume m3/min Blue Circle Technical Training 16000 18000 Power kW 14. 966 rpm.0 12.0 7. Showing New OP of 10080 cu.m/min and 9.0 8.Increased Diameter Curve with Fan Operating Condition.0 10080 m3/min 0.0 2121kW 11.0 9.0 1000 6.0 4.0 500 3.0 0 Pressure kPa 10.6 kPa 1500 9.0 1. 13.