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Cristian Tiadina - ABB S.p.A. PPHV U.O.

ADDA, March 29h, 2012

MULTI FUNCTIONAL MODULES


MFM

MULTI FUNCTIONAL MODULE - MFM


Table of contents

ABB Group
5/9/16 | Slide 2

PASS Including protection functions

PASS M0H

SCRI

MFM - Mobile Substation

Wind Farm Application

Rural Distribution

MULTI FUNCTIONAL MODULE - MFM


Table of contents

ABB Group
5/9/16 | Slide 3

PASS Including protection functions

PASS M0H

SCRI

MFM - Mobile Substation

Wind Farm Application

Rural Distribution

MULTI FUNCTIONAL MODULES


PASS Plug And Switch System
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

BASIC CONCEPT
Include all the needed
functions in one single
module
Completely assembeld
and tested at the factory
Easily transportable using
common trailers
Delivered ready for a the
fastest and easiest
installation

February 10th, 2012 | Slide 4

MULTI FUNCTIONAL MODULES


PASS including protection functions.
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

Include Circuit breaker &


disconnectors control, plus
protection, metering and
monitoring features
Completely assembeld
and tested at the factory
Ready for IEC 61850
comunication protocol
February 10th, 2012 | Slide 5

MULTI FUNCTIONAL MODULE - MFM


Table of contents

ABB Group
5/9/16 | Slide 6

PASS Including protection functions

PASS M0H

SCRI

MFM - Mobile Substation

Wind Farm Application

Rural Disrtribution

MULTI FUNCTIONAL MODULES


PASS M0H module
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs

No. 2 PASS
DCB Modules

RURAL DISTRIBUTION

No. 4 Bays

February 10th, 2012 | Slide 7

MULTI FUNCTIONAL MODULES


PASS M0H module
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 8

PASS M0H 72 - 145kV

MULTI FUNCTIONAL MODULES


PASS M0H module
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 9

PASS M0H 170kV

MULTI FUNCTIONAL MODULES


PASS M0H module
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 10

MULTI FUNCTIONAL MODULES


PASS M0H module
PASS

PASS M0H 145kV 170kV

PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

Advantages:

February 10th, 2012 | Slide 11

Civil works reduced to the minimum


Transportation and positioning in one single shot
Electromechanical installation activities limited to the HV and LV
connection and SF6 filling only
Minimized site testing
Reduced risks related to installation activities

MULTI FUNCTIONAL MODULE - MFM


Table of contents

ABB Group
5/9/16 | Slide 12

PASS Including protection functions

PASS M0H

SCRI

MFM Mobile Substation

Wind Farm Application

Rural Disrtribution

MULTI FUNCTIONAL MODULE - MFM


SCRI (Compact Substation for quick installation)
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

ABB Group
5/9/16 | Slide 13

Target: transmission utilities.


Advantages:
fast feeder connection to existing transmission line;
immediate revenues generation;
no bureaucracy during installation (right of servitude / right of way);
fast and easy installation (few days) including the civil works activity.
pre-engineered, pre-assembled, pre-tested solution

MULTI FUNCTIONAL MODULE - MFM


SCRI (Compact Substation for quick installation)
Skid Installation for ENMAX

DIMENSIONS of SKID: 12.000 x 2.927 x 2.540 m


FES to be integrated on the module (height may slightly increase)
Rated Voltage: 145 kV
Frequency: 60 Hz
Minimum Temperature: -50 C (with gas mixture, no heaters)

ABB Group
5/9/16 | Slide 14

MULTI FUNCTIONAL MODULES


SCRI Modules IN/OUT Configuration
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 15

SCRI 245kV

MULTI FUNCTIONAL MODULES


SCRI Modules IN/OUT Configuration
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs

LINE 1

LINE 2

RURAL DISTRIBUTION

USER

February 10th, 2012 | Slide 16

MULTI FUNCTIONAL MODULE - MFM


SCRI (Compact Substation for quick installation)
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

ABB Group
5/9/16 | Slide 17

MULTI FUNCTIONAL MODULE - MFM


SCRI (Compact Substation for quick installation)

ABB Group
5/9/16 | Slide 18

MULTI FUNCTIONAL MODULE - MFM


SCRI (Compact Substation for quick installation)

ABB Group
5/9/16 | Slide 19

MULTI FUNCTIONAL MODULE - MFM


SCRI (Compact Substation for quick installation)

ABB Group
5/9/16 | Slide 20

MULTI FUNCTIONAL MODULE - MFM


SCRI (Compact Substation for quick installation)

ABB Group
5/9/16 | Slide 21

MULTI FUNCTIONAL MODULE - MFM


SCRI (Compact Substation for quick installation)

ABB Group
5/9/16 | Slide 22

MULTI FUNCTIONAL MODULE - MFM


SCRI (Compact Substation for quick installation)

ABB Group
5/9/16 | Slide 23

MULTI FUNCTIONAL MODULE - MFM


SCRI (Compact Substation for quick installation)
Trailer / skid mounted HV substation including:
three circuit breakers;
disconnector / earthing switches;
voltage & current transformers;
cable connection for quick installation;
state of the art protection and communication
system (IEC 61850).
Suitable for T connection and In Out application
when fast installation is required.
Rapid power supply for new development areas or
plants (i.e. industrial).
Application in renewable energy as solar and wind.
Six (6) months from PO to operation.
Reduced civil work on site.
Estimated commissioning time: 1-2 weeks for the
complete installation.

ABB Group
5/9/16 | Slide 24

MULTI FUNCTIONAL MODULE - MFM


Compact substation for fast installation (SCRI)

ABB Group
5/9/16 | Slide 25

Trailer / skid mounted HV substation including:

three circuit breakers;

disconnector / earthing switches;

voltage & current transformers;

cable connection for quick installation;

state of the art protection and communication system (IEC


61850).

Suitable for T connection and In Out application when fast


installation is required.

Rapid power supply for new development areas or plants (i.e.


industrial).

Application in renewable energy as solar and wind.

Six (6) months from PO to operation.

Estimated commissioning time: 2 / 3 weeks for the complete


installation.

MULTI FUNCTIONAL MODULE - MFM


Compact Substation for Rapid Installation (SCRI)

ABB Group
5/9/16 | Slide 26

MULTI FUNCTIONAL MODULES


SCRI Modules Single Busbar System
PASS

72.5kV and 145kV SINGLE BUSBAR MODULE

PASS M0H
SCRI
MFM

2.5m

WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

2.5m

7m

SCRI 72-145kV 2500 A - 40kA x 3s Single Busbar System. Some feeders are equipped of inductive voltage transformers
for protection and metering functions and SF6 insulated surge arresters.

SCRI 72-145kV 2500 A - 40kA x 3s BASIC SINGLE LINE DIAGRAMS


February 10th, 2012 | Slide 27

MULTI FUNCTIONAL MODULES


SCRI Modules Double Busbar System
72.5kV and 145kV SINGLE BUSBAR MODULE

PASS
PASS M0H
SCRI
MFM

2.5m

WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

2.5m
7m

SCRI 72-145kV 2500 A - 40kA x 3s


BASIC SINGLE LINE DIAGRAM

February 10th, 2012 | Slide 28

MULTI FUNCTIONAL MODULES


SCRI Modules: Dimensional comparison
PASS

DOUBLE BUSBAR SYSTEM WITH CONVENTIONAL AIS

PASS M0H

86 m

SCRI
MFM
WINDFARM
APPLICATIONs

62 m

RURAL DISTRIBUTION

February 10th, 2012 | Slide 29

MULTI FUNCTIONAL MODULES


SCRI Modules: Dimensional comparison
PASS

DOUBLE BUSBAR SYSTEM WITH PASS DBB MODULE

PASS M0H

62 m

SCRI
MFM
WINDFARM
APPLICATIONs

27 m

RURAL DISTRIBUTION

February 10th, 2012 | Slide 30

MULTI FUNCTIONAL MODULES


SCRI Modules: Dimensional comparison
PASS

DOUBLE BUSBAR SYSTEM USING SCRI


7m

PASS M0H
SCRI

WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

2,5 m

MFM

Traditional solution means:

Using SCRI:

February 10th, 2012 | Slide 31

5300 m2 land area


Civil works (200.000,00 )
Heavy and expansive logistics
(Transportation, tools, etc.)
More than 1400 manhours for
electromechanical installation and
assembly activities (50.000,00 )
At least 300 hours for site testing
(15.000,00 )
High interference risk

17.5 m2 Land area


Civil works reduced to the minimum
Transportation and positioning in one
single shot
Electromechanical installation
activities limited to the HV and LV
connection and SF6 filling only
Minimized site testing
Reduced risk

MULTI FUNCTIONAL MODULE - MFM


Table of contents

ABB Group
5/9/16 | Slide 32

PASS Including protection functions

PASS M0H

SCRI

MFM - Mobile Substation

Wind Farm Application

Rural Disrtribution

MULTI FUNCTIONAL MODULES


MFM 00 SBB 72 and 145 kV
00
0
3

PASS
PASS M0H
SCRI

WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 33

3100

MFM

OVERALL DIMENSIONS

1020
0

MULTI FUNCTIONAL MODULES


MFM 00 SBB 72 and 145 kV
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

72/12(17,5)kV 40 MVA
POWER XFMR
INCL. AUX XFMR

February 10th, 2012 | Slide 34

12 (17,5) kV MV SWITCHGEAR
BATTERIES, CHARGER
PROTECTION & CONTROL
PASS M00 module
72kV 2000A - 31,5kA

MULTI FUNCTIONAL MODULES


MFM 00 DCB 72 and 145kV
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

MFM 0 DCB 145 kV

February 10th, 2012 | Slide 35

MULTI FUNCTIONAL MODULES


MFM 00 Application H substation
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 36

MULTI FUNCTIONAL MODULES


MFM 0 DCB 170kV
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

MFM 0 DCB 170 kV

February 10th, 2012 | Slide 37

MULTI FUNCTIONAL MODULES


MFM 0 DCB Application H substation
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 38

MULTI FUNCTIONAL MODULES


MFM 0 DCB 170kV
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 39

MULTI FUNCTIONAL MODULES


MFM Application H Configuration Substation
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 40

MULTI FUNCTIONAL MODULES


MFM 0 DCB 170kV Example application
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 41

MULTI FUNCTIONAL MODULES


MFM 0 DCB 170kV Example application
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 42

MULTI FUNCTIONAL MODULES


MFM Application Compatibility with SCRI modules
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 43

MULTI FUNCTIONAL MODULES


Example Application Photovoltaic installation
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 44

MULTI FUNCTIONAL MODULES


Example Application Photovoltaic installation
PASS

Traditional solution means:

PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

3700 m2 land area


Civil works (400.000,00
)
Heavy and expansive
logistics (Transportation,
tools, etc.)
More than 2400
manhours for
electromechanical
installation and
assembly activities
(90.000,00 )
At least 400 hours for
site testing (20.000,00 )
High interference risk

February 10th, 2012 | Slide 45

MULTI FUNCTIONAL MODULES


Example Application Photovoltaic installation
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

ABB MFM solution allows:


Land area reduced to 25% respect to the standard solution
Civil works minimization (-75%)
Site logistics reduced to the minimum
70% saving on electromechanical installation activities, consequently reducing
site risks
70 % saving on site testing
February 10th, 2012 | Slide 46

MULTI FUNCTIONAL MODULES


MFM - HV and MV Technical data
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 47

HV HYBRID CIRCUIT BREAKER MODULE


Rated voltage
Rated current
Rated breaking current

[kV]
[A]
[kA]

MV SWITCHGEAR
Rated voltage
Rated busbar current
Rated short circuit withstand current (x 3s)
Feeders rated current

[kV]
[A]
[kA]
[A]

72.5

145
2000

31.5

40

12(17.5)
24
2000
1250
31.5
25
Up to 2000

MULTI FUNCTIONAL MODULES


MFM - Transformer ratings vs design temperature
PASS

42.0
PASS M0H

40.0

SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

38.0

Rated Power [MVA]

36.0
Normal paper
Th. up. paper

34.0
32.0
30.0
40

42

44

46

48

50

52

54

56

58

60

Design Temperature [C]

Design temperature
40
45
50
55
60

February 10th, 2012 | Slide 48

Normal paper
36,8
35,3
33,8
32,0
30,2

Th. up. paper


40,2
38,6
37,0
35,0
33,0

MULTI FUNCTIONAL MODULES


MFM Key features - structural
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

Flat skid base with lifting beams ready to withstand weight of all the
equipment (transformer, PASS, MV and LV)

PASS directly connected to the transformer via oil/SF6 separators

February 10th, 2012 | Slide 49

MULTI FUNCTIONAL MODULES


MFM Key features - structural
PASS

PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 50

4 Vertical supports for


connection of container for MV
equipments
50kVA 11/0.4kV Station
auxiliary transformer

Direct busbar connection


between the transformer and
the MV switchgear

MULTI FUNCTIONAL MODULES


MFM Key features - structural
PASS
PASS M0H
SCRI

MV SWITCHGEAR EMBEDDED
IN THE CONTROL ROOM

MFM
WINDFARM
APPLICATIONs

BATTERY CHARGER

RURAL DISTRIBUTION

S/S PROTECTION & CONTROL


SUPERVISING SCADA SYSTEM
February 10th, 2012 | Slide 51

MULTI FUNCTIONAL MODULES


MFM Key features protection & control
PASS
PASS M0H
SCRI

OPTION
HV SWITCHGEAR
PROTECTION and CONTROL
SYSTEM

MFM

STATION
SUPERVISIO
N SYSTEM

WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

POWER and AUXILIARY


TRANSFORMER
PROTECTION and CONTROL
SYSTEM

GSM MODEM

FIBER OPTIC
CONNECTION
MV SWITCHGEAR
PROTECTION and CONTROL
SYSTEM

February 10th, 2012 | Slide 52

OR

MULTI FUNCTIONAL MODULES


MFM Key features - transportation
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 53

MULTI FUNCTIONAL MODULES


MFM Key features - Dimensional comparison
PASS
PASS M0H

TRADITIONAL SOLUTION

SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

LEAN DESIGN SOLUTION

February 10th, 2012 | Slide 54

MULTI FUNCTIONAL MODULE - MFM


Table of contents

ABB Group
5/9/16 | Slide 55

PASS Including protection functions

PASS M0H

SCRI

MFM - Mobile Substation

Wind Farm Application

Rural Disrtribution

MULTI FUNCTIONAL MODULES


Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 56

MULTI FUNCTIONAL MODULES


Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 57

MULTI FUNCTIONAL MODULES


Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 58

MULTI FUNCTIONAL MODULES


Windfarm solutions
PASS
PASS M0H
SCRI

10 MVA WATER COOLED TRANSFORMER


WITH EMBEDDED 72.5kV PASS MODULE

MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

PROTECTION
CONTROL

6 MVA SF6 INSULATED TRANSFORMER


WITH EMBEDDED 72.5kV PASS MODULE

PROTECTION
CONTROL

February 10th, 2012 | Slide 59

MULTI FUNCTIONAL MODULES


Windfarm solutions
PASS
PASS M0H
SCRI

6 MVA SF6 INSULATED TRANSFORMER


WITH EMBEDDED 72.5kV PASS MODULE COMPLETE OF
SURGE ARRESTER AND SSIVT

MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

PROTECTION
CONTROL

February 10th, 2012 | Slide 60

MULTI FUNCTIONAL MODULES


Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 61

MULTI FUNCTIONAL MODULES


Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 62

MULTI FUNCTIONAL MODULES


Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 63

MULTI FUNCTIONAL MODULES


Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 64

MULTI FUNCTIONAL MODULES


Windfarm solutions
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 65

MULTI FUNCTIONAL MODULE - MFM


Table of contents

ABB Group
5/9/16 | Slide 66

PASS Including protection functions

PASS M0H

SCRI

MFM - Mobile Substation

Wind Farm Application

Rural Distribution

MULTI FUNCTIONAL MODULES


Rural distribution
PASS
PASS M0H
SCRI
MFM
WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

February 10th, 2012 | Slide 67

MULTI FUNCTIONAL MODULES


MFM Advantages
PASS
PASS M0H

ABB

MFM are the most compact and complete Multi Functional


Module ever designed

SCRI

No

MFM

Engineering

WINDFARM
APPLICATIONs
RURAL DISTRIBUTION

competitors on the market (yet);


activites reduced by mean of standardization;

Flexibility

to the top : customizable by mean of both hardware


and software application/improvements. Complete of several
optional accessories (such as wheels for transportation on the
roads, hydraulic landing system, gps remote monitoring, etc.);

Completely

assembled and commissioned at the factory;

Easily

transportable : they can be moved by mean of a commom


semitrailers

Lead

time and installation time reduced to the minimum;

Minimization
Elimination
Reduced

February 10th, 2012 | Slide 68

of the civil works to the essential;

of issues related to safety at site;

envrionmental impact;