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Wire Description

Wire
Number

Wire
Color

Wire
Number

Description

Wire
Color

Power Distribution Circuits


101

Diagnostic Code Conversion


Code
Flashed

CID - FMI

11

N/A

12

N/A

No diagnostics active
No logged diagnostic codes
1

21-28

641-648F05 Transmission Solenoid open circuit

31-38

641-648F06 Transmission Solenoid1 short to ground

Component

Accessory Circuits

Bat (+)

500

BR

641-648F03 Transmission Solenoid short to battery

Component

B-B

Resistor - Panel Lamp Dimmer

F-15

Sender - Articulation

Schematic
Location

Machine
Location

E-9

C-12

23

102

BU

Hd Lmp

501

GN

Wiper - Front (Low)

Alarm - Backup

103

YL

Tail Lamps

502

OR

Wiper - Front (HI)

Alternator (35A STD)

D-14

Sender- Engine Coolant Temp

A-14

24

105

BR

Key Sw

503

BR

Wiper - Rear (Park)

Arc - Suppressor

E-14

Sender - Fuel Level

A-13

25

107

WH

Eng Shut

504

YL

Wiper - Rear (Low)

Battery

C-14

5,6

Sensor-Engine Speed

B-14

26

108

BU

Dome Lamp

505

BU

Wiper - Rear (HI)

Beacon

C-10

Sensor - Transmission Oil Temp

E-15

27

109

OR

Alt Output (+) Term.

506

PU

Washer - Front

Beacon

A-12

Sensor - Transmission Speed

D-15

28

112

PU

Main Power Rly Output

507

WH

Washer - Rear

Breaker - Alternator (35A)

D-13

Solenoid - A/C Clutch

A-13

22

113

OR

Opr Mon Panel B+ Switched

508

PU

Radio Speaker - Left

Breaker - Convertor (15A)

F-11

13

Solenoid - Centershift

B-3

29

114

GN

Warning Horn (Forward)

509

WH

Radio Speaker - Left (Commom)

Breaker - Headlamp (15A)

D-10

Solenoid - Differential Unlock

E-14

115

PK

Light Bar

511

BR

Radio Speaker - Right

Breaker - Lightbar (15A)

D-10

Solenoid - Dual Horsepower

A-13

22
22

116

BR

Rear Floods

512

GN

Radio Speaker - Right (Common)

118

GY

Upper Wiper/Washer

513

OR

A/C Compressor/Refrigerant Pressure SW

119

PK

Rear Wiper/Washer

515

GY

Blower Motor (HI)

637 F06

Backup alarm short to ground

122

BU

Air Dryer

516

GN

Blower Motor (Medium)

58

688 F06

VHP solenoid short to ground

124

GN

A/C

517

BU

Blower Motor (Low)

59

688 F03

VHP solenoid short to battery

126

PK

Xmsn Ctrl

521

YL

A/C SW To Refrigerant SW

61

688 F02

Shift lever input invalid

129

BU

Cigar Lighter

522

WH

A/C Clutch To Thermostat SW

62

688 F03

Shift lever open circuit/short to +battery

130

GN

Stop Lamps

537

GN

Turn Signal SW To Flasher

134

YL

Suppl Steer

556

WH

Differential Lock

63

269 F00

Sensor supply voltage above normal

64

269 F01

Sensor supply voltage below normal

65

701F02

Transmission Output Speed Signal (TOS) incorrect

68

168 F01

System voltage below normal

71

520 F02

Invalid transmission configuration code

72

268 F02

Check programmable parameters

149

PU

Blade Floods

584

73

764 F05

Transmission indicator lamp open circuit

151

GN

Rear Defroster

592

74

764 F06

Transmission indicator lamp short to ground

152

BU

Lower Wiper/Washer

593

75

764 F03

Transmission indicator lamp short to +battery


Transmission oil temperature sender short to
+battery or open circuit

158

BR

A/C Condenser Motors

597

160

PU

AIH Lamp

165

YL

Diff Lock

177 F03

Machine
Location

Alarm - Action

52

76

Schematic
Location

Wiper - Front (Park)

Control - AIH Timer

135

BU

Converter to Radio

570

BU

D-8

Solenoid - Dual HP/Shutdown

A-12

E-13

Solenoid - Engine Shutdown

D-13

22

Control - Neutral Start

A-6

10

Solenoid - Forward Horn

F-3

10

Control - Supplement Steer

E-13

Solenoid - Park Brake

Control - Transmission

A-7

11

Solenoid - Start Aid

Control - Engine Shutdown

41-48

Description

RD

Blade Cushion Sol

Converter - Voltage

F-8, F-10

12

Solenoids - Blade Cushion

Converter - Voltage

F-12

13

Solenoids - Transmission Valve (8)

Flasher

E-10

Fuses

D-9

Fuses

E-10

B-11

10

A-13

25

E-2

30

D-15, E-15

27

Switch - A/C Refrigeration

A-13

22

Switch - Air Dryer

F-14

31

Switch - Autoshift

A-9

136

GN

Suppl Steer

575

YL

Wiper - Aux (Park)

141

PK

Front Defroster

576

PK

Wiper - Aux (Low)

Fuses (10A)

B-5

Switch - Beacon

B-5

144

GN

Beacon

577

PU

Wiper - Aux (HI)

Gauge - Articulation

F-5

Switch - Beacon

B-10

147

PU

Converter

578

BU

Washer - Aux

Gauge - Engine Coolant Temperature

F-5

Switch - Blower (A/C)

B-10

YL

Wiper SW Jumper

Gauge - Fuel Level

E-5

Switch - Blower (Heater)

A-10

BU

DC/DC Converter Power Output

Gauge - Speedometer

F-5

Switch - Brake Air Pressure

A-2

11

GN

Condensor Fan Relay To Motors

Gauge - System Air Pressure (Left)

E-5

Switch - Brake Air Pressure

A-2

11

PU

A/C HI Press. Coutout SW To Low Press. SW

Gauge - System Air Pressure (Right)

E-5

Switch - Centershift Indicator

B-3

29

A503

PK

Front Defroster Fan (Low)

Gauge - Tachometer

E-5

Switch - Centershift Pin

B-9

A504

GN

Rear Defroster Fan (Low)

Lamp - AIH Indicator

D-5

Switch - Cushion Blade

B-9

77

177 F04

Transmission oil temperature sender short to ground

169

PK

Blade Control

A506

OR

Front Defroster Fan (HI)

Lamp - C Shift Pin

E-5

Switch - Defroster (Front)

A-5

81

868 F05

Auto/Manual lamp open circuit

173

YL

Turn Signals

A507

YL

Rear Defroster Fan (HI)

Lamp - Cold Temperature

E-5

Switch - Defroster (Rear)

B-5

82

868 F06

Auto/Manual lamp short to ground

176

OR

Converter

A513

PK

DC/DC Converter Memory Output

Lamp - Diff Unlock

E-5

Switch - Differential Unlock

D-9

Lamp - High Beam Indicator

D-6

Switch - Disconnect

C-14

200

BK

Main Chassis

600

BR

Dash Lamp Basic

Lamp - Master Action

E-5

Switch - Engine Coolant Temp (Monitor)

B-14

24

Lamp - Transmission A/M

D-6

Switch - Engine Coolant Temp (Start Aid)

A-14

24

Lamp - Turn Indicator (Left)

E-5

Switch - Engine Oil Pressure

C-13

32

Lamp - Turn Indicator (Right)

E-4

Switch - Flood Lamps

D-8

E-10

Switch - Forward Horn

E-9

B-13

24

83
868 F03
Auto/Manual lamp short to +battery
The last digit in the CID number identifies the solenoid.
Solenoid 1 is Solenoid A, Solenoid 2 is Solenoid B, ect.

Ground Circuits

Lighting Circuits

201

BK

Operator Monitor Return

601

GY

Dash Lamp Hi

202

BK

XMSN Ctrl

603

PK

Rotary Beacon

276

BK

XMSN Ctrl Ident Code 0

604

OR

Stop Lamp

277

BK

XMSN CtrI Ident Code 1

605

YL

Turn Lamp - Left

278

BK

XMSN Ctrl Ident Code 2

Basic Machine Circuits


301

BU

Starter No. 1 Sol

Turn Lamp - Right


Flood Lamp - Rear

609

YL

Flood Lamp - Side

WH

Starter Relay No. 1 Output

611

PU

Head Lamp Hi

306

GN

Starter Relay Coil To Neut Start SW Or Key SW

614

PU

Park/Tail/Dash/Lamp

307

OR

Key SW To Neut Start SW

619

GN

Head Lamp Lo

308

YL

Main Power Relay Coil

629

PK

Aux Head Lamp

310

PU

Start Aid SW To Start Aid Sol

35

751

GN

XMSN Shift Sot No. 1 Or 3

Key SW C Term.

752

YL

XMSN Shift Sot No. 2

Motor - Wiper (Front Lower)

C-4

17

Switch - Primary Steer

F-10

327

PK

Shutdown Sol

754

BU

XMSN Shift Sol No. 3 Or 1

Motor - Wiper (Front Upper)

D-4

17

Switch - Start Aid/Monitor Test

E-10

334

BU

Start Aid Sot #2

755

OR

XMSN Shift Sol No. 4 Or 5

Motor - Wiper (Rear)

B-11

18

Switch - Stoplamp Pressure

A-2

11

373

GN

Start Aid Switch To Timer

795

YL

Dual Hp Sol

Motors - Condenser

B-11

21

Switch - Supplemental Steer Test

B-B

F769

BU

AWD To Inch Pedal SW

Relay-Condenser

C-10

21

Switch-Tail Lamp

D-B

F775

BU

Centershift Solenoid

Relay - Main

D-14

Switch - Transmission Direction & Speed

A-B

GN

Alternator (R) Term.

404

YL

Opr Mon Hyd Oil Temp

892

BR

Start Mod Right (-) Port/CAT Data Link (-)

Relay - Start

D-13

Switch - Turn Signal

D-9

405

GY

Opr Mon Oil Press. (Low Setting)

893

GN

Start Mod Right (+) Port/CAT Data Link (+)

Relay - Supplemental Steer

F-13

22

Switch - Wiper (Front Lower)

A-4

406

PU

Opr Mon Coolant Temp

F843

YL

Inching Pedal

Resistor - Blower Speed

A-11

Switch - Wiper (Front Upper)

B-4

408

WH

Opr Mon System Air Press.

G858

OR

AWD Agressiveness Cont Lever

Resistor - Blower Speed

E-4

Switch - Wiper (Rear)

A-4

409

OR

Opr Mon Neut

900

PU

XMSN Shift Sol No. 4

Resistor - Blower Speed (A/C)

B-11

15

Thermostat (A/C)

B-11

410

WH

Opr Mon Action Alarm

901

WH

XMSN Shift Sol No. 6

Resistor - Blower Speed (Heater)

A-11

411

PK

Opr Mon Master

902

BR

XMSN Shift Sol No. 7

413

BR

Opr Mon Fuel Press.

903

GY

XMSN Shift Sol No. 8

415

GN

Opr Mon Test SW

921

WH

417

GY

Primary Ster SW

977

YL

CST Autoshift- Auto/Manual SW 1

419

YL

Opr Mon Parking Brake

E937

PU

MG MESH CNTL - Redundant Neutral

439

YL

Lamp Indicator

E938

OR

MG MESH CNTL - First Gear

OR

Eng Coolant Temp Gage

E939

WH

MG MESH CNTL - Second Gear

YL

Suppl Ster Motor Indicator

E943

BR

MG MESH CNTL - Sixth Gear

CONN 4

D-15

27

467

WH

System Fault (Xmsn)

E944

GY

MG MESH CNTL - Seventh Gear

CONN 5

E-15

27

485

YL

Opr Mon Panel AWD Fault

E945

PU

MG MESH CNTL - Eighth Gear

CONN 6

F-14

36

488

WH

Afr SW To Air SW Jumper

E946

OR

MG MESH CNTL - Forward Direct

CONN 7

A-13

37

498

WH

Diff. Lock Indicator

E947

WH

MG MESH CNTL - Reverse Direct

CONN 8

B-13

37

A429

YL

Articulation Indicator

E948

BU

MG MESH CNTL - Park

CONN 9

B-13

37

G434

BU

AWD Hydraulic Temp Sensor (was B426)

E949

YL

MG MESH CNTL - Neutral

CONN 10

D-13

37

G460

GN

Transmission Temperature SW

E975

PU

MESH Lamp

CONN 11

D-13

37

M917

PK

TOS Sensor +

CONN 12

B-12

10

M918

GN

TOS Sensor -

CONN 13

E-12

37

M998

OR

Transmission Autoshift Mode

CONN 14

E-12

37

CONN 15

A-10

38

CONN 16

C-10

33

CONN 17

D-10

39

CONN 18

D-10

39

CONN 19

D-10

39

CONN 2O

A-9

CONN 21

B-9

38

CONN 22

B-9

38

CONN 23

E-9

39

SENR4978
SENR2082
SENR4130

Alternator (100-5047 50A): ATT

SENR2082
SENR2945
SENR9167
SENR2947

A-7

30

A-7

31

CONN 32

B-7

10

CONN 33

B-7

38

CONN 34

B-7

38

Starting And Charging Systems


Starting Motor: (106-8555)
Consist No. 6V-5207
Consist No. 6V-5023
Consist No. 6V-5226

CONN 35

F-7

20

17

D-6

17

CONN 42

E-6

17

CONN 43

E-6

17

CONN 44

E-6

17

CONN 45

C-5

40

CONN 46

C-5

40

CONN 47

C-5

40

CONN 48

F-3

17

CONN 49

F-3

17

CONN 50
C-6
17
1
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the Component
2
Location Chart.
120 ES machine ONLY.
3
143 and 163 series machines ONLY.

27

26

15

32

14 35

24

28
22

19

21

37

18

33

23

10

Data erratic, intermittent, or incorrect.


Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

The FMI is a diagnostic code that indicates what type of failure has occurred.

8C-3569

Coolant Temperature (Start Aid)

8T-8640

Steering Press

9X-0378

Engine Oil Pressure

115-7103

Fuel Pressure (EMS)

111-7088

Inching Pedal Pressure

114-5334

Refrigerant Pressure (A/C)

125-9352

Stop Lamp Pressure

48 20 kPa MIN
(7 3 psi MIN)

Normally Closed
T

Normally Open

Pressure
Symbol

Normally Closed
1-2 NO
1-3 NC

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Normally Open

Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

Normally Closed
Normally Open
Normally Open

This indicates that the component has a wire connected to it that is connected to ground.

Normally Open

This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.

Normally Closed

38

Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

40

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Resistor, Sender and Solenoid Specifications

14

Resistor - Panel Dimmer


Resistor - Power

15

9G-1950

7N-8532
3E-1906
7T-6517
8T-8808
111-0570
7T-9073

Resistor - Blower Speed


Senders: Engine Coolant Temp
Converter Temp
Solenoid - A/C Clutch
Solenoid - Blade Cushion
Solenoid - Centershift
Solenoid - Dual HP
Solenoid - Differential Unlock

3E-6424

Solenoid - Dual HP Push Coil- Pull Coil

3E7985
7T-9074
9G-4365
9W-2739

Solenoid - Engine Shutdown


Start (Latch)
CoilStop (Unlatch) Coil
Solenoid - Forward Horn/ParkBrake
Solenoid - Start Aid
Solenoid - Transmission

40

B
9
C

24
19 26
32 22

2
1
36

8
27 31
28

16 38
12

17

33
37

35

30
29

11

39

10
23
4

Component Description

3T-3123
7T-4003

25

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Part No.

Failure Description

Brake/Park Brake Air Pressure

Contact Position

Failure Mode Identifiers (FMI)

3E-2033

93.00 C
(199.4 F)
530 40 kPa
(77.0 6.0 psi)
27C MIN
(80.6F MIN)
700 103 kPa
(101.5 15 psi)
38 20 kPa
(5.5 3.0 psi)
69 21 kPa
(10.0 3.0 psi)
50.0 kPa MIN
(7.3 psi MIN)

17 30 29

13

Data valid but below normal operational range.

Engine Coolant Temperature

Deactuate

11
5

18

8T-9793

Actuate
107.0 3.0C
(224.6 5.4 F)
640 kPa MAX
(92.0 psi MAX)
383C
(100.4 5.4F)
1206 kPa MAX
(175 psi MAX)
62.0 kPa MAX
(9.0 psi MAX)
93 21 kPa
(13.5 3.0 psi)
75.0 kPa MAX
(10.9 psi MAX)
275to1750kPa
(40 to 255 psi)
83kPa MAX
(12 psi MAX)
1023C
(215.6 5.4F)

34

21

Data valid but above normal operational range.

Function

39

25
1

20

13

12

SENR3581
SENR3536
SENR4975

Electrical Schematic Symbols And Definitions

90C
131-4135 Hydrualic Oil Temperature
(194.0 F)
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
Contact position at the contacts of the harness connector.

FMI No.

Printed in U.S.A.

2004 Caterpillar
All Rights Reserved

Part No.

Electronic Monitoring System

135H:
BDJ1-UP
3YK267-UP

Off Machine Switch Specification

Form Number

CONN 31

C-6

E = Operators compartment (Under seat).

Related Electrical Service Manuals


Title

120H:
4MK404-UP
2AN104-UP
6YN1-UP

C = Operators compartment (Right side console).

36

CONN 30

CONN 41

D = Operators compartment (Headliner).

B = Operators compartment (Steering console).

31

Electronic Transmission Shift Control

CONN 40

A = Operators compartment (Dash).

16

Alternator (6N-9294 35A): STD


Consist No. 3T-6352
Consist No. 7N-9720
Consist No. 9G-4574

120H, 135H, Motor Grader (NA Version)


120H Motor Grader (Australian Version)
Electrical System

Machine locations are repeated for components located close together.

XMSN Sol No 1 Or 3 Return

462

17

Warning Horn (Forward)

27

C-6

E-8

PU

D-15

CONN 39

Switch - Monitor (EMS) Test

GY

CONN 3

17

16

326

MG MESH CNTL - Fifth Gear

40

F-6

322

GN

A-6

E-8

E942

C-6

B-9

Switch - Light Bar Low Beam

34

Tach Sender (+)

CONN 38

Switch - Key Start

20

E-9

YL

CONN 37

19

F-13

B-11

450

20

C-13

Motor - Supplemental Steer

Switch - Panel Lamp Dimmer

27 3

F-7

Motor - Starter

Switch - Park Brake Pressure

C-15

CONN 36

27

16

CONN 2

39

33

C-15

16

MG MESH CNTL - Third Gear

D-6

B-11

Switch - Inching Pedal Pressure

F-6

MG MESH CNTL - Fourth Gear

CONN 29

Switch - Hydraulic Oil Temperature

15

F-6

YL

39

E-4

Motor - Washer (Rear)

BU

39

A-10

Motor - Blower/Defroster

Motor - Washer (Front Upper)

E940

D-6

Motor - Blower (Heater group)

Suppl Ster Motor Relay

E941

D-6

Suppl Ster Cont SW

Spdom Sender (Signal No. 1)

CONN 28

D-9

BU

Fuel Level Gage

CONN 27

Switch - Headlamp Dimmer

GN

PK

39

14

728

BU

D-6

B-10

727

449

CONN 26

Motor - Blower (A/C group)

Start Aid Sol To Temp SW

447

E-8

Bckp Alarm Lamp Travel Alarm

27 2

38

Switch - Head/Tail Lamp

BR

B-15

B-8

Switch - Fuel Pressure

15

WH

CONN 1

A-8

A-12

321

441

CONN 25

E-6

Motor - Blower

311

Machine
Location

CONN 24 Service Tool

Monitor - Electronic Monitoring System (EMS)

Control Circuits

Schematic
Location

Connector Number

Meter - Service

Motor - Washer (Front Lower)

403

GY
GN

304

Monitoring Circuits

Connector Location

606
608

RENR1424-01
August 2004

Component Location

Description

20
34

Machine Harness Connector And Component Locations

Resistance (Ohms)

25.0 .3
10.0 0.5
Overall 2.00 .10
Tap 1.00 .05
54C (130F) - 560 to 716
110C (230F) - 72 to 82
17.6 0.6
20.1 1.0
34.3 1.7
31.1 2.4
33.6 1.0
4.2 0.42
16.1 1.61
1.55 0.15
10.3 1.03
55.17 5.77
6.0
31 3

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols

Pin

Socket

Wire Color

Circuit Number
Identification

105-9344

Receptacle

Wire Gauge

Ground
Connection

Fuse

AA
1

325-PK-14

Single Wire
Connector

Component
Part Number

Wire, Cable, or Harness


Assembly Identification

Plug
2

200-BK-14

Pin or Socket
Number

At room temperature

1
2

Typical representation of a Deutsch


connector. The plug contains all
sockets and the receptacle contains
all pins.

1
2

Typical representation of a Sure-Seal


connector. The plug and receptacle
contain both pins and sockets.

1
2

GN-18
BK-18

608-GN
200-BK

HH Y
1
608-GN
2
200-BK

Y CONN. A
200-BK
1
200-BK
2

COOLANT SW
8C-3569

L50

200-BK
200-BK
606-GY
614-PU
604-OR

L50

STOP/TAIL
LAMP
130-3452

TURN LAMP
7X-6066

S
T
G

RD
WH
BK

RD
BK

1
3
2

1
2

CCC
604-OR
614-PU
200-BK

REAR FLOOD
LAMP
9X-6775

JJJ HH
608-GN
1
200-BK
2

311-WH
200-BK

AAA
1
2

BK
BK

L63
T

Y CONN. B
311-WH 1
BK-18
310-PU
2
BK-18

CONNECT CONN. A TO
CONN. B WHEN USING
STARTING/CHARGING
ANALYZER WITHOUT
START AID
ATTACHMENT
START AID
SOLENOID
9G-4365
NOTE F

DUAL HORSEPOWER
SOLENOID
110-0570
NOTE H
921-WH
795-YL

AAA
2
1

BK
BK

BEACON
128-6983
BULB
9X-7849

795-YL
AAA
2
522-WH
513-OR
1

L49

AAA
1
513-OR
2
522-WH

CCC
606-GY
200-BK

GN
GN
MUR440

AIR CONDITIONER
CLUTCH SOL
3E-1906
ARC SUPPRESSOR
106-8704

513-OR
597-PU

AAA
1
2

A/C REFRIGERANT SW
114-5334
NOTE A
BK
BK

14

13

200-BK

BLOWER
9X-0343
MOTOR

BK
RD

504-YL
119-PK
503-BR
505-BU

H
1
3
4
2

H
200-BK
A507-YL

MOTOR
T
B+

GN
GY
BR
OR

RESISTOR
9G-1950

HI

PARK

RESISTOR
7T-4003
H
A504-GN

CONN. C

A507-YL
L41

12

BK

GND

124-GN
521-YL
515-GY
516-GN
517-BU

200-BK
504-YL
119-PK
503-BR
505-BU
603-PK

3
5
1
4
2

WH/RD-14
BK-14

3 U

601-GY
200-BK

OFF C U
ON S U
ST B U

W
U
1
2
3

165-YL
F775-BU

CONN 20
601-GY
200-BK
101-RD

601-GY
200-BK

MATE WITH BEACON


HARNESS "W"

977-YL

112-PU

GGGG
10A
CIGAR LIGHTER

CENTERSHIFT
PIN SW
9X-9634

U 2

3 U

F775-BU

AUTOSHIFT SW.
102-9861

U 2

3 U

202-BK

200-BK
160-PU

4
MMM

2
308-YL U
373-GN U
U
200-BK

F769-BU
921-WH
202-BK
202-BK
202-BK
202-BK

AIR INLET
HEATER SW.
115-1969
NOTE K
3 U

SERVICE
TOOL
CONNECTOR
9W-1951

373-GN

202-BK
F
F
1
202-BK
2
202-BK
276-BK
202-BK
277-BK
3
278-BK
202-BK
4
202-BK
202-BK
202-BK

202-BK
202-BK
202-BK
307-OR
307-OR
306-GN
449-BU
126-PK
126-PK
126-PK
126-PK
126-PK
892-BR
893-GN

G
CONN 24

G
CONN 30

4
5
6
7
1
2
3

1
2
3
4
5
6
7
8
9
10

202-BK
126-PK
892-BR
893-GN
E947-WH
E948-BU
E949-YL

INCH PEDAL
SOLENOID 5
SOLENOID 7
SOLENOID 6
SOLENOID 8
SOL RTN
TOS + INP
TRANS TEMP
TOS - INP
EMS OUT
NEUTRAL
BU ALARM

+BATTERY
+BATTERY
+BATTERY
GROUND
GROUND
START SW.
A/M LAMP
VHP SOL
TRANS LAMP
A/M SWTCH
DIA CODE 1
DIA CODE 0
DIA CODE 2
CAT LINK CAT LINK +
RED NEUTR
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL

J1
7
10
4
17
11
28
33
36
15
16
27
14
40
1
6
2
5
34
12
8
18
32
21
22
38
3
9
26
30
24
20
29
35
23
19
13
39
31
25
37

NEUTRAL
START
CONTROL
117-9364
BAT +
GROUND
SOL 1 OUTPUT
SW 2 INPUT
SW 1 INPUT
SOL 2 OUTPUT

619-GN
611-PU

200-BK
200-BK
200-BK

L11

200-BK
629-PK

CAB TURN
SIGNAL
7X-6066

BK
RD

619-GN
611-PU
605-YL

619-GN
611-PU
606-GY

135-BU
200-BK
113-OR
A513-PK
200-BK
512-GN
511-BR
592-BU
101-RD-14
509-WH
508-PU
614-PU
614-PU

2
1

L2

L2

200-BK
200-BK

609-YL

A506-OR
A503-PK

609-YL
570-BU

L62

1
2

CIRCUIT CONNECTED

1
2

CIRCUIT NOT CONNECTED


1
2

GN
GN

1
2

GN
GN

BLADE
CUSHION
SOLENOIDS
7T-6517

T
570-BU
200-BK

570-BU
200-BK

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

OPERATOR STATION

108-RD
200-BK

L#

IDENT

L15
1
3
4
2

GN
GY
BR
OR

200-BK

L18

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON.

HI
MOTOR
T
B+
PARK

STARTING CIRCUIT.
GAUGE CIRCUIT.
MONITOR CIRCUIT. (EMS)
PANEL LAMP CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT.


GROUND CIRCUIT.

T
B+

GN
GY
BR
OR

FFF

101-RD

10A
10A
10A
10A
10A
10A
10A

L
L
L
L
L
L
L

UPPER WIPER/WASHER

118-GY

LOWER WIPER/WASHER

152-BU

REAR WIPER/WASHER

141-PK

FRONT DEFROSTER
REAR DEFROSTER

L7

PARK

202-BK
449-BU
126-PK

601-GY
200-BK

601-GY
200-BK

L 2

200-BK
200-BK
200-BK
200-BK

502-OR

L
H

L 5

152-BU
152-BU

A507-YL

L 5

E948-BU
E949-YL
307-OR
306-GN
306-GN

L20

2
7
5
3
6
1
8
4

L
200-BK
A507-YL
A504-GN
603-PK
119-PK
505-BU
503-BR
504-YL

FRONT
DEFROST SW
9X-9638

L
1
3
4
6

L
L

L7

L7

A
439-YL
113-OR

L71

1
2

F775-BU
200-BK

1
2

CENTERSHIFT
SOLENOID
8T-8808

P W
L

L22

FRONT LOWER
WIPER SW
3T-6655

L
505-BU

K
606-GY
200-BK

200-BK
605-YL
606-GY
619-GN
611-PU
200-BK

611-PU
200-BK

K
K
K
K

1
2

CAB TURN
SIGNAL
7X-6066

RD
BK

CAB HI BEAM
HEADLAMP
133-3035

200-BK
200-BK
200-BK

CAB LO BEAM
HEADLAMP
133-3037

504-YL

503-BR
507-WH

L1

HI BEAM
HEADLAMP
9X-7170

P
P

1
2

606-GY
200-BK

P W
L

L1

611-PU
200-BK

B B
L15

REAR
WIPER SW
3T-6655

L15

511-BR
512-GN

L6

+
K

L6

A
408-WH
201-BK

408-WH
488-WH

RIGHT SPEAKER
6T-7695

1
2

488-WH
201-BK

L5

BK-18
BK-18

L5

(PLATFORM)
(ENGINE)
(RADIATOR GRILL)
(R FRAME)
(R FRAME-TRANS)
(XSMN CONSOLE)
(CAB-REAR)
(STEERING CONSOLE)
(CAB-FRONT)
(SW PANEL)
(GAUGE CONSOLE)
(TRANSMISSION)
(HEADLIGHTS-BAR)
(LOW BEAMS)
(CAB FUSE PANEL)
(BLADE CUSHION)
(XSMN CONSOLE-SWITCHES)
(TRANS SPEED SENDER
(BEACON-OPEN ROPS)
(CONDITIONER GP-B)
(FUEL TANK)
(SUPPLEMENTAL STEERING)
(HEADLAMP BREAKER)
(LOW BEAM BREAKER-BAR)
(BLADE FLOOD LAMP)
(REAR FLOOD LAMP)
(2-WAY RADIO CONVERTER)
(CONDENSER GP-CAB)
(CONDENSER GP-ROOFTOP)
(REAR FLOOD LMP-FUEL TNK)
(ENGINE SHUTDOWN CNTRL)
(CONDENSER JUMPER)
(POWER PORT)
(TRANS TEMP SENSOR)

WIRE AS.
9F-4337
LL
6T-6962
MM
8X-9440
NN
GGGG 139-0071

07
00
03
00

(START MTR TO ENGINE)


(CONDENSER FAN JUMPER)
(HORN SWITCH)
(FUSE TO CIGAR LIGHTER)

CABLE AS.
111-0871
5-T1553
110-6399
143-5963
143-5964
061-7661
7G-1060
8X-9618
115-5322
101-8204
143-8481
1S-2342

00
01
01
00
00
03
00
01
00
01
00
02

(POS BAT TO START MTR)


(NEG BAT/DISCONNECT SW)
(DISCONNECT SW TO GND)
(NEG BAT TO POS BAT)
(NEG BAT TO POS BAT)
(START MTR TO FRAME GND)
(GND-R FRAME TO F FRAME)
(GND-R FRAME TO F FRAME)
(START MTR/STR RELAY)
(STEERING MTR TO GND)
(STR RELAY TO STR MTR)
(GND-F FRAME TO CAB)

ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH

ATCH

ATCH
ATCH
ATCH
ATCH

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE


NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B:
SHELL
8T-9722
SPRING
7V-8390
BUSHING 6D-4162
CONTACT 6D-4161
NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:

L2

02
02
00
00
01
00
02
00
00
00
00
02
02
02
04
02
01
01
00
00
01
01
00
00
02
01
02
03
02
03
01
00
00
00

NOTE

UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE


ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE

WH-18
WH-18

BLADE
FLOOD
LAMP
9X-6775

CC
609-YL
200-BK

GN
GN

2
3

1
4

WH-18
WH-18

CENTERSHIFT
INDICATOR SW
3E-9367

B B

2
1
4
3

119-PK
119-PK

119-PK
119-PK

584-YL
141-PK

LOC

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

200-BK
619-GN

CONN 37

307-OR
202-BK
306-GN
E949-YL
E948-BU
306-GN

575-YL
578-BU

584-YL
A503-PK
A506-OR

CHG

THIS SCHEMATIC IS FOR THE 120H NA, 135H NA


MOTOR GRADER (146-4283 CHG 01).

L L

576-PK

584-YL
151-GN
601-GY
200-BK

577-PU

584-YL
A504-GN

PART NO.

L7

FRONT UPPER
WIPER SW
3T-6655

1
L

TRANSMISSION CONTROL CIRCUIT.


ALL DASHED LINES ARE ATTACHMENTS.

PW
L

500-BR
506-PU

REAR
DEFROST SW
9X-9638

3
4

CIRCUIT GROUPING
DESIGNATION

HARNESS AS.
133-9666
A
AAA 139-1211
CCC 138-9086
138-9083
E
143-3433
F
138-9089
G
101-8161
H
138-9724
J
139-3506
K
115-9433
L
138-9725
M
137-1120
N
101-8205
P
EEE 101-8194
101-8181
FFF
101-8188
T
139-0073
U
143-5374
V
142-1249
W
124-1429
X
138-9116
Y
GGG 101-8185
115-9446
AA
HHH 139-0248
101-8190
CC
101-8192
JJJ
112-0829
EE
8X-9091
FF
123-8330
GG
101-8193
HH
115-9447
JJ
4E-8715
KK
139-3507
PP
NNN 145-9535

KKK
RR
LLL
TT
TT
UU
VV
VV
WW
XX
YY
MMM

START AID CIRCUIT.

B B

L L

501-GN

L 2

CONN 47

151-GN

BEACON SW
9X-9639
3 L
603-PK

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

118-GY
118-GY

144-RD

TURN SIGNAL CIRCUIT.

FRONT LOWER
WIPER
9X-3392

L71

144-RD

ENGINE SHUTDOWN CONTROL CIRCUIT.

108-RD

DOME LAMP
BEACON

119-PK

COLOR

200-BK

L
CONN 46

L19

L71

HI

118-GY
118-GY

FFF

L62
K

152-BU
152-BU

112-PU
112-PU
112-PU
112-PU
112-PU

1
3
4
2

MOTOR

200-BK
200-BK

112-PU-10
K

4K-5122 HOLDER AS.


3K-8782 FUSE

FFF

101-RD

GND

BK

A
L7

921-WH
751-GN
752-YL
754-BU
755-OR

LO

L71

101-RD-14

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

WASHER/WIPER CIRCUIT.

576-PK
152-BU
575-YL
577-PU

L18

ABBREV

ATCH WIRE, CABLE &


COMPONENT

200-BK

L16

BLADE
FLOOD
LAMP
9X-6775

CC
609-YL
200-BK

570-BU
200-BK

200-BK
200-BK
511-BR
512-GN
A513-PK
113-OR
135-BU
592-BU
101-RD-14
200-BK

LO

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL

L22

CONN 38

L20

FRONT UPPER
WIPER
9X-3392
K
GND
BK

L22

F
1
2
3
4
5
6

614-PU

200-BK
200-BK
200-BK
200-BK
200-BK
606-GY

439-YL
200-BK

605-YL
200-BK

CONN 39

L7

126-PK
126-PK
126-PK
202-BK
202-BK
307-OR
M998-OR
795-YL
E975-PU
977-YL
277-BK
276-BK
278-BK
892-BR
893-GN
E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL

501-GN
118-GY
L19
500-BR
502-OR
200-BK
200-BK
200-BK
200-BK
200-BK

200-BK-8

112-PU-10

F
TRANSMISSION CONTROL
132-2148
202-BK

E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR

SOL RTN
SOLENOID 1
SOLENOID 2
SOLENOID 3
SOLENOID 4

K
K

OPERATOR STATION

592-BU
113-OR
A513-PK
605-YL
606-GY
611-PU
619-GN
601-GY
507-WH
578-BU
506-PU
152-BU
576-PK
577-PU
575-YL
101-RD

200-BK

L19

F843-YL
900-PU
902-BR
901-WH
903-GY
M917-PK
G460-GN
M918-GN
751-GN
752-YL
754-BU
755-OR
921-WH
126-PK
449-BU
202-BK

202-BK
202-BK
202-BK
F769-BU
921-WH
921-WH
921-WH
202-BK
E975-PU
M998-OR
977-YL
795-YL

J2
11
7
8
1
2
3
29
18
23
28
40
37
12
10
19
20
25
4
5
6
17
9
22
15
24
26
27
14
21
30
31
32
33
34
35
36
13
38
39
16
F

L1

L62

200-BK
200-BK
200-BK
200-BK
200-BK

CAB
GROUND

FFF

CONN 32

CONN 31

L20

450-YL
L62

101-RD-14
135-BU
CONN 40

SUPP STER
TEST SW
9X-9633
3 U
727-GN

U
601-GY
200-BK U

113-OR

200-BK-8

MMM

L46

F843-YL
900-PU
902-BR
901-WH
903-GY
921-WH
M917-PK
G460-GN
M918-GN
467-WH
409-OR
321-BR

200-BK
200-BK
200-BK

HI BEAM
HEADLAMP
9X-7170

CAB HI BEAM
HEADLAMP
133-3035

201-BK
408-WH
F775-BU
200-BK
200-BK
200-BK

201-BK
A

FFF

L6

FFF

CONN 34

A
F

200-BK
200-BK
611-PU

SYMBOL

L14

200-BK

3
1
2
4
6
7
5
8
9
10

TURN
SIGNAL
7X-6066

RD
BK

10
7
8
6
4
3
5
9
1
2

601-GY

449-BU
M998-OR
E975-PU

7
1
2
3
4
5
6

1
2

L10

609-YL
200-BK

614-PU
614-PU
614-PU

101-RD
507-WH
578-BU
506-PU
118-GY
501-GN
500-BR
502-OR
601-GY
200-BK

130-RD
A513-PK
112-PU-10
592-BU
101-RD-4
101-RD-10
101-RD

152-BU
576-PK
577-PU
575-YL
507-WH
578-BU
506-PU
592-BU
A513-PK
101-RD-14

L18

1
2

P
P

L21

1
5
4
6
3
2
7

L23

200-BK
605-YL

614-PU
614-PU
614-PU

AIH LAMP
7N-5876
NOTE B

MOTOR

570-BU
200-BK

L21

L71
U

614-PU
200-BK

614-PU
200-BK

200-BK

E975-PU
200-BK

411-PK
201-BK

200-BK
200-BK

HI BEAM
INDICATOR
7N-5876
NOTE B

200-BK
611-PU

108-RD
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU

200-BK
200-BK
200-BK
200-BK
202-BK
202-BK
202-BK

165-YL
169-PK
570-BU
F775-BU
921-WH
A

SHIFT CONSOLE

113-OR
605-YL
606-GY
611-PU
619-GN
601-GY
101-RD

L46

202-BK

TRANSMISSION DIRECTION
AND SPEED SW.
8C-5337

PANEL LAMP
8D-1429
BASE
200-BK
7G-9730
614-PU

TRANS
A/M
7N-5876
NOTE B

112-PU-10

U
U 2

462-YL
200-BK

LO BEAM
HEADLAMP
9X-7169

611-PU

RESISTOR
7T-4003

RIGHT
TURN
LAMP
7N-5876
NOTE B

C'SHIFT
PIN
LAMP
7N-5876
NOTE B

L18

CONN 50 A

L23

24V CIGAR
LIGHTER
9W-0335

129-BU
200-BK
U

L23

410-WH
201-BK

L7

921-WH

1
2

LEFT TURN
INDICATOR
LAMP
7N-5876 M
NOTE B

611-PU
200-BK

L18

L21

L35

134-RD

200-BK
200-BK
200-BK

M998-OR
202-BK

L27

619-GN
611-PU
606-GY
605-YL

601-GY
200-BK

570-BU

COLD
TEMP M
LAMP
7N-5876

CAB LO BEAM
HEADLAMP
133-3037

619-GN
200-BK

L14

605-YL
200-BK

619-GN

619-GN
200-BK

L2

U 2

FORWARD
HORN
SOLENOID
7T-9074

1
2

605-YL
619-GN
611-PU

169-PK

M M

RD
BK

1
2

606-GY

200-BK
200-BK

CONN 21

L42

601-GY
200-BK

MASTER
ACTION
LAMP
9W-2111
NOTE B

R/S SYSTEM
AIR PRESS
GAUGE
1W-3306
LAMP
7N-5876

L10

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

200-BK

L/S
SYSTEM
AIR
PRESS M
GAUGE
1W-3306
LAMP
7N-5876

CONN 45

601-GY
601-GY
CUSHION
BLADE SW
9X-9629

200-BK
200-BK
200-BK
200-BK

L21

L63

L25

DIFF
UNLOCK
LAMP
7N-5876
NOTE B

LAMP

604-OR
130-RD

U
200-BK
200-BK
601-GY
601-GY

SHIFT FAULT
PRIM STEER
+ BATTERY
ALARM
UNUSED
BRAKE ON
HYD TEMP
BK AIR PRESS
NEUTRAL
GROUND

FRONT
FRAME

L63
L23

795-YL
977-YL
321-BR
409-OR
467-WH
M998-OR
E975-PU

RD
BK

200-BK
200-BK
200-BK
200-BK

L10

LO BEAM
HEADLAMP
9X-7169

EEE

200-BK

A506-OR

FUEL
LEVEL

OPERATOR MONITOR 9X-7801

200-BK-6
202-BK
FRONT
FRAME

135-BU

L25

795-YL
306-GN

ACTION ALARM 1
9G-9813

PANEL LAMP
(SHIFT LEVER)
7N-5876

467-WH
417-GY
113-OR
410-WH
485-YL
419-YL
404-YL
408-WH
409-OR
201-BK
201-BK
201-BK
411-PK

113-OR

GRD

498-WH
200-BK

L65
L11
570-BU

629-PK
609-YL

165-YL
202-BK
G858-OR
A
B
C

L64

L71

10

611-PU
608-GN

147-RD
135-BU
L75
334-BU
160-PU

614-PU
614-PU
614-PU
RD-18
BK-18
YL-18
GN-18

165-YL

CONN 26

L39

200-BK
200-BK
601-GY
601-GY
601-GY
601-GY
601-GY

L76
308-YL
200-BK

L35
A

MOTOR

L20

11

AIH
TIMER
4Y-7948

L6

SEND

114-RD
322-GY

EEE

629-PK
200-BK

629-PK
200-BK
EEE

BLOWER
9X-0343

K
A506-OR
200-BK

IGN

CONN 48

629-PK

606-GY
605-YL
611-PU
619-GN
200-BK

DEFROSTER
9X-9657

202-BK

L43

X
1
2

308-YL
200-BK
334-BU
373-GN

601-GY
601-GY
619-GN
U

WITH 8C-9788 COND. GP.,


CONN 15 MATES TO CONN. B
WITH 8C-9787 HEATER GP.,
CONN 15 MATES TO CONN. C

BLOWER SW
6P-3236

CONN 27

L28

307-OR
921-WH
604-OR
321-BR
L36
619-GN
611-PU
606-GY
605-YL
122-BU-14

R U

L42

1 2 4 3

L28

L26

L39

BLOWER
9X-9363
515-GY
200-BK

439-YL
113-OR
113-OR

L26

308-YL

124-GN
521-YL
200-BK
522-WH
601-GY

200-BK
200-BK
200-BK
408-WH
F775-BU

126-PK

L7

KEY START SW
9G-7641

3
5
1
4
2

1
2
5
4
3

165-YL
165-YL

15A

PANEL LAMP
8D-1429
BASE
200-BK
7G-9730
614-PU

X
2
1

200-BK

A
2
1

L43

CONN 15
112-PU

LO

DEFROSTER
9X-9657

2 W
144-RD
W
601-GY

135-BU

601-GY

CONN 28

LAMP
8M-6176

4
5
1
2
3
7
6

WH/RD-14

L43

L64

W
MOTOR

REAR WIPER
9X-3392

L41

597-PU

15

RD
RD

WH/RD-14
BK-14

HEATER GP 8C-9787

AAA
200-BK
2
327-PK
1

DUAL HORSEPOWER/SHUTDOWN
SOLENOID
3E-6424
AAA
NOTE G
BK
2
AAA
BK
1
BK
2
BK
1

1
2

515-GY
200-BK
THERMOSTAT
SW
3E-5464

L7

L36

PARK BRAKE
SOLENOID
7T-9074

200-BK
603-PK

200-BK

L49

L49

2
1

1
2

3
5
1
4
2

795-YL
977-YL
321-BR
409-OR
467-WH
M998-OR
E975-PU

L56
L51

L69

CONN. B

BLOWER SW
6P-3236
BLOWER
9X-9363

PARK BRAKE
PRESS SW
3E-2033
126-PK
200-BK

L63

200-BK

L51

BK-18
BK-18

FUEL LEVEL
SENDER
120-9588

1
2

IGN

ALTERNATOR
TEST
ENG OIL PRESS
COOLANT TEMP
FUEL PRESS

3
15
5
6
13
20
16
4
12
1
10
17
19
7
8
9
2
14
18
11

TACHOMETER
110-8468
M
LAMP
GRD 8D-1429
M
SIG
450-YL

(24 V)
(12 V)

113-OR
113-OR
M
403-GN
415-GN
405-GY
406-PU
413-BR

113-OR

GRD

L14

1
2
3
4
5
1
2

L10

LEFT SPEAKER
6T-7695
K
508-PU
+
509-WH
K

IGN
M

L11

130-RD
604-OR

1
2

BK-18
BK-18

1
2

BK-18
BK-18

BRAKE AIR SW
3E-2033

619-GN
200-BK

BRAKE AIR SW
3E-2033
629-PK
200-BK

611-PU
606-GY
619-GN

201-BK
447-PK
200-BK

609-YL
608-GN

609-YL
608-GN
147-RD
498-WH
165-YL
334-BU
373-GN

L35

BEACON SW
9X-9639

419-YL
201-BK

3
1
4
5
2
6
7

498-WH
147-RD
165-YL

306-GN
795-YL
326-RD
308-YL

L38

L38
L7
L36

BEACON
128-6983

MM

CONDITIONER GP-B 8C9788

CONN 12

3
4

202-BK
611-PU
410-WH
201-BK

GRD

LAMP
8D-1429

CONN 49

606-GY
605-YL
611-PU
619-GN
114-RD
322-GY
629-PK
609-YL

L12

200-BK
629-PK

CONN 1

921-WH
522-WH
597-PU
122-BU-14
521-YL
597-PU
200-BK-14

L46

GG

W3

124-GN
521-YL
515-GY
516-GN
517-BU

614-PU

L39

1
2
5
4
3

3 J

113-OR

L36

MOTOR

RESISTOR
9G-1950

TAIL
LAMP SW
3E9319

403-GN
449-BU
E975-PU
M998-OR
498-WH

L13

L15

COOLANT TEMP
SENDER
4W-9972
AAA
441-OR

KK A
1
2
3
4

WITH 103-8519 ROOFTOP


CONDENSER GP., REMOVE
JUMPER KK AND MATE
HARNESS FF TO
HARNESS A

CONDENSER GP-ROOFTOP 103-8519

L61

A CONN 29
403-GN
310-PU
201-BK
415-GN
629-PK
200-BK
169-PK

IGN
SEND

119-PK

1
2
3
4

FF CONN 16
BK
BK

7
3
2
4
5
1
6

IGN

(24 V)
(12 V)

SPEEDOMETER
110-2338
M
GRD
M
449-BU
SEND

119-PK

L49

BU
BK

WH
RD
OR
PU
GN
GY
PK
YL
BK

L5

AAA
1
413-BR
201-BK
2

MOTOR

BK
WH

L36

L61
CONN 7
AAA A
3
795-YL
5
597-PU
4
522-WH
1
921-WH
2
326-RD
8
7
462-YL
6
727-GN

1
2

BK-14

FF

614-PU

L21

L11

ARTICULATION

SEND

200-BK
200-BK

406-PU
201-BK

L49

611-PU
619-GN
605-YL
606-GY
122-BU-14
604-OR
321-BR
921-WH
200-BK
200-BK

200-BK

2
1

AAA
1
2

BK
BK

201-BK

200-BK
334-BU

COOLANT TEMP
SWITCH
8T-9793

FUEL
SW
115-7103

326-RD
327-PK
405-GY
727-GN
462-YL
450-YL
202-BK
406-PU
413-BR
441-OR
597-PU
522-WH
795-YL
201-BK
921-WH

A
5
4
7
6
8
2
1
9
3

200-BK

202-BK

L48

AAA A CONN 8
2
413-BR
1
405-GY
3
201-BK
4
441-OR
5
406-PU
6
450-YL
8
327-PK
7
202-BK

L51

404-YL
201-BK

L57

L63

L48

L63

20 Page, Color

ENGINE SPEED
SENSOR
3E-7886
AAA
2
WH
450-YL
1
BK
202-BK

200-BK
334-BU
160-PU
462-YL
727-GN
202-BK
311-WH

RENR1424-01

200-BK
200-BK
200-BK

311-WH
310-PU

200-BK

L37

STRAP
4 GA STD
1/0 ATCH
E
614-PU
606-GY
556-WH
L51
605-YL
122-BU-14
604-OR
321-BR
921-WH
200-BK

HYD OIL
TEMP SW
131-4135

VV

GG
CONDENSER
MOTOR
7X-6279
BK-14

202-BK

200-BK

310-PU
308-YL
306-GN
403-GN
608-GN
447-PK
200-BK

L55

L62

7
6
5
1
4
3
2

L54

L56

310-PU

L55

REAR
FRAME
A CONN 8

L48

L60

VV

L36

ENGINE
OIL SW
9X-0378

BK
BK

L54

AAA
2
1

GG
CONDENSER
MOTOR
7X-6279

GG
158-BR-14
521-YL
597-PU
200-BK-14

CONDENSER
RELAY
3E-5239

GAUGE
CLUSTER
124-0384

200-BK

CONN 44
A
M
1
403-GN
8
113-OR
6
441-OR
4
447-PK
415-GN 10
2
405-GY
7
406-PU
3
413-BR
5
201-BK
9
439-YL
A
M
5
A429-YL
10
CONN 43
410-WH
6
201-BK
9
419-YL
2
404-YL
3
408-WH
1
409-OR
7
467-WH
8
417-GY
4
A
M
CONN 42
2
200-BK
3
614-PU
4
605-YL
1
606-GY
5
449-BU
449-BU
6
450-YL
450-YL
7
E975-PU
E975-PU
A
M
CONN 41 498-WH
4
M998-OR 5
2
202-BK
3
611-PU
1
160-PU
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
200-BK
200-BK
200-BK
200-BK
200-BK
403-GN
403-GN

614-PU
200-BK
160-PU
408-WH

202-BK
306-GN
307-OR
126-PK
449-BU

4
L25

200-BK

201-BK
405-GY

1
2

L36

200-BK
200-BK
200-BK
200-BK
202-BK

3 J
619-GN
4
614-PU

J 5

L28

2
3
4
1
5
7
8
9
6

REAR
FRAME

KKK
NEG POS

200-BK
200-BK
200-BK
200-BK
200-BK

J 2

1 J 498-WH
J
556-WH
3

J 2

601-GY
200-BK
165-YL
147-RD

L46
L25

L38

200-BK

ENGINE

L7

HEADLAMP/
TAIL SW
3E-9317

L71

126-PK

COOLANT
TEMP

L72

606-GY
605-YL
201-BK
415-GN
439-YL
113-OR
404-YL

L30

202-BK
306-GN
307-OR
126-PK
449-BU
892-BR
893-GN
F769-BU
921-WH

TT

UU

200-BK
200-BK
200-BK
200-BK

1
2

12V BATTERY
3T-5760 STD
9X-9721 ATCH

LLL

L46

629-PK

165-YL

L63

126-PK

6 J

L27

FLOOD
LAMPS
9X-9632
J
1
609-YL

L65

614-PU

CONN 33

12V BATTERY
3T-5760 STD
9X-9721 ATCH

RD-00

LL

601-GY
200-BK

3 J

201-BK
410-WH

POS NEG

AAA
AAA

DIFFERENTIAL
UNLOCK SW
139-2119

200-BK

601-GY
601-GY
200-BK
200-BK
165-YL

977-YL
202-BK
373-GN
462-YL
727-GN

RR

LLL

116-BR

LIGHT BAR
LOW BEAM
9X-9631

7
6
2
3
4
8
5
1

TT

RR

3K8782 FUSE (10A)


8M8948 FUSE (15A)
8M0456 FUSE (20A)

149-PU

J 2

601-GY
200-BK

169-PK
149-PU
116-BR
165-YL
126-PK
136-GN
113-OR
124-GN
122-BU-14

BLADE CNTRL
BLADE FLOODS
REAR FLOODS
DIFF LOCK
XSMN CNTRL
SUPP STEER
GAGES
AIR CNDTR
AIR DRYER
NOTE J

A429-YL
200-BK

200-BK

BK-00

RD-00

439-YL
113-OR
113-OR

200-BK

F769-BU
202-BK

200-BK

J 2

A
1
2

BK-6
200-BK-10

1
2

BK-00

CONN 2

BK-00
200-BK-4

UU

L63

L37
DISCONNECT SW
7N-0718

L37

J
J
J
J
J
J
J
J
J

10A
10A
10A
10A
10A
10A
10A
15A
10A

D
E
A
B
C
F
G
H
J

L56
ART
SENDER
3E-5383

103-RD

601-GY
200-BK

HEADLAMP DIMMER SW
103-5678
619-GN

J 5

L21

L32

L10

M
1
8
6
4
3
9
7
5
2

L10

L10

L13

A429-YL
447-PK
G434-BU
200-BK

201-BK
417-GY
201-BK
A429-YL
450-YL
403-GN
419-YL
405-GY
406-PU
413-BR
447-PK
201-BK
441-OR
201-BK
403-GN
467-WH
409-OR

310-PU
201-BK

893-GN
892-BR
126-PK
202-BK

INCHING PEDAL
PRESSURE SW
(TRANSMISSION)
111-7088

L63
L37

301-BU-10
STARTER
304-WH-10
G
S AAA
106-8555
101-RD-4
MTR BAT A
WW
AAA
RD-0
RD-00
MOTOR KKK

NOTE K

L55
L56

FUSE BLOCK
9G-0747
611-PU

CONN 25

L55

605-YL
606-GY

202-BK

AAA
200-BK-10
GND
301-BU-10
AAA START

AAA

103-RD
601-GY
200-BK

E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL
202-BK

200-BK-4

102-RD
101-RD

2
1

HHH

101-RD-10
CONN 19
A
J
1
112-PU-8
CONN 18
A
J
3
102-RD
1
105-RD
8
134-RD
5
130-RD
9
126-PK
7
136-GN
6
113-OR
4
124-GN
2
122-BU-14
10 107-RD
CONN 17

112-PU

601-GY
200-BK

SHUTDOWN
SOL
3E-7985
AAA STOP
326-RD

80A

AA

112-PU-8

101-RD-4

FLASHER
108-0358

601-GY
601-GY
601-GY

CONN 10
101-RD-4

112-PU-10

115-RD
601-GY
601-GY
200-BK
200-BK
102-RD

L43

L38
112-PU-4

601-GY
200-BK
103-RD

105-RD
307-OR
326-RD
308-YL
134-RD
F775-BU
165-YL
570-BU
169-PK
101-RD

109-RD-4

CONN 11
112-PU-4

601-GY
200-BK
200-BK

200-BK
200-BK
200-BK

601-GY
600-BR

CONN 22

ALTERNATOR
BREAKER
9S-0174 STD
9S-4693 ATCH

L54

L45

L J 537-GN J

1
2

101-RD-4

60A

L57

795-YL
597-PU
522-WH
921-WH

L45

521-YL-14
597-PU-14

ALT

ALTERNATOR
100-5047 50A ATCH
3E-7577 75A ATCH
6N-9294 35A STD
L60

F843-YL
202-BK

308-YL
310-PU
306-GN

L62

L62

F843-YL
202-BK
F769-BU
202-BK
F

304-WH-10

109-RD-4

403-GN

1
2

CONN3

TRANS SPD SENDER


(SPEEDOMETER)
104-6387

BK
BK

109-RD-10

L57

L56
326-RD

326-RD

1
2

415-GN

200-BK

601-GY

RESISTOR
3T-3123

TURN SIGNAL
SW
9G-5589

1
2

TRANS SPD SENDER M917-PK AND


104-6387
M918-GN ARE
TWISTED PAIR
V
WH-18
449-BU
2
BK-18
1
202-BK

109-RD-4
109-RD-4

M918-GN
M917-PK

MAIN
RELAY
101-7740

START
RELAY
3E-7279

L48

1
2

112-PU-4

M917-PK AND
M918-GN ARE
TWISTED PAIR
V F
1
M918-GN
M917-PK
4
449-BU
3
202-BK
2

L69
L51

BK-18
WH-18

L62

308-YL
306-GN

L66

1
2

202-BK
306-GN

308-YL

593-GN-14
200-BK-14

903-GY
921-WH

1
2

LIGHTBAR
HEADLAMP LOW BEAM
BREAKER BREAKER
3T-2662
3T-2662

PANEL LAMP
DIMMER SW
3E-9318
1 J
600-BR
3
601-GY

1
2
3
4
5
6
7
8
9
10

1
2

902-BR
921-WH

308-YL
200-BK

SOL 8
9W-2739

308-YL

CONN 4

N
1
2

SOL 7
9W-2739

200-BK

592-BU
A513-PK
102-RD

901-WH
921-WH

J
601-GY
601-GY
200-BK
J 2
614-PU

EMS TEST SW
106-2477
NOTE F

200-BK

WITH SUPPLEMENTAL
STEERING SWITCH CONN'S
36, 35
CONN 36
417-GY 1
2
A
CONN 35
417-GY
1
201-BK
2
A
A

404-YL
201-BK

200-BK
200-BK
200-BK
200-BK
200-BK

L16

L76

308-YL

200-BK
200-BK
200-BK

507-WH
200-BK

L11

L30

601-GY
601-GY
200-BK

MOTOR
+

507-WH
506-PU
578-BU

441-OR
614-PU

200-BK
308-YL

J
CONN 23

3
2

1
2

SOL 6
9W-2739

JJ

101-RD-4
112-PU-10
101-RD-10
592-BU
A513-PK
130-RD

900-PU
921-WH
N

ENGINE SHUTDOWN
CONTROL
9G-9287

306-GN

1
2

SOL 5
9W-2739

AAA

308-YL
795-YL
326-RD
306-GN

751-GN
921-WH
752-YL
754-BU
755-OR
900-PU
921-WH
901-WH
902-BR
903-GY

200-BK

6
5

1
9
2
3
4
5
10
6
7
8

FUSE BLOCK
9G-0747
J
10A
105-RD
KEY SW
J
10A J HORN
114-RD
10A
134-RD
SUPP STEER
J
10A
CONVERTER
147-RD
J
10A
TURN SIGNALS
173-RD
J
10A
TAIL LAMPS
103-RD
J
10A
130-RD
STOP LAMPS
J
10A
SHUTDOWN CNTRL
10A
SPARE
101-RD-10

306-GN
326-RD

L37

SOL 4
9W-2739

755-OR
921-WH

306-GN
326-RD

SERVICE
METER
3E-9359
101-RD

START AID
EMS TEST SW
9X-9628
NOTE F

107-RD
200-BK
327-PK

1
2
3
4
5
6
7

1 4

1
2

311-WH
202-BK

754-BU
921-WH
N

YL-18
WH-18
OR-18

RESET
OFF (KEY)
OFF

L46

1
2

SOL 3
9W-2739

202-BK
311-WH

202-BK
G460-GN
126-PK

107-RD
200-BK
327-PK

REAR
WASHER
7T-8891

A
MOTOR
+
-

113-OR

HORN SW
8X-9440

J
403-GN

308-YL

L60

752-YL
921-WH

1
2
3
4
5
6
7
JJ

3
4

608-GN
310-PU
601-GY

308-YL
326-RD
307-OR
105-RD

N
1
2

SOL 2
9W-2739

RD-18
BK-18
BU-18

+ BATTERY
GROUND
ENG SOL

322-GY

200-BK

L60

J
2
1

L65

L46

CONN 13

L48

NN

608-GN
405-GY
403-GN
403-GN
413-BR
447-PK
201-BK
441-OR
406-PU
450-YL
A429-YL
419-YL
201-BK

L11

L35

614-PU

619-GN

L54

L54

L61

L48

L45

L75

L65

L30

L30

200-BK
200-BK

403-GN
403-GN
608-GN
447-PK
405-GY
413-BR
201-BK
441-OR
406-PU
450-YL

200-BK
200-BK
200-BK

L46

751-GN
921-WH

L37
L66

10
1
2
3
4
5
6
7
8
9

403-GN
GGG

326-RD

1
2

SOL 1
9W-2739

L37
L66

556-WH
308-YL
322-GY
114-RD
605-YL
606-GY
614-PU
611-PU
619-GN
601-GY

L55

101-RD-4

L75

L35

606-GY
605-YL

FRONT UPPER
WASHER
7T-8891

MOTOR
+ A

L32
L13
L16
L12

L72

200-BK
200-BK
200-BK

M917-PK AND M918-GN ARE TWISTED PAIR


N

108-RD
200-BK

200-BK
200-BK

L12

201-BK
404-YL
619-GN
611-PU
606-GY
606-GY
605-YL
605-YL
614-PU
556-WH
608-GN
310-PU
308-YL

L45

CONN 14

FRONT LOWER
WASHER
7T-8891

L13
L16
L12
L65
L75
L35

L12

112-PU
521-YL
522-WH
124-GN
200-BK
601-GY

ARC SUPPRESSOR
106-8704

3
1
2

200-BK
147-RD
200-BK
135-BU
147-RD

6
5
4
3
1
2

SUPPLEMENTAL
STEERING
3E-5184
3T-3964

200-BK
200-BK
728-BU

24 TO 12 VOLT
CONVERTER
3E-8645

L65
L75
L35

L35

OPEN ROPS BEACON ATCH

ALTERNATOR

136-GN
308-YL

L75

L42

STEER SW

1
2
9
6
8
4
5
3
7

L65

107-RD

WH-18
YL-18
PK-18
BR-18
BK-18
BU-18
PU-18
OR-18
GN-18

462-YL
727-GN

L32

L13
L16

L16

603-PK
200-BK

NNN
NNN F
A
126-PK
126-PK
A
B
202-BK
B
202-BK
C
C
G460-GN
G460-GN

+ BATTERY
KEY SW
GROUND

MUR440

1
2

GN-18
GY-18

GGG A
6
727-GN
417-GY
7
1
136-GN
728-BU
4
308-YL
2
200-BK
3
5
403-GN

L13

BEACON FUSE
200-BK

L50

E
556-WH
200-BK

CONN 5

MOTOR RELAY
OPR PANEL

GGG
1
727-GN
2
417-GY

L32

3
2
6
5
1
4

GROUND
+ BATTERY
GROUND (RADIO)
+12V RADIO
+24V IN
+12V MEMORY

L32

WH
YL
BK

DOME LAMP
8C-9678

200-BK
200-BK
200-BK

L66

10A

122-BU-14
200-BK

L75

24 TO 12 VOLT
CONVERTER
119-1733

101-RD
200-BK
601-GY

200-BK
606-GY
614-PU
604-OR
200-BK

1
2

135-BU
200-BK

1
2
PP K

PRIMARY
STEER SW
8T-8640

200-BK
113-OR
200-BK
592-BU
102-RD
A513-PK

3
2
1

L60

E
BK
BK

101-RD-14
K
A513-PK
5
592-BU
6
200-BK
3
2 508-PU
1 509-WH
8 511-BR
7 512-GN
4
113-OR

7
A

3
2
6
5
1
4

GROUND
+ BATTERY
GROUND (RADIO)
+12V RADIO
+24V IN
+12V MEMORY

24
23
22
21
20
19
18
17
16
15
1
3
4
5
6
7
8
9
10
11
12
13
14
2

160-PU
334-BU
200-BK
462-YL
727-GN

L60

AIR DRYER
8W-3087

DIFFERENTIAL
UNLOCK SOLENOID
7T-9073
E
GN
556-WH 1
2
GN
200-BK

TRANSMISSION
OIL TEMP SENS
3E-8700
OR-18
V+
BK-18
GROUND
YL-18
SIGNAL

12V POWER
PORT
117-2311

YL
RD
BK
WH
WH/BK
GY
GY/BK

BU
RD
BK

15A

L51

PP
135-BU
200-BK

200-BK
727-GN
462-YL

L48

B+ MEMORY
B+
GROUND
+ LH SPEAKER
- LH SPEAKER
+ RH SPEAKER
- RH SPEAKER
ANTENNA

728-BU
200-BK

A
3
2
1

200-BK
200-BK
200-BK

SUPPLEMENTAL
STEERING
MOTOR
117-3915

L69

L50

AAA

12V RADIO
135-5946

ANTENNA
9W-3072
CABLE AS.
9W-3073

BK-0
XX

L69

L69

200-BK
200-BK
556-WH

604-OR
614-PU
606-GY
200-BK
200-BK

MOTOR

XX

K
101-RD-14
113-OR

1
2

L35

CONN 6

RD-0
AAA

AAA

JJJ HH
1
608-GN
608-GN
2
200-BK
200-BK

YY

EE

EE
15A

1
2

RD
WH
BK

RD-0

YY

EE
176-OR-14
25A CONVERTER
BREAKER
3T-2662

WH/RD-14

S
T
G

REAR FLOOD
LAMP
9X-6775

L51

WW

176-OR-14
200-BK-10
(NOTE E)
113-OR
EE
24V TO 12V CONVERTER
3E-8646

L16

STOP/TAIL
LAMP
130-3452

CCC
1
604-OR
3
614-PU
2
200-BK

SUPPLEMENTAL
STEERING
RELAY
3E-0154

24V IN
GROUND
12V OUT
IGNITION

593-GN-14
200-BK-14

RD
BK

CCC E
5
7
1
2
3
4
6

200-BK
200-BK

TURN LAMP
7X-6066

321-BR
921-WH
605-YL
604-OR
614-PU
606-GY
200-BK

CCC
1 605-YL
2 200-BK

LOCALIZED
GROUND
STUD

L35

CCC
1
321-BR
2
921-WH

BK
BK

122-BU-14
200-BK

L55

BACKUP
ALARM
123-6449

10
A

200-BK-14
200-BK

11

200-BK
200-BK
200-BK

12

RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL
GROUND

13

1
2

14

101-RD
115-RD

15

P
P
EEE
EEE

RD
BK

TURN
SIGNAL
7X-6066
LO BEAM
HEADLAMP
9X-7169
LO BEAM
HEADLAMP
9X-7169

TO
24V OUTPUTS
GND
S B D
SOLENOIDS
W/ SOL
NEU
GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET
PARK
N
1F
2F
3F
4F
5F
6F
7F
8F
1R
2R
3R
4R
5R
6R
NOTE D: BATTERIES 9X-9721 MUST BE USED WITH
SUPPLEMENTAL STEERING CONTROL
NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION
RADIO SHOULD BE SIZE 10 AWG
NOTE F: USE 9X-9628 SWITCH WITH START
AID ATTACHMENT.
NOTE G: USE 3E-6424 DUAL HORSEPOWER/SHUTDOWN SOLENOID
WITH FUEL AIR RATIO CONTROL
NOTE H: 140HNA ONLY
NOTE J: USE 20A FUSE WHEN ATTACHMENT AIR CONDITIONER
(HEATS AND COOLS) WITH ROOF TOP CONDENSER
IS PRESENT
NOTE K: AIR INLET HEATER IS NOT AVAILABLE ON THESE
MODELS

D97438

STOP LAMP
SW
125-9352