AA SPECIFICATION

SPEC_329001
ISSUE 0

AGITATORS
COPYRIGHT
1

SCOPE

2

2

TECHNICAL REQUIREMENTS TO BE SPECIFIED BY THE PURCHASER

2

3

DEFINITIONS

2

4

REQUIREMENTS

3

5

TEST AND INSPECTION

8

6

QA REQUIREMENTS

9

7

PACKING AND MARKING

12

APPENDIX A : RECORD OF AMENDMENTS

13

APPENDIX B : RELATED DOCUMENTS

14

ANNEXURE NO. A1 : DRAWINGS AND DATA

15

ANNEXURE NO. A2 : PACKAGING AND MARKING

16

ATTACHMENT 1 : SITE INSPECTION REGISTER

17

ATTACHMENT 2 - EQUIPMENT MATERIAL LIST

18

ATTACHMENT 3 - SITE AMBIENT CONDITIONS

19

ATTACHMENT 4 - ELECTRICAL MOTOR DATA SHEET

20

ATTACHMENT 5 - EQUIPMENT DATA BOOK

21

ATTACHMENT 6 - VENDOR LUBRICATION SCHEDULE

22

ATTACHMENT 7 : DATA SHEET AGITATOR

23

DATA SHEET – AGITATOR

25

AA_SPEC_32900100.DOC

Approved

15 January 2007

Page 1 of 28

For information or comments on this document please contact ATD QA
Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or
the information contained therein, irrespective of the cause and quantum thereof.

AA SPECIFICATION

SPEC_329001
ISSUE 0

AGITATORS
COPYRIGHT
1

SCOPE

1.1

This specification is for the supply of agitators in the minerals processing industry.

1.2

All equipment and services shall comply with the mandatory requirements of the Mines
Health and Safety Act 29 of 1996 and regulations (as amended).

1.3

The Vendor must ensure that the requirements of Section 21 of the Mines Health and
Safety Act 29 of 1996 (as amended) are complied with. The vendor is required to reply in
writing confirming his compliance with this section.

1.4

For general procedures and definitions see Annexure A1 of this specification.

2

TECHNICAL REQUIREMENTS TO BE SPECIFIED BY THE PURCHASER
See attached Data Sheets

3

DEFINITIONS

3.1

CODES OF PRECEDENCE

3.1.1

All equipment and services shall comply with the mandatory requirements of:

3.1.1.1 Mine Health and Safety Act 29 of 1996 and regulations (as amended).
3.1.1.2 Minerals Act 50 of 1991 and Regulations (as amended).
3.1.1.3 Occupational Health and Safety Act 85 of 1993 (as amended).
3.1.1.4 Road Traffic Act, Act No. 29 of 1989 (as amended).
3.1.2

Any proposed deviation from this Specification and its requirements, which are modified
for application to specific items proposed by the Vendor/Contractor, shall be submitted to
AAC for written approval.

3.1.3

If any doubt arises as to the meaning or effect of any part of this Specification or if conflict
occurs between this Specification and other information it shall be referred to the Engineer
for a ruling.

3.1.4

In the event of any conflict between the various relevant documents, the order of
precedence shall be:

3.1.4.1 Technical:
3.1.4.1.1 This specification.
3.1.4.1.2 The data sheets and/or drawings.
3.1.4.1.3 Other relevant documents.

AA_SPEC_32900100.DOC

Approved

15 January 2007

Page 2 of 28

For information or comments on this document please contact ATD QA
Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or
the information contained therein, irrespective of the cause and quantum thereof.

1. conditions and legal requirements. couplings and guards.1.2.10 Initial fill of lubricants. base plates.1.1.3 The “Anglo American Representative” shall be the Engineer or his appointed representative. 4. testing and inspection at works.9 Thrust bearing (if required). 4.7 “The Site Engineer” shall be the appointed Engineer on site.2 ITEMS LIST 4.2.2 3.2.11 All lining of shafts and impellers.3 Supply of agitator shafts and impellers as specified in the appended data sheets.2.2.6 Seal flushing system (if required).2 Commercial: 3.2.2.4 Agitator support base / mounting flange with gasket.2. 3.4. 4. including terms.1 The supplier shall be known as the “Vendor or Contractor”.5 “The Engineer” shall be the Engineering Manager or his appointed representative.4 “The Specification” shall mean this specification and all the relevant Standards and Codes forming part of this Specification. .2 Supply of motors. 4. 4. delivery to site and rectification of defects developing during the warranty period for the agitator as specified. manufacture.2. AA_SPEC_32900100.2.1 SCOPE OF WORK 4.2.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT 3.DOC Approved 15 January 2007 Page 3 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein.1. but shall not be limited to the items listed below: 4.1.2.1 The scope of work includes the furnishing of all labour.2.2. material and services for the design.1 The purchase order. irrespective of the cause and quantum thereof. supply. 3. 4.2 The purchaser shall be known as “AAC”. 3.1.8 Vessel internal steady bearing (if required).7 Impeller stabilizing ring (if required). DEFINITIONS 3. 4.2.2.1.1. 3.1.1 The work includes. 3.5 Shaft seal (if required).4.2. gearboxes. 4 REQUIREMENTS 4. 4.6 “AAC” is Anglo American Corporation Limited. 4. 4.2. 3.2.

2.1. 4.17 Spares list: • Start-up and commissioning spares • Normal operating spares 4.DOC Approved 15 January 2007 Page 4 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein. This information is intended to prevent equipment failures due to an incomplete design. irrespective of the cause and quantum thereof.1. 4. 4.14 All design calculations.2.4.16 General arrangement (GA) drawings and completed data sheets. 4.1.4 Design of the agitator support structure. A storage instruction will be supplied if required.3. 4. An operating availability exceeding 95% is required. crating and palletising suitable for shipping and transporting.3 Electrical installation. 4.13 Special tools that may be required for installation and maintenance. AA_SPEC_32900100.2. 4.2 In general the equipment will operate continuously at full load.1 The work excludes: 4.2.12 Protective coating and painting of the complete unit. 4.3 EXCLUSIONS 4.19 All testing and QA requirements as per AAC specification AA_STD_100.3. 4.2.20 Three sets of installation. 4. operation.18 Lubrication schedules as per Attachment 9. maintenance and repair of the equipment.1 The duty requirements of the agitators will be specified by the Engineer. 4.4.1.2.3.23 Delivery to site.2. operating and maintenance manuals containing all necessary information for proper installation. (Equipment data books). 4.22 Packaging. 4.1 Site installation.2 Civil work.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT 4. . 4.21 Procurement of all materials.2. 4.2.3 Specific requirements will also be stated on the attached data sheets to ensure that the Vendor is correctly informed of all aspects of the required operation of the agitators. All necessary information will be recorded on the attached data sheets.4.2.3. This information is passed onto the structural designers.2.15 Load calculations and mounting details for the agitator support structure.4 DUTY DESCRIPTION 4.3.2. 4. 4.

5.5.5. 4.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT 4. use standardised equipment. may elect to upgrade certain materials of construction for reasons of standardization.3. 4.5 Agitators.5. which are full of liquid.5.5.3 Design criteria 4.2 Equipment Selection 4.3.3.5 DESIGN CRITERIA AND MATERIAL OF CONSTRUCTION 4.5. 4.5.5. irrespective of the cause and quantum thereof. mounting devices.1.3.3. 4.3 AAC.1.3 The agitators shall be designed as to:• facilitate easy inspection.2. cleaning and maintenance. to the satisfaction of the AAC Engineer or his representative.3. 4. drive trains and seals shall all be designed for the design pressure specified in the data sheet.1 Material of Construction 4.3.1. .2 The use of exotic alloys and coatings shall be avoided if possible and motivated on a life cycle costing basis if required.4 Safety guards shall be provided where necessary. This could include operation with the impellers: • In air • In water AA_SPEC_32900100. 4. 4. in accordance with the Minerals Act and Regulations.5.6 Unless otherwise specified.5.DOC Approved 15 January 2007 Page 5 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein.5. 4. 4. 4.2 All agitators shall be assembled at the Vendor’s premises prior to shipment. The use of these alloys must be clearly indicated in the proposal and approval for use must be obtained in writing.1 The Vendor shall certify all materials as suitable for the duty. all components of agitator assemblies shall be mechanically suitable for continuous operation at full load.8 All agitator shaft and impeller assemblies shall be mechanically suitable for all modes of operation as specified in the data sheets.5. as far as possible. • operate without causing undue noise generation and vibration in the immediate surrounding area. to ensure that all sections fit correctly. at its discretion and by agreement with the Vendor.1 The vendor shall.3.5.7 The agitators must be capable of starting and running up to full speed in tanks.1 The agitators shall be designed and manufactured on a modular basis and shall utilise readily available standard sub-components where possible to facilitate the procurement of spares and replacement parts for maintenance purposes and to facilitate interchangeability. 4. • ensure satisfactory operation under all possible conditions at the point of use.5.

4.10 The drive motor shall be capable of delivering 150% of the maximum absorbed torque required during starting at 90% of the supply voltage. AA_SPEC_32900100.3.15 If required.3. 4. The use of steady bearings shall be approached with caution and approval of AAC must be sought.5. 4.3.3.16 The equipment vendor shall advise AAC regarding the number.3.DOC Approved 15 January 2007 Page 6 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein.22 Agitator components that are rubber lined are to comply with AAC specification AAC_SPEC_412004.23 Agitator couplings within the vessels shall normally not be permitted. In such cases the operating speed shall be between 125% of the 1st critical speed and 80% of the 2nd critical speed. 4. (Batch process requirements).3. 4.5.17 The maximum allowable run out is specified to be 1mm per metre of shaft length.5.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT • In the process liquid specified • All agitators shall be able to run through a falling or rising liquid/air interface.5. .g. 4. vortex shedding frequency. 4.21 The Vendor shall state in his quotation the maximum shaft deflection expected at the seal.5.5.5.5.3.9 It is mandatory that the Vendor supplies all the information required for the drive motor. 4.5.5. This shall preferably be a flexible coupling. 4. small agitators operating at speeds above the 1st critical speed may be quoted.19 Impeller assemblies shall be statically and dynamically balanced.3.5.5. 4. 4.24 The high speed coupling between the driver and gear unit shall be supplied and installed by the Vendor.3.14 Torsional natural frequencies shall not be within 20% of any existing frequencies e.5.3. Operation at a speed of 45% to 55% of the 1st critical speed shall be avoided unless vendor design criteria prove that this is not necessary. blade passing frequency. size and disposition of tank baffles to achieve optimum mixing.20 The Vendor shall state in his quotation the maximum run out expected at the impeller.3. 4.11 The drive is normally selected to operate at 80% of rated motor power under normal operating conditions.3. with the shaft in a free-hanging position.13 Subject to AAC’s prior approval.18 Impeller assemblies shall be designed to operate without run out and without a steady bearing.5. the equipment vendor shall submit his calculations for critical speed and torsional natural frequencies to AAC. and keyed to both shafts to BS4235 or equivalent. 4.3. irrespective of the cause and quantum thereof. gear tooth meshing frequency. 4.3.5. rotational speed. 4.5.3. 4.3.12 The operating speed of the agitator shall not exceed 80% of the 1st critical speed.

DOC Approved 15 January 2007 Page 7 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein. 4.27 The gearbox shall be selected for a minimum service factor of 1.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT 4.31 Provision shall be made to limit the gearbox operating temperature to 80°C taking heat transmission via the shaft in hot applications into consideration.3 The Vendor shall be required to present his drawings timeously for review and approval by AAC.30 No gearbox oil leaks will be accepted.6. in order to check conformity to the specification and the AAC drawing office procedure. 4. irrespective of the cause and quantum thereof.5.2 The Vendor shall submit welding and heat treatment procedures to AAC before any fabrication work is carried out. bending and service factor.5 based on the rated motor power.3.2 General arrangement drawing will show elevations and plans as required to indicate the general outlines and important dimensions and clearances of the equipment. 4.7.3. AA_SPEC_32900100.1 Drawing and documentation shall be to AAC standard.5.29 Gear units shall preferably be oil lubricated except that low speed bearings on the output shaft may be grease lubricated. torque. The Vendor shall state in his quotation L 10h life of bearing proposed.25 Couplings shall be selected to satisfy the coupling manufacturers requirements for power.3.5. speed. 4.5.3. 4.5.28 Gear reducers with spiral bevel.32 Ball and roller bearings shall achieve a minimum L 10h life of 60 000 hours.5.3.3. 4. 1.6 MANUFACTURING AND CONSTRUCTION DETAILS 4. . 4.3.5.7 DRAWINGS AND DATA 4. as oil is detrimental to the metallurgical process. 4. 4.25 based on the rated motor power or.5. see Annexure A3 for more detail.5. The minimum service factor shall be 1.3. 4. 4. Approval shall not be construed to relieve or mitigate the vendor’s responsibility for accuracy and suitability of materials and/or equipment represented therein.5 based on the absorbed power whichever is the greater. 4. The Vendor shall submit a reference list. All drawings shall be in the electronic format (Microstation v8 or pdf).6. based on AGMA or other approved equivalent standard.7.6.7. 4.3 All electric motors shall be designed/selected in accordance with AAC specification AAC_SPEC_538013.33 Any special tools required to maintain the agitator assembly shall be provided by the Vendor and quoted separately.1 The agitators will be manufactured and constructed in accordance with the Vendor’s QA plan/standards or an approved international standard.26 The gearbox proposed shall have a successful history of operation in agitator service. helical or herringbone gears are preferred. 4.3.

7.7.7. lubrication.2 The provision of a list of all equipment spares and plant items together with the name and address of the fabricator or supplier.9 PAINTING AND PROTECTIVE COATING 4.8. stamped ‘CERTIFIED FOR CONSTRUCTION’ and signed by an AAC Engineer. 4. 4. 4.1 For QA and inspection details see Annexure A2 of this specification. or to replace equipment taken out of service for major maintenance. 5 TEST AND INSPECTION 5. hazard warnings.1 Spares and supplies which could be required due to high initial wear or failure during the commissioning phase.7.7. 4.7. 4. 4.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT 4.2 Operating spares required for normal wear and tear during plant operation for a period of two years after commissioning.6 Data to be supplied: 4.7.2 Rubber lining to be done in accordance with AAC specification AA_SPEC_412004. and therefore the contract will not be regarded as complete unless AAC requirements are fully met.8.7. as defined by the order. test certificates.7.3 A minimum guarantee period of 12 months is required.6. AA_SPEC_32900100.8 PERFORMANCE AND GUARANTEE 4.8.1 Three sets of operating and maintenance instruction manuals detailing all maintenance instructions.1 Painting and protective coating shall be in accordance with AAC specification AA_SPEC_164000 and AA_SPEC_164050. .6.5 Approved drawings constitute a part of the technical specification. 4.3 Capital spares recommended to maintain plant operability in the event of catastrophic failure. complete part list and recommended spares shall be submitted before scheduled mechanical completion. 4.9. if specified.1 The performance of the items supplied in terms of this specification. irrespective of the cause and quantum thereof.7 An itemised price list of spare parts and supplies including quantities is required for each of the following: 4. shall be warranted by the Vendor/Contractor and.2 The vendor/contractor shall not be normally required to conduct a performance test on site unless otherwise agreed.7.7. equipment drawing. 4.9.4 Approved drawings shall be complete with equipment and order numbers. 4.7. 4. should be tested in accordance therewith.DOC Approved 15 January 2007 Page 8 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein. All information necessary for installation and maintenance is to be shown.

5 Spark testing and thickness testing of wetted parts coatings shall be required as part of the inspection schedule. thickness and peel strength test procedures as well as the acceptance criteria shall be agreed between the vendor and AAC at the post tender clarification meeting. At least one test specimen of each shaft diameter to be coated. AA_SPEC_32900100.2 Before delivery to site where practical. All these tests shall be witnessed by an AAC representative as required. During the above tests.DOC Approved 15 January 2007 Page 9 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein. 5.3. .AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT 5.3. The Vendor shall clearly state in his tender the procedure offered.3 If the Vendor cannot carry out the tests above then the agitator drive assembly shall be subjected to a light running test.1 QA requirements shall be in accordance with the requirements of the AAC specification AA_STD_100. The quality classification and QA documentation shall be as specified on page 2 of this section.4 The remaining agitators shall be given a dry air test run only.2 • Run dry in air • Run dry in air while increasing the liquid level so that the impeller passes through the surface. The test liquid will be clean water unless otherwise specified.6 In addition test specimens of coated shafts are required to be tested for the peel strength of the applied coating.3 Commissioning tests are required as follows: 5.1.7 The spark. shall be produced by the Vendor during each batch of coating.3. 5. subject to the approval of AAC.1 QUALITY ASSURANCE 6.3. 5.3.2 Imported parts shall be fabricated to an approved international quality specification. 5.1.3. 6. the following will be recorded: • Motor current • Vibration level on the gearbox and shaft • Noise level • Gearbox temperature 5. 6 QA REQUIREMENTS 6. irrespective of the cause and quantum thereof. 5.1 One unit of each motor power size shall be given a mechanical run under the following conditions: 5.3. • Run immersed in liquid while decreasing the liquid level so that the impeller passes through the surface. equipment shall be trial assembled and the completed agitator assembly subjected to a visual and dimensional inspection.

4 No unit shall be considered complete until accepted by AAC. AA_SPEC_32900100. 6.2. 6.2.5 It shall be the responsibility of the manufacturer to establish examination procedures in accordance with the requirements of the quality assurance procedure and have all examinations performed by qualified personnel.2. to those parts of the manufacturing facilities engaged in the manufacture of items in terms of this specification.3 All equipment shall be inspected at the vendor’s works prior to delivery. to ensure compliance with the specification. 6. at all reasonable times. 6. .2. irrespective of the cause and quantum thereof. 6.6 The minimum testing shall be as specified in the Vendor QA and document requirement list forming part of this section. tests and inspect documentation.1 The AAC Representative shall have access. He is authorised to witness any stage of manufacture.2.2 The AAC Representative is authorised to reject any items not manufactured to the requirements of the specification.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT 6.2.2 INSPECTION AND TESTING 6.DOC Approved 15 January 2007 Page 10 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein.

) COPY OF NAME PLATE ELECTRICAL HAZARD CERTIFICATE ELECTRICAL TEST CERTIFICATE INSTRUMENT CALIBRATION CERTIFICATES. AND DOCUMENT REQUIREMENT LIST DESCRIPTION ED ORDER No QA CLASSIFICATION MINOR C MAJOR B CRITICAL A TABLE OF CONTENTS SECTION DRAWINGS & DESIGN QUALITY CONTROL DOCUMENTS MATERIAL CERTIFICATES CERTIFICATES OF INSPECTION TESTING AND ACCEPTANCE MANUALS DESCRIPTION REQUIRED (YES OR NO) DESIGN CALCULATIONS PFD P & ID GA DRAWINGS DETAIL DRAWINGS FOUNDATION DETAILS AS BUILD DRAWINGS BROCHURES SKETCHES SCHEMATIC DIAGRAMS (ELECTRICAL) MOTOR DETAIL (ELECTRICAL) RISK ASSESSMENT BY VENDOR DATA SHEETS (ELECTRICAL) DATA SHEETS (MECHANICAL) DESIGN CRITERIA QUALITY CONTROL PLAN MANUFACTURING PROGRAM WELD PROCEDURES WELD PROCEDURE QUALIFICATIONS WELDERS QUALIFICATIONS NDT PROCEDURES NDT OPERATOR QUALIFICATIONS RADIOGRAPHY REPORTS ULTRASONIC TEST REPORTS CRACK DETECTION REPORTS DYE PENETRANT REPORTS REPAIR PROCEDURE (WHEN REQUIRED ) SPARK TEST REPORT MATERIAL TEST CERTIFICATES HEAT TREATMENT CHARTS PRESSURE TEST CERTIFICATE PERFORMANCE TEST CERTIFICATE BALANCE TEST REPORT (RPM.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT VENDOR Q. irrespective of the cause and quantum thereof.A. . OVERSPEED TEST REPORT (RPM ) VENDOR’S CERTIFICATE OF CONFORMANCE NONCONFORMITY / CONCESSION REPORTS OPERATING / MAINTENANCE MANUAL DATA BOOK LUBRICATION SCHEDULES DRAWINGS STRIP DOWN REPORT AA_SPEC_32900100.DOC Approved 15 January 2007 WHEN REQUIRED 2 WEEKS 2 WEEKS DATA BOOK DATA BOOK DATA BOOK DATA BOOK DATA BOOK DATA BOOK DATA BOOK DATA BOOK DATA BOOK DATA BOOK DATA BOOK DATA BOOK Page 11 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein.

AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT SOFTWARE LICENSE 7 PACKING AND MARKING 7.1 See Annexure A4 for minimum packing and marking requirements.DOC Approved 15 January 2007 Page 12 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein. irrespective of the cause and quantum thereof. AA_SPEC_32900100. .

irrespective of the cause and quantum thereof.DOC Approved 15 January 2007 Page 13 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein. .AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT APPENDIX A : RECORD OF AMENDMENTS Issue 0 : New Document AA_SPEC_32900100.

rules. . The following specifications.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT APPENDIX B : RELATED DOCUMENTS All design. Unless specifically otherwise stated in tender documents to the contrary. The Vendor agrees to comply with all applicable laws. this specification shall govern unless otherwise determined by The Engineer. as amended. form part of this specification and will be the basis of any contractual agreement between AAC and the Vendor. as amended. standards and ordinances in the completion of the work. AA_SPEC_32900100. please obtain them from AAC. regulations. it shall be taken that tenderers fully understand and accept all requirements and implications of this specification and that it is agreed that this specification will form part of any contractual agreement between AAC and the Vendor. generally accepted procedures for design. fabrication and supply are to be observed. irrespective of the cause and quantum thereof. AA_SPEC_114001 AA_SPEC_114002 Design of Steel Structures Construction of Structural Steelwork AA_SPEC_565005 AA_SPEC_673013 AA_SPEC_673007 AA_SPEC_164000 AA_SPEC_164050 AA_SPEC_412004 AA_SPEC_999000 Electrical Installation Instrument Installation General Requirements for Instrumentation Users Guide for Corrosion Protection: System Selection Corrosion Protection of Steelwork with Coatings Process Plant Rubber Lining Non-destructive Testing AA_SPEC_999022 AA_SPEC_999023 AA_SPEC_999024 AA_SPEC_999025 Mechanical Standards Acceptable Machine Noise Limits and Measurement Labelling of Mechanical and Electrical Equipment Vendor Drawings and Documentation Requirements SABS 948 IEC 34 IEC 72 Three-phase Induction Motors Rotating Electrical machines Dimensions and Output Rating for Electrical Machines If any of the applicable AAC specifications. engineering and equipment supplied are to meet or exceed the applicable South African standards. In the event of conflict between this specification and the general specification. Where no standards are applicable.DOC Approved 15 January 2007 Page 14 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein. standards and regulations. are not in the Vendor’s possession.

irrespective of the cause and quantum thereof.2 The vendor/contractor will supply 3 copies of the equipment data book including all the items as specified in the Vendor QA and document requirement list part of annexure A2 of this specification. A1 : DRAWINGS AND DATA 1. 1. 1.DOC Approved 15 January 2007 Page 15 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT ANNEXURE NO.1 Documents as required by the Act (section 1. 1.3 All drawings and documentation shall be in accordance with AA_SPEC_999025 “Vendor drawings and documentation requirement” as amended.2) and the applicable standards and specifications (section 11) are mandatory. AAC will review the data books within 14 days from issue and notify the Vendor/Contractor of its acceptance or rejection of same. Drawings and Data 1. . AA_SPEC_32900100.4 Data books will be supplied to AAC within 7 days from delivery of equipment.

1. ISO 1496 “Freight containers” and IATA “Dangerous goods regulation”. wineglass (for fragile items).1 Marking of equipment with equipment numbers shall be in accordance with AA_SPEC_999024 “Labelling of mechanical and electrical equipment” or site specific requirements as specified in this specification. 1. irrespective of the cause and quantum thereof. 1.6 Packing and protection shall be adequate to protect the equipment and prevent deterioration of equipment for the period of two months after delivery to site on the basis that the package will have no protection from the site climate during that period. 1. 1. match marked to facilitate site assembly.2. 1.2.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT ANNEXURE NO.1.2 Each item shall be clearly marked and where applicable. 1. Packaging and Marking 1.1 Packing should be such as to ensure adequate protection in transit. A2 : PACKAGING AND MARKING 1.1. AA_SPEC_32900100.1.1 Packaging 1. twin arrow (for this way up).2 Marking 1.3 When items are packed the container or package shall be marked with the standard pictorial markings.5 Each consignment shall include a complete bill of material / packing list identifying each loose item component or part and shall reference the relevant order number and equipment number. chain marking (lifting points) and centre of gravity (for heavy items).1. 1.4 Applicable codes for packing shall be.1.DOC Approved 15 January 2007 Page 16 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein. .2 Any damage as a result of inadequate packaging and marking shall be for the vendor/contractor’s account.

irrespective of the cause and quantum thereof. I/We further certify that I/We are satisfied with the description of the Works and understand the work to be done as specified and implied. have examined the Site of the Works and have made myself/ourselves familiar with all the local conditions likely to influence the work and the equipment and the cost thereof. the undersigned.DOC Approved 15 January 2007 Page 17 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein. . SIGNED AT ON THIS DAY OF NAME AND ADDRESS OF TENDERER: SIGNATURE CAPACITY OF SIGNATORY WITNESSES: 1. DATE 2.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT ATTACHMENT 1 : SITE INSPECTION REGISTER This is to clarify that I/We. in the execution of the Contract. DATE AA_SPEC_32900100.

DOC Quantity Description Approved 15 January 2007 Page 18 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein. . Item AA_SPEC_32900100.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT ATTACHMENT 2 . irrespective of the cause and quantum thereof.EQUIPMENT MATERIAL LIST No.

days per annum Av number of hail per annum ----. etc.°C Lowest minimum winter (-----.DOC Approved 15 January 2007 Page 19 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein. as he may require for whatever purpose.S.°C) High Low Av.°C ------. Highest maximum summer temperature ------.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT ATTACHMENT 3 . ----------------Note: It is the Vendor’s responsibility to ascertain such additional information. Summer temp – Jan ------. Winter temp – June ------. ----------------------- Site elevation Nom.gusts ----.°C Humidity -----% -----% Av annual rainfall per annum -----mm per annum Av number of thunderstorm per days per annum ----. The principal conditions are summarised as follows: Site location Approx..°C ------.hourly -----m/sec *From nearest recording station.m/sec .SITE AMBIENT CONDITIONS The general environmental conditions can be regarded as typical site conditions.mm Maximum windspeed* . -------m above H. irrespective of the cause and quantum thereof. data. AA_SPEC_32900100.°C Humidity -----% -----% Av.L. .days per annum Maximum rainfall recorded in one day ----.

L.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT ATTACHMENT 4 .DOC Approved 15 January 2007 Page 20 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein.C. irrespective of the cause and quantum thereof. EFFICIENCY AT F. ETC) HAZARDOUS AREA CLASS EXTERNAL PAINT COLOUR PAINT TYPE MOTOR MASS SLIDE RAILS REQUIRED kW kW Rpm Nm Kgm2 Kg REMARKS CERTIFIED CORRECT BY: CERTIFIED CORRECT BY DATE: DATE: AA_SPEC_32900100. INSULATION CLASS PROTECTION CLASS TO IEC 144 TYPE METHOD OF STARTING STATOR CONNECTION METHODS OF COOING TERMINAL BOX SIZE STARTING TIME (IF IN EXCESS OF 3s) ROTOR INERTIA Volts Amps SPACE HEATERS REQUIRED R. DATE MECHANICAL DATA ELECTRICAL DATA VOLTAGE F.) FAN BLOWERS. . POWER EFFICIENCY AT F.L. PLANT LOCATION ABSORBED POWER MOTOR POWER MOTOR SPEED FULL LOAD TORQUE FRAME SIZE MOUNTING TO IED 34/7 CONNECTION TO LOAD a) DIRECT b) V-BELT c) OTHER LOAD INERTIA (WHERE APPLICABLE e.g.S’s REQUIRED FRAME MATERIAL MOTOR DUTY PLANT ITEM NO.T.L.ELECTRICAL MOTOR DATA SHEET (Separate form to be completed for each motor) EQUIPMENT NAME REV NO.

3 Pressure Test Certificates 3. 4.1 QCP (completed) 2. Certificates 3. 5.1 Operation and Maintenance Operating and Maintenance Manual 4. .1 Design calculation 1.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT ATTACHMENT 5 .5 NDT Reports 2.3 Copy of Name plate 2.3 Weld Procedures Qualification 2. Design 1. Quality Assurance 2.EQUIPMENT DATA BOOK INDEX EQUIPMENT DESCRIPTION: ORDER NUMBER: VENDOR NAME: Mark block with X if included 1.4 NDT Procedures 2.4 All other test certificates 4. irrespective of the cause and quantum thereof.2 Data sheets completed by Vendor 1.2 Lubrication Schedules 5.6 Repair Procedures 3.2 Material Certificates 3.1 Vendor certificate of Conformance 3.1 Drawings Approved General Arrangement drawings (as build) AA_SPEC_32900100.2 Weld Procedures 2.DOC Approved 15 January 2007 Page 21 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein.

THIS LUBRICATION SCHEUDLE SHALL BE INCLUDED WITH THE TENDER DOCUMENT IN ACCORDANCE WITH THE REQUIREMENTS OF THIS TECHNICAL SPECIFICATION. .AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT ATTACHMENT 6 . irrespective of the cause and quantum thereof. : REV : DATE: DESCRIPTION.VENDOR LUBRICATION SCHEDULE SPECIFICATION NO: VENDOR LUBRICATION SCHEDULE PROJECT: ORDER NUMBER: SHEET : X OF X MINE: EQUIPMENT No.: SUPPLIER : APPLICATION TYPE INITIAL FILL QUANTITY FREQUENCY SUPPLIER ACCEPT ABLE KEY: T = TOP UP L= CHECK LEVEL C = CHANGE OIL BRAND AND NUMBER AAC ALTERNATIVE SPECIAL PRECAUTIONS OR DETAILED CONSIDERATIO NS REQUIRED A – OIL ANALYSES Application Nipple / Oil bath Lubricant Grease / Oil (Litres or Kg) Daily Weekly Monthly Three Monthly Six Monthly Yearly 2 Yearly NOTE : SUPPLIERS SHALL PROVIDE LUBRICATION INFORMATION FOR EACH APPLICATON ON THE EQUIPMENT AND AUXILIARIES TO THE SATISFACTION OF THE ENGINEER. AA_SPEC_32900100.DOC Approved 15 January 2007 Page 22 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein.

AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT ATTACHMENT 7 : DATA SHEET AGITATOR EQUIP.DOC Approved 15 January 2007 3 m m Outdoors REV 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Page 23 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein. DATA SHEET – AGITATOR OF SERVICE: TOTAL NUMBER: NUMBER WORKING: NUMBER STANDBY: MANUFACTURER: SIZE/TYPE: VESSEL SERVICE: EQUIP/SPEC No. BY/DATE: AGITATOR DETAILS (Each Unit) RATED PERFORMANCE (By Vendor): ACCESSORIES AA_SPEC_32900100.: PROCESS AND OPERATING CONDITIONS DUTY: CONTINUOUS BATCH (Starts / Hour) VARYING LIQUID LEVEL MIXING PROCESS: Blending and Dispersion (GAS/LIQ/LIQ) Suspended Solids Emulsify Maintain Solids Blend Dissolving Direction of Flow FLUID CHARACTERISTICS Component Units Up Down Quantity Viscosity Cp Reversible % Solids % Density Kg/m3 Radial Setting vel M/s Temperature °C TOTALS Liquid Behaviour: Description of Solids: Mixing Volume: Normal Liquid Level: Minimum Mixing Pressure: Recommended Materials of Construction: Non Newtonian 3 m Minimum m Maximum kPa (g) Location: Newtonian m m 3 Maximum Measured from: Indoors PREPARED BY/DATE: PROCESS DESIGN AUTH. . BY/DATE: CHECKED BY/DATE: PROCESS ENG. NO. irrespective of the cause and quantum thereof. SHEET NO. AUTH.

MOUNTING FLANGE/PLATE BASEPLATE TANK MOUNTING BRACKET LUBE OIL COOING SYSTEM 38 39 40 41 42 43 44 45 46 47 48 49 51 REV No.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT Absorbed Power: Normal Max. irrespective of the cause and quantum thereof./DATE PREP BY/DATE CHKD BY/DATE AUTH BY/DATE AA_SPEC_32900100. Specific Power: Water kW: Operating Speed: st 1 Critical Speed: Circulating Capacity: Start up Torque Required: Max allowable Shaft Torque: Rotation Facing Driving Coupling kW 3 kW/m Purchaser Vendor rpm rpm 3 m /s Nm Nm SHUT OFF DEVICE SEAL SYSTEM COMPLETE FLUSH SYSTEM COMPLETE SEAL LUBRICATOR HEAT BARRIER HEATED MOUNTING FLANGE MOUNTING FOR STEADY BRG. .DOC Approved 15 January 2007 Page 24 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein.

Low Speed : Mnfctr. Type/Size Gear : Mnfctr Type/Size rpm In/Out Service Factor Lubrication Power Rating : Mechanical Thermal AA_SPEC_32900100. SHEET NO. irrespective of the cause and quantum thereof. deflection at seal: Diameter at seal: mm From First bearing: Shaft Sleeve: Impellers Number Yes No Type Diamete No.DOC Eccentric Hollow OF Capacity: Pipe Tube No MFR. WITNESS Approved ∆ P and °C ∆ T Tube MATERIALS IMPELLER SHAFT SHAFT LININGS SHAFT SLEEVE MOUNTING FLANGE COUPLING (IN TANK) BOLTING (IN TANK) COUPLING GUARD PACKING LIP SEALS MECH.RING GASKET “O” RING WETTED METAL PARTS STEADY BEARING BUSH STEADY BEARING SLEEVE COVERING 15 January 2007 Pipe REV 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Page 25 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein. . NO.SEAL ROT.Code: Double Type: Lube Oil Cooling Required: Yes V-Belts: Number Type/Size DRIVER POWER: kW Rev/Min FRAME: VOLTS/PH/Hz: HAZARD AREA CLASS: SHOP TESTS (by Purchaser) TEST TEST CODE SHOP INSPECTION MECHANICAL DRY RUN MECHANICAL RUN LIQUID SEAL PRESSURE TEST CRITCAL SPEED TEST RESINS AND COVERING Angled mm mm mm Location: Split Yes Yes Yes Weight Flushed Lubricated Dry Seal Liquid/Lubricant: None Seal System Type Cooling Water Piping: Material: Total Cooling Water Required: M3/h at Kpa (g) Sight Flow Indicators Required: Yes No Seal Flush Piping: Material: Method of Securing all Internal Fixings: DRIVE SYSTEM Direct Coupling High Speed : Mnfctr. DATA SHEET – AGITATOR CONSTRUCTION Type of Entry Top Shaft: Singled Diameter Weight: Max TIR stand Diameters Length from Mounting Flange: Bottom Side Stepped Solid kg Type of Internal Coupling mm Max. Blades mm mm mm Method of Attachment: Blades Stabiliser: Yes No Bearings: Thrust Type Radial Type Steady Seal: Yes No Seal Mechanical No Packing Single Manufacturer: No No No Fixing: Adjust Vertically Yes No Yes No Yes No Hub: Outside Diameter: mm Location: Location: Type: Flushed Number of Rings Balanced Size/Mfr.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT EQUIP.RING STAT.

.DOC Approved 15 January 2007 Page 26 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein. ELECTRICAL MOTOR SPECIFICATION SHIPPING WEIGHT: AGITATOR COMPLETE TOTAL SHIPPING VOLUME kg m3 49 50 51 52 REV No. irrespective of the cause and quantum thereof./DATE PREP BY/DATE CHKD BY/DATE AUTH BY/DATE AA_SPEC_32900100.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT APPLICABLE SPECIFICATIONS ENGINEERING STANDARD SPECIFICATION SPECIFICATION No.

APPLICABLE BENDING MOMENT: AA_SPEC_32900100.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT EQUIP. .DOC VESSEL EQUIP No. NO. DATA SHEET – AGITATOR VESSEL DATA (By Purchaser) VERTICAL DESIGN PRESSURE DIAMETER: TAN/TAN: BAFFLES REQUIRED: WIDTH: mm HORIZONTAL kPa(g) mm mm YES GAP: MANWAY: YES AGITATOR MOUNTING FLANGE SIZE: MAX. irrespective of the cause and quantum thereof. DESIGN TEMPERATURE TOTAL LENGTH: TYPE OF BOTTOM: OF °C mm NO m NUMBER: NO SIZE: FACING: DESIGN CODE: MAX. SHEET NO.APPLICABLE THRUST: MAX.APPLICABLE TORQUE: RATING: kg Nm Approved LOAD (each): 15 January 2007 kg N Nm REV 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Page 27 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein. APPLICABLE DEAD WEIGHT: MAX.

BY/DATE: PROCESS ENGINEERING AUTH.AA SPECIFICATION SPEC_329001 ISSUE 0 AGITATORS COPYRIGHT PREPARED BY/DATE: CHECKED BY/DATE: PROCESS DESIGN AUTH. .BY/DATE: 52 53 REV No. irrespective of the cause and quantum thereof./DATE PREP BY/DATE CHKD BY/DATE AUTH BY/DATE AA_SPEC_32900100.DOC Approved 15 January 2007 Page 28 of 28 For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein.