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INDIAN OIL CORPORATION LIMITED MARKETING DIVISION, TNSO STANDARD SPECIFICATION! ELECTRIC ACTUATOR FOR API 6D BALL /GATE/PLUG & BS 1873/ASME B16.34 GLOBE VALVES REV NO: se | Deseri Requirements Designing, manufac | intelligent type non-intrusive actuator for valve operation. ‘API RP500, IS5572, IEC 529, BS 5501 or equivalent 2.0 | Code & Standards IEC/IS Standard, latest editions, except where modified and/or supplemented by these specifications. Bidder to select and freeze Actuator out of the approved makes and country of origin as indicated in Attachment 5 It shall be responsibility of the valve manufacturer to select suitable actuator models meeting functional requirements | of valves and operation timing of valves specified by owner. Bidder to give tentative details and model nos. of actuators during offer stage. However, the final model and details shall be finalized during detailed engineering after placement of purchase order without any extra cost. Bidder to note that the torque produced by actuator with/without gear box shall have safety margin of at least 25% w.r.t torque required for valve. Gear box make shall be same as that of actuator. The Valve to Actuator interface: The mounting base and output drive couplings shall comply to the following International Standards: fio | Scope ited way and private use yy are merely loaned and on the used except in Selection of the actuator and gear box make loaned, exhibited, x8 are property of INDIAN OIL CORPORATION LIMITED. T g Multi-turn — ISO 5210 z oa Part- Turn — 1805211 $ |[40__| Valve Type, Size & Service | Asi jexure I & IT” for un shaded outdoor service. a [Altitude Less than 1000m above MSL BI Ambient | 5 temperature | 0 to +50C 2 | Range ae [Humidity 98% max || 5.0 | Site conditions [Environment Highly corrosive | Class-, Divn-I Gas Groups C y | Hazardous | & Das per API-RP-500/Zone- 2 | | area | 1, Gas Group- IIA &IIB as per z | classification 18-5572 (Indian Standard/IEC 2 | 60079 é a) The Actuator shall be suitable for operation in 4 tropical climate under the specified site conditions. 6.0 | General Requirements b) Actuator should be designed to avoid inadvertent access to live parts. ©) Model &wiring diagram shall be suitable for borrower's express agreement permitted by any written con: Doeut SIGNATURE OF APPROVING AUTHORITY Sr. Project Coordinator | oD IOC/TNSO/FST-KKPT/EACT/STD/01 | cps, Chennai T1& Lb PJ => GM(Engg), TNSO Vs INDIAN OIL CORPORATION LIMITED MARKETING DIVISION, TNSO zg g z = 8 E EI Zz = Zz s Zz g E E 4 Docume d, not used except in i i e g ' borrower's express agreement that they wi a & g E z STANDARD SPECIFICATIONS | | ELECTRIC ACTUATOR FOR API 6D BALL /GATE/PLUG & BS 7 1873/ASME B16.34 GLOBE VALVES REVNO: % | [Clause | Description Requirements = | 8 required controls and operation of MOV 5 d) ESD controls shall be by an independant hardware z | input. e |e) The actuator shall be new and specifically produced 3 | against the order |) Cards ( having electronic components ) offered by Actuator manufacturer shall be suitable for | | working upto 60°C. | 70 as ae Flameproof &weatherproof designation : EEx(d) HB T4 & 1P65 8.0 Wiring & Terminals * Terminal block shall seal the electrical components from the environment + Allthe wirings for remote control/ feedback shall be brought on a terminal block marked for “ For | remote wiring” 9.0 | Electric motor ‘* Motor designed for high Torque, low inertia suitable for valve operation housed in a totally enclosed non-ventilating flameproof and weatherproof enclosure. ‘Class ‘F" insulation with temp rise limited to class’B’. * For AC actuator: suitable for 3 phase 415V +/-10% variation AC at SOHz frequency with +/-3% variation. + _For DC actuator: suitable for 48V-4/-12.5% waHatod. | 10.0 Auxiliary contact rating | The auxiliary switch contacts shall have a minimum rating | of 2A.24 DC Non-inductive. IOC/TNSO/FST-KKPT/EACT/STD/O1_| cps, Chennai T1& Lb PS SIGNATURE OF APPROVING AUTHORITY ‘Sr. Project Coordinator GM(Engg), TNSO_ Page 2 of 13, INDIAN OIL CORPORATION LIMITED MARKETING DIVISION, TNSO STANDARD SPECIFICATIONS Se eee | ELECTRIC ACTUATOR FOR API 6D BALL /GATE/PLUG & BS | I 1873/ASME B16.34 GLOBE VALVES | REV No: Clause | Description ‘Requirements _ j © “open “and “close” Torque and position limit settings with adjustable selection for correct valve travel. 119 | Torque & Position Limit | settings | © Two torque settings,one each at each end of travel. ied way and private use ‘© Four limit settings,two at each end of travel for interlocking/indication. ‘* Acontinuous (0-100%) illuminated indication for valve position to be provided showing ‘OPEN’ IMTERMEDIATE, CLOSED’ positions. Graphics/display window shall be vertically upright after assembly over the valve. | They are merely loaned and on the |, copied, loaned, exhibited, not used except in the to the borrower. 12.0 | Display Window Mechanically or electrically interlocked contactors/solid 13,0 _ | Integral Reversing Starter _ state reversing starters shall be provided for motor Switch operation in forward & reverse direction to be fed from an internal control supply, 1) Auto Phase Correction (For 3 Phase AC Actuator): A3 Phase discriminator circuit to automatically apply correction shall be provided for motor to run in correct direction imespective of supply phase rotation/sequence. 2) Single Phase Protection (For 3 Phase AC Actuator): | If one or more phases are lost, the control circuit shall | prevent energisation of the contractors/starters. However in presence of an ESD signal & valve already in motion prior 14.0 _ | Protection Facilities to the loss of only one phase, the control should ignore loss of phase and allow the valve to travel. 3) Jammed Valve Protection not be reproduce An additional protection of motor shall be provided by automatically de-energising motor contactor/starter, when end-of-travel limit switches/contacts fail to reset within ight to nine seconds. The motor shall be de-energised if no output movement occurs after a (nominal) 3 seconds from receipt of a signal to Open or Close. | An appropriate alarm shall be displayed. = Zz = z g 8 8 z x 5 Zz 2 S g g 2 permitted by any written consent given by the lend borrower's express agreement that they wi Document ‘SIGNATURE OF APPROVING AUTHORITY Sr. Project Coordinator Ce Pt IOC/TNSO/FST-KKPT/EACT/STD/01 | cps, Chennai TI & Lb PJ SF | et ] INDIAN OIL CORPORATION LIMITED } MARKETING DIVISION, TNSO i | STANDARD SPECIFICATIONS L | ELECTRIC ACTUATOR FOR API 6D BALL /GATE/PLUG & BS | ___1873/ASME B16.34 GLOBE VALVES | REV NO: Clause | Description ‘Requirements _ 4) Anti Hammer Protection: Anti hammer protection | shall be provided to allow increased operation time for the period of hydraulic shocks. Torque switch hammering shall be prevented from occurring even in mid travel. During presence of continuous. | control signal, the anti hammer circuit shall inhibit re-energization of the contactor until control signal is removed. xy are merely loaned and on 5) Instantaneous Reversal Protection: A timer circuit | shall be provided to reduce motor current surges on signal reversal by delay in energization of the contactor/starter. z 2 2 3 z 6) Motor Thermal Protection: Thermal overload protection shall be provided through thermostat embedded in the motor winding, | 7) Opto isolator: All remote control inputs shall be | opto-isolated to protect the logic circuit from high | voltage surges. INDIAN OIL CORPORATION LIMI ‘not be reproduced, copied, loaned, exhibites 8) Fail safe Protection: in case of Power Failure, the valve shall remain in Stayput Condition i.e the valve shall remain in the latest position prior to Power Failure. However in case of ESD command, the valve shall closed overriding the above condition. 2 2 £ zg 9) Torque Trip Mechanism : “Torque Limiting Switch” shall be provided to trip the Actuator when the Preset Torque Level is reached. | The Preset Torque level shall be settable. Reversal Operation : It shall be possible to reverse direction of travel from actuator without the necessity of borrower's express agreement that they wi permitted by any written consent given by the lender to the borrower. Document / Drawing 15.0 | Control Features ‘SIGNATURE OF APPROVING AUTHORITY ‘Sr. Project Coordinator 62a7 IOC/TNSO/FST-KKPT/EACT/STD/01 | CPIM, Chennai T1& Lb PS GM(Engg), TNSO nN Page 4 of 13, INDIAN OIL CORPORATION LIMITED MARKETING DIVISION, TNSO STANDARD SPECIFICATIONS ELECTRIC ACTUATOR FOR API 6D BALL /GATE/PLUG & BS ___1873/ASME B16.34 GLOBE VALVES REV NO: Document / Drawing and the design it covers are property of INDIAN OI borrower's express agreement th Clause | Deseription Requirements ‘going through a “STOP operation in either “LOCAL” or “REMOTE” Loeal Con ‘* OPEN,CLOSE & STOP operations through push buttons shall be provided. ‘* Indications for VALVE Travel shall be provided. Remote Control It shall have provision to control the actuator through remote ‘OPEN’ & ‘CLOSE’ by 24V DC pulse command from owner's control panel Monitor relay shall be provided with potential free NO/NC contacts for the following conditio i. Loss of one or more power supply phases ii, Loss of control circuit supply Local/Remote selector switch(LSI}position iv. Thermostat trip due to internal temperature rise of | motor v. Selector switch set to OFF CORPORATION LIME Remote Indication & |160 | Monitoring Potential free NO/NC contacts shall be provided for following indications: a) Valve opened(Open Limit Contact) | b) Valve closed(Close Limit Contact) ©) Internal battery low, if provided | Actuator shall have inbuilt facility to achieve the above. No external power supply shall be provided for the same. In case of Power Failure, the statis of valve contacts shall remain same. ‘* Two additional independent intermediate pair of position limit settings capable of getting tripped at two intermediate positions before the end of travel © Intermediate auxiliary limits shall be adjusted to operate anywhere between 0 to 100% of travel(preset at 25%)of the valve . Provision shall also be kept to have setting arrangement to operate at any point of travel i 3 i i 5 : : 5 5 5 5 17.0 | Auxiliary Limit Settings = 2g Se Projet Coordinator =D IOC/TNSO/FST-KKPT/EACT/STD/01 | cps, Chennai TI & Lb PS ——- OM(Engs), TNSO YZ | Page Sof 13 _ "INDIAN OIL CORPORATION LIMITED __ MARKETING DIVISION, TNSO- STANDARD SPECIFICATIONS. ELECTRIC ACTUATOR FOR API 6D BALL /GATE/PLUG & BS 1873/ASME B16.34 GLOBE VALVES REVNO: _ Clause | Deseription Requirements * Potential free NO/NC contacts shall be provided for percentage valve opened position as mentioned above. For AC actuators with separate Push Button Station(Flameproof (EExd)& Weatherproof(IP65) enclosure as per Attachment 3 Local & remote selector switch © Push buttons for Open, Close & Stop 13.1 _ | Controls & feedbacks © Indications for Fully Open & Fully Close 1 | (potential free contacts) | 18.0 ‘* Indication for AC power supply available to actuator Following controls/feedbacks shall be extended from/to the SCADA to /from separate push button station/actuator: ‘© Contacts of actuator monitor relay feedback Controls & feedbacks | © Local Remote Selector indication feedback (potential free contacts) ‘+ Valve open command through SCADA * Valve close command * Valve Opened(Open Limit Contact) * Valve Closed{Close Limit Contact) CORPORATION LIME ‘The interlocking system within the actuator shall ensure that the motor operation always override hand wheel manual operation © A positive declutching lever shall be provided to Eee eal accomplish change over from motor operation to Operation manual operation © Whenever the motor is started the hand wheel mechanism shall be completely disengaged and manual operation shall remain disabled as long as, the actuator is being electrically driven. gz z | z ga? : 5 z i i 19.0 |e Quantity as per clause 1.4 of Attachment2, shall be provided as standard supply without additional cost. The external tool shall be intrinsically safe for Configuration Tool (if 20.0 | required separately for configuration & setting) borrower's express agreement that they wi Document / Drawing and the desigr ‘SIGNATURE OF APPROVING AUTHORITY Se Project Coordinator een > IOC/TNSO/FST-KKPT/EACT/STD/01 | cpiM, Chennai T&LBPI | pee, GM(Engg), TNSO Page 6 of 13, INDIAN OIL CORPORATION LIMITED : MARKETING DIVISION, TNSO STANDARD SPECIFICATIONS ELECTRIC ACTUATOR FOR API 6D BALL /GATE/PLUG & BS 1873/ASME B16.34 GLOBE VALVES REV NO: Clause | Deseription Requirements operation in hazardous area ‘© Incase the configuration and setting is to be done from local push buttons in the actuator itself, separate external setting tool is not required ited way and private use Paint & Finish Polyester/Epoxy powder/Epoxy Polyurethane coated to withstand exposure at specified location involving salt spray,high humidity & temp upto +60°C 22.0 CORPORATION LIMITED. They are merely loaned and on the Marking |, copied, loaned, exhibited, not used except in the ‘Name plate marking on the actuator: © Name of the manufacture © Model No. ‘* Actuator Serial No. © Wiring Diagram No. ‘© Motor Rating(kW) © Motor Duty * RPM Input Voltage Year of manufacturing ler to the borrower. 23.0 g 3 é actuator Conduit entries for cables in | ‘* Actuator shall be supplied with 2*1 * NPT or 2*2"NPT or 1*1/" & 1*1” for power cable entries and 2*1”NPT for control cable entries ‘© Cable entry shall be from bottom/side, away from the valve stem after assembly on valve 24.0 that they wi Conduit entries for cables in separate push button station ‘* As specified at Attachment 3 1 Drawing and the design it covers are property of INDIAN OI ‘permitted by any written consent S FLP & WP Cable Glands, Reducers & Plugs ‘© Required FLP & WP cable glands, reducers & plugs shall be supplied as standard supply without additional cost with each actuator & separate push button station, © Spare cable ent at actuator and at separate push button station shall be plugged with FLP & WP plugs .In case of actuator without separate push button station, 2 nos.of entries shall be used and TOC/TNSO/FST-KKPT/EACT/STD/O1_ [cpiM, Chennai T1& Lb PY ‘SIGNATURE OF APPROVING AUTHORITY ‘Sr. Project Coordinator GM(Engg), TNSO Page 7of 13 INDIAN OIL CORPORATION LIMITED MARKETING DIVISION, TNSO. STANDARD SPECIFICATIONS ELECTRIC ACTUATOR FOR API 6D BALL /GATE/PLUG & BS 1873/ASME B16.34 GLOBE VALVES REV NO: (Clause | Description x shest available entry sizes shall be plugged. However,in case of actuator with separate push button station 3 nos.of entries shall be used and rest one no.of highest available entry size shall be plugged. ‘* Tentative power cable and control cable sizes are indicated in the Attachment 2 for selection of suitable cable glands, reducers and plugs. ‘* Actual cable sizes shall be during drawing approval after placement of order. 3 i One set of Power & Control terminal screws & washers shall be supplied as standard supply without additional cost with each actuator. Terminal screws and on ‘washers Operation & Maintenance | Main PCB 270 | Spares —_ Quantity as per Attachment 2. 2 Zz 2 = z 2 5 8 “Actuator shall be tested/checked by the actuator ‘manufacturer before sending to the works of valve manufacturer with inspection/test reports. Gear Box, if any,shall be tested/checked at its | manufacturer’s works before sending to the works of valve | manufacturer with inspection/test reports mentioning make of Gear Box, country of origin & Gear Box ratio. are propery of INDIAN C 3 P =z 4 5 ¥ a z & iy 3 der to the borrower. | ‘The separate Push Button stations shall be tested at its 28.0 | Inspection & Testing manufacturer's works as per approved QAP and shall be sent to valve manufacturer works along with inspection/test reports, ge The valve mounted actuator with/without Gear Box, Separate Push Button Station, ordered spares, configuration tool, FLP & WP cable glands, reducers & plugs(as applicable) shall be subjected to inspection/ verification as per approved QAP by an inspector who may be the representative of owner or an agency authorized by the owner at the works of valve manufacturer. ‘onsent given by t z 4 29.0 | Documentation a) Actuator technical literature/catalogue b) Fully filled compliance, exceptions/deviations permitted by any writ 29.1 | With Bid(in 2 sets) | SIGNATURE OF APPROVING AUTHORITY | | Sr Project Coordinator | C27 i IOC/TNSO/FST-KKPT/EACT/STD/O1 —— | 5 z Page 8 of 13, AY i INDIAN OIL CORPORATION LIMITED _ MARKETING DIVISION, TNSO | STANDARD SPECIFICATIONS ELECTRIC ACTUATOR FOR API 6D BALL /GATE/PLUG & BS e) Bill of material as per Attachment 6. f) Copy of flame proof certificates from the certifying authority for offered actuator model & separate Push Button Station 8) A detailed wiring diagram showing the interface & cabling between AC actuator & separate push button station (if provided)and details of | termination of control cable from Owner's SCADA, system 1873/ASME B16.34 GLOBE VALVES REV NO: [22 |[(Clause Description _ Requirements __ Sepa statement(Attachment 1) | Be ©) Fully filled actuator details(Attachment 4A and/or | 3z | 4B)as the case may be and actuator datasheet 2 e (Attachment 5) | 33 | d) Fully filled separate Push Button Station Data Sheet fe = Attachment 3. é 6 cept i, not used a) Fully filled actuator details{ Attachment 4 and/or | 4B) as the case may be and actuator datasheet((Attachment 5) Within 4 weeks After b) Fully filled Separate Push Button Station data placement of Purchase sheet(Attachment 3) if applicable Order(in 3 sets)for approval ¢) General arrangement drawing of by owner actuator, indicating the cable entry | location(side/bottom)and local display module(vertical alphanumeric display) INDIAN OIL CORPORATION LIMI 29.2 Z E 3 g zB it covers are property of Dimentional details & General arrangement drawing including mou arrangement & cable entries of Push Button Station, if applicable. e) Bill of Material as per Attachment 6 | | f) QAP for separate Push Button Station g) QAP for assembled valve mounted actuator | with/without Gear Box, ordered spares, configuration tool, FLP & WP cable glands, reducers & plugs, as applicable(by Valve Supplier) Drawing and the desis borrower's express agreement that they Wi 5 g é z Docu q| | _ SIGNATURE OF APPROVING AUTHORITY Sr, Project Coordinator 5D. IOC/TNSO/FST-KKPT/EACT/STD/O1 | Cpint, Chennai 11& Lb Py —_ a GM(Engg), TNSO lL ___Page 9 of 13, INDIAN OIL CORPORATION LIMITED MARKETING DIVISION, TNSO STANDARD SPECIFICATIONS ELECTRIC ACTUATOR FOR API 6D BALL /GATE/PLUG & BS 1873/ASME B16.34 GLOBE VALVES. REV NO: covers are property of INDIAN OIL CORPORATION LIMITED. They are merely loaned and on the Document / Draw loaned, exhibited, not be reproduced, copi ‘consent given by the lender to the borrower. ree borrower's express permitted by any wri { Clause | Description [Requirements h) Copy of flame proof certificates from the certifying authority for offered actuator model & separate Push Button Station i) Any other document/drawing requested by the owner at the time of drawing approval 293. | After Inspection for Dispatch clearance(in 4 sets) a) Factory test certificate of actuators Dear Box and Separate Push Button station, if applicable duly vetted and stamped by Inspector b) Copy of flame certificates from the certifying authority duly vetted and stamped by Inspector for all actuators & separate push button stations c) Attachment 44/48 & Attachment 5 for actuators and Attachment 3 for separate push button station duly vetted & stamped by inspector d) Verified Bill of material as per Attachment 6 duly vetted by Inspector e) Reports indicating the actuator serial number with corresponding valve serial numbers and travel time of assembled MOV, duly checked by Inspector | Along with Dispatch of cach consignee) 29.4 | assembled MOV(in 6 sets to | Copy of dispatch clearance along with all the documents submitted for Dispatch Clearance b) Packing List ©) Operation & Maintenance instruction manual 30.0 | Erection & commissioning The valve mounted actuator & separate push button station shall be erected and commissioned by Owner’s contractor at site However the actuator manufacturer’s service engineer may be required at site for commissioning SIGNATURE OF APPROVING AUTHORITY SF Project Coordinator [aD IOC/TNSO/FST-KKPT/EACT/STD/OL [coins ChemaiTie bP | Year L Page 10 of 13, | GM(Engg), TNSO | ty ited way and private use IMITED. They are merely loaned and on the used except in the oN 3 not be reproduced, copi 2 5 covers are property of INDIAN Drawing and the desi borrower's express agreement permitted by any written consent Document INDIAN OIL CORPORATION LIMITED MARKETING DIVISION, TNSO STANDARD SPECIFICATIONS ELECTRIC ACTUATOR FOR API 6D BALL /GATE/PLUG & BS 1873/ASME B16.34 GLOBE VALVES REV NO: COMPLIANCE/ EXCEPTIONS AND DEVIAT! Bidder to stipulate here exceptions and deviations to Bidding Document, if any separately for | technical clauses in respect of specifications. Attachment 1) SINO | yousiinnt | Acer icone) | Pn promt iy Baer 4 10 Yes/No 4 2. 2.0 ~ ‘Yes /No , 3. 3.0 Yes /No a [40 Yes [No 3. 30 Yes No é 60 ~ Yes/No 7. 7.0 a 8 8.0 a = 9. 90 Yes No a 10. | 10.0 Yes/No 11 11.0 ~~ Yes/No a2. | 12.0 Yes No _ 3B. 13.0 Yes No [44 14.0 Yes No | [ies eee 15.0 Yes No 16. | 16.0 Yes No = ar EZ ‘Yes No _ ~ | IOC/TNSO/FST-KKPT/EACT/STD/01 SIGNATURE OF APPROVING AUTHORITY [se Project Coordinator | — Cex [ CPIM, Chennai TH& Lb PI | GM(Engg), TNSO Page 11 of 13, INDIAN OIL CORPORATION LIMITED MARKETING DIVISION, TNSO STANDARD SPECIFICATIONS ELECTRIC ACTUATOR FOR API 6D BALL /GATEPLUG & BS 1873/ASME B16.34 GLOBE VALVES REV NO: as Clause ‘ Deviation proposed by Bidder,if a SLNO | NovAttachment _| Accepted (tick one) No for column no.3 3s 18. | 180 | Yes (No ge [EL i ze 39. [19.0 Yes No $; |/ 20. [200 ~~ Yes/No ge 2/20 Yes/No Bs 2 (220 YesNo g = é 3. 1350 Yes/No 23 IL ______| Zz: 24, | 24.0 Yes/No es 25. | 25.0 Yes INo Se — eae 22 | 36 [260 Yes/No 8g _ ge || 27. [270 Yes No zy |i ce 28. [280 Yes/No SEs zoel eoeee szel> 29. |290 Yes No £22 |[- —— - BES || 30. (300 Yes/No 32 31, | Attachment 2 Yes/No 332 32. | Attachment 3 Yes No | 5,25 || 33, | Atachment 4A Yes No 23 |/ 3a | Atachment4B ~Yes No & 35. | Attachment 5 ~~ Yes/No 2 anne 2 36. | Attachment 6 Yes/No Sr. Project Coordinator IOC/TNSO/FST-KKPT/EACT/STD/O1 | cps, Chennai T1@ Lb PY | - GM(Engg), TNSO aa 1 INDIAN OIL CORPORATION LIMITED MARKETING DIVISION, TNSO- STANDARD SPECIFICATIONS ELECTRIC ACTUATOR FOR API 6D BALL /GATE/PLUG & BS | __1873/ASME B16.34 GLOBE VALVES. REV NO: _ rely loaned and on the ON LIMITED. They are ited way and private use / Drawing and the design it covers are property of INDIAN OIL CORPORA Doct not be reproduced, copied, loaned, exhibited, lender to the borrower. borrower's express agreement that they wi permitted by any written consent given by Note: If the space is not sufficient, separate sheets to be attached as per format. Bidders to note that this table has been included in the bidding document solely for the convenience of the Bidders so as to facilitate them to list out the deviations/ exceptions both of technical nature from / to the bidding document. Owner will not recognise any deviations / exceptions in respect of the specifications which are not listed in this table. Offers without fully filled tables may be summarily rejected. (Signature of Bidder) SIGNATURE OF APPROVING AUTHORITY Sr. Project Coordinator | Ces | IOC/TNSO/FST-KKPT/EACT/STD/O1_[GPint, Chennai T'&@ LbPY | =e | GMCEnge), TNSO JNO Page 13 of 13, Z

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