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Esteem Projects Pvt. Ltd.

HORIZONTAL VESSELS RECORD


PROJECT: MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT
CLIENT: IOCL, GUWAHATI
CONTRACTOR: ESTEEM PROJECTS PVT. LTD.
Report No. : 02
Date :
Name of Work: MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT
Contract No. : 24440686

Eqpt. Type & No. :


Length/Height :
Diameter :

Drg No. :

RCSP

Weight :
Manufacturer : ESTEEM PREOJECTS PVT.LTD.
Location : RR (Indmax Unit)

CHECK ITEM

Result

Sign./Date
EPPL

1. Foundation/co- ordinates

Satisfactory

2. Name Plate

as per site condition

3. Setting of Centre line

Yes

4. Erected on

04.02.16

5. Alignment

04.02.16

6. Caulk Material ( 5mm)

satisfactory

IOCL

7. Fitup checked
8. Weld Visual

NOZZLE NO.
N5A
N5B
N5C
N5D

SIZE

DRG. ELV.

ACTUAL ELV.

DRG. DIM.

As Per Drg.

REMARKS:

Sign.:
Name:
ESTEEM

Sign.:
Name:
IOCL

ACTUAL DIM

EPL/F/NDT/013 Rev 0

Esteem Projects Pvt. Ltd.


DAILY FIT UP INSPECTION REPORT
PROJECT:MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT
CLIENT: IOCL , GUWAHATI
CONTRACTOR : ESTEEM PROJECTS PVT. LTD

Report No.:
Date :

Name of Work::MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT


Contract No. : 24440686
SL.
NO.

LINE NO.

DESCRIPTION

DIA

JOINT NO.

TYPE
(*)

OBSERVATION
ESTEEM

IOCL

Weld Visual
ESTEEM

IOCL

(*) G= Butt weld, S= Socket weld, B= Branch weld, M= Mitre weld.

Sign.:
Name:

Sign.:
Name:
ESTEEM

EPL/F/NDT/001 Rev 0

IOCL

REMARKS

Esteem Projects Pvt. Ltd.


DAILY WELDING INSPECTION REPORT
PROJECT:MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT
CLIENT: IOCL , GUWAHATI
CONTRACTOR : ESTEEM PROJECTS PVT. LTD
Report No.:
Date :
Drg. No. :

Name of Work::MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT


Contract No. : 24440686

SL. NO.

LINE NO.

AREA NO.

DIA

JOINT NO.

TYPE
(*)

THICK.

WELDER
NO.

OBSERVATION
ESTEEM

(*) G= Butt weld, S= Socket weld, B= Branch weld, M= Mitre weld.

Sign.:
Name:
ESTEEM

Sign.:
Name:
IOCL

IOCL

REMARKS

EPL/F/NDT/002 Rev 0

Esteem Projects Pvt. Ltd.


PROJECT:MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT
CLIENT: IOCL , GUWAHATI
CONTRACTOR : ESTEEM PROJECTS PVT. LTD
RADIOGRAPHY INTERPRETATION REPORT
Name of Work::MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT
Contract No. : 24440686
Contractor : Esteem Projects Pvt. Ltd.
LOCATION : ____________________
RADIOGRAPHY TECHNIQUE : SWSI / DWSI / DW
SOURCE : X-RAY KV / IR 192 ___________CURIE
FILM TYPE__________________________
DEV. TIME : ___________________________________
NAME OF THE AGENCY :
Sr.
No.

Line No/Coil
No/
Part No.

Zone/
Area

ACCEPTANCE STANDARD : ASME B 31.3 / ASME SEC.VIII


RADIOGRAPHY PROCEDURE NO. :- ___________________
IQI TYPE : WIRE / HOLE :______
SENSIVITY :- __________
DENSITY: ________EXP. TIME ___________ SFD : _______

Joint

Film size
Dia.

Thk.

Report No. :
Date :
Unit / Plant

No.

Welder
No.

Radiography
Segment
XR No.

Result
EPL

IOCL

Joint
Status
(A/H)

*LEGEND : A=ACCEPTED; R=REPAIR; CS=CHECK SURFACE; RT-RE-TAKE; RS=RESHOOT; H=HOLD, GRS = GRIND & RESHOOT,
DRS= DRESS & RESHOOT.

Sign.:
Name:
ESTEEM

Sign.:
Name:
IOCL

EPL/F/NDT/003 Rev.0

Esteem Projects Pvt. Ltd.


PROJECT:MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT
CLIENT: IOCL , GUWAHATI
CONTRACTOR : ESTEEM PROJECTS PVT. LTD
Report No.:
Date :
SURFACE TEMPERATURE______________________DEG.C
PENETRANT DWELL TIME_______________________MINUTES
DESCRIPTION
CLEANER
PENETRANT
DEVELOPER
Sl..No.

MANUFACTURER / TYPE

LINE NO / COIL NO
ITEM NO.

Sign.:
Name:

JOINT
NO.

SIZE

TYPE

BATCH NO.

W NO.

RESULT

Root DPT checked

Final DPT checked

EPPL

EPPL

Sign.:
Name:
ESTEEM

IOCL

IOCL

IOCL

EPL/F/NDT/004 Rev 0

Esteem Projects Pvt. Ltd.


DAILY GRIT BLASTING AND PRIMER COATING REPORT
PROJECT:MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT
CLIENT: IOCL , GUWAHATI
CONTRACTOR : ESTEEM PROJECTS PVT. LTD
Report No.:
Date :
Drg. No. :

Name of Work::MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT


Contract No. : 24440686

AMBEANT TEMPERATURE :.0C


RELATIVE HUMIDITY :..
SURFACE PREPARATION :
PRIMER PAINT:MANUFACTURER:Sr
NO.

MATERIAL DESCRIPTION / DRG NO. &


SPOOL NO.

BLASTING DETAILS:
BATCH NO:-

ACCEPTANCE OF
CLEARANCE FOR
BLAST CLEANING
BLAST CLEANING
SA 2.5

PRIMER DFT
(MICRONS)

ESTEEM

Sign. :

Sign. :

Name :

Name :
ESTEEM

EIL

IOCL

REMARKS

EPL/F/NDT/005 Rev.0

Esteem Projects Pvt. Ltd.


PAINTING INSPECTION REPORT
PROJECT:MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT
CLIENT: IOCL , GUWAHATI

CONTRACTOR: ESTEEM PROJECTS PVT. LTD.


Report No :
Date :

Name of Work::MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT


Contract No. : 24440686

PRIMER PAINT:
INTERMEDIATE PANT :
FINAL PAINT :

MANUFACTURER:
MANUFACTURER:
MANUFACTURER:
PRIMER

SR.
NO.

ITEM NO./MARK
NO.

DATE

DFT
ESTEEM
MICRONS

Sign.:
Name:

BATCH NO.:
BATCH NO.:
BATCH NO.:

INTERMEDIATE COAT
IOCL

DATE

DFT
ESTEEM
MICRONS

FINAL COAT
IOCL

DATE

DFT
ESTEEM
MICRONS

Name:
IOCL
ESTEEM

REMARK
IOCL

EPL/F/NDT/006 Rev.0

Esteem Projects Pvt. Ltd.


RADIOGRAPHY OFFERING REPORT

PROJECT:MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT


CLIENT: IOCL , GUWAHATI
CONTRACTOR : ESTEEM PROJECTS PVT. LTD
Name of Work::MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT
Contract No. : 24440686
Contractor : Esteem Projects Pvt. Ltd.

Report No. :

TO,
Radiography Inspection Services
IOCL , Noonmaty
Guwahati
PLEASE ARRANGE TO RADIOGRAPHY THE FOLLOWING WELD JOINTS AND SUBMIT THE RT FILM WITHIN 24 HRS.

SR
No.

LINE NO.

Description

DIA THK JOINT No.

WELDER
NO.

3"-P-053-206-A1A-H

Pipe to Flng.

W-01

3"-P-053-206-A1A-H

Pipe to Elbow 9

W-01

3"-P-053-206-A1A-H

Pipe to Flng.

W-01

3"-P-053-206-A1A-H

Pipe to Elbow 9

W-01

3"-P-053-227-A1A-H

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Sign.:
Name:
ESTEEM
EPL/F/NDT/007 Rev.0

W/V
REPORT
NO.

RT No.

REMARKS

Esteem Projects Pvt. Ltd.


LINE HISTORY SHEET

PROJECT:MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT


CLIENT: IOCL , GUWAHATI
CONTRACTOR : ESTEEM PROJECTS PVT. LTD
Report No.:
Date :
Drg. No. :

Name of Work::MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT


Contract No. : 24440686
Sr. NO.

JOINT NO.

DIA

TYPE
(*)

FIT UP

WELD VISUAL

HARDNESS
(BHN)

PWHT
WELDER NO.

REP NO.

DATE

REP NO.

DATE

REP NO.

DATE

WELD

RADIOGRAPHY

PMI

DPT/ MPT

HAZ

REMARKS
REP NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
(*) G= Butt weld, S= Socket weld, B= Branch weld, M= Mitre weld.
Sign.:

Sign.:

Name:

Name:

DATE

REP NO.

DATE

ESTEEM
EPL/F/NDT/008 Rev 0

IOCL

Esteem Projects Pvt. Ltd.


INCOMING MATERIAL INSPECTION REPORT
REPORT No.: EPL/IMIR/
DATE:
UNIT:
W.O. No.
24440686

PROJECT: MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT


CLIENT: IOCL , GUWAHATI
CONTRACTOR: ESTEEM PROJECTS PVT.LTD.

Sl. SOR Item


Material
No. No./B S No. Description/TAG No.

Date Of
Receipt

NOTES:
INSPECTION ACTIVITY AT SITE;
1. QUANTITY VERIFIED AND FOUND IN ORDER
4. COLOUR CODING DONE AS APPLICABLE
7. TC VERIFICATION W.R.T. IRN/SPEC/QAP. ETC
BASED ON ABOVE MATERIALS ARE ACCEPTED

FOR EPPL
SITE ENG./QA-QC
NAME:
NAME:
SIGN.:
SIGN.:
DESIG.:
DESIG.:
DATE:
DATE:

MTC
No/IRNNo.
Qty.
Qty.
Manufacturer/
Invoice/ Challan
With
Heat/Batch No.
Received Accepted
Vendor
No.
Date,Field,
Lab test,etc

2.MATERIAL CONDITION APPEARS TO BE GOO


5.SITE IDENTIFICATION MARK ON MATERIAL
8. CHECK FOR VENDER/SOURCE APPROVAL

RCM

NAME:
SIGN.:
DESIG.:
DATE:

SITE ENGINEER

Remarks

3.HEAT/BATCH/TAG. NO MENTIONED ON THE MAT


6.CORRELATION W.R.T. IRN/MTC/LAB TEST REPOR
9. SPECIAL REQUAREMENT IF ANY

FOR IOCL
NAME:
SIGN.:
DESIG.:
DATE:

AREA CO-ORDINATOR

EPL/F/NDT/009/Rev.0

Esteem Projects Pvt. Ltd.


POSITIVE MATERIAL IDENTIFICATION (PMI) REPORT
PROJECT: MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT
CLIENT: IOCL, GUWAHATI
CONTRACTOR: ESTEEM PROJECTS PVT. LTD.
Name of Work: MODIFICATION OF RR SECTION AND

Report No. :
Date of PMI :

GASCON IN INDMAX UNIT

Contract No. : 24440686

LOCATION____________________________
LINE NO./ISO DRG. NO.
DRAWING NO.:__________________________

INSPECTION AGENCY:_________________
PMI AGENCY_________________________

MAKE & SERIAL NO. :________________________________

PMI EQUIPMENT MODEL :_________________

Sr. No.

Part Identification

Material As per
Drg./spec

Material As per
PMI

Result (Accepted / Rejected / Retest)

Sign.:

Sign.:

Sign.:

Name:

Name:

Name:

PMI AGENCY

ESTEEM

IOCL

EPL/F/NDT/010 Rev 0

Esteem Projects Pvt. Ltd.


HYDRO / PNEUMATIC TEST REPORT
PROJECT: MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT
CLIENT: IOCL, GUWAHATI
CONTRACTOR: ESTEEM PROJECTS PVT. LTD.
Name of Work: MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT
Contract No. : 24440686
Drg. No. :

Sketch

Report No.:
Date :

Coil No. :
Test Medium :_______________
Test Pressure :_______________

Accepted By
Item

ESTEEM

IOCL

Cleared for Hydro/Pneumatic Testing


Air Blowing and Flushing
Pneumatic/Hydrostatic Testing
Dewatering and Drying
Cleared for Erection

Sign.:
Name:

Sign.:
Name:
ESTEEM

EPL/F/NDT/011 Rev 0

IOCL

Esteem Projects Pvt. Ltd.


DAILY INSPECION RECORD OF INSULATION (HOT & COLD)

PROJECT: MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT


CLIENT: IOCL, GUWAHATI
CONTRACTOR: ESTEEM PROJECTS PVT. LTD.
Name of Work: MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT
Contract No. : 24440686

Report no.

Date :
Unit / Plant :
Item / Equip. No. / Line No. :
Surface Preparation : Visual

Acc./Not Acc.

Fixing of Support Ring/ Lugs & Spacing :

Acc./Not Acc.

SR No.

Activity & Item No.

Thickness of
Insulation

Visual
Inspection

Surface Area
Length
Insulated
SA(m2)

Lagging of Insulation
material

Sheeting / Clading work

Miscellaneous
a) Inspection Window
b) Valve boxes
c) Flange Covers
d) Expansion joint
e) SS Foil for SS Piping
f) Wooden support
g) Vapour Barrier
h) Vapour Sealant
i) Others

Sign. :
Name :

Sign. :
Name :

Remarks

ESTEEM
EPL/F/NDT/012 Rev.0

IOCL

Esteem Projects Pvt. Ltd.


HEAT EXCHANGERS/HORIZONTAL VESSELS RECORD
PROJECT: MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT
CLIENT: IOCL, GUWAHATI
CONTRACTOR: ESTEEM PROJECTS PVT. LTD.
Report No. : 02
25.01.16
Name of Work: MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT Date :
A584-053-16Contract No. : 24440686
Drg No. : 46-DS-4001-r B

Eqpt. Type & No. :


Length/Height :
Diameter :

Mixed Feed / Main Column Bottoms Exchanger


4043 / 950 mm
946 mm

CHECK ITEM

Result

1. Foundation/co- ordinates
2. Anchor Bolts & Nuts
3. Name Plate
4. Setting of Centre line
5. Erected on
6. Alignment
7. Water Level

NOZZLE NO.
N1,N2
N3,N4
N5 - N10

SIZE
3"
4"
1.5"

Weight : 5600 Kg
Manufacturer : MultiMax Engg.works Ltd.
Location Gascon (Indmax Unit)

Sign./Date
EPPL
IOCL

Satisfactory
as per site condition
Yes
Yes
25.01.16
25.01.16
Satisfactory

DRG. ELV.
-

ACTUAL ELV.
As Per Drg.

DRG. DIM. 'X'


-

NOTES : Deviation on the above dimension shall be intimated all concerned.


REMARKS:

Sign.:
Name:
ESTEEM
EPL/F/NDT/013 Rev 0

Sign.:
Name:
IOCL

ACTUAL DIM 'X'


-

Esteem Projects Pvt. Ltd.


COLUMNS / REACTORS / VESSELS RECORD

PROJECT: MODIFICATION OF RR SECTION AND GASCON IN INDMAX UNIT


CLIENT: IOCL, GUWAHATI
CONTRACTOR: ESTEEM PROJECTS PVT. LTD.
Name of Work: MODIFICATION OF RR SECTION AND GASCON IN INDMAX
UNIT
Contract No. : 24440686
Report no.
Date :

Eqpt. No. :
53 - E - 13
Length/Height :
Diameter :
CHECK ITEM

Weight :
Manufacturers :
Vender Drg. No. :
DATE WITH SIGN.

1. Foundation/coordinates
2. Anchor Bolts &
Nuts
3. Setting of centre
lines
4. Erected on
5. Vertical alignment
6.Base alignment

Nozzle No.

Size

Drg. Elv.

Sign.:
Name:

Sign.:
Name:
ESTEEM

EPL/F/NDT/014 Rev 0

Actual Elv.

IOCL

Esteem Projects Pvt. Ltd.


MACHINERY ALIGNMENT RECORD
PROJECT: Modification of RR section and Gascon section in INDMAX Unit
CLIENT:IOCL , Guwahati
CONTRACTOR: ESTEEM PROJECTS PVT. LTD.
Report No. :
Date :
Name of Work: Modification of RR section and Gascon section in INDMAX Unit
Contract No. :24440686
Drg No. :

1.Equipment No. :
2.Manufacturer :
3.Drive : HP/RPM :
4.Weight In MT
5.Erected on :
6.Aligned & Grouted on :

Angular Position

7.Type of coupling
8.Distance Between
Coupling Halves (D)

Without Piping
Concentricity
Parallelism
A
B
A
B

As/Drg.

With Piping
Concentricity
A
B

Parallelism
B

0O
90O
180O
270O

Sign.:
Name:
ESTEEM

Actual

Sign.:
Name:
IOCL

EPL/F/NDT/015 Rev 0