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DIESEL ENGINE

CRANKSHAFT
DISASSEMBLY

KELOMPOK I

IBNU QOYYIM

D33113002

AMAR ARSIL AMAN

D33113016

ANSHAR YAUMIL AKHIR

D33113017

MOSES

AHMAD DRUZEN YUSI U

D33113309
D33112262

ENGINE SECTIONAL VIEW

SPECIAL TOOLS

SPECIAL TOOLS

SPECIAL TOOLS

SPECIAL TOOLS

FUEL INJECTION

REMOVAL STEPS

1.

Injector pump protector

2.

Injection pipe No.1, 2, 3 and


4

3.

Fuel Hose

4.

Tube

5.

Injection Pump Harness


assembly

6.

Water Hose( Engine with


cold start device)

7.

Fuel injection pump

8.

Injection pump bracket

9.

Fuel return pipe

10.

Gasket

11.

Injection Nozzle

12.

Holder Gasket

13.

Nozzle Gasket

FUEL INJECTION REMOVAL


TOOLS

Tappet Wrench

Ratchet

Socket extension

Needle hose pliers

Screwdriver

Injection pumps sprocket puller

CYLINDER HEAD

REMOVAL STEPS

1.

Cylinder head bolt, washer,


assembly, and gasket

2.

Valve spring retainer lock

3.

Valve spring retainer

4.

Valve spring

5.

Intake valve

6.

Exhaust valve

7.

Valve stem seal

8.

Spring seat

9.

Intake valve guide

10. Exhaust

valve guide

11. Exhaust

valve seat

12. Cylinder

head

CYLINDER HEAD REMOVAL


TOOLS

Cylinder head bolt wrench (Sp. Tools)

Open end wrench

Socket wrench

Socket extention

Sliding T wrench

Needle nose pliers

Cold chisel

PISTON DAN CONNECTING ROD

REMOVAL STEPS

1.

Nut

2.

Connecting rod cap

3.

Connecting rod bearing

4.

Piston and connecting rod

5.

Connecting rod bearing

6.

Piston ring

7.

Oil ring

8.

Snap ring

9.

Piston pi

10. Piston
11. Connecting
12. Bushing

rod

PISTON REMOVAL TOOLS

Screwdriver

Retaining ring pliers

CRANKSHAFT AND CYLINDER


BLOCK

REMOVAL STEPS

1.

Flywheel assembly

2.

Adapter plate

3.

Drive plate

4.

Crankshaft adapter

5.

Rear plate

6.

Space rubber

7.

Bell housing cover

8.

Oil seal case

9.

Gasket

10.

Oil separator

11.

Rear oil seal

12.

Bearing cap

13.

Crankshaft bearing(lower)

14.

Crankshaft

15.

Crankshaft bearing(upper)

16.

O-ring

17.

Cover

18.

Packing

19.

Engine bracket

20.

Cylinder sleeve

CRANKSHAFT REMOVAL TOOLS

Crankshaft sprocket puller

Flywheel stopper

Oil pan sealer cutter

Screwdriver