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Part No.

16
3
10

23

14

29

13

24

11 15

18
31

27
17 34

19

26

11
12

12

33

37

30

21

36

10

22

35 38

Actuate

Deactuate

Contact Position

Stoplamp Pressure

45 kPa MAX
(6.5 psi MAX)

5 kPa MIN
(0.5 psi MIN)

N.O.

7T0988

Engine Oil Pressure (CMS)

62 21 kPa
(9.0 3.0 psi)

38 21 kPa
(5.0 3.0 psi)

N.O.

8N1693

Engine Coolant Temperature (Ether Aid)

37.8 2.8C
(100 5F)

26.7C MIN
(80F MIN)

N.C.

8N2248

Hydraulic Oil Temperature (CMS)

101.7 2.8C
(215 5F)

93.3C MIN
(200F MIN)

N.C.

8T9792

Secondary Brake Air Pressure

9X1159

Steering (Primary-Secondary) Flow (CMS)

517 35kPa
(75 5 psi)

Parking Brake Pressure (CMS)

448 35kPa
(65 5 psi)

SENR4759
June 1990

4 grams
(.14 oz.)

1.5 grams
(.05 oz)

N.O.

517 35kPa
(75.0 5.0 psi)

448 35kPa
(65.0 5.0 psi)

N.O.

* = Pins 1-2 N.O.; Pins 1-3 N.C.


N.O. = NORMALLY OPEN

6
32 20

Off Machine Switch Specification

2M9346

9X3210

25

28

Function

N.C. = NORMALLY CLOSED

Connector Location
Connector

Machine
Location

Harness And/Or
Components

B-8

11

B - 8R9204
Computerized Monitoring System

E-4

20 Contacts

A-8R8159
Diagnostic Connector

B-12

12 Contacts

A-8R8159
B - 8R920

18
31

30

24

23

10
3

26

12

19
21

29 14

11
9
13

7
E

35 36
38

10 Contacts

33
6
12

9
27

17 34
8

28

37
10
25

15

16

32 20

Machine
Location

A-8R8159
B-8R9204

11

Connector

9 Contacts

Schematic
Location
E-10

A-8R8159
Engine Shutdown Control

C-10

B-8R9204
L - 8R7067

A-3

B-8

B-8R9204
L - 8R7067

C-3

A-8R8159
E-8R8165

A-6

12

F-8R8164
Z-8R8169

D-2

A - 8R8159
F-8R8164

F-6

B-8R9204
JJ - 8R7202

D-5

A-8R8159
F-8R8164

F-6

Z-8R8169
Flasher

C-5

B - 8R9204
L - 8R7067

D-3

B-8R9204
P - 8R7199

D-6

B - 8R9204
M-8R9296

B-5

E-8R8165
G-8R8166

A-2

B - 8R9204
P-8R7199

D-6

B-8R9204
Service Mode Plug

D-5

R - 8R9203
S-8R8117

F-7

B-8R9204
Front Wiper Motor

E-3

F-8R8164
G - 8R8166

F-2

E-8R8165
GG - 6W8227

B-2

A- 8R81 59
C-8r8163

A-11

G-8R8166
Rear Wiper Motor

E-6

10

A-8R8159
H-8R8185

D-12

B - 8R9204
Q-8R6083

C-4

B - 8R9204
R-8R9203

D-8

T-8R6082
Radio

E6

22

8 Contacts

Harness And/Or
Components
A-8R8159
D-8R8162

40 Contacts

Schematic
Location

7 Contacts

6 Contacts

5 Contacts

4 Contacts

966F Wheel Loader


Electrical System
4YG1-UP
3XJ1-UP
8BG1-UP

Vehicle locations are repeated for connectors located close together.

C32238P1

* = Connector is located at component.

HARNESS CONNECTOR AND COMPONENT LOCATIONS


Printed in U.S.A.

1990 Caterpillar
All Rights Reserved

Machine
Location
1

Machine
Location
20

Wire
Number

Wire
Color

101

RD

102

Sensor - Hydraulic Temp

Alarm - Fault

E-3

Sensor - Trans Oil Temp

A-11

21

Alternator

E-10

Sensor - Trans Output Speed

B-1

22

Battery

F-12

Solenoid-A/C Clutch

E-10

23

Alarm - Backup

Schematic
Location
E-12

Component Location

Schematic
Location
A-2

Component

Component

Wire Description

Electrical Schematic Symbols And Definitions

Wire
Number

Wire
Color

BATTERY

419

YL

OPR MON PARKING BRAKE

BU

HEAD LAMP

429

YL

OPR MON BRAKE OIL TEMP

105

BR

KEY SW

432

PK

OPR MON BRAKE PRESS. (OIL)

107

WH

ENG SHUT-DOWN/AUTO FIRE SUPPR CONT

433

BU

OPR MON BRAKE PRESS. (OIL) JUMPER

109

OR

ALTERNATOR OUTPUT (+)TERM.

440

BR

AIR PRESS. GAGE

112

PU

MAIN POWER RELAY OUTPUT

441

OR

ENG COOLANT TEMP GAGE

Description
Power Circuits

Monitoring Circuits (Continued)

Battery

E-12

Solenoid - Bucket Float

B-5

Breaker - Alternator

C-12

Solenoid - Bucket Kickout

B-5

Breaker - Blower Motors

B-5

Solenoid - Engine Shutdown

E-10

24

113

OR

OPR MON PANEL/VMIS B+ SWITCHED

442

GY

HYD SYSTEM TEMP GAGE

Breaker - Condenser Fan Motors

C-5

Solenoid - Lift Kickout

B-4

114

GN

WARNING HORN (FORWARD)

443

YL

POWER TRAIN TEMP GAGE

Breaker - Engine Shutdown

C-12

Solenoid - Ride Control

A-1

25

116

BR

AUX CKT

447

PK

FUEL LEVEL GAGE

Breaker - Main

C-12

Solenoid - Ride Control (German Roading)

D-1

25

118

GY

AUX CKT

450

YL

TACH SENDER (+)

Breaker - Running Lamp

C-12

Solenoid - Start Aid

A-11

26

120

YL

AUX CKT

496

WH

OPR MON PANEL HYD OIL LEVEL

Buffer - Fuel Level

C-2

Switch - Backup Alarm

B-2

121

YL

BACKUP ALARM/LAMP

A401

YL

ELECTRICAL SYSTEM VOLTAGE

Control - Engine Shutdown

C-10

Switch - Beacon

C-3

124

GN

A/C

A475

127

OR

AUX CKT

128

PK

AUX CKT

500

BR

WIPER - FRONT (PARK)

129

BU

AUX CKT

501

GN

WIPER - FRONT (LO)

130

GN

AUX CKT

502

OR

WIPER - FRONT (HI)

158

BR

AUX CKT

503

BR

WIPER - REAR (PARK)

177

OR

MAIN BKR

504

YL

WIPER - REAR (LO)

193

PU

AUX CKT

505

BU

WIPER - REAR (HI)

Converter - Voltage

F-4

Switch - Blower

F-7

Dryer-Brake Air

A-10

Switch - Brake Oil

C-1

27

Flasher

C-5

Switch - Brake Oil

C-2

27

Fuse - Holder

B-4

Switch - Bucket Positioner

A-1

28

Fuse - Holder

C-12

Switch - Bucket Positioner


(German Roading)

D-1

28

Accessory Circuits

Ground - Engine To Frame

D-10

Switch - Dimmer

F-2

Ground - Cab To Frame

A-7

Switch - Disconnect

F-11

29

506

PU

WASHER - FRONT

200

BK

MAIN CHASSIS

507

WH

WASHER - REAR

Ground Circuits

Ground - Platform (Cab)

A-7

Switch - Engine Oil

A-12

30

201

BK

OPR MON PANEL/VMIS/CMS

508

PU

RADIO SPEAKER - LEFT

Horn - Forward (German Roading)

D-1

10

Switch - Ether Aid Coolant

A-12

31

203

BK

CHASSIS DIAGNOSTIC

509

WH

RADIO SPEAKER - LEFT (COMMON)

Lamp - Master Warning (CMS)

B-3

Switch - Flood Lamp

E-6

207

BK

STARTER DIAGNOSTIC

511

BR

RADIO SPEAKER - RIGHT

Meter - Service

E-7

Switch - Front Wiper

D-3

270

BK

CMS IDENT CODE 0

512

GN

RADIO SPEAKER - RIGHT (COMMON)

Monitor - Computerized System (CMS)

E-4

Switch - Horn

D-2

271

BK

CMS IDENT CODE 1

513

OR

A/C COMPRESSOR/REFRIGERANT PRESS. SW

Motor - Blower

D-8

Switch - Hydraulic Oil Level

A-2

32

272

BK

CMS IDENT CODE 2

514

PU

A/C CONDENSER MOTOR

Motor - Blower

E-8

Switch - Key Start

D-6

273

BK

CMS IDENT CODE 3

515

GY

BLOWER MOTOR (HI)

Motor - Front Washer

B-10

11

Switch - Lift Positioner

A-1

33

274

BK

CMS IDENT CODE 4

516

GN

BLOWER MOTOR (MEDIUM)

Motor - Front Wiper

E-3

Switch - Lift Positioner (German Roading)

D-1

33

275

BK

CMS IDENT CODE 5

517

BU

BLOWER MOTOR (LO)

Motor - Rear Washer

B-11

12

Switch - Parking Brake

C-1

34

290

BK

CMS TACH/SPDOM IDENT CODE 0

521

YL

A/C SW TO REFRIGERANT SW

291

BK

CMS TACH/SPDOM IDENT CODE 1

522

WH

A/C CLUTCH TO THERMOSTAT SW

292

BK

CMS TACH/SPDOM IDENT CODE 2

537

GN

TURN SIGNAL SW TO FLASHER

538

BR

HAZARD INDICATOR

592

BU

DC/DC CONVERTER POWER OUTPUT

Motor - Rear Wiper

E-6

Switch - Primary Steering

B-1

35

Motor - Starter

F-11

13

Switch - Rear Wiper

D-3

Basic Machine Circuits

Motors - Condenser Fan

A-5

Switch - Refrigerant

A-7

301

BU

STARTER NO.1 SOL

Receptacle - Auxiliary Start

F-11

14

Switch - Ride Control

C-3

302

OR

STARTER NO.1 RESISTOR TO DIAGNOSTIC

Relay - Condenser Fan

A-6

Switch-Running Lamp

D-6

304

WH

STARTER RELAY NO.1 OUTPUT

603

PK

ROTARY BEACON

Relay - Main

C-12

Switch - Secondary Brake Air Press

F-8

36

306

GN

604

OR

STOP LAMP

Relay-Start

C-12

Switch - Start Aid

D-6

STARTER RELAY COIL TO NEUT START SW OR


KEY SW

308

YL

MAIN POWER RELAY COIL

605

YL

TURN LAMP - LEFT

AA

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

1
2

1
2

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Component
Part Number

Single Wire
Connector

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

A
325-PK-14

Pin

AA
1

Wire
Color

Socket

Normally closed switch that will open with an increase of a specific condition.
2

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

9X-1123
325-PK-14

200-BK-14

Circuit Number
Identification

Wire
Gauge

Electrical Schematic Symbols And Definitions

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

No circle indicates that the wire cannot be disconnected from the component.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Lighting Circuits

Resistor - Blower Speed

D-8

Switch - Stoplamp

C-2

37

310

PU

START AID SW TO START AID SOL

606

GY

TURN LAMP - RIGHT

Resistor - Monitor System Voltage(CMS)

C-12

Switch - Supplemental Steering

B-2

38

311

WH

START AID SOL TO TEMP SW

608

GN

FLOOD LAMP - REAR

BR

BACKUP ALARM/LAMP/TRAVEL ALARM

610

OR

HEAD LAMP BASIC

Resistor - Starting System Diagnostics

F-10

15

Switch - Thermostat

E-7

321

Sender-Fuel Level

C-1

16

Switch - Trans Neutral

B-1

322

GY

WARNING HORN (FORWARD)

611

PU

HEAD LAMP HI

Sensor - Brake Air Pressure

C-1

17

Switch - Turn Signal

C-5

326

PU

KEY SW "C" TERM.

614

PU

PARK/TAIL/DASH LAMP

Sensor - Coolant Temp

B-12

18

327

PK

SHUTDOWN SOL

Sensor - Engine Speed

A-11

19

615

YL

CAB FLOOD LAMP/ROPS

Monitoring Circuits

617

BR

TAIL/POSITION LAMP - LEFT (ROAD PKG)/WIDTH

619

GN

HEAD LAMP LO

403

GN

ALTERNATOR (R) TERM.

405

GY

OPR MON OIL PRESS. (LO SETTING)

B = Components located in operator compartment - Dash.

409

OR

OPR MON NEUT

710

GN

XMSN SPEED PICKUP SIGNAL

C = Components located in operator compartment - Rt. Console.

410

WH

OPR MON FAULT ALARM

761

GY

LIFT KICKOUT SOL SW

D = Components located on relay panel.

411

PK

OPR MON MASTER FAULT LAMP

762

YL

BUCKET POSITIONER SOL SW

E = Components located in service compartment - At. Side.

416

OR

SUPPL STER SW

944

OR

CMS COMM+

417

GY

PRIMARY STER SW

945

BR

CMS COMM -

976

OR

RIDE CONT SOL

A = Components located in operator compartment.

Harness And Wire Electrical Schematic Symbols

Description

Control Circuits

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

LL

3
2
1

BU
RD
BK

WIRE AS
4E4276
NOTE B

DISCONNECT SW
7N0718

BK

CC

L23

A
B
C

OR-18
BK-18
YL-18

507-WH
506-PU

+V
GROUND
SIGNAL

REAR
WASHER
7T8891

L16

L28

A
FRONT
WASHER
7T8891

MOTOR

L28

MOTOR

A
11
2
3
5
6
9
12
8
10
4
1
7

201-BK-18

A
B
C

OR-18
BK-18
YL-18

+V
GROUND
SIGNAL

C
201-BK-18
405-GY-18

201-BK-18
450-YL-18

2
1

BK
WH

T-

120-YL
200-BK

1
2

311-WH

201-BK-18
201-BK-18
201-BK-18
442-GY-18
496-WH-18
417-GY-18
416-OR-18
409-OR-18
710-GN-18
976-OR
128-PK
113-OR-18

450-YL-18
443-YL-18
201-BK-18
405-GY-18
113-OR-18
311-WH
441-OR-18
200-BK

310-PU
417-GY-18
128-PK
710-GN-18
409-OR-18
120-YL
112-PU-4
496-WH-18
432-PK-18
976-OR
416-OR-18
442-GY-18
B

11

200-BK-14
200-BK-14

200-BK-14
200-BK-14

603-PK
200-BK
615-YL
201-BK
410-WH-18
2
1

615-YL
200-BK
L36

7
6
5
2
4
3
1
112-PU-14

L
1
3
2
4
7
5
6

603-PK
128-PK
605-YL-14
606-GY-14

L14

CONDENSER FAN
7X6279

MOTOR

5
1

CONDENSER
FAN RELAY
3T2170
R
N

4
3

200-BK-14
521-YL-14
513-OR-14
158-BR-14

1
2
3

N
2
1
200-BK-14
514-PU-14
514-PU-14

E
BK-14
WH/RD-14

CONDENSER FAN
7X6279

603-PK
3

L10

OPERATOR STATION

L15

200-BK
128-PK
976-OR

1
2
3
4
9
10
5
6
7
8

113-OR-18
201-BK-18
442-GY-18
496-WH-18
409-OR-18
710-GN-18
417-GY-18
416-OR-18
121-YL
321-BR

L39

L10

614-PU-14
200-BK-14
411-PK-18
538-BR-14
976-OR
611-PU-14
615-YL

MASTER WARNING LAMP


9W2111
L
411-PK-18
200-BK

976-OR
200-BK
HIGH BEAM
INDICATOR LAMP
7N5876
611-PU-14
200-BK

L2
L2

433-BU-18

1
2
3

RD-18
BK-18
YL-18

1
2

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

BK-18
PARKING
BRAKE SW
9X3210

2
1

201-BK-18

RD-18
BK-18
YL-18

+V
GROUND
SIGNAL

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

GN-18
GY-18

1
2

CONNECTOR
+

GN-18
BK-18

ATCH WIRE, CABLE,


COMPONENT
L#

NOTE: REPLACES
HARNESS W ON
VEHICLES NOT
EQUIPPED WITH
SUPPL STRG

PRIMARY
STEERING SW
9X1159

W
2
3
1
201-BK-18
416-OR-18

GERMAN ROADING VERSION

417-GY-18
201-BK-18
W
1
2

W
2
1

201-BK-18
201-BK-18
201-BK-18
MM 8R9526

BK-18
BK-18

TRANSMISSION
OUTPUT SPEED
SENSOR
9X5393

E
710-GN-18
201-BK-18
COM
E

NO
NC

GG
1
3
4
2

L40

1
2

WH
BK
NC

BACKUP
ALARM SW
9N1750

COM

XMSN
NEUTRAL SW
9N1750

NO

121-YL
321-BR
409-OR
201-BK
G
976-OR
200-BK

G
128-PK
762-YL
200-BK
E

976-OR
200-BK

1
2

WIRE AS.
HH 8R2649
JJ
8R7202
KK 8R9295
LL 4E4276
MM 8R9526
NN 5R7755
PP 2W8662
PP 2W8715

1
2
3

128-PK
762-YL
200-BK

1
2
3

G
3
5
2
1
4

OR-18
BU-18
BK-18

+ BATTERY
SOLENOID
GROUND

BUCKET POSITIONER SW
8C5435

976-OR
762-YL
200-BK
128-PK
761-GY

CABLE AS.
AA 8V0615
BB 5V3887
CC 3S8624
DD 7P6682
EE 5V3885

G
200-BK
128-PK
761-GY

1
2
3

LOC
B-8
B-8
A-11
F-10
A-6
F-2
F-2
E-1
D-12
A-2
D-9
C-3
B-5
A-6
D-6
C-4
D-8
E-7
F-6
C-4
A-10
B-2
B-2
B-1
D-2
B-1
B-2
F-2

STD
ATT

STD
ATT

1
2

RIDE CONTROL SOLENOID


6T8046

L2

L40

PRIMARY
STEERING SW
9X1159

BK-18

CIRCUIT GROUPING
DESIGNATION

PART NO.
CHG
HARNESS AS.
A
8R8159
03
B
8R9204
02
C
8R8163
01
D
8R8162
01
E
8R8165
01
F
8R8164
01
G
8R8186
01
G
8R8166
00
H
8R8185
01
J
8R8139
00
K
8R8161
01
L
8R7067
01
M
8R9296
00
N
8R9297
00
P
8R7199
02
Q
8R6083
00
R
8R9203
01
S
8R8117
00
T
8R6082
00
U
8R8168
02
V
8R8160
00
W
8R8170
01
W
8R8171
01
X
8R9599
00
Z
8R8169
00
FF 4E1286 00
GG 6W8227
00
SS 8R8167
00

BK-18

SUPPLEMENTAL STEERING SW
9X1159

CIRCUIT NOT CONNECTED

NON-GERMAN ROADING VERSION

417-GY-18
201-BK-18
416-OR-18

DESCRIPTION

CIRCUIT CONNECTED

FUEL LEVEL SENDER


9X4941

BK-18

BK-18
OR-18
BU-18

GROUND
+ BATTERY
SOLENOID

00
00
00
00
00
00
00
00

01
02
01
01
02

E-11
D-5
B-4
F-8
B-1
F-11
E-10
E-10

STD
ATT

F-11
F-11
F-11
F-11
F-12

LIFT POSITIONER SW
8C5434

E
201-BK-18
496-WH-18
113-OR-18
201-BK-18
442-GY-18

2
1

HYDRAULIC
OIL LEVEL SW
7T8530

A
B
C

OR-18
BK-18
YL-18

+V
GROUND
SIGNAL

966F WHEEL LOADER (7T3830 CHG 00) STARTED 3 JUN 89

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

BK-18

A
B
C

FF

BK-18

COLOR

BLADE, SPADE, RING,


OR SCREW TERMINAL

W
417-GY-18
201-BK-18

+ BATTERY
SOLENOID
GROUND

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

STOPLAMP SW
2M9346

SENDER
GROUND

+V
GROUND
SIGNAL

200-BK
128-PK
416-OR-18
417-GY-18
976-OR
710-GN-18
121-YL
321-BR
409-OR-18
201-BK-18
496-WH-18
113-OR-18
442-GY-18

BK-18
OR-18
BU-18

LIFT POS SW
8C5434

FUEL LEVEL BUFFER


9X3252

F
113-OR-18
201-BK-18
447-PK-18

CAB FLOODS INDICATOR LAMP


7N5876
L
200-BK
615-YL

L1

604-OR

200-BK

RIDE CONTROL
INDICATOR LAMP
7N5876

7
1
2
3
6
4
5

200-BK
762-YL
128-PK
200-BK
128-PK

1
2
3

ABBREV

130-GN

HAZARD FLASHER
INDICATOR LAMP
7N5876
L
538-BR-14
200-BK

L1

200-BK

BRAKE AIR PRESSURE SENSOR


9X5272

200-BK
200-BK-14

+ BATTERY
SOLENOID
GROUND
BUCKET POS SW
8C5435

113-OR-18
201-BK-18
440-BR-18

614-PU
200-BK
614-PU
200-BK-14

OR-18
BU-18
BK-18

201-BK-18

E
2
1
3

1
2
3

GERMAN ROADING ATTACHMENT

432-PK-18

OPERATOR STATION

STRAP
7G1060

128-PK
762-YL
200-BK

200-BK-14

RIDE
CONTROL SW
6T3990

L39

RIDE CONT
SOL
6T8046

1
2

976-OR
762-YL
200-BK
128-PK
761-GY

201-BK-18
419-YL-18

2
3
1

RIGHT TURN
LAMP
7X6066

RD-18
BK-18

976-OR
200-BK

1
2
3

BK-18

761-GY
MOTOR

HORN SW
7T2296

614-PU
200-BK

B
LIFT
K.O.
8C9634

BEACON SW
6T3990

FORWARD HORN
7T0970

1
2

BRAKE OIL SWITCHES


7V5647

RH DASH PANEL
LAMPS
7N5876
L
614-PU
200-BK

603-PK
605-YL-14
606-GY-14
976-OR
538-BR-14
611-PU-14
614-PU-14

N
BUCKET
K.O.
8C9635

LH TURN INDICATOR LAMP


7N5876
L
605-YL-14
200-BK

112-PU-4

BUCKET
FLOAT
8C9635

3
5
2
1
4

201-BK-18

120-YL

BK-14
WH/RD-14

128-PK
762-YL
200-BK

L11

976-OR

FUSE
3K8782

112-PU-14
112-PU-14
112-PU-14
112-PU-14

ECE FRT
POSITION LAMP
9X1407

RD-18
BK-18

L4

L36

L10

102-BU-14

2
1

NOTE C

114-GN

113-OR-18
604-OR
130-GN
440-BR-18
419-YL-18

4 1
6
5

129-BU
200-BK-14
193-PU

603-PK

L13

3
2

200-BK-14
200-BK

200-BK-14
521-YL-14

REFRIGERANT SW
NOTE A
9W0549
PLATFORM
GROUND

201-BK-18
201-BK-18
201-BK-18
201-BK-14

FUSE
HOLDER
4K5122

KK

L9

200-BK-14
200-BK

L14

L15

Q
B

CIGAR
LIGHTER
9W0335

129-BU
200-BK-14
193-PU

503-BR
505-BU
504-YL

105-BR

200-BK-14
200-BK

L16

10

112-PU-4

CIRCUIT
BREAKERS
6N8589

KK
10A
10A
10A
10A

102-BU-14
538-BR-14
605-YL-14
606-GY-14
200-BK-14
322-GY
114-GN

322-GY

447-PK-18
201-BK-18

4
3
5
2
1
310-PU
308-YL
326-PU
306-GN
105-BR

200-BK-14

L12

605-YL-14
606-GY-14

L8

P W

L6

CAB
FLOOD
LAMP
9X4381
K

Z
1
2
3
4
5
6
7

RH TURN INDICATOR LAMP


7N5876
L
606-GY-14
200-BK

112-PU-14
112-PU-14
112-PU-14
112-PU-14

15A

CMS
REAR FLOOD LAMPS
FRT CAB FLOOD LAMPS
CONVERTER/AIR DRYER

REAR
WIPER SW
3T6655

L8

FRAME GROUND

L16

10A
10A
10A
10A

L13

120-YL

12

615-YL

L38
L10

112-PU-14

15A

105-BR

L9
L8

B B

505-BU

200-BK-14

KK

113-OR-18
116-BR
127-OR
120-YL
B
M

HIGH BEAM
HEAD LAMP
9X1440

1
2

503-BR
507-WH

L11

BLOWER MOTORS

611-PU-14
200-BK-14

X
976-OR
200-BK

P W

500-BR
506-PU
118-GY

L22

127-OR
116-BR
102-BU-14
619-GN-14
610-OR-14
614-PU-14
617-BR-14
608-GN
615-YL
200-BK
3
2
1
10
6
7
9
5
8
4

158-BR-14
513-OR-14
521-YL-14
200-BK-14

102-BU-14

L13

201-BK-18
201-BK-18
201-BK-14
403-GN

113-OR-18
113-OR-18
113-OR-18

200-BK
200-BK
121-YL

A
7
4
1
2
8
6
3
5

L15

120-YL
200-BK

200-BK

200-BK
441-OR-18
311-WH
113-OR-18

310-PU

ENGINE SPEED
SENSOR
9X5393
ENGINE
OIL SW
7T0988

BRAKE AIR
DRYER
8V9101

200-BK

113-OR-18
201-BK-18
443-YL-18

200-BK
200-BK

BK-18
BK-18

201-BK-18

TRANSMISSION OIL TEMPERATURE


SENSOR
9X0377
C

128-PK

1
2

T-

201-BK-18

START AID
SOLENOID
9G4365

311-WH

ETHER AID
COOLANT SW
8N1693

200-BK

121-YL

201-BK-18

113-OR-18

200-BK
311-WH

L9

L40

COOLANT TEMPERATURE SENSOR


9X0377
113-OR-18
201-BK-18
441-OR-18

310-PU
120-YL
506-PU
507-WH
441-OR-18
443-YL-18
450-YL-18
405-GY-18
A475-PU-18
201-BK-18
201-BK-18

L10

501-GN

KK

124-GN-14

LOW BEAM
HEAD LAMP
9X1441

200-BK-14
606-GY-14

201-BK-18
201-BK-18
201-BK-18

120-YL
310-PU

120-YL
120-YL
128-PK
112-PU-4
113-OR-18
113-OR-18
440-BR-18
419-YL-18
417-GY-18
710-GN-18
409-OR-18
A475-PU-18
447-PK-18
443-YL-18
405-GY-18
441-OR-18
450-YL-18
A401-YL-18
429-YL-18
496-WH-18
432-PK-18
416-OR-18
442-GY-18
201-BK-18

447-PK-18
522-WH-14
615-YL
603-PK
611-PU-14
102-BU-14
608-GN
617-BR-14

L38

L10

WIPER MOTORS
CIGAR LIGHTER
ROTATING BEACON
KICKOUTS/RIDE CONTROL

200-BK-14
619-GN-14

B B

L
1
4
3
2
8
10
7
6
5
9

118-GY
129-BU
193-PU
128-PK

118-GY
129-BU
193-PU
128-PK

LOW BEAM
HEAD LAMP
9X1441

322-GY
200-BK-14

201-BK-18
201-BK-18

L17

L13

10
3
7
8
6
9
1
2
5
4

200-BK-14
619-GN-14

2
1

BEACON
6T8941

L11

606-GY-14
NON-GERMAN ROADING
TURN SIGNAL
SYSTEM

CONDENSER FAN MTRS

HIGH BEAM
HEAD LAMP
9X1440

200-BK-14
200-BK-14
614-PU-14
614-PU-14

L40

L17

326-PU
306-GN
112-PU-4
A401-YL-18
308-YL
105-BR
310-PU

158-BR-14
118-GY
129-BU
193-PU
128-PK
124-GN-14
113-OR-18
116-BR
127-OR
120-YL

502-OR

200-BK

DIAGNOSTIC CONNECTOR

FRONT
WIPER SW
3T6655

504-YL

L11

158-BR-14

200-BK-14
611-PU-14

200-BK-14
614-PU-14

200-BK

L32

L13

118-GY
502-OR
501-GN
500-BR
506-PU
118-GY
505-BU
504-YL
503-BR
507-WH

L22

KK
M

FRONT
WIPER
6T6216

118-GY

976-OR

L32

619-GN-14
538-BR-14
513-OR-14
306-GN
201-BK-18
113-OR-18
429-YL-18
507-WH
440-BR-18
419-YL-18

L8

614-PU
200-BK-14

326-PU

311-PU
112-PU-4
310-PU
306-GN
308-YL
105-BR
A401-YL-18

304-WH
310-PU
311-WH
302-OR
207-BK
203-BK

306-GN

101-RD
109-OR
112-PU
308-YL

105-BR

L34

13
5
14
15
1
9
12
8
16
17
6
18
19
20
4
10
11
2
7
3

RELAY PANEL

L34

608-GN
429-YL-18
603-PK
615-YL
403-GN-18
522-WH-14
513-OR-14

L12
B

-T

L39

102-BU-14

GN
GY
BR
OR

614-PU

617-BR-14

1
3
4
2

1
2

614-PU-14

L29

MOTOR H

537-GN-14
FLASHER
8D6946
605-YL-14

TO TURN SIGNAL
SW, TERM 2

TURN
+ BATTERY

RD-18
RD-18

L30

614-PU-14

TO HARNESS F (LOC D-2)


102-BU-14
200-BK-14
538-BR-14
606-GY-14
605-YL-14

L12

HEAD LAMP
HAZARD
GROUND

611-PU-14
617-BR-14
614-PU-14
200-BK-14
200-BK-14
619-GN-14
605-YL-14
606-GY-14
322-GY

NOTE C

L11

NOTE: FOR GERMAN ROADING ONLY


REPLACES 8D6946 FLASHER

513-OR-14
614-PU-14
619-GN-14
610-OR-14
617-BR-14
608-GN
615-YL
102-BU-14
102-BU-14
310-PU
308-YL
326-PU
306-GN
105-BR
105-BR
538-BR-14
605-YL-14
606-GY-14
611-PU-14
603-PK
976-OR

49A
C2
31
30B
C
49

1
2

606-GY-14

112-PU-4

537-GN-14
538-BR-14
200-BK-14

7
4
5
6
2
8
1
3
9

L11

128-PK

RESET
OFF (KEY)
OFF

L26

TO TURN SIGNAL
SW, TERM 3

102-BU-14

128-PK
113-OR-18
120-YL

YL-18
WH-18
OR-18

FLASHER
8V2514

200-BK-14
617-BR-14
617-BR-14

FAULT
ALARM
9G9813

SERV
MODE
PLUG

200-BK-14
CAB
FLOOD
LAMP
9X4381

L9

ALTERNATOR
BREAKER
9S4693

306-GN
326-PU

403-GN-18

506-PU
105-BR
308-YL
326-PU
A401-YL-18
610-OR-14
A475-PU-18
403-GN
443-YL-18
405-GY-18
441-OR-18
450-YL-18
606-GY-14
614-PU-14
605-YL-14

201-BK-18
201-BK-18
429-YL-18
A475-PU-18
A401-YL-18
440-BR-18
496-WH-18
419-YL-18
450-YL-18
710-GN-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
432-PK-18
405-GY-18
417-GY-18
403-GN
409-OR-18
416-OR-18
113-OR-18
B

L7

COMM
LINK

TO TURN SIGNAL
SW, TERM 1

L38

L14

101-RD-4

L33

+ BATTERY
GROUND
ENG SOL

506-PU
507-WH
403-GN
403-GN
522-WH-14
614-PU-14
614-PU-14
614-PU-14

410-WH-18
411-PK-18
945-BR-18
944-OR-18
291-BK-18
292-BK-18
290-BK-18
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
201-BK-14
201-BK-14
201-BK-18
201-BK-18
201-BK-14

L36

200-BK-14

109-OR-4

RD-18
BK-18
BU-18

19
4
24
23
9
20
8
3
25
26
27
28
29
5
21
2
31
30
39
13
32
22
7
6
33
14
1
11
10
16
15
17
18
35
40
37
12
34
38
36

L36

200-BK-14

200-BK-14
304-WH-8
109-OR-4
101-RD-4
310-PU
311-WH
302-OR
207-BK
203-BK

1
2
3
4
5
6
7

L38

200-BK

538-BR-14
440-BR-18
447-PK-18
419-YL-18
610-OR-14
619-GN-14
611-PU-14
432-PK-18
605-YL-14

3
4
24
23
9
20
8
19
25
26
27
28
29
5
21
32
39
22
6
2
13
31
30
7
14
33
36
11
10
15
16
17
18
35
40
37
12
34
38
1

L25

TURN SIGNAL SW
9G5589

Z
A

ECE FRT
POSITION LAMP
9X1407

L36

L36

L37

403-GN

L35

ENGINE SHUTDOWN CONTROL


9G9287
107-WH-14
200-BK-14
327-PK

L37

U.S./
METRIC
UNITS
PLUG

L26
L25

L37

START RELAY
9F3099

A
A

L21

128-PK
A

7N9738

L36

114-GN
130-GN
113-OR-18
201-BK-18
102-BU-14
617-BR-14
614-PU-14
606-GY-14
605-YL-14
432-PK-18
611-PU-14
619-GN-14
610-OR-14
419-YL-18
447-PK-18
440-BR-18
538-BR-14

105-BR
308-YL
306-GN
306-GN

MAIN
RELAY
3T0376

A
A

L14

RD-18
BK-18

124-GN-14

177-OR-8

200-BK-14
308-YL

105-BR
177-OR-4

BUS BAR
7V9275

101-RD-18
101-RD-14
101-RD-14
101-RD
101-RD
101-RD
101-RD

80A

80A

L35

A
A

158-BR-14

102-BU-14

L35

114-GN
130-GN
121-YL
105-BR

3K8782 FUSE
4K5122 FUSE
HOLDER

MAIN
BREAKER
9S4693

L14

1
2

7N9737

A401-YL-18
107-WH-14

FORWARD HORN
STOPLAMPS
BACKUP ALARM
KEY

124-GN-14
200-BK-14
522-WH-14
403-GN
614-PU-14
200-BK-14
513-OR-14
158-BR-14

RESISTOR
6T2217

L35

RELAY PANEL

10A
10A
10A
10A

L37

A
RUNNING LAMP BKR
3T2662
A
A
102-BU-14
15A

101-RD-14

L28

1
2

107-WH-14

15

L21

L28

RELAY PANEL
101-RD-18

ENGINE SHUTDOWN BKR


6N8589

L21

1
3
7
5
6
4
8
2

321-BR

429-YL-18

327-PK
200-BK-14

FLOOD LAMP
9X1439

TO FRAME

FLOOD LAMP
9X1439

617-BR-14
200-BK-14

JJ
HARNESS
CODE

608-GN
200-BK-14

200-BK-14
619-GN-14

L7

118-GY
118-GY
118-GY

200-BK-14

LEFT TURN
LAMP
7X6066

411-PK-18

RIGHT TURN
LAMP
7X6066

RD-18
BK-18

417-GY-18
416-OR-18

308-YL

KEY SW
9G7641

BK-18
RD-18

606-GY-14
200-BK-14

1
2

L39

L23

OFF
ON
ST

2
1

7
4
5
6
2
8
1
3
9

200-BK-14
605-YL-14

201-BK

R
C
S
B

LEFT TURN
LAMP
7X6066

VOLTAGE
CONVERTER
7T8000

L26

200-BK

GROUND
+12 VOLT

RD-18
RD-18

L34

3
1
2

BK-18
OR-18

2
1

200-BK-14
615-YL
603-PK

L34

L7

275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
201-BK-18

RUNNING
LAMP SW
6T3989

START AID
SW
3T3453

6
5
4
3
2
1
7

A K

6
5

L27

200-BK-14
200-BK-14
200-BK-14

310-PU
308-YL
326-PU
306-GN
105-BR
105-BR

L31
STOP/TAIL/PARK LAMP
8C6207 (USA)
9X1404 (ECE)

BLOWER
9G8695
MOTOR

327-PK
200-BK-14

604-OR
614-PU-14
200-BK-14

R
RESISTOR
9G1950

310-PU

L29

619-GN-14
610-OR-14
614-PU-14
617-BR-14
608-GN
615-YL
200-BK
105-BR

L29

614-PU-14
200-BK

605-YL-14
606-GY-14
322-GY

200-BK

11

2
1
3

L25

RD-18
BK-18

DIMMER SW
2H1855

2
1

614-PU

1
2

SS

611-PU-14
617-BR-14
614-PU-14
200-BK-14
200-BK-14
619-GN-14
605-YL-14
606-GY-14
322-GY

L5

603-PK

614-PU

200-BK

12

200-BK
592-BU

504-YL
505-BU
102-BU-14
118-GY
503-BR
105-BR
120-YL
200-BK

+ BATTERY
GROUND

118-GY
118-GY
118-GY

SS

L4

615-YL
200-BK

200-BK

614-PU

200-BK-14
605-YL-14

BK
RD

PANEL LAMPS
7N9967

12

FLOOD
LAMP SW
9X1423

FLOOD LAMP
9X1439

SS
L4

501-GN
118-GY
500-BR
502-OR

COMPUTERIZED
MONITORING
SYSTEM
7X1360

200-BK

PANEL LAMPS
7N5876

200-BK-14
200-BK
200-BK

1
3
2

L6

L23

944-OR-18
945-BR-18

201-BK-18

H
RD-18
WH-18
BK-18

L32

102-BU-14

RIGHT TURN LAMP


7X6066 (USA)
9X1406 (ECE)

127-OR
116-BR

200-BK-14
606-GY-14

200-BK

2
1

102-BU-14
105-BR

L31
L32

429-YL-18
201-BK-18
128-PK

200-BK-14
608-GN
617-BR-14
605-YL-14
606-GY-14
614-PU-14
321-BR
604-OR

11

200-BK
200-BK
200-BK

2
6
4
1
3
5
7
8

H
BK-18
RD-18

RD-18
BK-18

ALARM
LAMP
COMM COMM +
CLEAR
US/METRIC UNITS
SERVICE
HARNESS CODE 5
HARNESS CODE 4
HARNESS CODE 3
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 0
NC
NC
SW 9
SW 2
NC
NC
GROUND
SW 12
BRK OIL TEMP
SEC BRK PRESS
SYS VOLTAGE
BR AIR PRESS
HYD LEVEL
PARK BRAKE
ENG RPM
XMSN RPM
HYD TEMP
CNVT TEMP
COOL TEMP
FUEL LEVEL
BR OIL PRESS
ENG OIL PRESS
PRIM STEER
ALTERNATOR
NEUTRAL
SCND STEER
+ BATTERY

L25

1
2

L25

105-BR

WH/RD-14
BK-14

BACKUP ALARM
3T1815

L33

A
3
1
2

504-YL
118-GY
503-BR
505-BU

L33

HH

GN-14

MOTOR

124-GN-14
521-YL-14

200-BK-14
321-BR

S
T
G

ENGINE
GROUND

L31
JUMPER PLUG
8R2649

L6

DOME LAMP
8C9678

1
2

PP
BK-6

L30

403-GN-18

THERMOSTAT SW
9X5445

515-GY-14
200-BK-14

LEFT TURN LAMP


7X6066 (USA)
9X1406 (ECE)

1
3
4
2

T-

SERVICE
METER
6T7337

BLOWER
9G8694

515-GY-14

200-BK-14
605-YL-14

ALTERNATOR
5S9088 STD
8N0999 ATT

101-RD-4
304-WH-8
109-OR-4

2
1

L5

201-BK-18

109-OR-4

ALT

GN
GY
BR
OR

1
2

201-BK-18
201-BK-18
291-BK-18
290-BK-18

-T

120-YL
200-BK

L7

102-BU-14

4
3
2
1

WH/RD/14
BK-14

STOP/TAIL/PARK LAMP
8C6207 (USA)
9X1404 (ECE)

BK-18
RD-18

2
1

513-OR-14
522-WH-14

517-BU-14
516-GN-14

604-OR
617-BR-14
200-BK-14

L30

1
3
2

200-BK-14

RD-18
WH-18
BK-18

RIGHT
SPEAKER
6T7695

L26

S
S

511-BR
512-GN

L26

RD-18
RD-18

H MOTOR

LEFT
SPEAKER
6T7695

Q
1
2

L
REAR WIPER
6T6216

508-PU
509-WH

WH
YL
BK

1
619-GN-14
619-GN-14
200-BK-14
200-BK-14
G

112-PU-4

L32

T
BLOWER SW
6P3236

3
1
2

105-BR
200-BK

592-BU
200-BK
508-PU
509-WH
511-BR
512-GN
102-BU

606-GY-14
605-YL-14
102-BU-14

L31

6
3
5
4
1
2
7
8

BK-18

302-OR
207-BK
200-BK-14
327-PK
513-OR-14
522-WH-14
403-GN-18

RD
BK
GN
GY
BU
PU
PK

292-BK-18
201-BK-18

327-PK
200-BK

GN
GN
1
2

FLOOD LAMP
9X1439

200-BK-14

L30

RED
BLK
BLU
GRN
OR

ANTENNA
+ BATTERY
GROUND
LEFT SPKR +
LEFT SPKR RIGHT SPKR +
RIGHT SPKR MEMORY

RADIO
8C9838

1
2

7
1
5
6
3
4
2

200-BK-14

614-PU

1
2
5
4
3

124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14
522-WH-14
200-BK-14
403-GN-14
200-BK-14
614-PU

522-WH-14
403-GN
614-PU-14

A/C CLUTCH
SOLENOID
8T8813

S
1
8
5
6
7
9
2
4
3
10

200-BK-14
200-BK-14

TO
FRAME

ENGINE
SHUTDOWN
SOLENOID
6T4122

515-GY-14
200-BK-14

DD

200-BK-14
608-GN
608-GN

S
T
G

L24

614-PU

200-BK-14
522-WH-14

302-OR
301-BU

403-GN-14

1
2

301-BU

BK-00

L5

200-BK-14
606-GY-14
605-YL-14
538-BR-14
102-BU-14
114-GN
432-PK-18
419-YL-18
440-BR-18
130-GN
604-OR
113-OR-18
201-BK-18
447-PK-18

L23

200-BK-14

RESISTOR
6T2217

203-BK

TO
ENGINE
BK-00

L24

101-RD-4
304-WH-8

BK-00

POS NEG

611-PU-14
610-OR-14
619-GN-14
614-PU-14
617-BR-14
200-BK-14
200-BK-14

AA

207-BK

BK-4

130-GN
419-YL-18
201-BK-18
113-OR-18
447-PK-18
440-BR-18
538-BR-14
432-PK-18
114-GN
604-OR
F

OPERATOR STATION

RD-00
RD-00

BK-00

BK-00

BB

1
3
4
5
6
7
8
9
10
2

NN

L21

200-BK-14
200-BK-14
605-YL-14
606-GY-14
617-BR-14
614-PU-14
611-PU-14
619-GN-14
610-OR-14
102-BU-14
F

1
2
3
5
8
4
6
7

STARTER
4N3181
A
G
S
A

MOTOR

12V BATTERY
9G4247

A475-PU-18
201-BK-18

L21

MTR BAT

EE

3
2
1

AUXILIARY
START
RECEPTACLE
9X5630

301-BU

L28

BK-00

BK-00

BB

L21

2
6
1
3
4
5
7
8
9
10

102-BU-14

SECONDARY BRAKE
AIR PRESS SW
8T9792

200-BK-14

NEG POS

BK-00

12V BATTERY
9G4247

AA

RD-00
203-BK

EE

L27

BK-18

8
L27

2
1

610-OR-14
611-PU-14

10

11

617-BR-14
614-PU-14
614-PU-14

12

HYDRAULIC
TEMP SENSOR
9X0377

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE


NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: SECONDARY BRAKE AIR PRESS SW REPLACES JUMPER WIRE
NOTE C: BUCKET MARKER LAMPS ARE DEALER INSTALLED

D32531