ISO 9001:2000 Certified ASME ‘S’ Stamp Certified DDEC Innovative Engineering Sok WASTE HEAT RECOVERY BOILERS Europes te » Maximum Heat Recovery 4 Minimum maintenance Optimum Sizing for Engine Cluster Quality AssuredDDFC (Pvt.) Ltd. Is amongst the leading engineering & Fabrication companies, manufacturing Steam Boilers & Waste Heat Recovery Boilers to British Standard BD 2790. Waste Heat Recovery Boilers (WHRBs) are used to convert heat in exhaust gases from diesel, heavy fuel oil and natural gas fired engines or turbines into useful products such as steam or hot water and consequently reduce heat emission into the atmosphere. WHRBs are also used for process waste heat recovery generated in refineries, fertilizer plants and sponge iron plants where the high pressure steam produced runs steam turbines for power generation. The steam or hot water is used in industrial processes such as textile dyeing and absorption chiller’s for cooling applications. DDFC manufactures Smoke Tube type WHRBs in the following capacities & pressure ratings: Capacity: The capacity ofa WHRB is dependent on the mass flow rate & temperature of exhaust gases. For engines up to 1.5 MW capacity WHRB are offered in Simplex, Duplex or Triplex design providing a cost effective solution. For natural gas & HFO fired engines. from 3 MW to 6 MW range the simplex design is preferred. Pressure Rating: Capacity) Up to 25 bars (depending upon Design Verification & Third Party Insurance: DDFC designs its WHRBs which are verified by a UK based consultant. The final design is checked and insured by Royal Sun Alliance Insurance Co. of UK. Single and Two Pass Designs: DDFC offers the two pass design to customers with limited footprint requirements Space permitting, a single pass design is preferred since it produces lesser back pressure on the prime mover. PRODUCT FEATURES: ‘ustom Engineered & Manufactured: Every DDFC Waste Heat Recovery Boiler is specifically engineered & built to the customers needs & specifications. Special features & auxiliary equipment are provided according to the specific customer requirements. Raw Material & Components: Certified materials and components are procured from leading international manufacturers to ensure quality, reliability & trouble free operation Damper for Exhaust Gas Flow Control: ‘The pressure in WHRB is controlled through a damper which allows the exhaust gases to pass through the boilers or vent to the atmosphere. For most application the ON/OFF type control for damper is suitable. For Gas Turbines or special applications requiring minimum variation in pressure, modulating dampers are employed ‘Actuation of dampers is through electrical units fitted with hand wheel for damper operation in case of motor failure Pneumatic actuators can also be supplied on request. Ease of Smoke Side Inspection: Hinged rear doors provide full access to smoke side tube surfaces for inspection and cleaning. The front smoke boxis lined with ceramic fibre insulation and are equipped with large bolted doors for entry purpose. Ease of Water Side Inspection: Man holes on the top of the shell and inspection holes on the shell sides provide easy access for inspection of water side surfaces for sedimentation checking. Independent Gas Paths through WHRB: For Duplex & Triplex WHR boilers, the exhaust from each engine or small gas turbine does notintermix during their passage through the boilers. Surface Blow Down System: Each WHRB is equipped with a connection where a manual or automatic surface blow down system can be installed for maintaining appropriate TDS levelin the boiler water.Instrumentation & Control: Each WHRB is provided with an electric control panel which can be of floor standing or wall mounting design and houses all Boiler controls, starters, circuit breakers & mains isolating switches. The panel is steel fabricated with powder coated paint & includes the following equipment:- » Boiler On/Off selectors switch » Power On indicator lamp »Waterlow level indication lamp » Steam pressure controller » Feed water pump running lamp Alarm mute & reset buttons » Damper positi indication amps » Exhaust gas boiler inlet & outlet temperatures > Panel cooling fan & exlernally mounted klaxon Special intruments can be mountedin the panel on request Capacity Enhancement through Supplementary Firing System: Exhaust from turbines containing more than 10% oxygen can be utilized by means of supplementary fired burner to heat the exhaust gasses which increases the steam output capacity of the WHRB. High Return on Inyestment: Waste heat Recovery Boilers present an ideal ‘opportunity for investment since the payback period ranges from 4 to2 years. Hot Water Generation from Engine Cooling jackets: Hot water in the temperature range of 70-90°C can be obtained from engine cooling jackets through an appropriate heat exchange system. This hot Water can be used for process applications or operating absorption cooling system. DDFC designs & provides such systems. ANCILLARY EQUIPMENT: The following ancillary equipment is offered for the complete package. The customer has the option to fumish these items himself as. these do not adversely effect the performance or the warranty of the equipment. »Feed water tank with deaerator head for non pressurized systems, The feed water tank is equipped with heating coils, spargers, temperature control system. & optional level control probes. The same system can be offered in a pressurized tank configuration as well »Feed Water Pumping System with one operational & one standby pump. It is normally provided with necessary valves & controls (optional) >Economizers help improve efficiency by increasing temperature of feed water by capturing additional heat from the exhaust gasses. This increases the output of the WHRB. Depending upon location & application, WHRBs can be provided with combined or independent economizers. » Measuring Instruments for steam and water, can be provided on request for local or remote application. PLC based systems are also available. iSUT KemUMe eta Det TU OU OCU eR eae RCC ie eae Ce ete A ZTerctind era ne eg ce Oe ecu nrsu) fora specified period. uality Assurance Pe Magee cd are certified to ISO 9001-2000 by Lloyd’s Lemon Ne eres oR ed De enum ees It is an assurance to our customers that ‘our quality standards are universally acceptable and at par with the international eet ASME ‘S’ Stamp With the acquisition of ASME “S” stamp, Drees aetna Se ne Cure ance Per ae ON ond DDEC GROUP OF COMPANIES:| HEAD OFFICE: 73-g/11Mode! Town, Lahore, 54700 ‘Ph:92-42-5885727-32, Fax: 02-42-5885733 LUE econ een eect Siero (sheer aaa After Sales Service DDFC’s skilled personnel ensure prompt Peete rarc Mittin camsioasuas DDFC offers complete turnkey services Perot cma ey complete steam generation system including ESCO eee reece tLe network. Proven Track Record DDFC is proud to have manufactured, installed and commissioned Waste Heat eee eta Toe) Multinational companies in the following ccs © Textile © Power Generation Drs cra) ©Chemicals @Dairy & Food ©Pulp & Paper DINE NI UN ORKe)) or eee pee Te emer RSE} BRANCH OFFICE: 12-D/1, 1st Gizti Lane, Defence | UAN:111-333-233 Fax:92-42-7541364 Re ena cena Ph:92-21-5870289, Fax: 92-21-5836870 eens onticee et