Contract No.

:
Preliminary Report

Run Down Vibration Monitoring Service Report For TG 500 June 25th, 2010

Chevron Geothermal Salak, Ltd

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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CONTENT 1. Introduction 2. Scope of Service 2.1 Scope of Work 2.2 Duration of Work 2.3 Technical Vibration Analysis Report 3. Methodology 3.1 3.2 3.3 Overall Alarm Definition Equipment Layout and Measurement Points Turbine – Generator Manufacturing Data

4. Executive Summary 4.1 Steam Turbine – Generator Unit 500

5. Vibration Result & Analysis During Run Down

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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1. INTRODUCTION
Referred to Turbine Generator Vibration Analysis and Measurement for in Professional Services Contract No. C693083 between SKEFINDO PRIMATAMA and CHEVRON GEOTHERMAL SALAK, Ltd, the 4TH of Quarterly Vibration of 3 Set Turbine and Generator was performed in 6 June 2010 (Run down for overhaul TG unit 500), and Detailed Vibration Analysis Report submitted in 11 June 2010 The accuracy and exactness of any machinery vibration analysis works depend to a great extent to the availability of machine’s vibrations related data. This includes but not limited to Turbine-Generator manufacture data, i.e. vibration severity data, key-phasor, and vibration sensor. Though with some machines in your plant the data are not yet available, we still tried to come up with an analysis based on our experiences on similar equipment with other industries.

2. SCOPE OF SERVICE
Chevron Geothermal Salak, Ltd. (CGS) operates three units of turbine generator, namely TG Unit 400, TG Unit 500, and TG Unit 600, each has 66 MW installed capacity. These turbine-generators can be classified as critical equipments, since if any of the equipments fails, production of CGS power plant can significantly be impaired. Consequently, the number of unexpected failures must be minimized. The philosophy behind a Condition Monitoring system is to allow a machine to continue to operate as long as it runs within its performance parameters. When it doesn’t, the principal intent of the program is to provide a warning of any conditions that are changing beyond preset parameters and to initiate investigative or corrective action. This could involve the process, the machine, or both. Periodic condition monitoring can identify early failure that appears before a functional failure occurred. By having the means to anticipate problems and then plan accordingly, the equipment reliability can be improved and unnecessary maintenance and production costs will be reduced. This is a result of taking corrective action only when it needs to be done. Some various failures mode of Turbine-generator are rotor imbalance, rotor bow, misalignment, oil whirl, oil whip, mechanical looseness, resonance, electrical problem, soft foot, rotor rub, and others. The real time analyzer can give a comprehensive vibration data in real condition of turbinegenerator, can be captured and represented simultaneously in steady state and transient (run-up & coast down) events.

BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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Scope of Work The works that will be performed in this project are the following a. Provide vibration expert / engineer for vibration measurement complete with PPE at Chevron Geothermal Salak Ltd. b. Shall measure and analyze vibration data at agreed schedule to the equipment below: i. Turbine T-400 and Generator G-400 (1 Unit) ii. Turbine T-500 and Generator G-500 (1 Unit) iii. Turbine T-500 and Generator G-500 (1 Unit) iv. Other rotating equipment as per Chevron Geothermal Salak, Ltd needed SKF-Reliability Systems Indonesia PT. Skefindo Primatama

2.1

c. Carry out quarterly monitoring and analyzing of Turbine and Generator based on the agreed schedule. d. Prepare and setup all vibration tools and instrumentation. e. Measure and analyze Turbine and Generator vibration data at full load. f. Analyze vibration data and trend to determine the equipment condition. Contractor shall also detect failure occurred on the equipment and procedure Possible Failure Root Cause Analysis. g. Provide engineering suggestion for corrective actions and performance improvements. h. Propose preliminary report/field report and final report. The report should contain: i. Trending of vibration data and complete data, including the limit value for each parameter shall comply with ISO: 10816 series, 7919 series, API 612, API 670. ii. Assessment of machine condition iii. Fault diagnostic of equipment failure iv. Suggested corrective actions or performance improvement. i. Perform presentation (if required), by qualified person from Skefindo Primatama (SKF)

• • • • •

Skefindo Primatama, PT (SKF) will provide: International Qualified personnel’s (ASNT LEVEL 2A (ISO CAT.II), LEVEL 2B (ISO CAT.III) and ASNT LEVEL 3) guidelines stipulated SNT-TC-1A and ISO 18436-2 Standard. Real Time Analyzer – SKF Data Acquisition IMx-P, Portable Advance Analyzer – SKF GX / AX Series, and Any accessories (cables, connectors, any consumable, etc.) SKF Observer ver. 8.3 and SKF @ptitude Analyst Software’s Preliminary / Detail report maximum 2 weeks after visit & Print out and soft copy of report. SKF Standard and procedures for Condition Monitoring activities, Transportation and PPE.

Chevron Geothermal Salak, Ltd will provide: • Site safety orientation and Permit of Work. • Power to perform the job and Working place and Lunch / Dinner at Salak Area. 2.2 Duration of Work This work is planned to be performed within 2 years duration in 8 times visit. There is one (1) steady state event (normal condition) have been performed of vibration measurement. 2.3 Technical Vibration Analysis Report This is a 3rd measurement report and the result and analysis resumes referred to the latest report from SKF and CGS technical information. This report is based on technical visit dated on 23 April 2010 versus 25 January 2010.
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www.skf.com

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com

3. METHODOLOGY
There are two methods of vibration measurement that will be conducted in this project, i.e. shaft vibration (relative motion) by Proximity Probe and bearing housing vibration (absolute motion) by Acceleration Probe. The shaft vibration measurement will be conducted using the existing proximities and the running speed will be monitored by key-phasor. On machines with plain bearings (journal bearings), high casing to rotor weight ratios and high damping, the non-contacting displacement probe measures the actual motion of the shaft relative to the bearing at the direction as well as the amount (Figure 1). The bearing housing vibration is measured by acceleration sensor within 2 channel vibration method in simultaneous condition. Accelerometers are favored over velocity transducers because of their better frequency response, ruggedness and price and are preferred by API (American Petroleum Institute) 678 standards. Bearing housing is a special case of the high transmissibility system, and accelerometers are useful in detecting small impact of frequency signals that are often early warning of internal damage (Figure 2).

Figure 2

Figure 1

All data will be acquired using SKF IMx-P & AX / GX Series and be processed further using analyzer software - Observer SW & Aptitude Analyst SW. 3.1 Overall Alarm Definition After review of all spectral data on a machine, if no problems are found, the first two columns (“Good” and “Fair”) are offered to give the customer a general feel for the overall condition of each machine being assessed. Corrective action should be taken on those machines having vibration exceeding “Warning or ALARM 1” , while those exceeding “Fault or ALARM 2” are felt to be exposed to such high levels as to render potentially catastrophic failure. Much work continues today on establishing standards for allowable overall vibration. This includes the international working on machinery vibration standards, which is now working to update several criteria. To acquire vibration data, Two (2) parameters of vibration amplitudes normally are used: 1. Vibration Velocity (by Acc. Sensor) [Horizontal Velocity (HORIZ-Vel), Vertical Velocity (VERT-Vel), Axial Velocity (AXIAL-Vel)] - Used to represent commonly experienced fatigue problems like misalignment, imbalances, etc.) In mm/sec or in/sec SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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a. ISO 10816-2; 1996 – Mechanical vibration. Evaluation of machine vibration by measurements on non-rotating parts. Large land based steam turbine generator sets in excess of 50MW.

b. Overall condition rating of Technical Associates of Charlotte, Inc. Copyright 2000 with additional criteria for using these ratings are bellow:
1. Assuming Machine Speed = 500 to 50000 RPM; Assuming Measurement by Accelerometer or Velocity Pickup securely mounted as Close as Possible to Bearing Housing 2. Assuming Machine Is Not Mounted on Vibration Isolators (for Isolated Machine - Set Alarm 30-50% Higher); Set Motor Alarms the Same as that for the Particular Machine Type unless Otherwise Noted. 3. Consider Setting Alarms on Individual External Gearbox Positions about 25% Higher than that for a particular Machine Type

2.

Vibration Displacement (by Proximity Sensor) Vertical Displacement (VERT-Displ] – It is used to measure shaft vibration, radial and axial shaft positioning and differential expansion between the case and rotor in mils or micron p-p.

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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a. Vibration Displacement & Velocity Chart (Entek IRD Internationa, Milford,OH)

101.6 µm p50.8 µm p-p

3000 RPM

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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b. Vibration Displacement Standard (Manufacturing Standard – Fuji Electric Co.,Ltd)
TZ

TURBINE 500

GENERATOR 500

`

T1

T1

T2

T2

G1

G1

G2

G2

MANUFA C. STD

TURBINE (µm p-p) AXIA L TZ 125 250 RADIAL T1X 125 250 T1Y 125 250 T2X 125 250 T2Y 125 250

GENERATOR (µm p-p) RADIAL G1X G1Y G2 X 125 250 125 250 12 5 0 25 G2Y 125 250

ALERT DANGER

c. ISO 7919-2 2nd Edition (2001-11-15) - Land-based steam turbines and generators in excess of 50 MW with normal operating speeds of 1 500 r/min, 1 800 r/min, 3000 r/min and 3500 r/min

Recommended values for maximum relative displacement of the shaft for steam turbines

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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and generators at the zone boundaries

The ISO standards classify vibration level I the four zones i.e.: 1. Zone A: The vibration of newly commissioned machine would normally fall within this zone. 2. Zone B: Machines with vibration within this zone are normally considered acceptable for unrestricted long-term operation. 3. Zone C: Machines with vibration within this zone are normally considered unsatisfactory for long-term continuous operation. Generally, the machine may be operated for a limited period in this condition until a suitable opportunity arises for remedial action. 4. Zone D: Vibration value with this zone are normally considered to be sufficient severity to cause damage to the machine
Priority 1 (C/D) Priority 2 (B/C) Priority 3 (A/B) Priority 4 (A) Failure is imminent. Requires immediate attention and repair FAULT / CRITICAL shutdown should be seriously considered. Closely monitoring of the machine is a must. WARNING FAIR GOOD / NORMAL Plan the repair shutdown on the next opportunity. Minor problem. Trending only. NO action is recommended at this level. Data acquisition is as per schedule.

3.2

Equipment Layout and Measurement Points

TZ

TURBINE 500

GENERATOR 500

T1

T1

T2

T2

G1

G1

G2

G2

Nevada

Bently

By Control Panel

IMx-P
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www.skf.com

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com

TURBINE 500

GENERATOR 500
T2 G1 G2 -

T1 -

T1 -

X T1 -

T2 -

X T2 -

X G1 -

G1 -

X G2 -

G2 -

Vertical

Horizontal

Axial

GX Series By STG Bearing Housing

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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3.3

Turbine - Generator Manufacturing Data

TURBINE
Manufacture Type Rated Speed st Critical Speed (1 ) Rated Output Stage Rotor Weight Bearing NDE Bearing DE Journal Bearing Thrust Bearing Fuji Electric Co., Ltd 2 Cylinders, 2 flow, reaction, condensing 3000 RPM 2200 RPM 70 MW gross 2x9 stages 31799 kg Thrust bearing and Journal bearing Journal Bearing Base carbon steel and Surface Babbitt – 10.6 mm (thick) Double wedge (type); 430 µm (design clearance); Kongo (Manufacturer) Base CrMoNiV forged steel and surface babbitt 8 (number of pad); Mitchell (type); 660 mm2 (surface area); Kongo (manufacturer)

GENERATOR
Manufacture Type Number of Pole Enclosure Output Capability Rate Speed Critical Speed (1st Speed) Efficiency (full load) Rate Voltage Frequency Current Coolant Temp Number of Phase Insulation Rotor Weight Bearing NDE Bearing DE Journal Bearing Fuji Electric Co., Ltd Synchronous 2 Totally Enclosed Water / Air Cooled (TEWAC) 70 MVA 3000 RPM 1303 RPM 98.4% 11.8 kVA 50 Hz 3166 A 46 Deg Celsius (mech. design), 27.2 Deg Celsius (Process design) 3 F 20400 Kg Journal bearing Journal bearing Base carbon steel and surface Babbitt 10.6 mm (thick) Double wedge (type); 430 µm (design clearance); Kongo (Manufacturer)

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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4. EXECUTIVE SUMMARY
Steam Turbine – Generator Unit 500 4.1 4.1.1 Regarding captured online vibration monitoring TG unit #500 for run-down condition on 25 June 2010, found OA vibration amplitudes at normal speed (steady state) and turning gear condition below in range/standard, but still found slightly run-out on turbine and generator side, also still in below range/standard. Turbine Generator Unit #500. Generally is in normal condition 4.1.2 Captured vibration monitoring by using SKF GX-S handheld data collector device to take bearing housing vibration (body measurement) to monitor run-down condition of such of 1X and 2XRPM frequencies especially at power transmission – Coupling side and combine with take shaft on line vibration data by BN-3300 no significant vibration amplitude and specific frequencies, they are in normal condition 4.1.3 Check for rotor run-out (mechanical and electrical) on Turbine & Generator’s rotor at next TA

5. VIBRATION RESULT & ANALYSIS
5.1 OVERALL VIBRATION RATING ISO 7919-2 – TG UNIT 500 AT STEADY STATE AND TURNING GEAR
OVERALL DATA TURBINE GENERATOR FOR RELATIVE MOTION MEASUREMENT T/G Unit 500 – Steady State (variable load) and Turning Gear Amplitude ASSET NAME
POSITIO N

Standardization
Turning Gear

POINT NAME
T1-X T1-Y T2-X T2-Y G1-X G1-Y G2-X G2-Y

Steady state 100%

Steady state 50% 16.86 23.96 16.91 11.25 16.78 22.77 15.36 30.49

Steady state 8 %

ISO 7919-2
80 / 165 80 / 165 80 / 165 80 / 165 80 / 165 80 / 165 80 / 165 80 / 165

Manuf.
125 / 250 125 / 250 125 / 250 125 / 250 125 / 250 125 / 250 125 / 250 125 / 250

(µm p-p)
TURBINE SIDE T-NDE T-DE G-DE GEN. SIDE G-NDE 16.73 23.93 17.16 9.99 16.40 24.54 14.62 36.00 16.13 23.57 14.75 9.67 16.18 22.77 15.36 30.49 7.45 10.22 11.47 13.83 9.42 9.82 6.07 7.07

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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ORBIT AND TIME WAVEFORM TURBINE GENERATOR FOR RELATIVE MOTION MEASUREMENT

Steady State Condition Turbine Side T1XY

Turning Gear Condition Turbine Side T1XY

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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Steady State Condition Turbine Side T2XY

Turning Gear Condition Turbine Side T2XY

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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Steady State Condition Turbine Side T3XY

Turning Gear Condition Generator Side T3XY

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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Steady State Condition Generator Side T4XY

Turning Gear Condition Turbine Side T4XY

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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Asset Name

Status

Vibration Analysis – Shaft Vibration (relative motion)
Appeared 1X and 2X RPM in orbit and spectrum plots although overall vibration is in normal level referred to ISO and Manufacturer standards. OA decreased at TG (turning gear) condition. Slightly spike signal at time waveform appeared. Check run out shaft at first time.

TURBINE T-NDE

TURBINE T-DE

Appeared normal impact signals (1XRPM and 2XRPM) with normal shaft vibration amplitude. Overall vibration is in normal condition, slightly spike signal at time waveform appeared. The overall vibration is in stable condition. Check run out shaft at first time. Appeared spike signal in orbit (time waveform) as suspected the rotor surface has run out (electrical and mechanical). The OA vibration is in below range. OA decreased at Turning Gear (TG) condition. Check run out shaft at first time. Slightly similar with DE generator appeared spike signal in orbit (time waveform) as suspected the rotor surface has run out (electrical and mechanical). The OA vibration is in below range. OA decreased at Turning Gear (TG) condition. Check run out shaft at first time.

GENERATOR G-DE

GENERATOR G-NDE

5.2

OVERALL VIBRATION RATING ISO 10816-2 – TG UNIT 500 S

A. TURBINE GENERATOR FOR ABSOLUTE MOTION MEAS. (BEARING HOUSING VIBRATION) Measurement Type Standardization ASSET Point OA DERIVED PEAK Steady 100% 1.63 1.71 1.25 2.03 0.76 1.63 1.90 2.48 1.47 3.94 2.64 3.02 State Steady State 1.87 1.30 2.65 1.94 1.64 0.97 1.34 2.73 1.18 4.25 2.09 1.64 50% Steady 1.86 2.33 2.11 1.17 1.08 1.55 1.21 1.09 3.48 2.48 1.91 1.35 Turning Gear 0.15 0.10 0.09 0.13 0.06 0.05 0.11 0.19 0.05 0.17 0.13 0.10 10816-2 ISO

NAME

Method

Proven

State 8%

Mm/s peak 5.4/10.6 5.4/10.6 5.4/10.6 5.4/10.6 5.4/10.6 5.4/10.6 5.4/10.6 5.4/10.6 5.4/10.6 5.4/10.6 5.4/10.6 5.4/10.6 6.9/10.2 6.9/10.2 6.9/10.2 6.9/10.2 6.9/10.2 6.9/10.2 6.9/10.2 6.9/10.2 6.9/10.2

T1-Z T1-X T1-Y TURBINE SIDE

T2-Z T2-X T2-Y

G1-Z GENERA SIDE TOR G1-X G1-Y

G2-Z G2-X G2-Y

6.9/10.2 6.9/10.2 Page17 6.9/10.2

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

5.3 T1Z

TURBINE GENERATOR UNIT 500 (TIME WAVEFORM PATTERN)

T1X

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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T1Y

T2Z

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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T2X

T2Y

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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T3Z

T3X

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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T3Y

T4Z

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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T4X

T4Y

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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5.4

VIBRATION ANALYSIS TG UNIT 500 AT HOUSING BEARING

Asset Name

Status

Vibration Analysis through STG Bearing Housing
Dominant frequency still at 1X and 2X RPM in spectrum also random frequency. Characteristic spectrum at steady state to run down the spectrum most similarly and OA very minor when TG condition stage. Overall Vibration is still in normal level referred to ISO and Manufacturer standards. NO SIGNIFICANT Found. DE Turbine side 1XRPM minor 2XRPM and mix with random frequency. The overall vibration value was very minor at this point. Characteristic the spectrum most similarly. Vibration is in normal level referred to ISO and Manufacturer standards. NO SIGNIFICANT Found. Steady state condition to run down frequency still dominant at 1X and 2X RPM mix with the slightly harmonic frequency characteristic spectrum relative similar, vibration relative stable at steady state and very less at TG. The overall vibration is in normal condition. NO SIGNIFICANT Found. The axial direction dominant frequency at 1X and 2X RPM (for 2XRPM suspected 2XElectric line Freq.) mixed with the slightly harmonic frequency, characteristic spectrum relative similar vibration relative stable at steady state and very less at TG, at radial measurement still appeared harmonic spectrum The overall vibration is in normal condition NO SIGNIFICANT

TURBINE T-NDE

TURBINE T-DE

GENERATOR G-DE

GENERATOR G-NDE

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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CASCADE

BEARING #1 TURBINE SIDE HORIZONTAL

BEARING #1 TURBINE SIDE VERTICAL

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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BEARING #2 TURBINE SIDE HORIZONTAL

BEARING #2 TURBINE SIDE VERTICAL

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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BEARING #3 GENERATOR SIDE HORIZONTAL

BEARING #3 GENERATOR SIDE VERTICAL

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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BEARING #4 GENERATOR SIDE HORIZONTAL

BEARING #4 GENERATOR SIDE VERTICAL

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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BODE PLOT TURBINE SIDE BEARING #1 & #2

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

Page29

GENERATOR SIDE BEARING #3 & #4

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

Page30

SCL BEARING #1

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

Page31

SCL BEARING #2

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

Page32

SCL BEARING #3

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

Page33

SCL BEARING #4

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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5.5

CASCADE,BODE PLOT AND SCL ANALYSIS TG UNIT 500 AT RUN DOWN
Status Analysis of cascade,bode plot,shaft centre line TG 600
The full spectrum cascade of shaft vibration measured on turbine non drive st and bode plot depicted those figures are indicated that the 1 critical speed is approximately 1002 rpm The plot of average shaft centre line during run-down condition measured at turbine side shown that the average turbine shaft centre line migrates in the down-right direction when the turbine speed reduce and the range of migration in acceptable range. This average shaft migration confirms that bearing were working under considerably good operation condition

Asset Name

TURBINE SIDE

GENERATOR SIDE

The full spectrum cascade of shaft vibration measured on turbine non drive and bode plot depicted these figures are indicated that the 1st critical speed is approximately 1436 rpm The plot of average shaft centre line during run-down condition measured at generator side that the average generator shaft centre line migrates in the down-right direction when the turbine speed reduce and the range of migration in acceptable range. This average shaft migration confirms that bearing were working under considerably good operation condition

SKF-Reliability Systems Indonesia PT. Skefindo Primatama
BRI II Bldg. 8th Fl. Suite 801, Jl. Jend. Sudirman Kav. 44-46, Jakarta 10210, Indonesia Tel: + 62 21 5793 2244 Fax: + 62 21 5795 3115 E-mail: skefindo.primatama@skf.com Website: www.skfindonesia.com www.skf.com

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