Quality Inspection and Test Center for Equipment (2006) No.

070
of Electric Power Inspection Report

Quality Inspection and Test Center

for Equipment of Electric Power
(2002)Quality(Country)No(K0711) No. L1026 (2006) No.070

Inspection Report

Address: 143 Luoyu Rd., Hongshan District, Wuhan, Hubei

Postal Code: 430074
Telephone: (027)87445917, 87445905
Fax: (027)87445917
Website: www.whvri.com
Email: kyb@whvri.com

http://www.whvri.com/jcbg Page: 1/7

Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

http://www.whvri.com/jcbg Page: 1/7

Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

1. Entrusting Company
Nanyang Jinguan Electric Co., Ltd.

2. Sample Description
Name: 500kV porcelain-housed metal oxide surge arrester without gaps for A.C.
system
Type: Y20W-444/1015
Manufacturer: Nanyang Jinguan Electric Co., Ltd.
Sampling Method: Sampling
Sample Quantity: 1 piece surge arrester (A1), 1 housing (B1), 16 pieces scale units
(C1-C16)
Varistor Type: Ф115/Ф42*21mm

3. Test Standard
IEC 99-4: Metal oxide surge arrester without gaps for A.C. system
Technical Conditions of the Manufacturer: Outline test for 500kV metal oxide surge
arrester without gaps for A.C. system

4. Inspection Type
Type Test

5. Inspection Date
2006-06-28---2006-08-02

6. Period of Validity
Three years from issuing

7. Inspection Results
According to IEC 99-4 standards and requirements, we did the type test to
porcelain-housed metal oxide surge arrester without gaps for A.C. system
Y20W-444/1015, which offered by Nanyang Jinguan Electric Co., Ltd. The 12 test
items fulfilled the requirements, eligible.

Inspection and Testing: Li Ze, Jia Jinhu

Checking: Li Ze
Auditing:
Approval:
Date: 2006-08-04

http://www.whvri.com/jcbg Page: 1/7

Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

http://www.whvri.com/jcbg Page: 1/7

 Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

8. Test Items & Results

No. Test Item Standard Requirementd Test Results Conclusion
Sample: 1 surge arrester(A1) Fulfill the
Continuous
1 Complete current: Ix≤5000μAr.m.s. Ix: 2280μA r.m.s. requirement
current test
Resistance current: Ir≤800μAp Ix: 350μAp s
Power
Sample: 1 surge arrester(A1) Fulfill the
frequency
2 Under power frequency reference U5mA A.C.: 447.8kV r.m.s. requirement
reference
current 1mA, U5mA A.C.≥444kV r.m.s. s
voltage test
Sample: 1 surge arrester(A1) Fulfill the
D.C. reference
3 Under D.C. reference current 1mA, U1mA D.C: 601.0kV requirement
voltage test
597≤U1mA D.C.≤602kV s
Current
leakage test Sample: 1 surge arrester(A1) Fulfill the
4 IL(0.75 U1mA D.C.): 22.0μA
under IL(0.75 U1mA D.C.) ≤50μA requirement
0.75U1mA D.C.
Sample: 1 surge arrester(A1)
a. first apply voltage 444kV, lasting for
Partial a. Apply Ur to arrester, lasting for 10s,
10s, then turn down to 390.5kV,
discharge test then turn down to 1.10 Ur, doing the Fulfill the
measuring the partial discharge:
5 & radio measurement. Partial discharge requirement
6.0pC
interference ≤10pC s
b. apply voltage 390.5kV, measuring the
test b. Under 1.10 Ur, radio interference
radio interference voltage: 280μV
voltage ≤500μV
Test was carried out on the unit with base,
Sample: 1 surge arrester unit (down unit
converting according to the height:
of A1, including the base)
Arrester total height 5.86m, height of the
Surge arrester suitable for vertical
unit with base 2.16m, height scale factor:
mounting, only carrying out anti-bending Fulfill the
Mechanical 5.86/2.16=2.72, then should apply
6 load test. requirement
load test horizontal pull 5.75*2.72=15.64kN to the
Top of surge arrester should endure s
unit with base; In fact, applied 17.0kN,
horizontal pulls 5.75kN、10s, and should
converting to 6.25kN on the top of arrester,
no damage
withstanding 10s, housing the terminals no
abnormal phenomenon
Sample: 1 surge arrester (A1, four scale
Creating a vacuum to 26Pa, spraying
units)
helium to each sealing surfaces, using
Using helium leakage method: helium
helium leakage detector to measure the
leakage detector calibration, when Fulfill the
leak rate of the sample:
7 Sealing test creating a vacuum to 26Pa, spraying requirement
Sample No. Leak Rate(Pa·L/s)
helium to each sealing surfaces, then s
A1-1: <1.0*10-5
using helium leakage detector to
A1-2: <1.0*10-5
measure the leak rate and should not
A1-3: <1.0*10-5
exceed 6.65*10-5Pa·L/s

http://www.whvri.com/jcbg Page: 1/7

Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

http://www.whvri.com/jcbg Page: 1/7

 Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

Sample: 1 surge arrester housing(B1) Corrected to standard atmosphere conditions:

(1) Power frequency withstand voltage: (1) Power frequency withstand voltage
(kV r.m.s.) Dry: 891.4kV r.m.s., withstanding time: 1min,
Dry: 890, withstanding time: 1min Passed
Porcelai
Wet: 740, withstanding time: 10s Wet: 740.3kV r.m.s., withstanding time: 10s,
n
(2) Lightning impulse withstand voltage: Passed Fulfill
housing
1675kVp (2) Lightning impulse withstand voltage: the
8 insulatin
Anode and cathode both 15 times, sample 1681.7kVp require
g
should no flashover phenomenon Anode and cathode both 15 times, sample no ments
withstan
(3) Switching impulse withstand flashover phenomenon
d test
voltage(wet): 1250kVp (3) Switching impulse withstand voltage(wet):
Anode and cathode both 15 times, sample 1255.4kVp
should no flashover phenomenon Anode and cathode both 15 times, sample no
flashover phenomenon
(1) Steep current impulse residual voltage Scale unit U1mA D.C: (kV) Scale unit U20kA: (kVp)
test 4.32 4.32 4.32 7.76 7.77 7.82
Sample: 3 Scale units(C1-C3) Scale factor:
Measuring the residual voltage under 1/5μs、 139.3 139.3 139.3
20kA steep current impulse, multiplying scale Surge arrester U20kA: (kVp)
factor, converting into residual voltage of the 1081.4 1082.8 1089.8
complete surge arrester, the maximum value Steep current impulse residual voltage of the surge
defined to be the steep current impulse arrester: 1090kVp
residual voltage of the surge arrester. The
value should not large than 1106kVp
(2) Lightning impulse residual voltage test Scale unit U1mA D.C: (kV) Scale unit U10kA: (kVp)
Sample: 3 scale units (C1-C3) 4.32 4.32 4.32 6.85 6.86 6.88 Fulfill
Residual
Measuring lightning impulse residual voltage Scale unit U20kA: (kVp) Scale unit U40kA: (kVp) the
9 voltage
under 8/20μs 10kA、20kA、40kA, multiplying 7.23 7.22 7.25 7.88 7.86 7.90 require
test
scale factor, converting into residual voltage of 597≤U1mA D.C.≤602kV ments
the complete surge arrester. Getting the Scale factor:
maximum value, drawing a relative curve 139.3 139.3 139.3
between the residual voltage and current. Surge arrester U10kA: (kVp)
From the curve, residual voltage that 954.6 956.0 958.8
corresponding 20kA is defined to be the Surge arrester U20kA: (kVp)
lightning impulse protection level of the surge 1007.6 1006.2 1010.3
arrester. The value should not large than Surge arrester U40kA: (kVp)
1015kVp 1098.1 1095.3 1100.9
According to residual voltage---current curve,
getting the lightning impulse protection level of the
surge arrester: 1013kVp

http://www.whvri.com/jcbg Page: 1/7

Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

http://www.whvri.com/jcbg Page: 1/7

 Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

(3) Switching impulse residual voltage test Scale unit U1mA D.C: (kV) Scale unit U2000A:
Sample: 3 scale units(C1-C3) (kVp)
Measuring switching impulse residual voltage 4.32 4.32 4.32 6.06 6.04
under 30/80μs 2000A, multiplying scale factor, 6.09 Fulfill
converting into residual voltage of the complete Scale factor: Surge arrester U2000A: the
arrester. The maximum value defined to be the (kVp) require
switching impulse protection level of the surge 139.3 139.3 139.3 844.5 841.7 ments
arrester. The value should not large than 848.7
856kVp Switching impulse protection level of the surge
arrester: 849kVp
a. Line discharge test: Scale unit U1mA D.C: (kV) Scale unit Ur:
Sample: 3 scale unit(C4-C6) (kV)
Line discharge class: 5 8.58 8.58 8.58 6.38 6.38
Test parameters: 6.38
Z- line wave impedance: 0.5Ur U20kA pre-test: (kVp)
UL-electrification voltage: 2.4Ur 14.42 14.38 14.40
T-lasting time: 3200μs Z-3.19Ω UL=15.31kV
(1) Measuring 30/80μs 500A switching impulse Actual measurement T: 3340μs
residual voltage Ures, getting the minimum Discharging times: 18
Long value. According to formula, calculating the (1) Ures(500A): (kVp)
duration energy W that get across the sample 11.48 11.43 11.46 Fulfill
1 current (2) When measuring the first time discharging, W= Ures*( UL- Ures)*T/Z=46.67kJ the
0 impulse sample energy capability W1 (W1 should be (2) First time discharging, energy capability require
withstand 90-100%W) W1(kJ) ments
test (3) When measuring the eighteenth 46.20 46.56 46.32
discharging, sample energy capability W18(W18 (3) Eighteenth discharging, energy capability
should be 100-110%W) W18(kJ)
Pre and after test: change rate of residual 47.02 47.28 47.10
voltage should not large than 5%, sample U20kA after test: (kVp)
should no puncture 、 no flashover and no 14.50 14.45 14.46
damage phenomenon Change rate of residual voltage: (%)
+0.70 +0.49 +0.42
Sample no puncture 、 no flashover and no
damage phenomenon
b. Rectangular wave current impulse test Test was carried out according to established
Sample: 3 scale units(C7-C9) procedure and requirements of the entrusting
Rectangular wave current: 2000μs 2500A 18 company
times 2120μs 2500-2520A 18 times
Change rate of residual voltage for pre- and Passed
after test: ≤5% U20kA pre-test: (kVp) U20kA after test:
Sample should no puncture、no flashover and (kVp)
no damage phenomenon 7.28 7.30 7.25 7.32 7.25 7.30
Change rate of residual voltage: (%)

http://www.whvri.com/jcbg Page: 1/7

 Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

+0.55 -0.68 +0.69

sample no puncture、no flashover and no damage
phenomenon
Switching Sample: 3 scale units(C10-C12) Scale unit U1mA D.C: (kV)
1 impulse On electricity and heat capability, scale unit is 8.52 8.52 8.52
1 operating equal to the complete surge arrester. Scale unit Ur: (kV)
duty test (1) Varistors ageing accelerate test: 6.34 6.34 6.34

http://www.whvri.com/jcbg Page: 1/7

Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

http://www.whvri.com/jcbg Page: 1/7

 Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

＊ ＊
Confirm Kcr、Ur 、Uc Scale unit Uc: (kV)
(2) Preliminary test: 5.07 5.07 5.07
＊
Under 1.2 Uc , apply 8/20μs、20kA impulse U20kA pre-test: (kVp)
current 20 times, then apply 4/10μs、100kA 14.38 14.36 14.39
impulse 2 times Entrusting company provide varistors ageing factor:
(3) Switching impulse operating duty test: Kcr=1.0(95% apparent chargeability)
＊
Sample pre-heated to 60℃±3℃, applying 1.0 Ur : (kV) 6.34 6.34 6.34
line discharge (Class 5) 2 times, then within Withstanding time: 10s
＊
less time (no more than 100ms), applying Uc : (kV) 5.07 5.07 5.07 Fulfill
power frequency voltage. In this period, Lasting time: 30min the
change of voltage should not larger than 1% Test was carried out according to established require
＊
1.0 Ur 10s procedures. ments
＊
Uc 30min Second long line discharging, energy capability(kJ):
Confirm second long line discharging, 46.58 46.80 46.50
energy capability that pre- and after test: U20kA after test: (kVp)
Change rate of residual voltage should no 14.33 14.40 14.36
more than 5% Change rate of residual voltage: (%)
Sample should no puncture、no flashover -0.35 +0.29 -0.21
and no damage phenomenon sample no puncture、no flashover and no damage
phenomenon
Sample: 4 scale unit( C13-C16) Scale unit U1mA D.C: (kV)
On electricity and heat capability, scale unit 8.48 8.48 8.48 8.48
is equal to the complete surge arrester. Scale unit Ur: (kV)
Measuring the residual voltage before test 6.31 6.31 6.31 6.31
Sample pre-heated to 60℃±3℃, each Scale unit Uc: (kV)
sample applied second line discharge (Class 5.04 5.04 5.04 5.04
5), then within less time (no more than U20kA pre-test: (kVp)
Power
100ms), applying power frequency voltage. 14.25 14.28 14.24 14.27
frequency
In this period, change of voltage should not varistors ageing factor: Kcr=1.0(95% apparent Fulfill
withstand
1 larger than 1% chargeability) the
voltage ＊
2 Power frequency withstanding value & Scale unit Ur : (kV) require
time
withstanding time: 6.31 6.31 6.31 6.31 ments
capability ＊ ＊
(1) 1.20 Ur 1.0s Scale unit Uc : (kV)
test ＊
Uc 30min 5.04 5.04 5.04 5.04
＊
(2) 1.15 Ur 10s Second time inserted energy(kJ): 14.72-14.88
＊
Uc 30min (1) 1.20 Ur＊: 7.57kV
(3) 1.10 Ur＊ 100s Withstanding time: 1.0s
＊ ＊
Uc 30min Uc : 5.04kV
Lasting time: 30min
＊
(2) 1.15 Ur : 7.26kV

http://www.whvri.com/jcbg Page: 1/7

Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

http://www.whvri.com/jcbg Page: 1/7

Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

＊
(4) ) 1.00 Ur 20min Withstanding time: 10s
＊ ＊
Uc 30min Uc : 5.04kV; Lasting time: 30min
Measuring the residual voltage after test (3) 1.10 Ur＊: 6.94kV
Sample should no thermal runaway 、 no Withstanding time: 100s
＊
damage phenomenon Uc : 5.04kV; Lasting time: 30min
(4) 1.00 Ur＊: 6.31kV
Withstanding time: 20min
＊
Uc : 5.04kV; Lasting time: 30min
Test was carried out according to established
procedures.
U20kA after test: (kVp)
14.29 14.25 14.28 14.30
Sample no thermal runaway、no damage.

Annex A、Sample Figuration Drawing

http://www.whvri.com/jcbg Page: 1/7

Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

http://www.whvri.com/jcbg Page: 1/7

 Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

Annex B、Sample Main Specifications

Rated Voltage Ur: 444kV Continuous Operating Voltage Uc: 355kV
Nominal Discharge Current In: 20kA Lightning Impulse Residual Voltage
Ures≤1015kV

Annex C、Main Inspection & Test Equipments

No Equipment Equipment Accuracy or Period of
Range Test Organization
. Name/Type No. Inaccuracy Validity
2250kV power
frequency high 0-2250k National High-Voltage 2007-11-2
1 / /
voltage V Measurement Station 5
generator
5400kV impulse
0-5400k National High-Voltage 2007-08-2
2 voltage / /
V Measurement Station 4
generator
1400kV power
frequency high 0-1400k National High-Voltage 2007-05-0
3 SB201 /
voltage V Measurement Station 8
generator
2400kV D.C.
0-2400k National High-Voltage 2007-05-1
4 high voltage test SB203 /
V Measurement Station 0
instrument
Quality Inspection and
8/20μs impulse
Test Center for 2008-05-1
5 current BL023 0-40kA /
Equipment of Electric 5
generator
Power
Quality Inspection and
4/10μs high
Test Center for 2008-05-1
6 current impulse BL025 0-150kA /
Equipment of Electric 4
generator
Power
Quality Inspection and
Long duration
Test Center for 2008-05-2
7 impulse current BL024 0-2500A /
Equipment of Electric 5
generator
Power
D.C. reference National High-Voltage 2007-06-0
8 0100 0-6kV Class 1
voltage tester Measurement Station 9
LCD-4 resistive National High-Voltage 2007-04-0
9 008 0-10mA 3%
current tester Measurement Station 5
TDS1002 Hubei Test Technology 2006-08-2
10 C048918 0-300V 2%
oscilloscope Academe 3
HAEFELY64M
080452-24 National High-Voltage 2007-06-0
11 peak value 0-1600V Class 1
-88 Measurement Station 1
voltmeter
http://www.whvri.com/jcbg Page: 1/7
 Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

JFD-2B partial National High-Voltage 2008-05-1

12 98020 / 0.5pC
discharge tester Measurement Station 4

http://www.whvri.com/jcbg Page: 1/7

Quality Inspection and Test Center for Equipment (2006) No. 070
of Electric Power Inspection Report

http://www.whvri.com/jcbg Page: 1/7