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Breakdown Report

Location: - CGL-4 / Recoiler


Breakdown:-
Date Breakdown Time Duration Shift
1 13 July’10 00:50—05:15 4.25 Hrs C
2
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INCIDENCE REPORT:-
Operation incharge reported coil end stuck up in recoiler gripper and it was difficult to
come out..

ONSPOT INVESTIGATION:-
1 The coil end found stuck up in the gripper
2 The coil removed from the recoiler mandrel but the corner of the coil end remain
trapped in the gripper segments.
3 Coil thickness was 1.0 mm GP coil..
4 Due to stuck piece the gripper was not holding coil properly.5.
5 Line was made stop to remove stuck up piece.

INVESTIGATION ANALYSIS:
1 Due to edge fold in GP coil inside the gripper the coil end got stuck up.
2 While removing coil from the mandrel with help of stripper and coil car coil edge got
tore apart and remained in the gripper.
3

IMMEDIATE ACTION TAKEN


1 Requested operation to stop line for dismatling.
2 Dismantle the the recoiler segments and removed trap piece from gripper segment.

ROOT CAUSE IDENTIFIED:-


1 Stucking up coil end due to edge fold.
2

PREVENTIVE ACTION TO BE TAKEN


A SHORT TERM PLAN
1 Operation to check coil ends before gripping.
2

LONG TERM PLAN.


1
2

WAY FORWARD:-
Operator to check coil end before gripping coil end in the gripper.
PERSON PRESENT:
Mr Vivek vaidya, V.S.Sarang,, Mr Nitin shrivastav, Mr. Badam Singh.
REVIEWED BY: -
S.No Reviewed by Sign
1 GM (Mech)
2 DGM (Operation)
3 Operation In charge

FACILITATOR:
Ashutosh Charan
(Sr. V.P.Operation)