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Presentasi Pembangkit2

Presentasi Pembangkit2

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Published by Iwan Ruhiyana
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Published by: Iwan Ruhiyana on Aug 09, 2010
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10/25/2012

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WELCOME to Unit 7&8 Coal Fire Power Plant PAITON PRIVATE POWER PHASE I SEPTEMBER 2004

Unit 1 & 2 (PLN) Capacity 2 x 400 MW

PAITON COMPLEX

Unit 3/4 Capacity 1 x 800 MW

Unit 5 & 6 (Jawa Power) Capacity 2 x 600 MW

Unit 7 & 8 (Paiton Energy) Capacity 2 x 615 MW

Coal Handling plant Capacity 750,000 mTons

General Information Coal Fire Power Plant Paiton Private Power Phase I Unit 7 & 8
Location :
Village Sub District District Province : : : : Bhinor Paiton Probolinggo East Java

Owner :

Name : PT. Paiton Energy Status & Activity : Foreign Investment 2 x 615 MW Coal Fire Power Plant Address : Jl. K.H. Mas Mansyur Kav. 126 Jakarta

PT. Paiton Energy Share Holder : - Edison Mission Energy - Mitsui Corp.(Japan) - General Electric - Batu Hitam Perkasa 40 % 32.5 % 12.5 % 15 %

Coal Fire Power Plant Paiton supply electricity to all JawaBali, total = 3.200 MW

Fuel / Coal Supply Condition
Kalimantan Island - Adaro Coal
Truck transport 40-80 ton capacity

Tutupan

Kelanis Loading coal

Kalimantan Pulat Laut IBT

unloading

Paiton 7&8 Coal yard

silo

Boiler furnace

Mine
Ship 47.000 mTon Capacity Tongkang 8.000 mTon Capacity

mill

stockpile

Stockpile 750,000 mT

Ocean BHP-Kalimantan island Paiton PLTU

Basic Operation of Coal Fire Power Plant

Water

Coal

Electricity

Coal Fire Power Plant Phase I Unit 7&8 Specification
Steam Generator System (1 per Unit)
Type Environment Drum Operating Pressure Superheated Steam Flow Superheated Steam Pressure Superheated Steam Temp/Reheat Feedwater Inlet Temp Coal Storage Silos Coal Silo Capacity Coal Mills / Feeders Coal Mill Capacity Coal Burn Rate Ignition Fuel Air Preheaters Forced Draft Fans Induced Draft Fans Primary Air Fans Burner System Boiler Efficiency Bottom Ash Silo Storage Capacity Balanced Draft, Pulverized Coal-Fired Outdoor 190 bar; (2,750 psig) 2,290 tph; (5,064 klbs/hr) 180 bar; (2,620 psig) 540° C/540° C; (1005° /1005° F) 281° C; (538° F) 6 Each (600 ton capacity each) 8 hours at MCR 5 Primary and 1 spare 77 tonnes/hour per Mill normal rate 330 tph @ Boiler MCR (715 GMW) No. 2 Fuel Oil 1 Primary and 2 Secondary 2 x 50% Axial Type 2 x 50% Axial Type 2 x 50% Centrifugal Type 24 Low NOx Burners; Tilting Tangential Firing 86.15 % 36 hours at MCR

Coal Fire Power Plant Phase I Unit 7&8 Specification (Cont.)
Land Occupied : Power Plant Capacity : Coal Consumption Per Year : Combustion Coal : Operation 84 hectares 2 X 615 MW 4.3 million tones 2 units Using Drum Type Steam Generators : 24 hours per day with up to 40 days scheduled outage each year : 40 years

Operational Contract

Boiler Components
FEEDER ECONOMIZER HEA IGNITOR STEAM DRUM CCOFA DOWNCOMER BOILER WATER CIRCULATING PUMP ( BWCP SOFA ) TILT DRIVE MAIN WINDBOX LOWER WATER WALL INLET DRUM TILT DRIVE SOFA WINDBOX FURNACE WALL TUBE YAW ADJUSTMENT RAISER TUBE AIR FLOW CONTROL SUPERHEATER TUBE FUEL AIR DAMPERS DESUPERHEATER AUXILIARY AIR DAMPERS REHEATER TILT CONTROL FORCED DRAFT (FD) FAN FLAME SCANNER INDUCED DRAFT (ID) FAN SOOT BLOWER AIR HEATERS SAFETY VALVE PRIMARY AIR (PA) FAN ELECTROMATIC RELIEF VALVE ( ERV ) SEAL AIR BOOSTER FANS PYIRITE COLLECTION HOPPER AIR FILTERS SUBMERGED SCRAPER CHAIN CONVEYOR SCANNER AIR BOOSTER FAN CLINKER GRINDER FLAME FRONT CONTROL SCREW CONVEYOR FLAME FRONT CONTROL NOZZLE TIPS BELT CONVEYOR OIL GUN ASH DISPOSAL SILO PULVERIZER FURNACE SAFEGUARD SUPERVISORY SYSTEM ( FSSS ) WINDBOX

Flow Diagram Coal Fire Power Plant Phase I Unit 7&8
Steam Pump

Cooling Water

Steam

To Distribution

Condenser

Turbine

Generator

Transformer

To Seawater Scrubber

Make-up Water

Electrostatic Precipitators

Intake Canal

Discharge Canal

Pump

Water Treatment Plant Service Water

Steam Generators Fly Ash

ID Fan Absorber

Chimney

Storage Silos RO Pre-Treatment Filters Air Blower FD Fan Bottom Ash Pump From Condenser Seawater Scrubber Coal Stockpile Ash Disposal Area To Discharge Canal

WATER & AIR CYCLE
Steam Drum Condenser Blowdown HP Turbine IP Turbine LP Turbine

Boiler

Deaerator

Condensate Extraction pump Condensate Polisher Plant

HP Heaters

LP Heaters

Condensate Tank

Make up treatment system

SWRO ~~ Demin Water

Coal Fire Power Plant Paiton Unit 7 & 8 Flow Diagram
To PLN Distribution Jawa-Bali system Condenser Turbine Make-up Water Boiler ES P Generator

Transformer

Intake Canal

Discharg e Canal Fly Ash

Absorber

Chimney

Bottom Ash

Coal Stockpile

Coal Handling Process
Dock Mobile Hopper Dust Suppression Stacker water spray Dust Suppression Transfer House

Crusher Stacker water spray

Dust Suppression Dust Collector

Stacker Reclaimer Dust Collector

Transfer House

Boiler Coal Silo (5 off)

Coal Mills (PULVELIZER) and FEEDER
Pulverizer: Grind the coal to a fine powder before transferring to the boiler (Furnace). Feeder: Regulation the flow of coal to the Pulverizer

Ash Management
Coal Consumption Ash Production Ash Disposal Area
Total Area Total Area future

: 4.3 Million ton/year : 180 ton/day : 68,000 ton/year

: 27,810 m2 : 86,333 m2 (for 30 years power plant life time) Height : 20 m Ash Disposal Area Design : According to the regulation of Chief of BAPEDAL decision No : 04/BAPEDAL/09/1995

Ash Management System
Ash Management System consist of: Bottom Ash Handling System Fly Ash Handling System Ash Disposal System Ash Disposal Area This system complete with hopper, conveyor, crusher, stacker and other heavy equipment

Ash Disposal Area
According to Chief of BAPEDAL decision No : 04/BAPEDAL/09/1995 Ash Disposal area for B3 waste (ash from coal fire power plant is a B3 waste) need to have : Basic Layer System which is consist of clay, HDPE, Geonet, Geotextile Filter, clay layer leach collecting and covering material with the size of 20-30% Closing Layer System consist of clay, HDPE, Geonet, Geotextile Filter, material layer with the size of 2030% covering a plant. Well for leaching collection Well to monitored the ground water

Ash Disposal Area (Cont.)
Declivity of the ash pile is plan for 45 0. Rain water in ash disposal area will be collect in the ash disposal run of pond then transfer and process in the waste water treatment plant. To decrease the air pollution because of the ash particle at the ash disposal area, besides solid the ash, ash disposal surface has to be wet by water spray. Other alternative is by covering with plastic (dry system).

Ash Collection and Disposal System
Steam Generator U8

Electrostatic Precipitator U8

Chimney Water U7 SS Chain Conveyor Fly Ash Storage Silos 1020 m3 each Pneumatic Ash Conveying System Crossover Tie

U7

Common Bottom Ash Storage Silo 207 m3 120 t/hr Ash Disposal Area Tubular Conveyor

Water

Fly Ash Conditioner

Water

PAITON UNIT 7 & 8 ASH DISPOSAL
CAPPING INER SYSTEM
VEGETATION 600 mm GENERAL FILL MATERIAL GEOTEXTILE GEONET HDPE LAYER 600 mm CLAY LINER 150 mm GENERAL FILL MATERIAL

ASH
300 mm GENERAL FILL MATERIAL GEOTEXTILE 300 mm SAND GEOTEXTILE 300 mm CLAY LINER HDPE LAYER GEONET 1000 mm CLAY LINER SUB BASE

LOWER LINER SYSTEM

Mission & Vision
EMOMI provides the highest quality a operations and maintenance services in the independent power industry (IPP). We continuously improve the quality of a everything we do, completely and cost-effectively satisfy all of our customers, and provide fulfilling career opportunities for our employees

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