Ceo Ellgineering Comptmy Pl't. Ltd.

BOTlga/ore

REPORT o

THE PLAT LO D TE T FOR THE P OPO ED ROLLING MILL

AAT .J.K ELPLANTTADIP TR1 ANTAPUR

m TRICT DH PRADE H

CLIENT:

Mis. SJK Steel Plant Umited, Jambulapadu, Tadipatrl, Anantapur District,

Andhra Pradesh - 515 411

**********

R.EPORT NO.: 051008- 586

Geo Engineering Company PW. Ltd Ban8afore

REPORT 0 THE PL TE DAD TES FOR THE PROPO ED ROLL G fiLL

AREA T S.J.K EL P TADIPATRI, AP D TRICT A

PRADE H

TROD eTION

MIs. SJK tee I Plant. Bangalore has entrusted us to can) Quiche Plate Load Test for the proposed rolling mill area at .J.K tee I Plant Tad i patri. Anantapur district, Andhra Pradesh. The primary objective of this in estigation is to estimate the ultimate bearing pre sure of the soil. This report consists of the details of the field tests performed and the results of the tests,

FIELD 1

STIG

o

A test plate, 50cm x 50em square was used as a model for [he prototype foundation. The plat \ as placed at the proposed foundation Ie el and ubjected to incremental loading, ettlemenr a1 each increment of load \ as measured and load - settlement curve plotted. The bearing capacity and the senlement of the foundation \ ere determined with the help of the load - settlement cun es for the test plate. The tests were conducted 85 per 1 : IS88- 1982. Kent ledge reaction method.

Pr eedure:

I. Rough mild teel plate of 50cmX50 m square in hap wa used. The propo ed foundation area \\8S ex avated up lO J. Sm depth. The- te t plate \ as sealed at the center over a fine nd layer of Smm thick.

II. kentledge was constructed b, preparing a loading platform, ith 1 ME and

M plate. teet bars Ii ere placed a er this platform to obtain a total load of 32 Tons.

111. Load was applied on the plate by a hydraulic jack of 100 ton capacity by rea tion obtained from (he keruledge. Pre ure on the jack was recorded from a calibrated pressure gaug pia ed b tween the jack and hydraulic pump.

iv, A seating load of 70glcm2 was first applied and released after orne time. Loads were applied on the test plate ill increments of one - fifth the estimated safe load

Geo EngineeriJlg C ompcDfy Pw. LId Bango/art'

From Load ttlement Curve:

Ultimate Load =: 13.91

.,

Bearing Capacitj = 13.91 O.5x0.5):; 55.6 m"

..

afe bearing capacity = 55.612.5 = 22.24 m~

Therefore the safe bearing capacity of 22.0tim2 is recommended at 6.0m depth with a factor of safety 2.5,

Iculation of ubsrade l 10dulu :

..

load intensity at 1.25mm enlernent=l 0.01 (0.5XO.5) ~O.O rn"

Modulus of ubgrade Reaction= K = (4-0X.1 000)/1.25=32.000 m2/m

Hence modulu of sub grade reaction of32,OOOtlm2/m is recommended at 6..0m depth.

Geo Engineerlrlg Company Pl'I Ltd. BOllgalore

PLATE LO D TE -01

Tabl . 0.1

Project: JK tee I Plant Tadipatri) ize of the plate: 50 -In X SOcm Jack ram area: 240.39cml

Depth from GL: 6.Om

Location: Proposed Rolling Mill Date ofte ttng: 05/10/08

Le. of DiaJ gauge: 0.01-25mm round Water Table: Nil

Pr sure Load on Dial gauge Total
1. tb reading erase
gllUo Hlement in ettlemenl in
o. reading in plat in D 1 D 2
kgJcm2 kgs mm mm
6.35 6.25
1 11.5 2,165 6.41 6.27 I 0.07 0.07
2 23.0 5.529 6.87 6.41 0.27 0.34
3 35.0 8.4]4 7.46 6.83 0.505 0.845
4 46.0 11.057 8.26 7.44 0.705 1.55
5 57.5 13,822 8.86 7.92 0.54 2.09

6 80.5 '19.351 10.04 9.03 1.145 3.235
7 103.5 24]80 12.60 12.11 2~2 6.055
8 120.0 28,847 1.3.83 13.86 IA9 7.545
Rebound Values
1 90.0 kg! em" (ii1 75% 13.74- 13.72 0.115 0.115
2 60.0 kg! ern: rev 50% 13.52 13.48 0.23 0.345
3 30.0 kg[ em.! e 25% 13.26 13.19 0.27:5 0.62
4 0.0 kg.' em" ~ 0.0% 12.26 12.00 l.O95 1.715 ote: Due to negligible settlement of2.09mm.lhe te 1 i continued to t\ 0 times estimated design pressure

Gea ElIglneering Company Pvt. Ltd Bang%r!!

Tab1 0.2

Project: JK teet Plant (Tadipatri) oeation: Proposed Rolling Mill

ize of the plate: SOcm ~Ocm Date of teting: OSfl 0/08

Jack ram area: 240.39cmz L. . of Dial auge: 0.01-25mm

Deptb from EGL: 6.0m

round ater Table: il

Pres ure Time Time I Dial Gauge Dial Gau e
Gauge in erval in ReadinG Reading
reading in tarting Fin' bing min DTI DT2
kgIcm2
Seating load 6.35 6.25
( 70g! cmz)
12.0 12.1 1 I 6.40 6.25
(p.m.f 122.25 2.25 6.43 6.25
12.4 4 6.43 6.26
11.5 12.6.25 6.25 6.43 6.26
12.9 9 6.43 6.26
12.16 16 6.45 6.27
12.25 25 6,46 6.27
1.00 1 hr 6.47 6.27

1.] 0 1.11 I 6.75 6.34
-(p.m.) 1.12.25 2.25 6.76 6.34
1.14 4 6.78 6.34
23.0 1.16.25 6.25 6.78 6.35
1.t9 9 6.80 6.35
1.26 16 6.82 6.41
I IJ5 25 6.82 6.41
2. to lhr 6.87 6.41

2.15 2.16 1 7.31 6.66
(p.m.) 2.17.2.5 2.25 1.36 6.73
2.19 4 I 7.36 6.73
35.0 2.21.25 6.25 7.38 6.73
2.24 9 7.40 6.73
131 16 7.42 6.73
2.40 25 7.44 6.74
3.lS Ihr 7.46 6.83 Geo Engineering Company Pl'I lld. 8llllga/ore

Table No.2 { ontd ...

Project: SJK teel Plant (Tadipatri) Location: Proposed Rolling Mill

ize of the plate: -Oem 50 m Date ofte ling: 05/10/08

Jack ram area: 240.39cml

L .. of tal gauge: O.Ol-25mm round Water Table: il

Depth from E L: 6.0m

Pres ure Time Time DiafCauge Dial Gauge
Gau e interval in Reading Reading
readin in tartjng Fini bing min DT 1 DT2
kg/cm1
2.10 2.21 1 8.05 7.27
(p.m.) 2.22.25 2.25 8.07 7.28
2.24 4 8.09 7.30
46.0 2.26.25 6.25 8.12 7.33
2.29 9 8.14 7.36
1.36 16 8.]8 7.37
2.45 25 8.21 7.37
I 3.20 I hr 8.26 7.44

3.25 3.26 1 8.70 7.80
(p.m.) 3.27.25 2.25 8.73 7.80
, 3.29 4 8.75 7.81
57.5 I 3.31.25 6.15 8.18 7.836
I 3.3.J 9 8.80 7.86
3.41 16 8.81 7.90
3.50 25 8.83 1.62
4.25 Ihr 8.86 7.92 I

4.30 4.31 1 9.76 8.84
(p.m.) 4.32.15 2.25 9.80 8.88
4.34 4 9.86 8.90
80.5 4.36.25 6.25 9.92 8.95
439 9 9,94 8.99
4.46 16 9.99 9.03
4.55 25 10.02 9.03
530 Ihr 10.04 9.03

5.35 I 5.36 I 11.43 10.85
5.31.25 225 11.48 10.90
5.39 4 11.56 11.03
103.5 5.41.25 6.25 11.66 11.09
5.44- 9 11.72 11.18
5.51 16 11.80 J J .26
6.00 25 11.83 11.30
I 6.35 ] hr 11.60 12.11 Geo EngiTlf1ering Compony PI'l. Uri. &Jn8l1fore

Table No.2 ( ontd ... )

Project: J teel Plant Tadipetri) cation: Proposed Rolling Mill

ize of tbe plat : 50 m x 50em Jac ram area: 240.39cm2

D pth from GL: 6.0m

Date of t tins: 0511 0/08 .C.ofDi I gauge: O.01-25mm Ground ater Table: il

Pres ure Tim Time Dial Gauge Dial Gauge
Gauge ta.rong I interval in Reading Reading
rending in Fi.ni hing min DTt DT2
kg/cm2
6.40 6.41 I 12.80 12.41 I
(p.m.) 6.42.25 225 12.83 12.49
6.44 4 12.82 12.53
120.0 6.46.25 6.25 12.87 12.60
I 6.49 9 I 12.93 12.64
6.56 16 13.0 12.74
7.05 2S 13.07 12.82
7.40 I hr 13.83 13.86 Load In tannes

6 8 10

12

o

2

14

16

E E

.E

- I:

co E

II>

iu

III

2

2..5

te: ince distinct shear failure has not occurred.the final load is taken as ultimate load.

v~o £nglneel'ing Campaff) Pl't Ltd &mgofore

up to failure or least until a ettlement of 40mm had occurred, \ hi hever was earlier.

v: At each load increment, settlement was recorded at time inter 'a15 of I, 225. 4. 6.25, 9. 16 and 25min. and 1 hr. b mean of two displa ement tran ducers with

I

0, (ll rn m least count and 80m m t rave I placed diametrically opposite di reetions on the plate. The ettlements were recorded with reference to a datum bar fixed over concrete supports.

vi. After noting ttlement readings of I hour. and when the rate of settlement dropped to a value te than O.02mm/min the next load increment" as applied. The senlements were noted as earl ier.

ii. The load - settlement curve for the test plate \\ as planed from the obtained test data,

TRE ULT

The rest results are tabulated in Table o. I & 2 and re peetive load vIs settlement curve.

ince distinct shear failure has not occurred, the final load is taken ultimate load=13.9t.

Hence are bearing pressure of 22.0 m2 \'I ith factor of safely of2.5is recommended.

for EO E GINEER G OMP

PRIV TEL D

(JA

H.K..

Ge() Engineering Camp '1)' P1'1. LId. Banga/ore

abulation of R uIt:
8M 0 SHe t/ml at different depths
1.S 3.0 4.5 6.0 7.5
1 09 14 18 22 25
2 10 14 17 21 24
3 08 15 18 22 26
4 07 10 16 22 28
5 11 13 17 22 28
6 10 14 18 22 25
7 12 16 ')' 26 30
... -
8 10 14 18 22 26
9 12 )5 20 25 30
10 08 12 17 20 25
11 10 14 18 22 26
12 08 10 13 18 _5
13 10 14 16 -') 26
0:._
14 14 18 _4 .!8 32
15 12 16 20 'r 30
_)
16 II 10 14 18 22 26
17 08 11 14 18 22
18 10 13 18 21 28
19 08 12 16 22 26
D 20 10 14 18 23 26
A 21 08 10 14 J6 20
~lJ 22 07 09 13 16 20
23 09 12 16 L 24
~ 24 10 J4 18 _1 26
2S L 16 20 24 28
26 07 lO 14 18 22
27 12 14 19 24 28
B.F Area
1 09 15 18 A 28
2 12 14 18 26 32
3 08 12 14 20 24

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