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Operations Manual 18W

Operations Manual 18W

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Published by Nije Bitno

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Published by: Nije Bitno on Aug 18, 2010
Copyright:Attribution Non-commercial

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11/25/2011

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The various tasks are listed in the maintenance plan.

The maintenance intervals must be complied with as follows:
daily before every start-up
after 25 operating hours
every 250 operating hours
every 500 operating hours

NOTE!

The maintenance interval for 500 operating
hours includes all the work for the interval of
250 operating hours.

Diesel engine Series 15W / 18W

Maintenance

2008-12-09

71

Maintenance table

Components
Component
group

Work to be performed

Daily
before
every
start-up

After 25
operating
hours

Every 250
operating
hours

Every 500
operating
hours

Engine oil

Check oil level, refill with engine oil
if necessary

X

Engine oil
(version with oil
strainer)

Replace engine oil at least every
12 months

X

X

Change engine
oil and oil filter
(D/W crankcase
version)

Replace engine oil and oil filter at
least every 12 months

X

X

Oil strainer

Remove oil strainer and clean,
replace if necessary

X

Suction area

Check area for intake air, clean if
necessary

X

X

X

Clean air filter element and air filter
case

X

Dry type air
cleaner

Replace air filter element and
clean air filter case

X

Check oil contamination and oil
level, several times a day in the
case of a high occurrence of dust;
if necessary fill oil up to marking or
change it

X

Oil bath air
cleaner

Change the oil bath air cleaner's
oil

X

Neoprene
impeller

Check neoprene impeller

X

Valve adjustment Using Greaves Farymann Diesel
service partner:

Check valve clearance,
adjust if necessary (cold engine)

X

X

Threaded
connections

Check for tightness, tighten if
necessary

(cylinder head nuts must not be
tightened)

X

X

Diesel engine Series 15W / 18W

Maintenance

72

2008-12-09

Components
Component
group

Work to be performed

Daily
before
every
start-up

After 25
operating
hours

Every 250
operating
hours

Every 500
operating
hours

Exhaust system Check for leaks,

arrange repair by a Greaves
Farymann Diesel service partner if
necessary

X

Fuel filter

Replace

X

Fuel hoses

Check,
replace if necessary and in any
case at least every 4 years by a
Greaves Farymann Diesel service
partner

X

Electric cables

Check for damage,
replace by a Greaves Farymann
Diesel service partner if necessary

X

Cooling water
hoses and hose
clamps

Check,
replace if necessary and in any
case at least every 2 years by a
Greaves Farymann Diesel service
partner

X

Thermostat

Replace thermostat

Recommendation: after 2000 operating hours

Coolant

Replace coolant (engines with
closed cooling water circuit / with
radiator and e.g. electric water
pump)

Recommendation: every 2 years

Engine

Outside cleaning with engine
cleaner

as required

Diesel engine Series 15W / 18W

Maintenance

2008-12-09

73

Maintenance for special conditions

CAUTION!
Reduced maintenance intervals in the case of
special conditions!

Additional maintenance is necessary in the case of
special operating conditions in order to maintain
the lifetime of the engine.

Therefore:

– Observe the following points.

Excessive occurrence of dust

In the case of use where there is an excessive occurrence of
dust, shorten the maintenance intervals by at least half.

Low operating time

In the case of low operating time, the engine oil and oil filter (for
the D/W crankcase version) must be replaced at least every
12 months irrespective of the actual operating hours.

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