Bid Boland Gas Treating Plant II (Package A

)

Consortium’s Job No.:7942

COOLING TOWER PACKAGES DUTY SPECIFICATIONS
FEED Document No N/A

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Client’s Job No.:38687901 Page 1 of 22

THIS DOCUMENT IS THE PROPERTY OF N.I.G.C. IT IS CONFIDENTIAL AND ALL RIGHTS RESERVED TO THE OWNER NEITHER THE WHOLE NOR ANY PART OF THIS DOCUMENT MAY BE DISCLOSED TO ANY THIRD PARTY, REPRODUCED, STORED IN ANY RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR ANY MEANS WITHOUT THE PRIOR WRITTEN CONSENT OF N.I.G.C.

DUTY SPECIFICATION FOR COOLING TOWER PACKAGE ME-444-001 (INCLUDING ME-444-002 AND ME-444-003)

1a 0

29-Apr-09 02-9-12

D2 D2

Issue for design Issue for design

V.S PM

O.M/Sh.B MR

F.T PM

Rev.

Date

Status

Description

Prepared

Checked

Approved

Owner Document Number: Contractor Document Number:

DS-444-47-002 7942-U444-FEQ-DAS-7002

Rev: 1a D2

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Bid Boland Gas Treating Plant II (Package A)

Consortium’s Job No.:7942

COOLING TOWER PACKAGES DUTY SPECIFICATIONS
FEED Document No N/A

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Client’s Job No.:38687901 Page 2 of 22

REV. PAGE No.

1 PAGE No.

REV.

1

01 02 03 04 05 06 07 08 09 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
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11

Owner Document Number: Contractor Document Number:

DS-444-47-002 7942-U444-FEQ-DAS-7002

Rev: 1a D2

Bid Boland Gas Treating Plant II (Package A)

Consortium’s Job No.:7942

COOLING TOWER PACKAGES DUTY SPECIFICATIONS
FEED Document No N/A

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Client’s Job No.:38687901 Page 3 of 22

TABLE OF CONTENTS TABLE OF CONTENTS ...........................................................................................................3 1 1.1 1.2 2 ABBREVIATIONS AND DEFINITIONS ..........................................................................5 Abbreviations ................................................................................................................5 Definitions ......................................................................................................................7 INTRODUCTION .............................................................................................................8

3 3.1 3.2 4 4.1 4.2 4.3 4.4 4.5 5 5.1 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.3 5.3.1 5.3.2 5.3.3 6

CODES AND STANDARDS ...........................................................................................9 Job Specifications.......................................................................................................10 IPS Specification .........................................................................................................10 SUPPLY DESCRIPTION...............................................................................................12 Process Description....................................................................................................12 Feed Water Condition and Composition ...................................................................12 Product Water Specification.......................................................................................13 Chemical Specification ...............................................................................................13 Design Considerations ...............................................................................................13 GENERAL .....................................................................................................................14 Location .......................................................................................................................14 Utilities .........................................................................................................................14 Cooling Medium ........................................................................................................14 Heating Medium ........................................................................................................14 Cold Condensate.......................................................................................................14 Nitrogen System........................................................................................................14 Instrument Air / Plant Air..........................................................................................15 Electric Power ...........................................................................................................15 Site Data .......................................................................................................................15 Plot Plan.....................................................................................................................15 Design life ..................................................................................................................15 Environmental condition ..........................................................................................15 BASIC ENGINEERING REQUIREMENTS ...................................................................16 DS-444-47-002 7942-U444-FEQ-DAS-7002
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2.1 Project Water Treatment Scope ...................................................................................8 2.2 Scope of Vendor for Cooling Tower and Associated Packages ...............................8 2.2.1 Cooling Tower (CT-444-001).......................................................................................8 2.2.2 Cooling Tower Chemical Package (ME-444-002) .....................................................9 2.2.3 Cooling Tower Filter Package (ME-444-003).............................................................9

Bid Boland Gas Treating Plant II (Package A)

Consortium’s Job No.:7942

COOLING TOWER PACKAGES DUTY SPECIFICATIONS
FEED Document No N/A

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Client’s Job No.:38687901 Page 4 of 22

6.1 General .........................................................................................................................16 6.2 Equipment Design Requirements ..............................................................................17 6.3 Turndown Ratio ...........................................................................................................17 6.4 Design Margin..............................................................................................................17 6.5 Heat Exchanger Design ..............................................................................................17 6.6 Vessel Design ..............................................................................................................17 6.7 Piping Design and Layout ..........................................................................................17 6.8 Metallurgy ....................................................................................................................17 6.9 Chemical and Catalysts ..............................................................................................18 6.10 Effluents.....................................................................................................................18 6.11 Operation ...................................................................................................................18 6.11.1 Operational Requirements .......................................................................................18 7 8 9 10 OTHER REQUIREMENTS ............................................................................................19 REFERENCE DOCUMENTS ........................................................................................19 UNITS OF MEASUREMENTS ......................................................................................20 ATTACHMENTS ...........................................................................................................22
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DS-444-47-002 7942-U444-FEQ-DAS-7002

Rev: 1a D2

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Consortium’s Job No.:7942

COOLING TOWER PACKAGES DUTY SPECIFICATIONS
FEED Document No N/A

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Client’s Job No.:38687901 Page 5 of 22

1 1.1

ABBREVIATIONS AND DEFINITIONS Abbreviations AGRU: AGDHU: ANSI: API: ASTM: BFW: BS: OPEX / CAPEX: CW: CP: CTR: DC: DCS: DM Water: EIA: EPIC: ESD: FF: F&G: FRA: GDS: HART: HAZID:
Owner Document Number: Contractor Document Number:

Acid Gas Removal Unit Acid Gas De-hydration Unit American National Standard Institute American Petroleum Institute American Society for Testing and Materials Boiler Feed Water British Standard Operational Expenditure / CAPital EXpenditure Cooling Water Cathodic Protection for pipelines Cost Time Resources Direct Current Distributed Control System De-mineralised Water Environmental Impact Assessment Engineering, Procurement, Installation and Commissioning Emergency Shut-Down FOUNDATION™ Fieldbus Fire & Gas Fire Risk Assessment Gas Distribution System Highway Addressable Remote Transducer Hazard Identification Study DS-444-47-002 7942-U444-FEQ-DAS-7002
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Bid Boland Gas Treating Plant II (Package A)

Consortium’s Job No.:7942

COOLING TOWER PACKAGES DUTY SPECIFICATIONS
FEED Document No N/A

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Client’s Job No.:38687901 Page 6 of 22

HAZOP: HMI: HP/MP/LP: HVAC: IEA: LER: LLI: LP: MDEA: MMSCFD: NACE: ONSAG: PTF: QRA: RAG: RTU: SAFOP: SCADA: SCENR: SG: SOR: SOW: TEG: IPS:

Hazard & Operability Study Human Machine Interface High Pressure / Medium Pressure / Low Pressure Heating, Ventilation and Air Conditioning Initial Environmental Approval Local Equipment Room Long Lead Items (equipment) Low Pressure MethylDiEthanolAmine Million Standard Cubic Foot per Day National Association of Corrosion Engineers Stripped Associated Gas from onshore Project Task Force Quantitative Risk Assessment Raw Associated Gas Remote Telemetry Unit Safety and Operability Study (Electrical Systems) Supervisory Control and Data Acquisition Supreme Council for the Environment & Natural Reserves Sour Gas from condensate fractionation unit Statement of Requirement Scope of Work Tri Ethylene Glycol Iranian Petroleum Standards
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Owner Document Number: Contractor Document Number:

DS-444-47-002 7942-U444-FEQ-DAS-7002

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Bid Boland Gas Treating Plant II (Package A)

Consortium’s Job No.:7942

COOLING TOWER PACKAGES DUTY SPECIFICATIONS
FEED Document No N/A

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Client’s Job No.:38687901 Page 7 of 22

1.2

Definitions COMPANY: FEED: NIGC, owner and operator of the plant to be built, and decider of the project. The phase of the Project that will define all project documentation necessary to handle the Engineering Procurement Installation & Commissioning (EPIC) phase. Means the Consortium of Sazeh – Jahanpars, in charge of the EPC of Bid Boland Gas Treating Plant Phase II engineering, procurement and construction.
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EPC CONTRACTOR

FEED CONTRACTOR:

Means SNC Lavalin, the company, employed by EPC Contractor, in charge of FEED Engineering design development. Means a vendor which design, supply, and test the unit.

VENDOR:

Owner Document Number: Contractor Document Number:

DS-444-47-002 7942-U444-FEQ-DAS-7002

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Client’s Job No.:38687901 Page 8 of 22

2

INTRODUCTION NIGC is planning for construction of a new project, namely “Bid Boland Gas Treating Plant-II (BB2)'' located in the South West part of Iran, about 15 km North West of Behbahan city in Khuzestan province. Bid Boland Gas Treating Plant-II is comprised of industrial and non-industrial areas. The EPC for the Project has been split to two packages. Package A that consists of the main gas treating plant located in near Behbahan City, and the Package B that comprise of the storage and loading facilities located in Mahshahr by the Persian Gulf Coast plus the feed and product pipelines between the gas plant and the storage facilities. Raw water is supplied from Marun River to the Gas Treating Plant via pipeline and treated for the process and utility use.

2.1

Project Water Treatment Scope The water treatment areas of the project consist of the following units:
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1. 2. 3. 4. 5. 6. 7. 8. 9. 2.2

Water Storage Tanks Water Softening Unit (Cold Lime Softening) Chemical Preparation and Injection Units Media Filtration Units RO Membrane Unit Mixed Bed Ion Exchange Unit Potable Water Unit Cooling Tower Blow down/Waste Water Evaporation Unit

Scope of Vendor for Cooling Tower and Associated Packages (ME-444-001, ME-444-002, ME-444-003) Scope of supply includes, but not be limited to the following major equipment and instrumentation as shown on the UFD within the package boundary limit.

2.2.1

Cooling Tower (CT-444-001) Cooling Tower (CT-444-001) to be provided based on the attached datasheet (Attachment1) to be complete with: Cooling tower basin divided into two separate divisions, complete with dual strainers/screens and lifting equipment or similar apparatus for screen lifting/cleaning, screens with a lip at the bottom of the frame to catch debris when screens are removed for cleaning DS-444-47-002 7942-U444-FEQ-DAS-7002
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Bid Boland Gas Treating Plant II (Package A)

Consortium’s Job No.:7942

COOLING TOWER PACKAGES DUTY SPECIFICATIONS
FEED Document No N/A

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Client’s Job No.:38687901 Page 9 of 22

2.2.2

Cooling Tower internals, structure, piping, valves instrumentation, electrical equipment and control.

and

fittings,

Cooling tower two speed fans. Vendor to specify number of cells and number of fans per cell. res.

Cooling Tower Chemical Package (ME-444-002) Cooling Tower Chemical Package (ME-444-002) to be complete with: Biocide (sodium hypochlorite) injection system. Anti-Scalant injection system . Corrosion Inhibition injection system. Two chemical metering pumps for each chemical. Chemicals day tanks. Air Mask with 30 minute tank Chemical package skid internals, structure, piping, valves and fittings, instrumentation, electrical equipment and control. .
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Each injection system shall include .

2.2.3

Cooling Tower Filter Package (ME-444-003) Cooling Tower Filter Package (ME-444-003) to be complete with: Notes: 1. Filteration rate is 3% of the cooling tower supply flow to users. Vendor is to confirm that filteration rate is sufficient for efficient cooling tower operation. Filter vessels are to be rated for design pressure corresponding to cooling tower pumps shut off heads and design temperature of 60oc. Pumps shut off head is to be confirmed in detail engineering. Two(2) 100% filter vessels (F-444-001). Nozzle, Header and Lateral design for service and filter backwash. Filter vessels skid internals, structure, piping, valves and fittings, instrumentations including pressure relief devices, electrical and control.

2.

3

CODES AND STANDARDS The packages shall be designed in accordance with the datasheet, job specifications, IPS codes with applicable sections of the latest edition, plus addenda of the codes and
Owner Document Number: Contractor Document Number:

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Client’s Job No.:38687901 Page 10 of 22

standards as detailed in Section 3.1 & 3.2. The document order of precedence shall be determined as follows, unless agreed to by Company and/or Contractor: A) B) C) 3.1 Data sheets. Job specification. Specifications/ CODES mentioned in Section 3.1 & 3.2. Job Specifications The following job specifications and codes shall be used. SP-38687901-49-001 SP-38687901-42-001 SP-38687901-60-002 SP-38687901-60-001 SP-38687901-70-130 SP-38687901-80-002 SP-38687901-90-001 3.2 IPS Specification IPS-C-PI-240 IPS-C-PI-350 IPS-G-ME-160 IPS-E-PR-790 IPS-E-SF-880 IPS-E-PR-491 IPS-E-PR-830 IPS-E-TP-350 IPS-E-TP-760 IPS-E-TP-780 IPS-E-PR-730
Owner Document Number: Contractor Document Number:

Water Cooling Tower Towers, Reactors, Pressure Vessels and Internals Electrical Requirements for Packaged Units Instrumentation for Packaged Equipment Painting Site Conditions for Bidboland Gas Treating Plant and Mahshahr Loading Facility
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Three-Phase Squirrel-Cage Induction Motors

Construction Standard for Plant Piping System Plant Piping System Pressure Testing Engineering and Material Standard for Water Cooling Towers Engineering Standard for Process Design of Cooling Towers Engineering Standard for Water Pollution Control Engineering Standard for Process Requirements of Refinery Non-Licensed Units Engineering Standard for Process Design of Valves & Control Valves Engineering Standard for Linings Engineering Standard for Corrosion Consideration in Design Engineering Standard for Chemical Control of Corrosive Environments Engineering Standard for Process Design Plant WasteWater Treatment and Recovery Systems DS-444-47-002 7942-U444-FEQ-DAS-7002
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Client’s Job No.:38687901 Page 11 of 22

IPS-E-EL-100 IPS-E-PR-310 IPS-E-PI-200 IPS-E-PI-221.1 IPS-E-PI-240 IPS-E-PR-308

Engineering Standard for Electrical System Design (Industrial and Non-Industrial) Engineering Standard for Process Design of Water Systems Engineering Standard for Flexibility Analysis Engineering Standard for Piping Material Selection. Engineering Standard for Plant Piping System Engineering Standard for Numbering System (Modified by Engineering Standard for Numbering System SP38687901-00-001). Engineering Standard for Units (Modified by Units of Measurement SP-38687901-00001) Engineering Standard for Process Flow Diagram Engineering Standard for Piping & Instrumentation Diagrams (P & IDs)
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IPS-E-GN-100

IPS-E-PR-170 IPS-E-PR-230

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4 4.1

SUPPLY DESCRIPTION Process Description (See Attachment 4; Utility Flow Diagram – BB2-444-0205-1/1) Cooling water return from users at 49 oC is required to be cooled to 34.5 oC by the cooling tower. Make-up water to the cooling tower is a mixture of several streams as shown on the utility flow diagram. In practice, make-up water may have a variable quality depending on the different streams flow rate ratio and composition resulting in the cooling tower make-up calcium content to vary from an average value. Cooling tower cycle and blowdown is then controlled by the cooling water calcium content. The proper operation of the cooling tower, cycle, and blowdown is achieved and controlled manually by the analysis of the calcium content of the cooling water composite samples. Anti-scalant is added to the cooling water for partial control of calcium deposition. Blow down flow as set by the operator is complementary to antiscalant injection for calcium control. The conductivity meter provides an alarm if the ion content of the cooling water increases to a high level due to insufficient blow down. The conductivity meter will not be used for direct blowdown control due to the potential variability of the make-water composition and as it is not directly proportional to the calcium content. Cooling tower water is required to be protected against corrosion, scale and biological activities. Cooling tower filter backwash will flow to the evaporator package for water recovery. The cooling tower basin drain is also to be sent to the evaporator package if hydraulic allows. Otherwise it will be sent to the evaporation pond. Detail engineering has to evaluate the hydraulic feasibility of draining the basin water to the evaporator pond considering the elevation difference and plot plan locations of the cooling tower and the evaporator pond.

4.2

Feed Water Condition and Composition Refer to Attachment 1 for the typical package feed water conditions and composition (Base case). As the exact make-up water to the package may have a variable quality depending on the different streams flow rate ratio and composition that are mixed (See UFD), cooling tower performance and design has to be evaluated and verified for an alternative composition in addition to the typical composition noted as Base Case. Refer to Alternate case for the extreme case of package make-up water composition in Attachment 1 datasheet. Vendor is requested to specify cooling tower blow down rate and associated blow down water quality for both the Base Case and the Alternative Case compositions as per Attachment 1 datasheet.
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Bid Boland Gas Treating Plant II (Package A)

Consortium’s Job No.:7942

COOLING TOWER PACKAGES DUTY SPECIFICATIONS
FEED Document No N/A

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Client’s Job No.:38687901 Page 13 of 22

4.3

Product Water Specification Refer to Attachment 1 for the required cooling water return conditions and composition.

4.4

Chemical Specification Vendor is to provide specification for all the chemicals, chemical injection philosophy and operating procedures.

4.5

Design Considerations As discussed above make-up water to the cooling tower is a mixture of several streams and may have variable calcium. Cooling tower cycle and blowdown is then controlled manually. It is important to facilitate this manual control by incorporation of a conservative cooling tower basin design to moderate the variation in the event of the failure of anti-scalant/corrosion inhibitor. It is therefore a good practice depending upon total system volume and blow down rates, to have a deeper basin than required on an equipment mechanical basis alone. Operators set the flow rate of the anti-scalant/corrosion inhibitor to get for example 10 ppm in cooling water. It is desired to have at least 12 hours before the concentration falls by 50% if chemical feeds stop. Otherwise, it will be difficult for the operators to control the cooling tower water quality. Hence, a deeper basin is to be designed to provide sufficient residence time. Vendor is requested to confirm the above operating and control strategy and ensure an efficient design for an operator friendly operation. Minimum recorded temperature being -2ºC may necessitate some mechanism of deicing. Vendor is to evaluate and recommend whether fans with a low speed reverse for de-icing is to be considered. It is to be noted that the cooling tower design is to be a robust design employing the cross-flow scheme. The cooling tower fill should be splash type. Access to the cooling tower hot well basins is suggested to be left open and not enclosed to keep out the sunlight. Proper chlorination will mitigate potential algae growth in the presence of sunlight. Closing in the hot wells makes their routine inspection a confined space and potentially will limit the routine inspections.

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Consortium’s Job No.:7942

COOLING TOWER PACKAGES DUTY SPECIFICATIONS
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IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Client’s Job No.:38687901 Page 14 of 22

5 5.1

GENERAL Location Bid Boland Gas Treating Plant No II is located at the South west part of Iran, about 15 km North West of Behbahan city in Khuzestan province.

5.2

Utilities The following utilities are available:

5.2.1

Cooling Medium • Water Cooling Supply temperature = 34.5°C Maximum water return temperature = 49°C Minimum process temperature after water cooling = 40°C Supply / Return pressure, bar(g) = 8.0 / 6.5 (to be verified) • Air Cooling Air temperature for design is 48°C. The minimum temperature to which process fluids can be cooled using air cooling is 58°C considering 10°C approach. Air cooling is preferred to water cooling where possible.

5.2.2

Heating Medium The following utilities are available: LP Steam: Low pressure steam at 4.5 bar(g). De-superheating medium available : HP condensate with following condition: Header Supply Pressure, bar(g) 9.3 Header Supply Temperature , °C 181 Let down valve will be installed by EPC to the required pressure.

5.2.3

Cold Condensate Supply Pressure, bar(g) Supply Temperature , °C 12 65

5.2.4

Nitrogen System Nitrogen gas is available. Nitrogen header operating pressure : 5.0 bar(g) @ 40°C.
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Client’s Job No.:38687901 Page 15 of 22

Design 11.5 bar(g) @ 86°C based on Nitrogen receiver pressure. Oxygen shall be minimum to meet Vendor’s requirements. Nitrogen purity is 99.5%. 5.2.5 Instrument Air / Plant Air Instrument Air receiver is operating at 8 barg and 40°C (dried). 5.2.6 Electric Power The following electricity is available on site: Up to 0.25 kW 0.251 to 150 kW 151 to 2500 kW 5.3 Site Data Site data as presented here, are extracted from Document # SP-38687901-90-001 Rev 0 “Site Conditions for Bid Boland Gas Treating Plant II”. 5.3.1 Plot Plan See Attachment 5 : Overall Plot Plan. 5.3.2 Design life Plant to be designed for 25 years life. 5.3.3 Environmental condition Altitude is approximately 325 m above sea level. Atmosphere is semi-arid, saliferous and dusty with occasional sand storms and periods of high humidity. (1) Temperature and Humidity Maximum recorded temperature : Minimum recorded temperature : Winterizing temperature : Wet bulb temperature (design) : Dry bulb temperature (design) : Max. temp. for mechanical, civil and structural design : Equipment exposed to sunlight : Soil temp. for cable selection: Design temp. for air cooler, dry : Design temp. for air blower, dry : Maximum relative humidity Minimum relative humidity : Design relative humidity :
Owner Document Number: Contractor Document Number:

230V-1PH-50 Hz 400V-3PH-50 Hz 6.0 kV-3PH-50 Hz
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52ºC -2ºC not required 29ºC 48ºC 55ºC 86ºC 30ºC 48ºC 48ºC 80% @ 23ºC 11% 25% @ 48ºC
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(2) Solar Radiation 0.7883 kW/m2 (250 BTU / hr x ft 2 ). (3) Barometric Design Pressure 0.980 bara. (4) Wind Data Design wind velocity : 140 Km/hr Prevailing wind direction : North – West (5) Rainfall Maximum in one hour :40 mm Design snow load : Not to be considered. Rainfall value for sewer design : 40 mm/hr Winter rainfall may vary from nil to 20 inches per season. The rainfall may occur as tropical storms. (6) Sandstorms Occasional. (7) Thunder and Lightning To be considered. (8) Earthquake Earthquake shall be considered for Zone 3 as per Uniform Building Code (UBC).
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6 6.1

BASIC ENGINEERING REQUIREMENTS General The Vendor shall determine a design that meets the guaranteed statements as specified in Section 4. The Process Vendor, in close co-operation with ENGINEERING CONTRACTOR, with regards to process design, equipment constructability, transportation and erection as well as plant operation reliability and availability shall optimise the process flow diagram. Process Vendor responsibility is limited to the items within the Unit Battery Limits. However, the general arrangement of the whole Plant shall be taken into consideration for all scheduled Project Concept.

Owner Document Number: Contractor Document Number:

DS-444-47-002 7942-U444-FEQ-DAS-7002

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6.2

Equipment Design Requirements All equipment design shall follow generally accepted international standards and Vendor own requirements, according to Vendor’s know-how. Compatibility with Iranian Petroleum Standards (IPS) shall be checked by EPC and any potential conflict shall be brought to the attention of Vendor for resolution. Relevant IPS Standards are listed in Section 3.

6.3

Turndown Ratio Design for 40% turn down ratio as minimum. Vendor to advise if the lower turndown is possible.

6.4

Design Margin All rotating equipment shall have 10% design margin in flow. Chemical injection pumps shall have 20% design margin in flow.
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6.5

Heat Exchanger Design The following approach temperatures shall be followed during the design of heat exchangers: 10°C for Air Coolers 5.5°C for Shell and Tube Heat Exchangers 2.8°C for Plate and Frame Exchangers

6.6

Vessel Design Pressure vessels shall be designed as per ASME Section VIII Div 1, unless otherwise specified in SP-38687901-42-001.

6.7

Piping Design and Layout Plant piping design, class identification shall be as per IPS. Vendor shall be responsible for line sizing and assigning piping classes (as provided by EPC) and material selection.

6.8

Metallurgy All material shall be designed in accordance with recognized international codes and standard and vendor know – how. As a minimum the following allowances for corrosion and / or mechanical strength shall be used for carbon steel piping and equipment. For piping material selection: IPS E-PI-221 Parts 1, 2 and 3 "Piping Material Selection, On-Plot Piping" For vessels and equipment: IPS E-TP-740 "Corrosion Considerations in Materials Selection" and IPS E-TP-760 "Corrosive Consideration in Design".
Owner Document Number: Contractor Document Number:

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Bid Boland Gas Treating Plant II (Package A)

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COOLING TOWER PACKAGES DUTY SPECIFICATIONS
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Client’s Job No.:38687901 Page 18 of 22

6.9

Chemical and Catalysts To be indicated by Vendor.

6.10 Effluents To be indicated by Vendor. 6.11 Operation 6.11.1 Operational Requirements (1) Criticality and Availability (2) Operating, Maintenance and Control Provisions Guidelines to be provided by Vendor.
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Owner Document Number: Contractor Document Number:

DS-444-47-002 7942-U444-FEQ-DAS-7002

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Bid Boland Gas Treating Plant II (Package A)

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Client’s Job No.:38687901 Page 19 of 22

7

OTHER REQUIREMENTS (1) Vendor Data Requirements Vendor will provide the following: Process Description Operating Manual Process Flow Diagram with Heat and Mass Balance Piping & Instrumentation Diagrams (P& IDs) Process Equipment data sheets with material requirements (or Design data) for all equipment • List of Chemicals and Consumption • List of utilities and consumption • Tank storage requirements for chemicals • Cause and Effect Diagrams • Alarm and Set points • Instrument datasheets • Control valve process datasheet • PSV Datasheets • On/Off valve process datasheet • List of Laboratory Analysis Method, chemicals and apparatus • Material Safety Data Sheets for unit’s chemicals • List of emissions with amounts • Unit Control philosophy and description • Proposed Plot Plan • Skid dimensions and total space requirement, including free space for maintenance access. • Recommended Spare Parts List/Consumables Other data: • • Cooling Tower Design and Calculation General arrangement drawings Cooling Tower and all internal components detail drawings Performance projection and guarantees Blow down specifications and procedures Operating, control, and shutdown philosophies and procedure Corrosion inhibition/Biocide/Anti-Scalant plans and procedure . . Chemical injection philosophy and operating procedures • • • • •

(3) Unit and Equipment Tags EPC will provide the new equipment tags. 8 REFERENCE DOCUMENTS
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Bid Boland Gas Treating Plant II (Package A)

Consortium’s Job No.:7942

COOLING TOWER PACKAGES DUTY SPECIFICATIONS
FEED Document No N/A

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Client’s Job No.:38687901 Page 20 of 22

Reference documents as per Datasheets, per Section 3 of this document, Utility Flow Diagram 9 UNITS OF MEASUREMENTS (Reference: Document SP-38687901-00-001 Rev 0)
Property Acidity Act. Gas Flow Act. Vol. Flow Actual Liquid Flow Actual Mass Density Area AreaPerVolume BWR 'Alpha' BWR 'B' BWR 'B0' BWR 'C' BWR 'C0' BWR 'A' BWR 'A0' Cake Loading Comp. Mass Flow Comp. Mole Flow Comp. Vol. Flow Compressibility Concentration Cost Index Cost Index per Energy Cost Index per Time Cost Per FOE Cost Per Mass Cost Per Mole Cost Per Volume Deactivation Rate Delta Pressure Delta Temp. Diffusivity Dynamics Cv Dynamics k - Laminar Dynamics k - Turbulent Electric Potential Electrical Conductivity Electrical Flow Electrical Fuel Oil Factor Mass Enthalpy Flow Mass Entropy Mass Flow Mass Heat Of Vap.
Owner Document Number: Contractor Document Number:

Unit mg KOH/g ACT_m3/h m3/h m3/s kg/m3 m2 m2/m3 m9/mol3 m6/mol2 m3/mol bar m9 K2/mol3 bar m6 K2/mol2 bar m9/mol3 bar m6/mol2 m/kg kg/h kgmole/h m3/h 1/bar % Cost Cost/kcal Cost/s Cost/kgmole Cost/kg Cost/teFOE Cost/m3 C/(bbl/lb) bar C m2/s USGPM sqrt(kg/s/(kPakg/m3)) kg/hr/sqrt(bar-kg/m3) V S/m kW-h/h teFOE/kW-h kJ/kg-s kJ/kg-C kg/h kcal/kg

Mass Concentration Mass Concentration ppm Mass Cp Mass Density Mass Enthalpy Rho-V-Sqr Rotational Inertia SG SG Air

wt % ppmwt kJ/kg-C kg/m3 kcal/kg kg/m-s2 kg-m2 Unitless rel_to_air
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Property Emissions Energy Energy (Lrg) Enth. Coeff. CA Enth. Coeff. CB Enth. Coeff. CC Enth. Coeff. CD Enth. Coeff. CE Enth. Coeff. CF Enthalpy Per Length Entropy Flow Force Fouling Frequency Friction Power Loss Factor Fuel Oil eqv Factor Fuel Oil eqv Mass Flowrate Gas Oil Ratio Gibbs. Coeff. CA Gibbs. Coeff. CB Gibbs. Coeff. CC Heat Capacity Heat Flux Heat Of Vap. Heating Value Ht. Tran. Coeff Kinematic Visc. Large Heat Flow Lead Level in Gasoline Length Liq. Vol. Flow Mass

Unit mg/mile kcal/h cal kJ/kg kJ/kg-K kJ/kg-K^2 kJ/kg-K^3 kJ/kg-K^4 kJ/kg-K^5 kJ/h-m kJ/kgmole-C kgmole/h newton C-h-m2/kcal rpm kg-m2/s teFOE/te teFOE/h m3/m3 kJ/kgmole kJ/kgmole-K kJ/kgmol-K^2 kJ/kgmole-C kJ/h-m2 kcal/kgmole kcal/kgmole kcal/h-m2-C cSt kcal/h kgPb/m3 m m3/h kg

Bid Boland Gas Treating Plant II (Package A)

Consortium’s Job No.:7942

COOLING TOWER PACKAGES DUTY SPECIFICATIONS
FEED Document No N/A

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Client’s Job No.:38687901 Page 21 of 22

Gas flow rate, DCS display Gas Flow rate, Design doc Gas Flow rate, Design doc

MMSCFD Kg/hr Nm /hr
3

Liquid mass flow rate, DCS display Weight Numbers to be expressed as

T/D (Tonnes/day) T (tonnes) 1,000 or 1,000,000.

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Property Mass Heating Value Mass Ratio Concentration Mass Reaction Rate Mass Transfer Coefficient Mass Velocity Mass Yield From Reaction Molar Concentration Molar Concentration ppm Molar Density Molar Electrical Conductivity Molar Enthalpy Molar Ratio Concentration Molar Volume Molar Yield From Reaction Moles Moles Per Mass Oil Volume Per Mass Volume Per Volume Percent Permeability Power Power Per Flow PressPerLength Pressure Quick Opening Rate Reaction Rate Reciprocal FOE Reciprocal Mass Reciprocal Moles Reciprocal Time Reciprocal Vapour Volume Additional:

Unit kcal/kg wt/wt kgmol/kg-s kgmol/m2-s-Pa kg/s-m2 kg/kg mol % ppmmol kgmole/m3 S-m2/kgmole kcal/kgmole mol/mol m3/kgmole kgmol/kg kgmole kgmol/kg m3 per kg-m3 per m3 % m3/s2 kW kW/kgmole/s kPa/m bar %/s kgmole/m3-s 1/teFOE 1/kg 1/kgmole 1/seconds 1/nm3

Property Small Area Small Length Specific Volume Standard Density Std. Gas Flow Std. Vol. Flow Steam Ratio Surf Tension Surge Control Parameter A Surge Control Parameter B Temperature Thermal Cond. Time UA Unitless Valve CV Mass Valve CV Mole Valve CV Volume Vapour Fraction Vapour Volume Velocity VFlowPerArea VFlowPerLength Viscosity Volume Volume Concentration Volume Concentration ppm Volume Ratio Volume Ratio Concentration Volume Specific Energy Volumetric Enthalpy Flow Work

Unit mm2 mm m3/kg kg/m3 STD_m3/h m3/h kgsteam/m3 dyne/cm m m/(m6/s2) C kcal/h-m-C seconds kcal/h-C Unitless kg/h-kPa kgmole/h-kPa m3/h-kPa Unitless nm3 m/s m3/h-m2 m3/h-m cP m3 vol % ppmvol nm3/m3 vol/vol MJ/m3 kJ/m3-s kW

Bid Boland Gas Treating Plant II (Package A)

Consortium’s Job No.:7942

COOLING TOWER PACKAGES DUTY SPECIFICATIONS
FEED Document No N/A

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Client’s Job No.:38687901 Page 22 of 22

10 ATTACHMENTS Attachment 1 Attachment 2 Attachment 3 Attachment 4 Attachment 5 Cooling Tower Datasheet Cooling Tower Chemical Package Datasheet Cooling Tower Filter Package Datasheet Utility Flow Diagram- BB2-444-0205 Rev.4 Overall Plot Plan

Owner Document Number: Contractor Document Number:

DS-444-47-002 7942-U444-FEQ-DAS-7002

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