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CHARACTERISTICS OF
CRANKSHAFT OF A MEDIUM
SEGMENT CAR
BACKGROUND
The crankshaft and the connecting-rod convert the
reciprocating motion of the piston into one of rotation. The
crankshaft is made very stiff, since it is subjected to severe and
varying twisting and bending stresses, due to the combustion
pressures and also to the “inertia” effects of the reciprocating
parts. The latter effects are the forces due to the acceleration and
deceleration of the piston and connecting-rod in their strokes.
The twisting or turning action on the crankshaft, which is
generally spoken of as the Torque, is constantly changing; this
fact necessitates a stronger shaft than for a steady motion. The
manner in which the torque varies in the case of a single cylinder
engine is as shown fig-1.
Fig-1
TORSIONAL VIBRATIONS
These vibrations are caused by the irregular turning or
torques on the crankshaft, due to the firing strokes of the different
cylinders. This force tends to twist the crankpin ahead of the rest
of the crankshaft. And when the force against the crankpin
recedes, it tends to untwist or move back into its original
relationship with the rest of the crankshaft. This twist – untwist
action, repeated with every power impulse, tends to set up an
oscillating motion in the crankshaft. This is shown in fig-2.
Fig-2
Fig – 3
NATURAL FREQUENCIES OF TORSIONAL
VIBRATION
1. Idealization of I C Engine: The shafting of an I C Engine with all
its cranks, pistons, flywheel, and driven machinery is too
complicated a structure to attempt an exact determination of its
torsional natural frequency. Thus it is necessary to reduce the
machine to the shape as shown in fig-4.
Fig -4
Fig -5
3. Using Holzer’s Method to determine the Natural
Frequency:
Item Ji Ji ω 2
θi Ji ω θi
2
Σ Ji ω θi 2
Kij Σ Ji ω θi/Kij
2
1
2
.
.
Ji – Moment of Inertia
Ji ω2 – Inertia torque of each element for an amplitude of 1 radian at the frequency
assumed
Θi – Angular amplitude of each element
Ji ω2 θi – Inertia torque of each element at the amplitude Θi
Σ Ji ω2 θi – Value of the shaft torque beyond the element in question
Kij – Flexibility
Σ Ji ω2 θi/Kij – Windup angle in each shaft
For the lowest natural frequency we make a rough guess, which can be made
by replacing the no. of different masses into two mass system of equivalent mass and
then we apply the formula:
ω=√k (Ia + Ib)/ Ia Ib rad / sec
Fig - 6