REl,.

I : 00 t1~'r' lEi, lEJElB

DB-IH SERIES

SERVICE MANUAL

CAS CORPORATION

THE CONTENTS

CHAPTER-I THE GENERAL INTRODUCTIONS

PRIIFIlCII

Il B C D

THII PRIICIlUTHUtS

THII SPIIC]F]CRT]O~S

SIIRLUG; I1I1THOD

CHAPTER-II

THE CALIBRATIONS

R B

SliT THII CIlL]BRIlT]O~ 110DII

5 7 8: 8: 8: 8: 8:

EI EI EI 10 10 11 11 11 11 12 13 13 13 13 1<1 1<1

THII 110DIIS

B 1 THII 110DII 1 B 2 THII 110DII 2 B 3 THII 110DII 3 B <I THII 110DII <I B 5 THII 110DII 5

C

THII SPR~ CRL]BRRT]O~

C 1 SliT THII CRL]BRRT]O~ 110DII

C 2 II~TRY OF THII 110DII <I

C 3 SPIl~ CRL]BRRT]O~

C <I CO~F]RI1IlT]O~ OF THII SPIl~

D

THII SPR~ CIlL]BRRT10~ FROI1 THII RIIPIl]R

D 1 SliT THII CIlL]BRRT]O~ 110DII

D 2 CHIICK THII ]~]T]IlL ~IIRO R~D SPR~

D 3 THII SPR~ CIlL]BRIlT]O~

D <I CO~F]RI1IlT]O~ OF THII SPIl~

II

THII SPR~ CIlL]BRRT]O~ ~]TH Il PIlRT]IlL LOIlD

II 1 SliT THII CIlL]BRRT]O~ 110DII

II 2 II~TRY OF R PRRT]RL CRL]BRRT]O~

II 3 ]~PUT OF R PRRT]RL LORD BY PIIRCII~TRG;II

II <I THII SPR~ CIlL]BRIlT]O~

II 5 CO~F]RI1RT]O~ OF THII SPR~

CHAPTER-III

THE PART REPLACEMENTS

RIIPLRCIII1I1~T OF THII LORD CIILL

15 15 15 15 15 15 15 15 15 15

R 1 RIIPLRCIII1I1~T OF THII LORD CIILL

Il 2 CORRIICT]O~ OF THII IICCII~TR]C]TY

Il 3 THII SPR~ CRL]BRIlT]O~

B

RIIPLIlCIII1I1~T OF THII R~IlLOG; 110DULII

B 1 RIIPLRCIII1I1~T OF THII R~RLOG; 110DULII

B 2 THII SPR~ CRL]BRRT]O~ FOR THII R~RLOG; 110DULII

C

RIIPLRCIII1I1~T OF THII D]G;]TRL 110DULII

C 1 RIIPLRCIII1I1~T OF THII D]G;]TRL 110DULII C 2 THII ]~PUTS FOR THII D]G;]TRL 110DULII

CHAPTER-IV THE TRANSFORMER

THII TRR~SFORl1I1R

17

- 2 -

CHAPTER-V THE SCHEMATICS AND THE DIAGRAMS

A B C

I1AH4 C1RCUn D1AGRAI1

I.j] RHiG D 1AGRAI1 PARTS L[)CATHHI

CHAPTER-VI THE ERROR MESSAGES

THB BRR[)R I1BSSAGBS

A 1 BRR 1 A 2: BRR 2:

A 3 BRR 10 A 4 BRR 11 A 5 BRR 12:

A 6; BRR 13

CHAPTER-VII THE OTHERS

F[)R THB SBR1AL HlTBRFACB

A 1 THB C[)I1I1U~1CAT1[)~ AGRBBI1B~TS

A 2: THB I.j] RB C[)~~BCT1 [)~S

A 3 THB PR[)T[)C[)L

A 4 THB DATA TRA 1~S

B B

B~PL[)DBD VnH

FULL PARTS L1 ST _

CHAPTER-VIII APPENDIX-I

1~PUT C[)DBS F[)R THB D1G1TAL I1[)DULB

A_l THB ALTBR~AT1VB KB~ FU~CT1[)~S

A_2: 1~PUT F[)R HB1GH C[)~D1T1[)~ C[)DBS

A_3 THB SPA~ CAL1BRAT1[)~

- 3 -

lEI 2:0 2:1

31 31 31 32:

CHAPTER-I

THE GENERAL I NT RODUCT IONS

A. PREFACE

Thank you fo~ th~ pu~~haBlng of CRS B~a]~

ThlB B~a]~ haB b~~n d~BIgn~d with CRS ~~]labl]lty. und~~ ~Igld qua]lty ~ont~o] and with outBtandlng p~~fo~~an~~_

~ou~ d~pa~t~~ntB ~an ~nJoy with thlB high qua]lty ~~]Iab]~ CRS p~odu~t_

H~ b~]I~~~ that you~ n~~dB wi]] b~ BatlBfl~d and you wi]] ha~~ p~op~~ ~~]labl]lty with In ~a~lab]~ w~lght_

ThlB ~anua] wi]] h~]p you with p~op~~ op~~atlonB and ~a~~ of th~ DB B~~I~B P]~aB~ k~~p It handy fo~ th~ futu~~ ~~f~~~n~~B_

B. THE PRECAUTIONS

1 Mak~ BU~~ that you p]ug you~ B~a]~ Into th~ p~op~~ pow~~ out]~t 2 P]a~~ th~ B~a]~ on a f]at and Btab]~ Bu~fa~~

3 P]ug Into a pow~~ out]~t 3~ ~lnut~B b~fo~~ op~~atlonB_

4 H~~p th~ B~a]~ away f~o~ Bt~ong KM] nolB~B ~ay ~aUB~ In~o~~~~t w~lght ~~adlngB_ 5 ThlB B~a]~ ~UBt b~ InBta]]~d In a d~y and ]Iquld f~~~ ~n~l~on~~nt_

5 Do not BubJ~~t th~ B~a]~ to Budd~n t~~p~~atu~~ ~hang~B_

7 Do not BubJ~~t th~ p]att~~ to Budd~n Bho~kB_

B ]f th~ B~a]~ IB not p~op~~]y ]~~~]. p]~aB~ adJuBt th~ 4 ]~gB at th~ botto~ of

th~ B~a]~ (tu~n ]~gB ~]o~kwIB~ o~ ~ount~~~]o~kwIB~) BO aB to ~~nt~~ th~ bubb]~ of th~ ]~~~]Ing gaug~ InBld~ th~ Indl~at~d ~I~~]~_

C.THE SPECIFICATIONS

M[)DKL DB -lH
CRPRC1T~ 5~ >! o. ~lkg I 12~ >! ~ _ ~2] b I 15~ >! ~_~5kg I 3~~ >! ~_1 ]b
D]SPLR~; ~a~uu~ F]Uo~~B~~nt DIBP]ay
HK]GHT
D]SPLR~ DKS] GttRT[)RS ZKRO and TRRK
MR~] MUM TRRK -5~ ~~ kg I -BB BB ]b I -BB_ B5kg I - 3~~ ~ ]b
P[)HKR S[)URCK 11~~ 122~~
5~. 5~ Ha
P[)HKR C[)ttSUMPT][)tt RPPR[)~ l~H
PLRTTBR (") 12B_54 >! B5_52
PRODUCT S]ZK (" ) 155_1 >! 1~5 5B >! 1B4 15 ttotJ ~~

Th~ BP~~lfl~atlonB a~~ BubJ~~t to ~hang~ fo~ I~p~o~~~~nt without notl~~

- 4 -

D. SEALING METHOD

RIIV ; 00

i

I I

- 5 -

CHAPTER-II THE CALIBRATIONS

A. SET THE CALIBRATION MODE

The CRL Bwltch IB lDcated unde~neath Df a hDle Dn the bDttD~ Df the

f~Dnt CDve~ Df head

1 Re~Dve a Beal plate.

a Slide CRL Bwltch tD the CRL PDBltIDn.

C R L
I I I
nD~~al ~Dde
3 Plug IntD the RC Dutlet
-) The dlBpla~ BhDwB ~CAL~ th~ee tl ~eB - E> -

I I I

cal I b~a tt Dn ~Dde

C R L

B+ THE MODES

ThtB Bca]e haB 5 ~DdeB tD Bet the ~etght~g cD~dtttD~B a~d the Bpa~ ea I HH'attD~

TheBe 5 ~DdeB a~e deBc~tbed aB be]D~

n[)DK 1

n[)DK 2:

n[)DK 3

n[)DK <I

n[)DK 5

I S T AI R T I


I Set up ~etght~g cD~d t tt D~B I
<


I ] ~tacted AI I' D ~eadt~g I
<


I ca i tb~ated AI I' D ~ead t~g I
<

I Spa~ ca I tb~at t D~ I


I (l't~e t~t~~t~g Df the Bpa~ I
<

I K to! D I - 7 -

"x .... " key tD Bk t p and

tD gD tD the ~D~~a] ~Dde

B+ 1 THE MODE 1

In thlB flI[)d9 1, a ... ae f ou e w91ghlng c ond Lt.f one can b9 B9t_

1.191 ghl ng c[)nd It I [)nB f[)l' capacl ty, 9>!t91'na] 1'9B[)] U tJ nn, and d9Cl fila] P[) I nt 9tC _ ]n thlB fII[)d9, b9][)W th1'99 k9YB ha"'9 an a]t91'natl"'9 functl[)nB 1'9BP9Ctl"'9]Y_

D ([)l' kg ..... ]b) =)

=)

Digit Bhlft

=)

IInt91'

- F[)l' 9ntl1'9 B9t [)f w91ghlng c[)ndltl[)nB, p]9aB9 1'9f91' t[) th9 ~PPIIND]H

B+2 THE MODE 2

In thlB fII[)d9 a, Intact9d ~""'D 1'9adlng IB Bh[)wn on th9 dIBP]ay_

ThlB Intact9d ~""'D 1'9adlng IB n9C9BBal'Y t[) Ch9Ck an Inltla] 391'[) p[)lnt and a Bpan l'ang9 , wh9n 91th91' a ][)ad C9]] waB 1'9P]ac9d [)l' an ana][)g fII[)du]9 waB 1'9P Ia e ad _

Un]9BB ab[)"'9 b[)th 1'9P]aC9f119ntB, Bklp t[) thlB fII[)d9 a by P1'9BBIng th9 ~OM'O •• ~ k9Y_

B+3 THE MODE 3

] n thl B fII[)d9 3, a e a I I bl'a t9d ~""'D 1'9ad Ing I B Bh[)wn [)n th9 d IBP Jay _

ThlB fII[)d9 h9]PB t[) d[) a fln9 Bpan tl'lfIIfIIlng wlth[)ut Bpan ca]lbl'atl[)n(N~DII 4)

B+'( THE MODE'(

] n thl B fII[)d9 4, an ac t ua I Bpan [)f th9 Bca] 9 I B c a Ic u Ja t9d by dl g Ita] ca] I bl'a tJ [)n f119th[)d _ Th9 Bign ~ULOAd~, f119anB 9f11Pty th9 w91ghlng pan, ~LOAd~ f119anB, ][)ad a fu]] w91ght

[)n th9 w91ghlng pan_

,~ ]f y[)U want t[) qu I t thl B Bpan ea I Ibl'at I on , P1'9BB th9 ~Z."O~ k9Y whl] 9 9 Ith91' ~ULOAd ~ [)l' ~LOAd~ IB Bh[)wn [)n th9 dIBP]ay_

B+5 THE MODE 5

Flna]]y In thlB fII[)d9 5, a fln9 Bpan tl'lfIIfIIlng IB [)btaln9d aft91' a Bpan ca]lbl'atl[)n(N~DII 4)

- B -

C. THE SPAN CALIBRATION (MODE 4)

C. 1 SET THE CALIBRATION MODE

Tha CRL Bwltch IB JDcatad u~da~~aath Df a hDJa D~ tha bDttD~ Df tha f~D~t CDva~ Df haad

1 Ra~Dva a BaaJ pJata_

2 SJlda CRL Bwltch tD tha CRL PDBltID~_

C R L

I I I

3 PJug l~tD tha RC DutJat

-) Tha dIBPJa~ BhDWB ~CAL~ th~aa tl~aB

C.2 ENTRY OF THE MODE 4

K~ta~ tD Bpa~ caJlb~atID~ ~Dda aB baJDw

=)

=)

=)

=)

=)

- EI -

C R L

I I I

D I BP J a~
B =) G I1Dda 1
B I1Dda 2
B I1Dda 3
D B Ja~k
B I1Dda <I C.3 SPAN CALIBRATION

]n thlB MODK 4, ~~LOAd~ IB Bh~wn ~n the dIBP]a~_ 1 P~eBB the -ON'O •• ~ ke~,

-) The dIBP]a~ Bh~wB a c~unt d~wn B t~ 0

-) -LOAd- IB Bh~wn ~n the dIBP]a~_

2 L~ad a fu]] weight ~n the p]atte~ gent]~_ 3 P~eBB the ~ON'O •• ~ ke~,

-) The dIBP]a~ Bh~wB a c~unt d~wn again,

-) The d IBP ]a~ Bh~wB ~ •• d~ and be b ]anked

4 Reflll~ v e a fu]] Jo a d f~~fIII the p]a tte~ _

'n f ~~u want t o 'lui t th IB Bpan ca] I b~a tJ nn, p~eBB the -2: .... - ke~ wh I] eel the~ -ULOAd - ~~ -LOAd- IB Bh~wn ~n the dIBP]a~_

~Ith ab~ ... e ~pe~atl~nB, the Bpan ca]lb~atl~n IB flnlBhed, and f~]]~wlng pa~ag~aph A_4 guldeB t~ c~nfl~fIII the Bpan and t~ d~ fine t~lfIIIfIIIlng f~~ fIII~~e accu~ate welghlng_

H~we ... e~ when fl ne t~1 fill fill I ng I B n~t needed, p~eBB the ~2:."'~ ke~ t~ Bk I p f~]] ~w I ng MODK 5 and eHlt t~ the n~~fllla] fIII~de

C.4 CONFIRMATION OF THE SPAN (MODE 5)

ThlB fIII~de 5 IB ~n]~ a ... al]ab]e afte~ pe~f~~flllance ~f a p~e ... l~uB Bpan ca]lb~atl~n(fIII~de 4) 1 P~eBB the ~m •• ~ ke~_

-) The dIBP]a~ Bh~wB the Inltla] 3e~~ p~lnt_

2 P~eBB the ~ 2: •• 0~ ke~ t o ~ead a BPan( net we I ght), -) The dIBP]a~ Bh~wB -O-_

3 L~ad a fu]] weight ~n the p]atte~ gent]~_

~n]eBB the dIBP]a~ haB 30,000 +-1, pe~f~~fIII a fine t~lfIIIfIIIlng_

4 ]f a Bpan v a I ua IB hlghe~ than 30,000, p~eBB the ~,~~ ~~ - • .::'1"- ke~ twice f~~ a

dec~eaB I ng and ]eBB than 30,000, p~eBB the ~ ,:<" ~~ - • .::'1"- ke~ and p~eBB the '"YA •• - ke~

f~~ an Inc~eaBlng_

5 At the end ~f fl ne t~1 fill fill I ng, p~eBB the ~ ON'O •• ~ ke~_

S P~eBB the ~ 2: •• 0~ ke~ t o eHI t and g~ t o the n~~fllla] fIII~de _

7 Retu~n the CAL Bwltch t~ the n~~fllla] p~Bltl~n(lnltla] p~Bltl~n)_

- 10 -

D. THE SPAN CALIBRATION FROM REPAIR

D. 1 SET THE CALIBRATION MODE

The CRL Bwltch IB ]ocated unde~neath of a ho]e on the botto~ of the f~ont cove~ of head

1 Re~ove a Bea] ~]ate_

2 S]lde CRL Bwltch to the CRL ~oBltlon_

C R L C R L
I I I I I I
no~~a] ~ode ca]lb~atlon ~ode
3 P]ug Into the RC out]et
-) The dIB~]a~ BhowB ~CAL~ th~ee tl~eB D.2 CHECK THE INITIAL ZERO AND SPAN (MODE 2)

Ke~ [)~e~atlonB

D I B~] a~

=)

=)

1 P~eBB the "m ... " ke~ to check the In I tJ a] liIe~o ~o Int_ The Inltla] liIe~o ~olnt ~UBt be ]owe~ than 2~,~~~ countB 2 P~eBB the "Z ... O" ke~ to check the B~an_

3 Load a fu]] weight on the ~]atte~ gent]~_

The B~an ~UBt be hlghe~ than 3~,~~~ countB_

4 Re~ove a fu]] ]oad on the ~] a tte~_

5 P~eBB the "011 .. 0 .... " ke~ th~ee tl ~eB to go to the I1[)DI! 4

D.3 THE SPAN CALIBRATION (MODE 4)

] n th IB I1[)DI! 4, the dl B~] a~ BhowB "ULOAd"_ 1 P~eBB the "011 .. 0 .... " ke~_

-) The dIB~]a~ BhowB a count down B to ~_

-) ~LOAd~ IB Bhown on the dIB~]a~_

2 Load a fu]] weight on the ~]atte~ gent]~_ 3 P~eBB the "011 .. 0 .... " ke~_

-) The dIB~]a~ BhoWB a count down again,

-) The d IB~ ]a~ BhowB " •• d" and be b ]anked_

4 Re~ove a fu]] Jo a d f~o~ the ~]a tte~_

,~] f ~ou want to 'lui t th IB B~an ca] I b~a tJ on, ~~eBB the ~Z.U~ ke~ wh I] eel the~ ~ULOAd ~ o~ ~LOAd~ IB Bhown on the dIB~]a~_

~Ith above o~e~atlonB, the B~an ca]lb~atlon IB flnlBhed, and fo]]owlng ~a~ag~a~h B_4 guldeB to confl~~ the B~an and to do a fine t~I~~lng_

Howeve~ when fl ne t~1 ~~I ng I B not needed, ~~eBB the "Z.U" ke~ to Bk I ~ fo]] ow I ng I1[)DI! 5 and eHlt to the no~~a] ~ode

- 11 -

D.4 CONFIRMATION OF THE SPAN (MODE 5)

This ~ode 5 Is on]y a~al]ab]e after a perfor~ance of pre~lous span ca]lbratlon(~ode 4) 1 Press the "m ... " key_

-) The dlsp]ay shows the Inltla] ~ero polnt_

2; Press the "Z ... O" key to read a span (net weight) _ -) The dlsp]ay shows ~O~_

3 Load a fu]] weight on the p]atter gent]y_

Un]ess the dlsp]ay has 30,000 +-1, perfor~ fine trl~~lng_

4 ]f a span Is higher than 30,000, press the ",:<" or ".C:-'I." key twice for a decreasing and ]ess than 30,000, press the ",~" or ".c:"I." key and touch the ~TA"''' key for an I ncr e as I ng _

Hhene~er you press these keys, a count can be changed_ 5 At the end of fl ne trl ~~I ng , press the "011"0 •• " key_

S Press the "Z ... O" key to exi t and go to the nor~a] ~ode _

7 Return the CAL switch to the nor~a] position (Inltla] posltlon)_

- 12 -

E. THE SPAN CALIBRATION WITH A PARTIAL LOAD

E. 1 SET TO THE CALIBRATION MODE

Tha CRL Bwltch IB JDcatad u~da~~aath Df a hDJa D~ tha bDttD~ Df tha f~D~t CDva~ Df haad

1 Ra~Dva a BaaJ pJata_

2 SJlda CRL Bwltch tD tha CRL PDBltID~_

C R L

C R L

I I I

I I I

c a l I b~a tt D~ ~Dda

3 PJug l~tD tha RC DutJat

-) Tha dIBPJa~ BhDWB ~CAL~ th~aa tl~aB

E.2 ENTRY OF A PARTIAL CALIBRATION

B~ta~ tD pa~ttaJ Bpa~ caJtb~attD~ ~Dda aB baJDw

D I BP J a~

=)

I1Dda 1

=)

I1Dda 2

=)

I1Dda 3

=)

D

B Ja~k

(D~ kg .... J b ) =)

Pa~ttaJ CRL ~Dda

E.3 INPUT A PARTIAL LOAD BY PERCENTAGE

B =)

Digit Bhlft

a =)

B~ta~ a daBt~ad pa~tlaJ JDad b~ pa~ca~taga uBI~g abDva th~aa ka~B_ P~aBB tha ~DM~D •• ~ ka~ tD ~Dva tD 110DB 4

- 13 -

E.4 THE SPAN CALIBRATION

]n thlB MODK 4, ~~LOAd~ IB Bh~wn ~n the dIBP]a~_ 1 P~eBB the ~DN'D •• ~ ke~,

-) The dIBP]a~ Bh~wB a c~unt d~wn B t~ 0

-) ~LDAd~ IB Bh~wn ~n the dIBP]a~_

2 L~ad a fu]] weight ~n the p]atte~ gent]~_ 3 P~eBB the ~DN'D •• ~ ke~,

-) The dIBP]a~ Bh~wB a c~unt d~wn again,

-) The d IBP ]a~ Bh~wB ~ •• d~ and be b ]anked

4 Reflll~ v e a fu]] Jo a d ~n the p] a tte~_

'n f ~~u want t o 'lui t th IB Bpan ca] I b~a tJ nn, p~eBB the ~i!:."'~ ke~ wh I] eel the~ ~ULDAd ~ ~~ ~LDAd~ IB Bh~wn ~n the dIBP]a~_

~Ith ab~ ... e ~pe~atl~nB, the Bpan ca]lb~atl~n IB flnlBhed, and f~]]~wlng pa~ag~aph C_5 guldeB t~ c~nfl~fIII the Bpan and t~ d~ a fine t~lfIIIfIIIlng_

H~we ... e~ when U ne t~1 fill fill I ng I B n~t needed, p~eBB the ~i!:."'~ ke~ t~ Bk I p f~]] ~w I ng MODK 5 and eHlt t~ n~~fllla] fIII~de

E.5 CONFIRMATION OF THE SPAN (MODE 5)

ThlB fIII~de 5 IB ~n]~ a ... al]ab]e afte~ a pe~f~~flllance ~f p~e ... l~uB Bpan ca]lb~atl~n(fIII~de 4) 1 P~eBB the ~mll.~ ke~,

-) The dIBP]a~ Bh~wB the Inltla] 3e~~ p~lnt_

2 P~eBB the ~ i!:.IlD~ ke~ t o e aa d a BPan( net we I ght)_ -) The dIBP]a~ Bh~wB ~O~_

3 L~ad a fu]] weight ~n the p]atte~ gent]~_

lln Ia aa the dIBP]a~ haB 30,000 +-1, pe~f~~fIII fine t~lfIIIfIIIlng_

4 ]f a Bpan IB hlghe~ than 30, 000, p~eBB the ~,:<" ~~ ~.c:'I.~ ke~ twice f~~ a dec~eaBlng and

]eBB than 30,000, p~eBB the ~,~~ ~~ ~.c:'I.~ ke~ and t~uch the ~TAU" ke~ f~~ an I n c~ e ae I ng _

~hene ... e~ ~~u p~eBB theBe ke~B, a c~unt can be changed_ 5 At the end ~f fl ne t~1 fill fill I ng, p~eBB the ~ DN'D •• ~ ke~_ S P~eBB the ~i!:.IlD~ ke~ t o eHlt and ente~ t o n~~fllla] fIII~de

7 Retu~n the CAL Bwltch t~ the n~~fllla] p~Bltl~n(lnltla] p~Bltl~n)_

- 14 -

CHAPTER-III

THE PART REPLACEMENTS

A. REPLACEMENT OF THE LOAD CELL

A. 1 REPLACEMENT OF THE LOAD CELL

All Re~o~e ihe plaiier_

A 1 a Re~o~e ihe plaifor~ on ihe load cell wlih a he~ wrench A 1 3 DIBconneci a load cell connecior wire

A 1 4 Re~o~e ihe load cell fro~ ihe body_

A 1 5 Replace ihe load cell by a new one_

A 1 ~ Conneci a load cell connecior wire

A 1 7 Place ihe plaifor~ on ihe load cell_ A 1 ~ Place ihe plaiier on ihe plaifor~_

A.2 CORRECTION OF THE ECCENTRICITY

A a 1 Sei ihe callbrailon ~ode

A a a Sei ihe MODK a_(CHAPTKR ll, D_a)

A a 3 Resero ihe dlBPlay by preBBlng ihe ~~.ao~ key, If Ii IB needed_

A 2 4 Place 1/3 ihe Bcale capacliy on ihe plaifor~ by iurnB aB Bhown In belowB

A 2 5 File each corner which haB a leBB ouipui ihan ihe oiherB

And check each po Ini I B wi ih I n :t1 couni iol erance wi ih M of a fu 1 1 load

A.3 THE SPAN CALIBRATION

Refer io ihe SPA~ CALlBRATlO~ FROM RKPAlR In ihe Chapier II

- 15 -

B. REPLACEMENT OF THE ANALOG MODULE

B. 1 REPLACEMENT OF THE ANALOG MODULE

B 1 1 DtBaBBa~bJa a haad

B 1 & Taka ~ut a ~atn ct~cutt b~a~d tn haad

B 1 3 DaB~Jda~ an anaJ~g ~~duJa ptnB(ll p~tntB) ~n tha ~atn b~a~d B 1 4 RapJaca an anaJ~g ~~duJa by a naw ~na

B 1 5 JnBtaJJ a ~atn b~a~d t~ haad

B 1 5 ABBa~bJa a haad

B.2 THE SPAN CALIBRATION FOR THE ANALOG MODULE

Rafa~ t~ tha SPA~ CALJBRATJO~ FROM RHPAJR tn tha CHAPTBR-JJ

C. REPLACEMENT OF THE DIGITAL MODULE

C. 1 REPLACEMENT OF THE DIGITAL MODULE

C 1 1 DtBaBBa~bJa a haad

C 1 & Taka ~ut a ~atn ct~cutt b~a~d tn haad

C 1 3 DaB~Jda~ a dtgttaJ ~~duJa ptnB(4B p~tntB) ~n tha ~atn b~a~d C 1 4 RapJaca a dtgttaJ ~~duJa by a naw ~na

C 1 5 JnBtaJJ a ~atn b~a~d t~ haad

C 1 5 ABBa~bJa a haad

C.2 THE INPUT FOR THE DIGITAL MODULE

In tha dtgttaJ ~~duJa. tt haB a n~n~~JattJa ~a~~~y and c~ntatnB a fact~~ f~~ a dtgttaJ Bpan caJcuJatt~nB and tha watghtng c~ndttt~nB

Tha~af~~a aJJ th~Ba tnput p~~cadu~aB ~UBt ba pa~f~~~ad_

Rafa~ t~ APPB~DJ~-J

- 15 -

CHAPTER-IV THE TRANSFORMER

A. THE TRANSFORMER

1 0------.--,

:?; 0----+---1

3 0---___.1__J

,----,-----II _~ :

,----,-----II _~ :

,----,-----II _~ :

7

B

EI

QUALlTl" [)F LBAD 1.11 RB AttD LBttGTH
tt[) C[)L[)R H1RB LBttGTH TRBATMBttT (1'111'11) I'll A ~
lttPUT 1 HH1TB :?;OO 1'111'11 ± 10 0
:?; BR[)Htt " " 110
3 RBD " " :?;:?;O
[)UTPUT 1 GRAl" 250 1'111'11 "
100 15_5
2 PURPLB " "
3 BLUB " "
100 B_B
4 GRBBtt " "
5 'tBLWH " "
50 :?;EI
5 [)RAttGB " "
7 RBD " " 700 1_55
B BR[)Htt " " 0 0
EI BLACII " " 700 1_55 -,- CORE

4B o-c 25 1'111'11

-,- 50Hz .F 60Hz

- 17 -

CHAPTER-V

THE SCHEMATICS AND THE DIAGRAMS

- lB -

A. MAIN CIRCUIT DIAGRAM

RH~ ; 00

I --=nl ~
fRJ ...... ~ ,,--.
- ,,-- ..
I -=- ,,-- ·
~ ,,-- ..
I · ,,-- : t
,,--
,,--
I ,,--- •
I ii -"- ............ ,,--1
I s I - -
I I •••••
L-, · . · t <
L..= · · ~
· '1
I · . · "
· - t:j
;p · · : f
I ~ ~
· .. :!: -
I I .... _ -- '-- •
I - - r---"
i .... _ f II
I !I
. .... _
I ...
iii
I E;
I I II

I

L ~

- lB -

H. WIRING DIAGRAM

RKIJ ; (W

I

- 20 -

C. PARTS LOCATION

RKU ; ()()

CDMel

o

(")

~ :::I>

~ (../)

U1 I I~

~~:::::::::J !;:!: !iii:

CAMOL

o

- 21 -

...............

-~

I :::I> c::::::> ..........

I

=

-....J n.J c::::::>

-

CHAPTER-VI

THE ERROR MESSAGES

A.

THE ERROR MESSAGES

ThaBa a~~o~ ~aBBagaB will gulda you to do a quick t~ou~laBhootlng_

Tha ~B~~ 1~ can ~a happan whan a cu~~ant 3a~o point haB Bhlftad f~o~ tha laBt Bpan call~~atlon_

R 1 1 If a daad load of load call haB changad_

To UBa a dlffa~ant daad load f~o~ tha laBt Bpan call~~atlon, tha Bpan call~~atlon ~UBt ~a dona ~afo~a UBa

Howa~a~, a daad load Bhould ~a lowa~ than 20,000 countB In call~~atlon ~oda 5

R 1 2 If tha contact ~aBIBtanca of a load call connacto~ IB poo~, claan tha load call connacto~ o~ ~aplaca It_

R 1 3 If tha 3a~o point of a load call haB Bhlftad

Raplaca tha load call_

R 1 4 If tha analog ~odula haB fallad, ~aplaca tha analog ~odula fo~ o~da~lng, call fo~ tha na~a CR~ 01

R 2 1 Tha ~B~~ 2~ IB not a ~aal a~~o~, only It P~O~ptB ~atu~n CRL Bwltch to tha no~~al pOBltlon_

R 3 1 Tha ~B~~10~ ~aanB a fallu~a of tha analog ~odula Raplaca tha analog ~odula with a naw Dna

fo~ o~da~lng, call fo~ tha na~a CR~ 01

R 4 1 Tha ~B~~ll~ ~aanB a w~ltlng a~~o~ of tha Inta~nal non~olatlla ~a~o~y_

To ~acognl3a thlB a~~o~, ~a Bu~a to ~oltagaB on tha cl~cultB and do a call~~atlon p~ocadu~aB_

Na~a~thalaBB, tha dlBPlay BhoWB Ba~a ~B~~ll~, ~aplaca tha digital ~odula fo~ o~da~lng, call fo~ tha na~a CD~ 01

R 5 1 Tha ~B~~12~ wa~nB that tha Bcala haB lOBt of tha pa~a~ata~B fo~ unda~

walghlng ~agulatlonB o~ haB lOBt of tha facto~B fo~ a digital Bpan calculation To ~aco~a~ thlB, anta~ aach condition codaB agaln_

Rafa~ to RPPBNDl~-l

R 6 1 Tha ~B~~ 13~ ~aanB tha Boft kay coda IB ~~okan_

To ~aco~a~ thlB a~~o~, find which kay IB lOBt tha Boft kay coda and than anta~ thlB coda agaln_

Rafa~ to RPPBNDl~-l

- 22 -

CHAPTER-VII THE OTHERS

A. FOR THE SERIAL INTERFACES

THE PROTOCOLS FOR THE CAS STANDARD SERIAL INTERFACE

TH]S ]S HRLF-DUPLB~ CDMMUN]CRT]DN RS-232C

A. 1 THE COMMUNICATION AGREEMENTS

l_BRUD RRTK -) B,S~~ BPS 2_DRTR B]T -) B B]T 3_STDP B]T -) 1 B]T 4_PRR]TY B]T -) ND

5_CDMMUN]CRT]DN LB~BL -) RS-232C LB~BL

S_DRTR FDRMRT -) RSC]]
7_ THB CDMMRND DBF]N]T]DNS
7-1_ "BNQ" -) ~5H
7-2_ "RCII" -) ~SH
7-3_ "NRII" -) 15H
7-4_ "SDH" -) ~lH
7-5 _ "ST~" -) ~2H
7-S _ "BT~" -) ~3H 7-7 "BDT" -) ~4H
7-B "DC1" -) llH
7-B "DC2" -) 12H
7-1~ "DC3" -) 13H
7-11_ "DC4" -) 14H A.2 THE WIRE CONNECTIONS

R 2 1 THB H]RB CDNNBCT]DNS DF THB D-SUB B P]N CDNNBCTDR Df R CDMPUTBR S]DB

SCRLB CDMPUTKR
T~D(P]N 2) R~D(P]N 2)
R~D (pn 3) T~D(P]N 3)
GND (pn 7) GND( P]N 5)
r---- RTS( P]N 7)
l___ CTS( P]N B)
c::::= DTR( P]N 4)
DSR( P]N S) - 23 -

A a a THB H]RB C~~~BCT]~~S ~F THB D-SUB a5 P]~ C~~~BC~R ~F A C~~PUTBR S]DB

SCALB C~~PUTBR
T~D(pn a) R~D(P]~ 3)
R~D(pn 3) T~D(P]~ a)
G~D(pn 7) G~D( P]~ 7)
E RTS(P]~ 'D
CTS( P]~ 5)
DCD( P]~ 8:)
c::::= DSR( P]~ 5)
DTR( P]~ ao) A.3 THE PROTOCOL

SCALB 5] DB

CO~PUTBR 5] DB

a_SCALB SB~DS ~ACK~

HHBRB, ~~ A~SHBR FR~~ THB C~~PUTBR H]TH]~ 3 SBCO~DS SCALB U~ ]DS TH]S RHQUBST_

3_C~~PUTBR SB~DS ~DC1~ ~R "ncz"

<--------------------------

1 C~~PUTBR SB~DS ~B~Q~

~ACK (05H)

~DC1~ F~R HB]GHT DATA ~Dca~ F~R ALL DATA

<---------------------------1

4_SCALB SB~DS DATA BL~CKS

SB~DS DATA BL~CKS

A.4. THE DATA TRAINS

1 THB DATA TRA]~S F~R THB ~DC1~

L- DATA BL ~ CK

RH~ARKS ;

STA -) A HB] GHnG STATUS ~F THB SCALB

SCALB ]5 STABLB -) ~S~ , U~STABLB -) ~U~ S]G~ -)S]G~ ~F THB HB]GHT DATA

~BR~ A~D P~S]T]UB HB]GHT -) ~ ~ , ~BGAT]UB HB]GHT -) ~J' ~UBR L~AD -) "F~

H5 THR~UGH HO -) HB]GHT DATA

BUT ALL "F~ B HHB~ THB SCALB ] 5 PUT ~~ ~UBR L~AD U~l THR~UGH U~O -) U~]T ~F HB]GHT(kg ~R ]b)

B~ ~ ~~~ ~B~ ~AMCTBR

BCC ]5 CRBATBD B~ B~CLUS]UB-~R ~F A DATA BL~CK

- a4 -

:?; 11-IB DATA 11I.A HIS (I[)R THB "DC:?;"

S[)H

ST~

P 7

P EO

P 5

P <I

P 3

P :?;

P 1

P ()

BCC

ST~

P 7

P EO

P 5

P <I

P 3

P :?;

P 1

P ()

BCC

BT~

B[)T

RBI1ARKS ;
STA -) A I.IB] GHHIG STATLJS [)(I 11-IB SCALB
SCALB ]S STABLB -) "s" . LJttSTABLB -) "LJ"
S ]Gtt -)S]GttS [)(I 11-IB I.IB]GHT DATA
:;::BR[) AttD P[)S nUB I.IB]GHT -) " " ttBGAT]~B I.IB]GHT -) ~I_"
.
[)~BR L[)AD -) "(I" P7 THR[)LJGH P() -) PR]CB DATA

](1 11-IB [)~BR (lL[)1.I ] S HAPPBtt ]tt PRJ CB. ALL "(I" ~ 1.1] LL (I] LL T[) DATA BL[)CK [)(I 11-IB PR]CB

1.15 THR[)LJGH I.I() -) I.IB]GHT DATA

BLJT ALL "(I" ~ I.IHBtt 11-IB SCALB ] S PLJT [)tt [)~BR L[)AD LJttl 11-IR[)LJGH LJtt() -) LJtt]T [)(I I.IB]GHT(kg [)R ]b)

B~ ~ ~[)~ ~B~ ~AMC~R

BCC ]S CRBATBD B~ B~CLLJS]~B-[)R [)(I BACH DATA BL[)CKS

- 25 -

B. EXPLODED VIEW(MECHANICAL PART)

R.KU ; ()()

- 25 -

c. FULL PARTS LIST

t4[)

MAT'L t4111.1 C[)DII

1 2; 3

ASS '''I MAn PCB 15()2;-A()()-()3()B-() 154 ()- A ()() - ()3 () ()- () Bl o ()- P DB - ()7 2; ()- o Bl()()-PDB-()72;2;-() B2; 2; ()- ] ()()-7B()5-() B2; 2; ()- ] ()()-7E1ta-() B2;EI()-] BR-()153-() B2;Ell-] P[)-4() ()4-() B2; EI 2;- ] ZII-473B-() B515- R()J - ()2; o 3- o B515- R()J - ()3 o 3- o B7 () 4- C 5() - ()2; 2; ()- () B7 () 4- C 2;5 - ()4 7 ()- () B7 o 4- C as -1() o ()- o B7 () 4- C lB - ()1 () ()- () B71 ()- C AP - ()1 () 4- () 7B 4 4-1.1 ()() - ()1 () ()- () 7B()()-SLD-()() ()2;-() 7B()1-CLI.I-()() ()3-() 7B()1-CLI.I-()() ()EI-() 7B o B- C GD - on o 5- o 7B o ()- S TA -11 o 4- o 2;B31-A()()-()() ()3-() n()2;-D()()-()()7E1-() n()2;-D()()-()52;B-()

4 5 B 7 B EI 1() 11 ta 13 14 15 lB 17 lB lEI 2;()

2;1 2;2; H

ASS'''f At4AL[)G M[)DULII

1 2; 3 4 5 B 7 B EI 1() 11 ta 13

1() 5 ()- A oo - oo o B- o 151 ()- A ()() - ()2; 3 B- () lB 1 ()- A eo - on 13- o Bl2;1-PMD-()l()()-() BHB-] S()-4()11-() BHB-] S()-4()BB-() B2;4()-] S()-()l77-() B2;4()-] S()-()()4()-() B2;Bl-] ()()-15 ()4-() B2;El4-] CP-()lBl-() B52;7-R()D-()1()1-() B52;7-R()D-()2;2;2;-() B52;7-R()D-()1()3-()

PART t4AMIl

MACH]t411 SCRIII.I (PH) t4UT (HII~I)

MAn PCB

MAn PCB

]C (RIIGULAT[)R)

]C (RIIGULAT[)R)

BR] DGII-D ][)DII

P[)1.1 IIR-D][)DII ZIIt4[)R-D][)DII

RIIS ]ST[)R 1/41.1

RIIS ]ST[)R 1/41.1 IILIICTR]C-C[)t4DIlt4SIIR IILIICTR]C-C[)t4DIlt4SIIR IILIICTR]C-C[)t4DIlt4SIIR IILIICTR]C-C[)t4DIlt4SIIR CIIRAM]C-C[)t4DIlt4SIIR JUMP 1.1 ]RII

SL]DII S/I.I C[)t4t4I1CIDR (I.IAElIIR) C[)t4t4I1CIDR (I.IAElIIR) C[)t4t4I1CIDR (I.IAElIIR) TACT S/I.I

EI] P CUSH][)t4 EI]P Ii IJElD EI]P Ii IJElD

SH]IILD CASII (CAM) TAPP] t4G SCRIII.I-l At4AL[)G PLATII At4AL[)G PCB

]C (D-M[)S-GATII) ]C (At4AL[)G SI.I) ]C ([)P-AMP)

]C ([)P-AMP)

CH] P TMt4S] SIDR

SI.I] TCH ]t4G D ][)DII CH]P RIIS]ST[)R 1/1()1.I CH]P RIIS]ST[)R 1/1()1.I CH]P RIIS]ST[)R 1/1()1.I

SPIIC] EI] CAT][)t4

M3':S

M3'~ 5

B114-A()1-()n()

Bl14-A()1-()72;2; (kg/]b IJ~~) LM7B()5

LM7E1taCT

RB-153

lt44()()4

B_ BlJ/ll.1

CEIR 2;()H(±5:'O CEIR 3()H(±5:'O 2; ()()uElI2; 51J( SG) 4 7()uElI2;51J( SG) l()()uEl/lBIJ( SG) 1 ()()uElIl BIJ

() _ luEll2;51J

() _ B'~l()fIIfII ]t4CA-2;

LI.I ()B4()-()3

L2; ()B4()-()EI 1143-()5 (G[)LD) HPT-11()4 3()'~()':<l i CIJ7DEI

EI-52;B (kg/]b IJ~~)

B() _ 2;'~3 7'~1 EI'~l i 2;_3'~

43'~14 5( CAM) B144-A()1-()1()() UPD4()l1BG

UPD4()BBBG

[)P-l77GS

UPC4()nG2;

HTA15()4 S"f

HDS lBl (SMD) RRH2;()P-l()lD (1()().Q ) RRl2;2;()P-2;2;2;D(2;_2;H) RRl2;2;()P-l()3(1()H)

- 2;7 -

IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA

RIIIJ ; ()()

Ut4lT

IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA

1 1 1 1 1 1 1 2; 3 1 2; 1 B

L[)CAT][)t4

2; 2; 1 1 1 1 2; 1 1 1 2; 1 1 1 2;

5 1() 1 1 1 1 4 1 1 1

]Cl,2; ]Cl,2;

] C2; ] Cl

BD1, BD2; Dl

ZDl

R5

R3,R4 IIC5 IICl IIC2;

IIC3, IIC4

CAL

Ct42;

Ct41 Sl.Il-S1.14

toI[)

I1AT'L toIlIl.I C[)DII

65H-ROD-4E1E1a-0 65H-ROD-Ol04-0 6540- RPR -11 H 5- 0 6550- RI10 - 04 0 0- 0 610a-CAP-Ol06-0 610a-CAP-06B5-0 6B 0 0- (I' 00 - oa a 0- 0 6112;-CHP-Ol04-0 61a 0- C AP - 01 0 5- A 61a 0- C AP - 0414- 0 612;a-CAP-Ol04-0 lB 1 0- C 00 - Ela El4- 0

ASS'Y D]G]TAL I1[)DULII

1 a 3 4 5 6 1 B EI 10 11 12;

13 14 15 16

1050- A 00 - 00 0 EI- 0 1510- A 00 - oa 3 6- 0 lB 1 0- A 00 - 00 15- 0 6101-PI1D-0010-0 6aOO-] PU-0154-0 6a05-] so-a416-0 62;10-] SO-605a-0 6aa4-] SO-1631-0 6aBl-] 00-1504-0 65H-ROD-Ol0l-0 610a-CAP-Ol06-0 6112;-CAP-01BO-0 saar-j 00-1504-0 6112;-CHP-Ol04-0 1010- Z 110 -11 0 5- A lB 1 0- C 00 - Ela El4- 0

PART toIA1111

CH]P RIIS]ST[)R 1/101.1 CH]P RIIS]ST[)R 1/101.1 PRIIC]S][)toI RIIS]ST[)R HII TI.I[) RH RIIS] ST[) R CH]P TAtoiTAL

CH]P TAHTAL

1111] (1'] LTIIR

CH] P C[)toIDlltoISIIR P[)LYIISTIIR C[)HDIIHSIIR P[)LYIISTIIR C[)HDIIHSIIR P_ P C[)HDlltoISIIR

c[) H HII C T[) R

SH]IILD CASII (CDI1) TAPP] HG SCRIII.I -1 D]G1TAL PLATII D]G1TAL PCB

]C

]C (1II1P-R[)I1) ]C (RIISIITl

]C ((I'] P-DR] ~IIR) CH]P RIIS]ST[)R 1/101.1 CH]P RIIS]ST[)R 1/101.1 CH]P TAHTAL

CH] P CAPAC] T[)R CH] P TRAHS] ST[)R CH] P C[)HDIIHSIIR CRYSTAL

c[) H HII C T[) R

SPIIC](I'] CAT][)toI

RRlaaOP-4E1E1aD(4E1_ElH) IIA

RRlaaOP-l04D(100H) IIA

(l'LAY 11H500B IIA

aB-35-111116(lH/l0H) IIA

10l1CS 106 I1B TIIR IIA

1611CS 6B5 I1B TIIR IIA

aaoP(I' (TDH) IIA

CLal(1' 104 I1BHC IIA

1 Jl (I'/63~ J RATII B[)X-TYPII IIA

O_ 41 Jl (I'/63~ J RAT II B[)X TYPII IIA

DTI.I-l04J/l00~ IIA

ElaEl400-40(I1ALII) IIA

60 _ a'~31'~1 EI'~l t

a_3'~

43'~14 5 6101-PI1D-0010-0 I1SI1B3C154H-Da4GS-~]H xa 416 4 S- C 10 0 0

H605a ~1 (S[)T2;H) UPD16310G(I'-3LEI RR12;aOP-l01D (l00 n) RRlaaop-aaaD(a_aH) 10l1CS 106 I1B

lBP(I'/50~ (CLalC1BOJ) HTA1504 SY

CL2;1(1' 104 I1BHC 11_05E1a toIHZ(ATS-4E1/U) ElaEl400-40 (I1ALII)

- aB -

UH]T Q'TY L[)CAT][)toI

a 4 a 1 1 a a 10 1 3 1

o H5

IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA

1 1 1 1 1 1 1 1 4 6 1 a 1 4 1

1 a

AP-l

toI[)

I1AT'L toIlIl.I C[)DII

1 2 3 <I 5 6 1 B B 1() 11 12 13 1<1 15 16 11 lB lB 2()

ASS''t B[)D't

2() 1 ()- A ()() - ()() () 5- () 1521-A()()-()B25-() 111 ()- A ()() - ()() () <1- () 2()22-A()()-()() ()3-() 26 o ()- A oo - oo o 1- o 1532-A()()-()B3()-A 15 B ()- A ()() - ()() 1 B- () 15()2-A()()-()<I()B-() B3 () <1- A ()() - ()() () B- () 1() () ()- A ()() - ()() () 1- () 15 <I ()- A ()() - ()B () ()- () 111 ()- A ()() - ()() () 1- () 2() 1 <1- A ()() - ()() () 1- () 152 ()- A ()() - ()61 ()- () 111 ()- A ()() - ()() () 5- () 2() 2 ()- A ()() - ()() () 3- () 1()3()-A()()-()() 61-() lB 1 ()- A oo - oo 1 ()- o 2()()1-A()()-()() 56-() 152()-A()()-()621-()

ASS' 't HIIAD 22()()-A()()-()112-()

2() 5 ()- A oo - ()1 <11- A 2() o ()- A oo - oo 3 B- o 16 <I ()- S ()() - ()5 () <1- () 2()()()-A()()-()() 51-() 2() o ()- A oo - oo 3 B- o 1()3()-A()()-()() ()1-() 1512-A()()-()<I()B-() 1512-A()()-()<l12-() 15()2-PAP-()22()-() 156 ()- PAC - oo 13- o 16 <I ()- S ()() - ()6 () <1- () 15()2-A()()-()<I<I()-() 163 ()- S ()() - ()() 3 ()- A 22 () ()- A ()() - ()() 51- ()

21 22 23 2<1 25 26 21 2B 2B 3()

31 32 33 3<1 35

1 2 3 <I 5

ASS' 't [)THIIR

165 ()- S ()() - ()() 1 ()- () 11 () <1- G ()() - ()() <I ()- () 116 ()- G MD - oo 1 B- o 1B 6 ()- G MD - ()31 ()- () 1B 3 <1-1.1 eo - ()11 ()- o

PART toIA1111

(I[)[)T

HII~AG[)M B[)LT (I.IA) B[)D't

I.I .... L GAGII ASS ''t I.IA]ST BAMD

I.IRIIMCH B[)LT (ST) GR[)LJtoID SPR] toIG I1ACH]MII SCRIII.I (PH) DLJST C[)VIIR CLJSH][)M DLJST C[)VIIR

MLJT (HII~)

PL A TIl [) R.I1

HII~AG[)M B[)LT CAP HII~AG[)M B[)LT BRACHIIT

SLJPP[)RT C[)VIIR SLJPP[)RT

SPIIC PLATII

ST[)P B[)LT

HII~AG[)M B[)LT ((IT)

SPIIC] (I] CAT][)toI

LJM1T

111()'~1_ 5'~<l5 _ 5 I1B'~5(B_ Bt)

AL 53<1'~365,q() lB'~l':<1<1_ 5-BLACH 15':<16 _ 3 I1B'~()-SLJS

SLJS3()<I, ¢ o _ B'~2()'~2() 11<1'~

IIVA 2t, <I<I()'~6() 5 3 ()'~<I ()6 '~5<1

11 B':<1_ 25

AL 52()'~3B5'~<I<I 1 <I':<1B':<12 _ 2 (H) 116':<1()

AL 2()()'~162'~B3 PVC 5()_ 6'~_ 5'~56() 1 B 1 _ 5'~ 6 _ 5 '~5B o D[)LPH]M I1B'~1_25'~B 5 116'~1-SLJS

MAI1I1 PAD LII~AtoI 1 n'~12

D]SPLA't C[)VIIR PC lBl_ B'~3_B

HIIAD C[)VIIR 21<1'~115 (AS)

C[)RD SIDPPIIR 5to1<1( HSL, ASDVL)

H .... B Sl.InCH HM[)B 11_ 5'~11_ 5'~3 _ B

HIIAD 21<1'~121(AS)

TRAtoiS BRACHIIT 16<1'~63'~1_ 2t (AS)

TAPP] MG SCRIII.I (PH) -2 <I'~B

TAPP] MG SCRIII.I (PH) -2 <I'~12

P[)I.IIIR TRAtoiS (<lB) 22()V .... 5()-6()H~

AC C[)RD B-()2(2_111-LJL)

c[)RD SIDPPIIR SR-6M-<I

I1ACH] toIlI SCRIII.I( PH) 11<1'~()

(lLJSII H[)LDIIR (lH-3()

HII't PAD LII~AM lBl_ <I'~6

T]II BAMD

TIIRI1] toIAL CAP IIARTH TIIRI1] MAL

1 ()()fIIfII

H T-C - 2 o ':<15 ('til LL [) 1.1) GP1<1()()1B

GR[)LJMD TIIR.I1]MAL ASS''t 31()fIIfII

SH]IILD I.I]R.II ASS ''t 5P'~P'~()()fII""fII

- 2B -

Q'T't L[)CAT][)toI

IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA

<I <I 1 1 1 <I 1 1 1 1 <I 1 <I <I 1 1 1 1 2 3

IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA

1 1 1 1 <I 1 1 1 2 1 1 1 <I 1 1

IIA IIA IIA IIA IIA

1 1 2 1 1

toI[)

I1AT'L toIlIl.I C[)DII

PART toIA1111

SPIIC] (1'] CAT][)toI

UtoI1T

I:I'T't

L[)CAT][)toI

ASS' 't C/T B[)~
1 152:1-I1SU-()E> ()B-() HII~AG[)toI B[)LT (I.IA) 11E>'~_ 5-SUS IIA 4
2 7E> 2 ()- S oo - ()2 o ()- o (l'USII o . 2A/25()1J IIA 1
3 B()()2-A()()-()()7E>-() I1AtoIUAL DB-1H IIA 1
4 B3()1-A()()-()() ()3-() I1AtoIUAL P[)L't BAG 1 7 ()'~2 5() ,~() ()5 IIA 1
5 B3()5-A()()-()() ()2-() sar P[)L't BAG 55()'~75()'~()_ ()5 IIA 1
E> B4 () ()- A ()() - ()() 4 ()- () S]L]CAGIIL l()g IIA 2
7 B1()7-AC1-()()()2-() C/T B[)~ 7 4 5'~51() '~32 5 IIA 1
B B1()7-AD2-()()()1-() C/T B[)~ 7 E> ()'~5 25 '~34 5 IIA 1
B B1()7-AP()-()()()2-() PAD 74()'~5()5 IIA 1
1() B2()7-AS()-()()()1-() ST'tR[)P[)L B[)~ 74()'~14E>'~14E> IIA 1
11 B2()7-AS()-()()()2-() ST'tR[)P[)L B[)~ 74()'~14E>'~14E> IIA 1
12 B2()7-AS()-()()()3-() ST'tR[)P[)L B[)~ 7 4 ()'~5 ()5 '~15 5 IIA 1
13 7E>4()-S()()-()()12-() C[)RD SIDPPIIR DA[)C-12to1 IIA 1
14 7B E> ()- G MD -15 o ()- o GR[)UMD TIIRI1] MAL ASS''t 15()()fIIfII IIA 1
15 B3 o ()- A oo - oo o 1- o (l'USII P[)L't BAG 5()'~()'~ ose IIA 1
1E> B3()()-A()()-()() ()2-() (l'USII P[)L't BAG B()'~5()'~() _ ()5t IIA 1
17 B3 o 3- A oo - oo o 3- o SUPP[)RT P[)L't BAG 33()'~7()()'~()_ ()5t IIA 1
1B B3 () 3- A ()() - ()() () 4- () HIIAD P[)L't BAG 35()'~45()'~()_ ()5t IIA 1
ASS ''t L[)AD CIILL IIA 1 - 3() -

CHAPTER-VIII APPENDIX-I

A. INPUT CODES FOR THE DIGITAL MODULE

A. 1 THE ALTERNATIVE KEY FUNCTIONS

R 1 1 ]n thJ~ ~od~, th~ fun~tJon of th~~~ k~y~ a~~ ~on~~~t~d a~ b~]ow fJg_ 1

~DDB

~DDD

f Jg_ 1

R 1 2: "IIiC" -) ThJ ~ k~y do~~ J n~~~a~~ th~ nu~b~~ by on~ a t ~u~~~nt nu~b~~_

Rnd a]~o any nu~~~a] ~an b~ Jn~~~a~~d f~o~ "0" to "f"(h~~ad~~J~a]) R 1 3 "SUI.y" -) Th J~ k~y ~h Ht~ to th~ n~~t nu~~~J ~ d J gJ t_

R 1 <I ".lIn .. " -) ThJ~ k~y ~a~~~ th~ ~u~~~nt e o de o~ ~~~J~~d e od a

A.2 INPUT FOR WEIGHING CONDITION CODES

R 2: 1 S~t th~ ~~a]~ to th~ ~a]Jb~atJon ~od~ R 2: 2: p~~~~ th~ " 011'0 •• " k~y (I1[)DII 1)_

-) Th~ d J ~p] ay ~how~ " C-S.t. " and th~n ~1-1Ii1li~

R 2: 3 IInt~~ ~a~h w~JghJng ~ondJtJon ~od~_ Raf~~ to Tab]~ 1 th~ough Tab]~ <I und~~ 1 I 3,000 of ~~t~~na] ~~~o]utJon_

THII C[)DIIS f[)R STR~DRRD ~IIRS][)~

S T II P 30 kg 60 kg 150 kg 60 ]b~ 150 ]b~ 300 ]b~
1 B 1 B 1 B 1 B 1 B 1 B 1
2: 2: 0 2: 1 2: 2: 2: 1 2: 2: 2: 0
3 <I 0 <I 0 <I 0 <I 0 <I 0 <I 0
<I 2: 2: 2: 2: 2: 2: R 2: R 2: R 1 Tab]~ 1

THII C[)DIIS f[)R H[)LD ~IIRS][)~

S T II P 30 kg 60 kg 150 kg 60 ]b~ 150 ]b~ 300 ]b~
1 B 1 B 1 B 1 B 1 B 1 B 1
2: 2: 0 2: 1 2: 2: 2: 1 2: 2: 2: 0
3 <I 1 <I 1 <I 1 <I 1 <I 1 <I 1
<I 2: 2: 2: 2: 2: 2: R 2: R 2: R 1 Tab]~ 2:

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THB C~DBS F~R PR]~TBR ~BRS]~~

,~ ~~TB Th IB Pl' I nt91' I nt91'fa~9 f9a tU1'9 I B Dn] ~ a v aJ] ab] 9 LoI Jth CFlS T~P PRJ ~TBR P-2;()2;

S T B P 3() kg B() kg 15() kg B() ]bB 15() Ib e 3()() ]bB
1 B 1 B 1 B 1 B 1 B 1 B 1
2; 2; o 2; 1 2; 2; 2; 1 2; 2; 2; o
3 <I 2; <I 2; <I 2; <I 2; <I 2; <I 2;
<I 2; 2; 2; 2; 2; 2; FI 2; FI 2; FI 1 Tab]9 3

THB C~DBS F~R kg']b ~BRS]~~

S T B P 3() kg B() kg 15() kg B() ]bB 15() ]bB 3()() ]bB
1 B 1 B 1 B 1 B 1 B 1 B 1
2; 2; o 2; 1 2; 2; 2; 1 2; 2; 2; ()
3 <I 3 <I 3 <I 3 <I 3 <I 3 <I 3
<I 2; 2; 2; 2; 2; 2; FI 2; FI 2; FI 1 Ta b Je <I

A.3 THE SPAN CALIBRATION

Raf91' tD SPFI~ CFlL]BRFlT]~~ FRO~ RBPFI]R In ~hapt91'-]]_

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