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Electrical Drawing Standard - CERN

Electrical Drawing Standard - CERN

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CERN

LHC Project Document No.

CH-1211 Geneva 23 Switzerland
the

LHC-PM-QA-403.00 rev 1.0
CERN Div./Group or Supplier/Contractor Document No.

EDMS Document No.

Large Hadron Collider
project

103568

Date: 2000-07-05

Quality Assurance Standard

DESIGN STANDARDS ELECTRICAL SCHEMATIC DIAGRAMS

Abstract This document provides standards for all electrical schematic diagrams for the LHC and its detectors. It covers: ! High and low voltage distribution diagrams. ! Relay and automatism diagrams. ! Lighting, power and earth protection diagrams. ! LHC main ring magnets cabling diagrams. ! Cooling and ventilation relay and automatism diagrams.

Prepared by :

Checked by :

Approved by :

Martial Dujardin ST/EL Martial.Dujardin@cern.ch Joaquin Inigo-Golfin ST/CV Joaquin.Inigo-Golfin@cern.ch

LHC Quality Assurance Working Group

Paul Faugeras Deputy to LHC Project Leader for Quality Assurance

00 rev 1. . Released following QAWG meeting. 0. No.1 draft 0.0 Page 2 of 14 History of Changes Rev. LHC-PM-QA-403.2 draft 1.0 Date 2000-05-15 2000-05-24 2000-07-05 Pages Description of Changes 1st draft submitted to QAWG for comments 2nd draft submitted to QAWG for comments 10 References corrected.LHC Project Document No.

.... 9 10.........1 5..............................3 6........................ 6 NUMBERING SCHEMES .............................. LHC MAIN RING MAGNETS CABLING DIAGRAMS..........................................................1 9........... 9 11. RELATED DOCUMENTATION ........... 5................. 7.................................................................. POWER AND EARTH PROTECTION DIAGRAMS ................ ANNEXES ........................ 8................GENERAL .. LHC-PM-QA-403............................................................ 8 FILE NAMING CONVENTION................... 7 ARCHIVING PROCESS ....10 13........... 5 TITLE BLOCK ............................ LIGHTING.... 8 RELAY AND AUTOMATISM DIAGRAMS ................................ 5 DRAWING SIZES ...................................................................... 5................................ 4 SCOPE.................................... 3... 10 12...................................... 9.......... 4 DRAWING PREPARATION ........................................1 7.................................................................1 FILE NAMING CONVENTION.............................. 2..........................................................2 8.......................................... COOLING AND VENTILATION RELAY AND AUTOMATISM DIAGRAMS .............................LHC Project Document No................................. 7 DIAGRAMS PRODUCED BY ST/CV ......2 7.... 4 POLICY ............ 6 DIAGRAMS PRODUCED BY ST/EL..00 rev 1.......0 Page 3 of 14 Table of Contents 1.................... 10 ................1 FILE NAMING CONVENTION..... 7 ST/CV ELECTRICAL DIAGRAMS ............... 8 FILE NAMING CONVENTION......................................................... 4............................................................................... 9 12............................... 8 HIGH AND LOW VOLTAGE DISTRIBUTION UNIFILAR DIAGRAMS .................... 7 ST/EL ELECTRICAL DIAGRAMS............... 10 14.....................................................2 5....1 PURPOSE ..............................................................................................................1 6..................................... 4 RESPONSIBILITIES ............. 8 10.................................... 6............................................................................. 5 MODIFICATION LIST ..........................................................

Diagrams may be stored as Hewlett Packard Graphic Language (HPGL) plot files and native CAD files or as HPGL plot files only. power and earth protection schematic diagrams.0 Page 4 of 14 1. ! Cooling and ventilation relay and automatism diagrams. New versions of released diagrams shall be submitted to the same review and approval process as the original diagrams. ! Lighting. SCOPE This standard is applicable to: All electrical schematic diagrams for the LHC and its detectors. in accordance with the general quality assurance policy of the LHC project. All electrical schematic diagrams shall be submitted to a review and approval process before being released as described in "Drawing Management and Control". PURPOSE To provide standards for all electrical schematic diagrams for the Large Hadron Collider (LHC) and its detectors. ! Ensuring that these design standards are fully implemented in their design. – 1 2 AutoCAD is a registered trademark of Autodesk. POLICY All electrical schematic diagrams for the LHC project shall be created with a Computer Aided Design (CAD) system. 4. Inc.LHC Project Document No. The drawing tittle shall be written in English only or English and French. shall incorporate the appropriate CERN title block. ! Relay. LHC-PM-QA-403. RESPONSIBILITIES Managers. the AutoCAD add-on application Alpage-Elec2. All electrical schematic diagrams prepared at CERN. ! LHC main ring magnets cabling schematic diagrams. and SEE 30002. This includes: ! High and low voltage distribution schematic diagrams. All electrical schematics diagrams shall be stored in the CERN Drawing Directory (CDD) with the relevant descriptive information and identified by a unique drawing number defined in accordance with the CERN Drawing Directory rules as described in the “CDD Manual”[ 1 ].00 rev 1. 3. Alpage-Elec and SEE 3000 are registered trademarks of Ige-Xao . [ 2 ]. Supervisors and Project Engineers (PE) at CERN working on the LHC Project are responsible for: ! Ensuring that designers and draughtsman are aware of and understand the procedures described in the present document. and referenced in a CERN contractual document. The CAD systems used for electrical schematic diagrams prepared at CERN are AutoCAD1. 2. wiring and automatism schematic diagrams.

Equipment codes for LHC equipment have to be approved by the LHC Co-ordinator for equipment codes [ 3 ].GENERAL 5.2 TITLE BLOCK Title blocks differ slightly depending on the CAD application used for preparing the diagram.LHC Project Document No. 5. but they are in all cases compatible with CDD. power and earth protection schematic diagrams. Every designer and draughtsman is responsible for producing diagrams in compliance with these design standards. ! Relay.0 Page 5 of 14 ! Ensuring that industrial support personnel assigned to CAD design and drafting activity is suitably trained and has been informed of CERN practices before starting work.1 DRAWING SIZES Unless otherwise specified all diagrams shall be made on one of the following International Organization for Standardization (ISO) standard sizes: Horizontal A0 (1189 x 841 mm) A1 (841 x 594 mm) A2 (594 x 420 mm) A3 (420 x 297 mm) Vertical A4 (297 x 210 mm) 5. The code of the quality assurance category (1 char). ! LHC main ring magnets cabling schematic diagrams. see [ 4 ] The 2nd digit of the size (3 for size A3) The 2nd letter of the revision index The author’s initial and surname The date of creation of the drawing in ISO format (yyyy-mm-dd) Used only for lighting.00 rev 1. ! Lighting. The diagrams in the categories below are produced under the responsibility of the ST Division Electrical Engineering and Telecom group (ST/EL). power and earth protection diagrams . The ST Division is responsible for the definition of equipment codes used for electrical schematic diagrams. Cooling and ventilation relay and automatism diagrams are produced under the responsibility of the ST Division Cooling and Ventilation group (ST/CV). ! High and low voltage distribution schematic diagrams. TITLE DRAWING NUMBER QA CATEGORY DRAWING SIZE REVISION INDEX AUTHOR DATE SCALE The diagram‘s title in English or in English and French As described in chapter 6. wiring and automatism schematic diagrams. LHC-PM-QA-403. DRAWING PREPARATION .

Title block of a single line diagram 5.Diagram modification list 6.Title block of a lighting diagram Figure 2 . NUMBERING SCHEMES The numbering scheme for electrical schematic diagrams is derived from the scheme in use for LHC drawings.3 MODIFICATION LIST A new line has to be added to the modification list of diagrams for each revision. . Date of the modification Initial and surname of the author of the modification The location of the modification (1 char + 1 digit) The Engineering Change Request (ECR) number of the modification or a text describing the modification(s) Figure 3 .0 Page 6 of 14 Figure 1 .00 rev 1. with the following data: INDEX DATE NAME ZONE MODIFICATION The 2nd letter of the revision index. However deviations are introduced to take into account the specific needs related to electrical diagrams. LHC-PM-QA-403.LHC Project Document No.

6. A sequential number (4 digits).0 Page 7 of 14 6.1 ST/EL ELECTRICAL DIAGRAMS A plot file in HPGL2 format is prepared and placed in a sub-directory of the directory SRV4_DIV\drawings\DRAWINGS\ELEC\HPGL\.plt . A building number (4 digits). The structure of the drawing number is: Project code: Sys: Building Number: Example: PROJECT CODE A project identification code. See annex A1. For the LHC project the code is LHC An LHC system identification code. For the LHC project the code is LHC An LHC equipment code (5 chars/digits). The structure of the drawing number is: Project code: Equipment code: Zone Number: Example: PROJECT CODE A project identification code.1 DIAGRAMS PRODUCED BY ST/EL A deviation is introduced in the use of the sequential number which is 3 digits long instead of 4. SYS BUILDING NUMBER L H C E 2 6 8 4 0 0 0 1 7.00 rev 1. are named in accordance with the following convention: Sub-directory name File name where: DOPRJ EQUIP3N. 7. and the plot file it contains.2 DIAGRAMS PRODUCED BY ST/CV The position normally used for the equipment code is replaced by a 1 character system code followed by a 4 digit building number. This sub-directory.LHC Project Document No. EQUIPMENT CODE ZONE NUMBER L H C E B L _ _ 5 0 1 4 Note: Equipment codes shorter than 5 chars/digits shall be completed with underscores (_). ARCHIVING PROCESS Electrical diagrams are archived in CDD as HPGL plot files. E for electrical system. The digit freed in this way is used for a geographical location code. A geographical location code (1 digit) A sequential number (3 digits). Native CAD files of ST/CV diagrams are also stored in CDD. LHC-PM-QA-403. The process is described below.

They are drawn as multi-folios in A3 size. as well as to CERN Safety Instructions IS23 [ 6 ] and IS24 [ 7 ].0 Page 8 of 14 DOPRJ: EQUIP: ZONE: 3N Example: The plot file of the drawing LHCEBL___5004 is named EBL5004.2 ST/CV ELECTRICAL DIAGRAMS A plot file in HPGL2 format is prepared. 8.1 FILE NAMING CONVENTION Alpage Elec: SEE 3000: As described in chapter 6.LHC Project Document No.plt and stored in the sub-directory SRV4_DIV\drawings\DRAWINGS\ELEC\HPGL\77LHC\. Only the last version of the plot file is stored in this directory. LHC-PM-QA-403. in the directory ST_EL\BE\SEE3000. .1 The native CAD files are stored on the NICE server SRV3_DIV. A sub-directory is created for each diagram containing all the files related to that diagram. 8. A sub-directory is created for each drawing containing all the files related to that drawing. RELAY AND AUTOMATISM DIAGRAMS Relay and automatism schematic diagrams are prepared with the CAD systems Alpage Elec and SEE 3000.1 FILE NAMING CONVENTION The native CAD files are stored on the NICE server SRV3_DIV. This sub-directory is named in accordance with Alpage-Elec constraints: 5 alphanumeric characters (1 letter followed by 4 digits) Example: ST_EL\BE\AE4_V4\M0002 9.1 with the exception of the file extension which is PLT instead of DWG. [ 8 ]. in the directory ST_EL\BE\AE4_V4. HIGH AND LOW VOLTAGE DISTRIBUTION UNIFILAR DIAGRAMS High and low voltage distribution single line diagrams are prepared with the CAD system Alpage Elec which will be replaced by SEE 3000 in the future. They shall be prepared in accordance to the to International Electrotechnical Commission (IEC) 60364-1 (1992-10) [ 5 ] and (IEC) 60617-1 (1985-01) [ 8 ] standards. A design office code (2 digits) concatenated with a project code (3 chars) The equipment code (5 chars/digits) The geographical location code (1 digit) The second to fourth digits of the diagram sequential number-3 digits 7. it is named and stored following the convention described in section 12.00 rev 1. They shall be prepared in accordance to the to International Electrotechnical Commission (IEC) 60364-1 (1992-10) standards. [ 5 ] and (IEC) 60617 standards. 9. as well as to CERN Safety Instructions IS23 [ 6 ] and IS24 [ 7 ]. They are drawn as a single folio in the sizes A0 to A4. Diagrams supplied by contractors may be prepared with AutoCAD.

DWG 11. power and earth protection schematic diagrams are combinations of an electrical schematic diagram and an equipment installation layout. are named in accordance with the following conventions: Sub-directory name: File name: where: DOPRJ: EQUIP: NUM: DWG Example: The file of the diagram LHCEBL__5004 is named EBL5004.00 "Design Standards-Mechanical Engineering and Installations" except for the pen sizes and colours. They are prepared with AutoCAD. in the directory DRAWINGS\ELEC\. [ 7 ]. This application is described in the document “Etude et développement d’applications dans l’environnement DAO AutoCAD pour l’aide à la gestion d’études électriques" written by A. They can only been printed on a colour plotter. [ 6 ] and IS24. They shall be prepared in accordance to the International Electrotechnical Commission (IEC) 60617 standards. POWER AND EARTH PROTECTION DIAGRAMS Lighting. The parts list of equipment is prepared with the help of a CERN developed AutoCAD application named ATT_TAB. LHC MAIN RING MAGNETS CABLING DIAGRAMS These schematic diagrams are made with AutoCAD. LIGHTING. ! They are drawn using the symbols library available on the NICE server I:\SRV4_DIV\drawings\DRAWINGS\ELEC\BE_LHC\STANDARD\WB 10. LHC-PM-QA-403. Croissant in 1992. They follow the standards described in LHC-PM-QA-402. A sub-directory is created for each set of diagrams.LHC Project Document No. The following rules shall be respected when preparing a drawing: ! The schematic part is drawn on the layer "SCHEMA". .DWG and is stored in the directory I:\SRV4_DIV\drawings\DRAWINGS\ELEC\77LHC\ Design office code (2 digits) concatenated with a project code (3chars) Equipment code (5 chars/digits) Geographical location code (1 digit) + sequential number (4 digits) Standard AutoCAD file extension DOPRJ EQUIPNUM. as well as to CERN Safety Instructions IS23.1 FILE NAMING CONVENTION The native CAD files are stored on the NICE server SRV4_DIV\drawings\. and the drawing files it contains. ! The installation layout part is drawn on the layer "IMP".00 rev 1.0 Page 9 of 14 Example: ST_EL\BE\SEE3000\71LHC\EM3001 10. [ 8 ]. This sub-directory.

RELATED DOCUMENTATION [ 1 ] CERN EST/98-01 (ISS) [ 2 ] LHC-PM-QA-305.2 A. This sub-directory is named according to the following convention: Sub-directory name File name where: EBLDG: 1N 3N DWG Example: The diagram numbered LHCE31820004 is stored in the directory: SRV4_DIV\drawings\DRAWINGS\LHC\E31820\E3182004.00 [ 4 ] LHC-PM-QA-201. COOLING AND VENTILATION RELAY AND AUTOMATISM DIAGRAMS Relay and automatism diagrams are prepared with the CAD systems ALPAGE ELEC and SEE 3000 both in A3 and A4 sizes. [ 8 ]. ANNEXES A. total 5 digits The first digit of the diagram sequential number-1 digit The second to fourth digits of the diagram sequential number-3 digits The Standard AutoCAD and Alpage Elec file extension EBLDG1N EBLDG3N.00 [ 3 ] LHC-PM-QA-204. 12.1 FILE NAMING CONVENTION The native CAD files are stored on the NICE server SRV4_DIV\drawings\ in the directory DRAWINGS\LHC. containing all the files related to that building. Diagrams shall be prepared in accordance to the International Electrotechnical Commission (IEC) 60617 standards.00 rev 1. wires and insulated parts with respect to fire safety and radiation resistance Regulations applicable to electrical installations Graphical symbols for diagrams [ 7 ] TIS IS24 [ 8 ] IEC 60617 14. A sub-directory is created for each building.DWG The character E followed by the building number(4 digits).4 LHC equipment codes for AC electrical distribution Example of an 18kV diagram Example of a lighting schematic diagram Example of a cooling and ventilation diagram .3 A.00 [ 5 ] IEC 60364-1 (1992-10) [ 6 ] TIS IS23 CDD Manual Drawing Management and Control Equipment Naming Conventions Quality Assurance Categories Electrical installations of buildings Criteria and standard test methods for the selection of electric cables. LHC-PM-QA-403.0 Page 10 of 14 12.LHC Project Document No.1 A.DWG 13. Diagrams supplied by contractors may be prepared with AutoCAD. They are drawn as multi-folios in A3 size.

controls and safety. high voltage EHC__: >66kV. schematic diagram & details EI : Miscellaneous (Earth circuits. 110V DC. crates EG___:. general services.3 kV. normal network. battery circuits EJ___: >150V DC. battery circuits EK : 3..0 Page 11 of 14 EA : 400V. controls and safety ECC__:. schematic diagram EL : 3.1: LHC equipment codes for AC electrical distribution . controls & protections EH___: >66kV. controls and safety. supplied from UPS EP : 230V. controls and safety. supply from EDF EEC__: 20kV. high voltage. general services. .00 rev 1. schematic diagram EF : 18kV Safety network EFC__: 18kV Safety network.) EN___: Transducer circuits EO : 230 or 400V.3 kV. safety network (not cut by emergency stop) ET : Remote Control ET___: Remote control EU : Emergency stop circuits EU___: Emergency stop circuits EV : 400V for vacuum equipment EV___: 400V for vacuum equipment EW : 400V for cooling and ventilation EW___: 400V for cooling and ventilation EX : 400V for experience EX___: 400V for experience EY : Equipment layout in buildings and structures EY___: Equipment layout in buildings and structures EZ : 400V for radio frequency EZ___: 400V for radio frequency Annex A. anti-panic lighting EP___: 230V. for power converters and machine ER___: 400V. normal network EMC__: 18kV. anti-panic lighting EQ : 400V. schematic diagram EB : 400V. <50V DC. controls & protections EBF__: 400V. schematic diagram EG : 110V DC. general services.3 kV. controls & protections EM___: 18kV. normal network. safety network (not cut by emergency stop) ES___: 400V. schematic diagram EH : >66kV. schematic diagram ED : reserve EE : 20kV. Controls and safety EGC__:. safety network. Assured by Diesel. controls & protections EF___: 18kV Safety network.3 kV. supply from EDF. general services.3kV). normal network. 110V DC. controls and safety. for power converters and machine ES : 400V. controls & protections EE___: 20kV. normal network EKC__: 3. for cryogenics ER : 400V . controls & protections EK___: 3. supplied from UPS EO___: 230 or 400V. general services EBC__: 400V.LHC Project Document No. <50V DC. Assured by Diesel. LHC-PM-QA-403. cable ladders) EIE__: Earth circuits EIW__: Cable ladders EJ : >150V DC. powering EBL__: 400V. controls & protections EA___: 400V. safety network ELC__: 3. schematic diagram EN : Transducer circuits (temp probes. schematic diagram EC : <50V DC. schematic diagram EM : 18kV. crates EC___:. lighting EB__: 400V.3 kV. high voltage. safety network.3 kV (& 6. controls & protections EL___: 3. for cryogenics EQ___: 400V. Assured by Diesel EAC__: 400V. normal network.. supply from EDF.

2: Example of an 18kV diagram .00 rev 1.0 Page 12 of 14 Annex A.LHC Project Document No. LHC-PM-QA-403.

00 rev 1.LHC Project Document No.0 Page 13 of 14 Annex A.3: Example of a lighting schematic diagram . LHC-PM-QA-403.

0 Page 14 of 14 A.LHC Project Document No.4 Example of a cooling and ventilation diagram . LHC-PM-QA-403.00 rev 1.

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