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Separator-silencers are used to remove require significant inlet silencing. An inlet
Separator-Silencers
Blower Silencers
either liquid-sealed rotary positive blowers the vacuum pump by removing most, if not
General
Positive
or liquid ring vacuum pumps (Fig. 1). all, of the process liquid before it enters the
vacuum pump.
Separator-silencers may be required for
both the inlet (vacuum) and the discharge The vacuum pump or blower discharge is
Information
Rotary
(atmospheric) of a vacuum system. Only the normally extremely noisy and requires a Vacuum Pump Liquid
most stringent acoustical environments high-performance separator-silencer. Separator-Silencers
10
9
Operation and Capacity Liquid Separation Performance
When a vacuum pump starts operating at Separator-silencers meet their rated liquid If some liquid bypass is allowed during
8
normal atmospheric pressure, system separation efficiency at a nozzle velocity of startup, the selection of the discharge
7
pressure drop and power requirements are at 5,500 ft/min. At lower velocities their separator-silencer should be based on
their maximum. As the vacuum pump performance improves. At higher velocities pressure drop.
6
continues to evacuate the system, the inlet their efficiency decreases. The nozzle Inlet and discharge separator-silencers
pressure decreases so the system pressure velocity is the air velocity in the inlet or
5
require drain systems to remove the liquid.
losses and power requirements decrease. discharge nozzle and is equal to the actual These systems (both inlet and discharge)
4
The inlet volume flow in actual cubic feet per volume flow rate (ACFM) divided by the must provide an adequate drain sealing
minute (ACFM) stays essentially constant nozzle area. system or liquid level to offset the vacuum
3
throughout system operation, but because of Since the inlet volume flow rate is nearly on the inlet side and prevent blowout on the
decreasing inlet pressure, the discharge
2
constant during normal vacuum pump discharge side. See Tables 2 and 3 on the
volume decreases until normal operating operation, the inlet separator-silencer following page for liquid removal data.
1
conditions are reached. should be sized so the velocity does not
Vacuum pump capacities at operating exceed 5,500 ft/min during all phases of
conditions are expressed by the inlet operation (Table 1, page 6.2).
volume flow of air and the amount that the The discharge flow rate decreases from
7
inlet
separator-silencer
1
4 Figure 1
This is an example of a vacuum pump
and liquid removal system. Air and liquid
3 enter the inlet separator-silencer during
5
vacuum processing (1). Process liquid is
pump removed (2), and air enters the vacuum
6 pump (3). The pump takes in seal liquid
(4). Air and seal liquid are pumped into
the discharge separator-silencer (5),
liquid discharge
separator- which removes the liquid (6) and sends
air
silencer the air into the atmosphere (7).
2
6.2
Pump Liquid
Separator-Silencers
Blower Silencers
Rotary Positive
Application Guide
Vacuum
Nominal
velocity and pressure. In a vacuum system, Size 0* 5 10 15 18 20 25**
7
2
3¹⁄₂ 370 441 552 737 922 1,110 1,200
䉭P ⴝ c
ACFM 4 480 576 721 963 1,200 1,450 1,570
3
䉭P = pressure drop in inches of water 18 9,700 11,670 14,600 19,500 24,400 29,300 31,800
p = separator-silencer size 20 12,000 14,410 18,000 24,100 30,100 36,200 39,300
(nozzle diameter) in inches 22 14,500 17,430 21,800 29,100 36,400 43,800 47,500
V = velocity in ft/min 24 17,300 20,750 26,000 34,700 43,400 52,100 56,500
26 20,300 24,350 30,500 40,700 50,900 61,200 66,400
If the startup pressure drop is too great, use 28 23,500 28,240 35,300 47,200 59,000 70,900 77,000
the flow given for a lower relative vacuum, 30 27,000 32,420 40,600 54,100 67,800 81,400 88,400
or calculate a separator-silencer size from * This column is used for inlet separator-silencers and discharge separator-silencers with no liquid bypass during startup.
** Capacity at operating vacuum greater than 20" Hg is limited by startup conditions.
this equation:
p ⴝ 0.214
ACFM
c
䉭P 2
Maximum Liquid Flow in GPM
for Various Drain Sizes* 3
Pressure Drop Coefficients
and Separation Efficiency
c = separator-silencer DP coefficient Pressure Drop Separation
Models Models Model
䉭P = desired pressure drop in inches Drain Size
UWVS, UWSI, UVCS, UVRS Coefficient (C) Efficiency
(O)
of water RWVS, RWSI RVCS, RVRS
RWVS/UWVS 4.0 99%
p = separator-silencer size 1 15 10 RWSI/UWSI 3.0 90%
(nozzle diameter) in inches 1¹⁄₂ 30 20 RVCS/UVCS 4.0 99%
2 50 35 RVRS/UVRS 4.5 >99%
2¹⁄₂ 75 60
3 120 100
3¹⁄₂ 150 125
4 200 160
5 300 260
6 450 400
8 800 650
10 1,200 1,000
* Values are based on gravity drain and may be larger with
a positive drainage system.
6.3 The RWVS and low profile UWVS inlet Typical Insertion Loss 6.36.3
liquid separator-silencers provide corrosion 40
Pump Liquid
Separator-Silencers
protection for vacuum pumps by removing 35
Blower Silencers
Blower Silencers
Insertion Loss, dB
30
VacuumPositive
Positive
most of the process liquid before it enters 25
the vacuum pump. These separators are
best suited for full vacuum conditions under
20
15
10
RWVS/UWVS
critical applications which require inlet
Series
Rotary
Rotary
0
silencing. Exterior surfaces receive a shop 31.5 63 125 250 500 1K 2K 4K 8K
coat of rust inhibitive primer. Octave Band Center Frequency, Hz Inlet Liquid Separator-Silencers
10
RWVS Series UWVS Series
9
K
8
K
67
J J
5
Top View
4
D D
3
2
P
N
1
P
N
Side View L
P
L
P
O Rated Capacity*
O
Max.
ACFM
RWVS UWVS at Liquid
Model Part Model Part K Vacuum GPM**
RWVS- Number UWVS- Number UWVS (Blower
6R-#-AA 6U-#-AA P (nom.) O (nom.) N L K Z J D Weight Inlet)
Insertion Loss, dB
30
Rotary Positive
RWSI/UWSI 20
15
10
vacuum conditions under critical applications,
which require inlet silencing. The RWSI models
Series
Vacuum
K
K
7
6
J
5
J
Top View
4
3
D
2
D
1
P
P
N
N
See pages 1.1–1.3 for ordering information | www.universalsilencer.com
Z Z
inlet inlet
flow flow
Side View L L
P P
O
O
Rated Capacity*
Max.
ACFM
RWSI UWSI at Liquid
Model Part Model Part K Vacuum GPM**
RWSI- Number UWSI- Number UWSI (Blower
6R-#-AA 6U-#-AA P (nom.) D N L K Z J O (nom.) Weight Inlet)
Blower Silencers
Insertion Loss, dB
30
RVCS/UVCS
Rotary Positive
Positive
provide high performance liquid separation 25
and noise attenuation. When an inlet 20
Rotary
Exterior surfaces receive a shop coat of 0
31.5 63 125 250 500 1K 2K 4K 8K
Discharge Liquid
rust inhibitive primer. Octave Band Center Frequency, Hz Separator-Silencers
10
9
8
7
RVCS Series UVCS Series
6
K
K
5
K K
4
Top View
J J J
3
R R
2
D D
D D
O
1
O
P
N P
P N
P
N N
P P
P P
F
F
O O E
E
Pipe sizes 1"–3¹⁄₂" Pipe sizes 4"–16" Pipe sizes 1"–3¹⁄₂" Pipe sizes 4"–16"
Insertion Loss, dB
30
RVRS/UVRS
Rotary Positive
Series 15
10
RVRS has a side liquid outlet, while the
Vacuum
K
K
8
K K
7
Top View
J J J J
6
R R
R R
5
D D O D
4
D O O
3
P
N
2
P
N
1
P P
N N
See pages 1.1–1.3 for ordering information | www.universalsilencer.com
Z
Z
Side View
Z Z L
L L
P P
P P
F F
F
F
E E E
E
Pipe sizes 1"–3" Pipe sizes 3¹⁄₂"–16" Pipe sizes 1"–3" Pipe sizes 3¹⁄₂"–16"