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Hydraulic Cylinder & Seals

TABLE OF CONTENTS

Introduction............................................................................................................2
Reference Items:
Identification .............................................................................................3
Applications ............................................................................................10
Oversize Cylinders, Head Seals, Chamfer Sizes ...................................13
Seal Selection for Non-Caterpillar Equpment.........................................20
Press In Wiper Seals ..............................................................................21
Snap In Wiper Seals...............................................................................27
U-Cup Rod Seals....................................................................................32
Buffer Seals ............................................................................................39
Head Wear Rings ...................................................................................44
Metal Bearings for 300 HEX ...................................................................48
Head Seals .............................................................................................53
Piston Seals............................................................................................56
Piston Wear Rings..................................................................................65
Chevron Packing ....................................................................................77
Troubleshooting / Installation..................................................................79
Head Orientation ....................................................................................85
Bolted Head Cylinder Orientation:
Sorted by Cylinder Group ..........................................................86
Bolted Head Cylinder Orientation ...........................................................91
Remanufactured Cylinders and Rods.....................................................97
How To Use This Handbook...................................................................98
Footnotes................................................................................................99
Hydraulic Cylinders & Seals Sorted By:
Machine Model:
Agricultural Tractors ................................................................100
Articulated Trucks....................................................................104
Backhoe Loaders.....................................................................115
Excavators...............................................................................139
Forest Machines ......................................................................186
Front Shovel Excavators .........................................................191
Integrated Toolcarriers ............................................................199
Landfill Compactors.................................................................207
Motor Graders .........................................................................208
Off-Highway Trucks .................................................................231
Paving Product — Asphalt Pavers ..........................................245
Paving Product — Cold Planers ..............................................249
Paving Product — Pneumatic Tired Compactors ....................250
Paving Product — Road Reclaimers / Soil Stabilizers ............250
Paving Product — Vibratory Compactors................................251
Pipelayers................................................................................251
Scrapers ..................................................................................253
Soil Compactors ......................................................................297
Telehandlers............................................................................299
Track Loaders..........................................................................300
Track-Type Tractors ................................................................331
Tractors ...................................................................................367
Wheel Loaders ........................................................................370
Wheel Tractors ........................................................................416
Cylinder Group Part Number ................................................................420
Cylinder Assembly Part Number ..........................................................731
Rod Assembly Part Number .................................................................743
Standard Cylinder Bore Diameter.........................................................755
Standard Rod Diameter........................................................................769

1
Hydraulic Cylinder & Seals
INTRODUCTION

Caterpillar is Committed to
Lowering Your Hydraulic
Cylinder Repair Costs!
Caterpillar is committed to keeping your
hydraulic cylinder repair costs as low as
possible. That’s why we’re constantly adding to
our exchange program and seal
kit offering.
This Cylinder and Seal Reference Guide is
designed to serve as a quick reference for
information regarding:
• Cylinder Seals
• Standard and Oversize Cylinders
• Remanufactured Cylinders and Rods
• Standard and Oversize Seal Kits
The first section of this reference guide provides Cat ® Reman Program
information regarding cylinder seals. This
information includes seal identification, Caterpillar’s Remanufactured Products program is
applications, oversize seals, part numbers for an exchange program. For each remanufactured
each type of seal, troubleshooting when a unit sold, the core (scratched or damaged cylinder
failure occurs, and installation. or rod) must be returned. Even if ruptured or broken
the core can qualify for partial core credit.
The second section of this reference guide
provides general information regarding Cat
cylinders. This information includes the cylinder
group part number, standard and oversize
remanufactured cylinder part number, rod Cat ® Hydraulic Cylinder Seal Kits
assembly part number, and standard and Cat Hydraulic Cylinder Seal Kits are a quick and
oversize seal kit part numbers. economical solution to leaky cylinders. One part
Preventive maintenance is a cost-effective way number provides you with all the seals necessary to
to extend the life of your Cat equipment. It is reseal a Cat cylinder . . . at a price less than the cost
important to take good care of your hydraulic of the individual seals.
cylinders, including frequent inspection for worn
rod seals or other damage. The key is to catch
any possible failures before they occur! This
simple step can minimize unexpected downtime
tremendously.

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Hydraulic Cylinder & Seals
IDENTIFICATION

Seal Identification
What is a Seal?
A seal is a device which prevents the escape or passage of a fluid (liquid or gas). A hydraulic cylinder seal is used to
seal two surfaces under fluctuating pressure conditions.

Hydraulic Cylinders:
The hydraulic cylinder is the tool which converts hydraulic fluid pressure into work. Even though there are many
different designs of hydraulic cylinders, they are relatively similar in the way they are sealed and repaired. Because of
this similarity, this guidebook will not address different types of designs. It will suffice to mention that Caterpillar
manufactures three different designs: bolt-on head, threaded crown and threaded gland cylinders.

Hydraulic Cylinder Seals:


Caterpillar seals are available as either individual pieces or kits. Kits offer a convenience as well as a cost-savings,
priced substantially below the sum of the individual pieces.
Caterpillar hydraulic seals can be used on other makes of cylinders. Cat also offers some of the most popular seal
configurations and sizes designed solely for other makes of hydraulic cylinders.*
*Note: Check for availability in your subsidiary.

Identifying Hydraulic Cylinder Seals


Refer to the hydraulic cylinder illustration below. The seals in this Caterpillar cylinder are those typically found in
hydraulic cylinders.

Use the seal pictures, cross-sections, cutaway illustrations and descriptions on the following pages to help you identify
the different types of hydraulic cylinder seals.

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Hydraulic Cylinder & Seals
IDENTIFICATION

1a. Press-in Wiper Seal - prevents external contaminants from entering the system. Single-lip (the lip is the
projecting rim or edge of the seal) wipers clean the rod as it retracts. Double-lip wipers clean the rod as it retracts
and seals oil, eliminating “weeping” (cosmetic leakage). The double-lip wipers are secured in place with a bearing
mount. These urethane wipers are metal-encased for added strength. They are often referred to as “canned”
wipers (metal-encased) or “J” wipers (the metal often forms a “J” shape when viewed in the cross-section).

Type A Type C
Single-lip wiper Modified

4J8932

Type B Type D
Double-lip wiper Modified Single

1b. Snap-in Wiper Seal - prevents external contaminants from entering the system, but used in less severe
environmental conditions and lighter duty hydraulic applications than its press-in counterpart.

5J8156

Type Reg

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Hydraulic Cylinder & Seals
IDENTIFICATION

The following various types of snap-in wipers are available for use on other makes of hydraulic cylinders.
“Type SHU” wipers are slotted heel, universal style urethane wipers. The slotted heel acts as a relief slot to prevent a
pressure trap occurring between the rod seal and the wiper. A pressure trap is excessive fluid pressure “trapped”
between two seals.

3E4108

Type SHU

“Type AN” wipers are a non-current design, originally made for the military (AN refers to Army/Navy). This single-lip
wiper is made of urethane.

3E4145

Type AN

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Hydraulic Cylinder & Seals
IDENTIFICATION

“Type H” and “Type K” wipers are double-lip, urethane wipers.

Type H

3E4130

3E4153

Type K

2. Rod Seal - commonly known as a “u-cup” and performs as the primary rod seal. The u-cup is made of urethane or
nitrile. The nitrile u-cup is used with a backup ring in water-glycol hydraulic systems. The backup ring prevents the
seal from extruding (forced movement of a seal under pressure into the clearance between the metal parts being
sealed).

Type A

5J8200

Type B

7J4824 BACKUP
RING

996996 Type C

BACKUP
RING

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Hydraulic Cylinder & Seals
IDENTIFICATION

Loaded u-cups are also available for use on other makes of cylinders. The “Type E” loaded u-cup has a back-bevel lip
for increased sealability.

3E4285

Type D

Backup
Ring

Type F

3E4198

Type E

3. Buffer Seal -acts as a secondary rod seal and protects the rod from sudden increases in system pressure. There
are currently three types of buffer seals. Type A is a one-piece seal made of urethane. Type B is a two-piece
bronze filled PTFE seal with a nitrile expander. The notched view in the cross section must face the pressure side
for maximum seal performance. Type C is a two-piece urethane seal with a thermoplastic backup ring. This
design allows the seal to withstand higher pressures. Type B and Type C buffer seals are designed to prevent
seal extrusion and pressure trapping.

6J8631 Type A

Type B
8C3839

0996997 Type C

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Hydraulic Cylinder & Seals
IDENTIFICATION

4. Head Wear Ring - eliminates metal-to-metal contact between the head and rod and prevents scoring (scratching)
of the rod by the head.

8T0785

4a. Bronze Bearing for 300 HEX - used instead of plastic head wear ring for many 300 HEX hydraulic cylinder
groups. The coated bearing is pressed into the cylinder group head and held in place with a split metal retaining
ring. This bearing supports the hydraulic cylinder rod and prevents metal-to-metal contact between the head and
the cylinder rod.

114-0761

5. Head Seal - a two-piece seal, consisting of a nitrile o-ring and a backup ring, which seals the head to the cylinder
wall.

5H8848

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Hydraulic Cylinder & Seals
IDENTIFICATION

6. Piston Seal - a two-piece seal, consisting of a piston ring and an expander, which prevents oil transfer between
the rod end of the cylinder and the cap end. The piston seal is usually made of Teflon, with nylon available for
pressures greater than 3000 psi (20,670 kpa). The various shaped expanders are nitrile. Type 4 consists of a
teflon piston ring with a nitrile rubber expander. Type 5 consists of a rubber expander surrounded by bronze filled
Teflon on both sides. Type 6 is a urethane u-cup seal used in single acting cylinders.

Type 1 Type 2

8T6213

Type 3

Type 4 Type 5 Type 6

7. Piston Wear Ring - supports and centers the piston to prevent metal-to-metal contact between the piston and the
cylinder wall.

5J7942

Chevron Packing - used as gland packing in place of rod seals for high pressure applications. This non-current seal
is made of a multi-compounded material (usually cotton duck cloth and nitrile). It is often referred to as V-Packing, the
shape formed by its cross-section. The end adapters can be tightened down, making the seal adjustable.

PACKING CHEVRON ROD PACKING


GLAND HEAD (STACKED V-RINGS)

4F8420

PRESS IN OR
SNAP IN WIPER

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Hydraulic Cylinder & Seals
APPLICATIONS

Seal Applications
Hydraulic cylinder seals perform their functions under difficult conditions, being constantly subjected to friction and
wear. It is important, therefore, to have the best seal design and material to achieve maximum seal life and
performance. The following guidelines will assist you in choosing the best seal for an application when more than one
design or material is offered.

General:
• Hydraulic cylinder seals beginning with a “3E” prefix are designed for use in other than Caterpillar hydraulic
cylinders.
• Use nitrile rubber (a synthetic, oil-resistant elastomer). An elastomer is any synthetic or natural material with
resilience sufficient to return to its original shape after distortion.
• Do not use urethane (a very tough, abrasion-resistant synthetic elastomer) in water-glycol hydraulic systems.

Wipers:
• Follow proper installation procedures for the double-lip, press-in wiper to achieve maximum seal performance (see
Seal Installation section).
• Do not use double-lip wipers with loaded u-cup rod seals.

Rod Seals:
• When using a nitrile u-cup in high pressure hydraulic systems, a backup ring is needed to prevent the u-cup from
extruding out of its groove.
• The lips of the u-cups should always face the pressure.
• Loaded u-cups and “Type B” loaded u-cups are interchangeable. The "Type B" loaded u-cup, because of its back-
bevel lip, will provide better sealability at lower pressures.

Updated Rod Seals:


Most kits listed in this handbook contain new-design rod seal part numbers. If the rod seals in your kit do not match
the part numbers listed in the parts book, refer to the following chart to see if a “missing” seal has been replaced by an
improvied seal.

Rod Seal Part Number Changes - Chart 1


Rod New Step Former New Double-Lip Former
Size Buffer Ring Buffer Wiper Single-Lip Wiper U-Cup Seal
1.50 8C9122 6J9733 8C9131 4J8979 5J8150
1.62 8C9117 4T0486 4T0488
1.75 8C9123 6J9178 8C9132 4J8980 5J8175
1.88 4T6778 4T6777 4T6898
2.00 8C9124 6J6917 8C9133 1K6981 5J8200
2.25 8C9125 5J3616 8C9134 4J3515 5J8225
2.38 8C9138 6J6916 6J3892 5J8238
2.50 8C3839 5J3620 8C3840 1K6982 5J0964
2.75 8C3841 6J6553 8C3842 1J3540 5J8275
3.00 8C9126 6J6915 8C5218 2J1411 5J8300
3.25 8C9121 6J7167 8T8389 6J4169 5J8325
3.50 8C9127 6J6736 8C5219 4J8981 5J8350
3.75 8C9128 8J6070 8C9135 8J6069 5J8375
4.00 8C9129 8J4627 8C5220 7J5673 5J8400
4.50 8C9144 3G8507 3J4458 6J1450
6.75 8C9145 3G8506 8C9146 3J4460 3G4627
7.00 8C9130 9J2495 8C9136 2J4779 6J1700

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Hydraulic Cylinder & Seals
APPLICATIONS

Buffer Seals:
• Use Caterpillar designed buffer seals in conjunction with u-cups in Caterpillar hydraulic cylinders.
• The slope or notch of the buffer seal must face the pressure (toward the piston) to avoid creating a pressure trap.
• Do not use Caterpillar’s two-piece Teflon buffer seals with loaded u-cups; too little lubrication or a pressure trap
may occur.

Head Wear Ring:


• Head wear rings are used in all current production Caterpillar hydraulic cylinders. Some seal kits may not include a
head wear ring if the cylinder did not originally have a wear ring groove. Machining a groove for a wear ring may be
appropriate if a Caterpillar non-current cylinder or another make of cylinder will benefit from a wear ring.
• The location of the wear ring in the head will vary according to the space available for the groove. In some
Caterpillar heads, the ring is positioned between the wiper seal and the u-cup seal; other Cat® heads may have the
ring located after the buffer seal. When repairing other makes of cylinders which do not use a buffer seal, the ring
may be located after the rod seal.
• If a wear ring is too wide for the groove but is the correct thickness, the width of the wear ring can be cut down to fit
the width of the groove. The clearance between the groove width and the wear ring should not exceed 0.010
inches (0.25 mm).

Metal Bearing for 300 HEX:


• Many 300 HEX hydraulic cylinder groups include a steel backed, coated bronze bearing in the cylinder group head
instead of the plastic split wear ring used in other Cat machine hydraulic cylinder groups.
• These metal bearings can be reused when the cylinder group is being resealed if they are not damaged. If the
bearing is broked, it should be removed and replaced. If the bearing coating is scratched, or worn through to the
underlying metal, the bearing should be removed and replaced. The coating on new bearings is approximately
0.04mm thick.
• Metal bearings are serviced separately and are NOT part of Cat hydraulic cylinder seal kits available to reseal 300
HEX cylinder groups. Since metal bearings can be reused if not severly damaged, their exclusion from seal kits
prevents customers from paying for bearings they may not use. If bearings are damaged and need to be replaced,
they need to be ordered separately in addition to the appropriate seal kit. Refer to “Metal Bearings for 300 HEX”
chart for a list of bearings and retaining rings.

Head Seals:
• Use nitrile o-rings with temperatures from -29° F to 225° F continuous or 250° F intermittent (-34° C to 107° C
continuous or 121° C intermittent).
• When repairing a cylinder assembly which has a chamfer , remember that an oval head seal can be used in the
chamfer if the required size head seal (O-ring and backup ring) is not offered.

Piston Seals:
• Teflon ® piston seal rings with nitrile expanders are available for use with system pressures under 3000 psi. Nylon
piston seal rings with carboxylated nitrile rubber (abrasion-resistant form of nitrile rubber) expanders are designed
for use in hydraulic systems where pressures are equal to or exceed 3000 psi. The nylon piston seal will also offer
better resistance to extrusion.
• Never trim piston seals to make installation easier. The sealability depends on the tight interference fit. Trimming
any amount off the seal will cause it to leak.
• Loaded u-cups can be used as piston seals on other makes of hydraulic cylinders provided they do not have a
back-bevel lip (Type B). When using loaded u-cups as piston seals, be sure to face the lips of the seals away from
each other. This will prevent pressure traps from occurring. Never install two Type B loaded u-cups on a piston as
lubricant will not reach the second seal, causing it to fail.

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Hydraulic Cylinder & Seals
APPLICATIONS

Piston Wear Rings:


• Caterpillar threaded gland cylinders and the 966 lift cylinders have the piston wear ring positioned away from the
piston nut; all other Cat cylinders have the piston wear ring located closest to the nut or bolt.
• If a wear ring is too wide for the groove but is the correct thickness, the width of the wear ring can be cut down to fit
the width of the groove. The clearance between the width of the groove and the wear ring should not exceed 0.010
inch (0.25 mm).

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Hydraulic Cylinder & Seals
OVERSIZE CYLINDERS

Oversize Cylinders, Head Seals, Chamfer Sizes


Depending on operating pressure, Caterpillar offers oversize remanufactured cylinders of 0.76 and 1.52 mm (.030 and
.060 in) for three types of Caterpillar cylinders: threaded-gland, threaded-crown, and bolted-head. All three types of
oversize cylinders use standard size rod seals, but use oversize piston seals and wear rings. Oversize piston seals
and wear rings differ from the standard seals only by their increase in size. Remember that pistion seals will not seal if
the ends are trimmed to make installation easier (See Piston Seals). The three types of cylinders differ in the method
used to seal the head to the cylinder. These are covered in the following sections.

Oversize Identification
After a cylinder has been honed oversize, it must be identified as having an oversize bore. One identification method is
to stamp “.030 OS” or “.060 OS” on the tube OD close to its open end. If possible, locate stamp so it can be read after
cylinder is installed on machine.
Another method of identifying oversize cylinders is to stamp the amount of oversize on the metal tag which identifies
the cylinder group part number. The stamp should be a minimum of 6.4 mm (.25 in) high.
Cylinders that have been remanufactured by Caterpillar have a metal tag welded to the outside of the cylinder tube.
The tag indicates the part number and oversize designation of the cylinder. The oversize designation is also stamped
into the casting at the closed end of the cylinder.

Oversize Threaded-Gland Cylinder


The head seal for the oversize threaded-gland cylinder is the standard O-ring and back-up ring. See Illustration 1.

Illustration 1. Threaded gland with standard head seal.


18. Head seal.

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Hydraulic Cylinder & Seals
OVERSIZE CYLINDERS

Oversize Threaded-Crown Cylinder


The head seal for the oversize threaded-crown cylinder is an oval cross-section seal that locates in the lead-in chamfer
at the open end of the cylinder. The O-ring and back-up ring groove in the head is left empty. See Chart 2 for part
numbers.

Chart 2
Oversize Seals
Standard Oversize
Bore Size Head Seal
2.50 8C4889
2.75 8C4890
3.00 8T8367
3.25 8C4891
3.50 8T8368
3.75 8T8369
4.00 8T8370
4.25 8T8371
4.50 8T8372
4.75 8T8373 Illustration 2. Threaded crown with oval seal.
5.00 8T8374 19. Oval seal.
5.25 8T8375
5.50 8T8376
6.00 8T8377
6.25 8T8378
6.50 8T8379
7.00 8T8380
7.25 8T8381
7.50 8C0553
7.75 8C4892
8.25 8T8382
8.50 8C4893
9.25 8T8383
10.00 8C4895
10.25 8C4896
10.50 8C4897]
11.50 8C4898

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Hydraulic Cylinder & Seals
OVERSIZE CYLINDERS

Cylinder Assembly Chamfer Dimensions


Oversize threaded crown cylinders are sealed by using an oval head seal that locates in the lead-in chamfer of the
cylinder bore. After the cylinder has been honed, compare the chamfer to the specifications in Illustration 4.
Note: Chamfers that do not meet specifications will cause leaks.
If the chamfer is too deep, it can be shortened by machining a maximum of 3.0 mm (.12 in) from the end of cylinder
tube (2). If the end of the cylinder is machined, during assembly, check to make sure the crown can be fully threaded
onto the cylinder and the threads do not bottom before the head is seated against the cylinder. If the chamfer is not
concentric with the cylinder bore, the chamfer must be re-machined so that it is concentric and perpendicular to the
bore.

Chamfer Dimensions for Oval Head Seals

Chamfer Dimensions
Item Dimension
E Standard bore
F 0.76 (.030) oversize
G 1.52 (.060) oversize
H 9.7 (.38) max. on standard size bore
J 8.1 (.32) max. on 0.76 (.030) oversize bore
K 6.4 (.25) max. on 1.52 (.060) oversize bore
L 15°
Item Description
Illustration 4. 2 Tube
3 Head
19 Oval Head Seal
21 Rod

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Hydraulic Cylinder & Seals
OVERSIZE CYLINDERS

Cylinders that Cannot Use Oval Head Seals


Some cylinders cannot accept oval head seals. These cylinders use heads that have a “relief” machined into the
square corner where the oval head seal normally locates. Because of the relief, the oval head seal will not fill the
cavity and seal the joint. If the cylinder uses a head listed in Column A, it should not be oversized. Instead, offer the
customer the retube option through your shop or a Caterpillar Remanufactured Standard Cylinder. If the cylinder uses
a head listed in Column B, the cylinder may be honed oversize and oversize seals used.

Oval Head Seals – Chart 3


Column A Effective “In”
Cylinder Former Column B Change Level
Group Relieved Current Non- of Current
No. Head Relieved Head Head
3G2221 9J1747 9T3968 9
3G2221 1U1807 9T3968 9
3G2222 9J1747 9T3968 9
3G2222 1U1807 9T3968 9
3G4598 9J3379 9T3509 11
3G4599 9J3379 9T3509 9
3G5712 9J3379 9T3509 3
6J7810 6J7804 9T6541 5
7J1487 9J0499 9T5896 4
7J1488 9J0499 9T5896 4
Group Cancelled
& Replaced by
8J5779 8J5780 4T7585
8J6337 8J6225 9T6543 4
8J6338 8J6225 9T6543 4
9J3632 9J3626 9T3501 4
1U1766 9J3379 9T3509 5
1U1767 9J3379 9T3509 5
1U1771 3G4415 9T3509 3
Group Cancelled
& Replaced by
1U4679 8J5780 Multiple Numbers

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Hydraulic Cylinder & Seals
OVERSIZE CYLINDERS

Oversize Bolted-Head Cylinder


Formerly, the head seal for the oversize bolted-head cylinder was the same oval seal that is used in an oversize
threaded-crown cylinder. The oversize bolted-head cylinder is now sealed at the head joint by an O-ring which
provides a more effective seal than the oval head seal. An oversize bolted-head cylinder that has successfully
operated with the oval seal may be re-sealed without machining the O-ring groove into the flange face. However, it is
recommended that the oval seal be replaced by the flange face O-ring seal. Most oversize seal kits include both the
oval seal and the O-ring seal in order to accommodate re-seal requirements of both former and current designed
cylinders. Caterpillar’s current remanufactured oversize cylinders (bolted-head type) have the O-ring groove machined
into the flange face of the cylinder assembly.

Illustration 3. Bolted head with face O-ring seal.


20. Face O-ring seal.

New Groove Dimensions for O-ring Part Numbers


Oversize bolted-head cylinders that lack the flange face o-ring groove can be reworked to add the groove.
Recommended dimensions for the cylinder o-ring face seal grooves have been modified to increase the nominal
compression of the o-ring face seal. Recommended groove widths have increased and groove depths have
decreased. Recommended groove diameters have not changed. O-ring face seal part numbers also have not
changed. The recommended o-ring face seal part numbers and o-ring face seal groove dimensions are listed in Chart
4. Refer to Illustration 5 for clarification.

Dealers who salvage cylinder assemblies of bolted-head cylinder groups by honing the bore oversize will need to use
the new dimension recommendations to machine grooves for o-ring face seals. Bolted head cylinder assemblies
already having o-ring face seal grooves should not be re-worked to the new groove dimensions.

Note: Some cylinder assemblies have been dealer re-worked to add an o-ring groove to the flange face of the head
rather than the cylinder. Do not assemble a cylinder that would mate a cylinder and head both having an o-ring
groove.

A. Groove Diameter
B. Groove Width
C. Groove Depth
D. Radius

Illustration 5. Seal Groove Width Dimensions


See Chart 4 for item reference and dimensions.

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Hydraulic Cylinder & Seals
OVERSIZE CYLINDERS

Seal Part Numbers and Machining Dimensions


Chart 4
Seal Part Numbers and Groove Dimensions
Cyl. Nominal O-ring Face Groove Groove Groove
Bore Dia. Seal Part No. Dia. (A) Width (B) Depth (C) Radius (D)

76.20 5P2931 87.12 ± 0.50 2.40 ± 0.05 1.33 ± 0.05 0.4 ± 0.05
(3.000) (3.430 ± .020) (.094 ± .002) (.052 ± .002) (0.16 ± .002)
88.90 4F4097 101.96 ± 0.05 3.53 ± 0.08 1.95 ± 0.08 0.4 ± 0.10
(3.500) (4.014 ± .020) (.139 ± .003) (.077 ± .003) (.016 ± .004)
95.25 7X5494 106.30 ± 0.50 2.40 ± 0.05 1.33 ± 0.05 0.4 ± 0.05
(3.750) (4.185 ± .020) (.094 ± .002) (.052 ± .002) (.016 ± .002)
101.60 9X7357 112.52 ± 0.50 2.40 ± 0.05 1.33 ± 0.05 0.4 ± 0.05
(4.000) (4.430 ± .020) (.094 ± .002) (.052 ± .002) (.016 ± .002)
107.95 6S3002 121.00 ± 0.50 3.53 ± 0.08 1.95 ± 0.08 0.4 ± 0.10
(4.250) (4.764 ± .020) (.139 ± .003) (.077 ± .003) (.016 ± .004)
114.30 9X7566 127.36 ± 0.50 3.53 ± 0.08 1.95 ± 0.08 0.4 ± 0.10
(4.500) (5.014 ± .020) (.139 ± .003) (.077 ± .003) (.016 ± .004)
120.00 1330128 136.00 ± 0.50 3.53 ± 0.08 1.95 ± 0.08 0.4 ± 0.10
(4.720) (5.354 ± .020) (.139 ± .003) (.077 ± .003) (.016 ± .004)
120.65 3F5792 136.45 ± 0.50 4.75 ± 0.13 2.64 ± 0.13 0.8 ± 0.20
(4.750) (5.372 ± .020) (.187 ± .005) (.104 ± .005) (.031 ± .008)
127.00 1313716 137.92 ± 0.50 2.40 ± 0.05 1.33 ± 0.05 0.4 ± 0.05
(5.000) (5.430 ± .020) (.094 ± .002) (.052 ± .002) (.016 ± .002)
133.35 2D8009 149.15 ± 0.50 4.75 ± 0.13 2.64 ± 0.13 0.8 ± 0.20
(5.250) (5.872 ± .020) (.187 ± .005) (.104 ± .005) (.031 ± .008)
139.70 9X7358 152.76 ± 0.50 3.53 ± 0.08 1.95 ± 0.08 0.4 ± 0.10
(5.500) (6.014 ± .020) (.139 ± .003) (.077 ± .003) (.0.016 ± .004)
140.00 2K8257 155.50 ± 0.50 4.75 ± 0.13 2.64 ± 0.13 0.8 ± 0.20
(5.510) (6.122 ± .020) (.187 ± .005) (.104 ± .005) (.020 ± .008)
152.40 8T6404 165.46 ± 0.50 3.53 ± 0.08 1.95 ± 0.08 0.4 ± 0.10
(6.000) (6.514 ± .020) (.139 ± .003) (.077 ± .003) (.016 ± .004)
158.75 9X7391 171.81 ± 0.50 3.53 ± 0.08 1.95 ± 0.08 0.4 ± 0.10
(6.250) (6.764 ± .020) (.139 ± .003) (.077 ± .003) (.016 ± .004)
160.00 9D8042 176.15 ± 0.50 3.53 ± 0.08 1.95 ± 0.08 0.4 ± 0.10
(6.300) (6.935 ± .020) (.139 ± .003) (.077 ± .003) (.016 ± .004)
165.10 9D8042 179.17 ± 0.50 3.53 ± 0.08 1.95 ± 0.08 0.4 ± 0.10
(6.500) (7.054 ± .020) (.139 ± .003) (.077 ± .003) (.016 ± .004)
170.00 9X7725 187.50 ± 0.50 3.53 ± 0.08 1.95 ± 0.08 0.4 ± 0.10
(6.690) (7.382 ± .020) (.139 ± .003) (.077 ± .003) (.016 ± .004)
177.80 5J2383 198.98 ± 0.50 4.75 ± 0.13 2.64 ± 0.13 0.8 ± 0.20
(7.000) (7.834 ± .020) (.187 ± .005) (.104 ± .005) (.031 ± .008)
180.00 5J2383 196.50 ± 0.50 4.75 ± 0.13 2.64 ± 0.13 0.8 ± 0.20
(7.090) (7.736 ± .020) (.187 ± .005) (.104 ± .005) (.031 ± .008)
184.15 5J2383 198.98 ± 0.50 4.75 ± 0.13 2.64 ± 0.13 0.8 ± 0.20
(7.250) (7.834 ± .020) (.187 ± .005) (.104 ± .005) (.031 ± .008)
190.50 1J2176 211.68 ± 0.50 4.75 ± 0.13 2.64 ± 0.13 0.8 ± 0.20
(7.500) (8.334 ± .020) (.187 ± .005) (.104 ± .005) (.031 ± .008)
196.85 1J2176 209.47 ± 0.50 4.75 ± 0.13 2.64 ± 0.13 0.8 ± 0.20
(7.750) (8.247 ± .020) (.187 ± .005) (.104 ± .005) (.031 ± .008)
200.00 5P3092 225.00 ± 0.50 7.40 ± 0.20 3.95 ± 0.20 1.6 ± 0.40
(7.87) (8.858 ± .020) (.291 ± .008) (.155 ± .008) (.063 ± .016)
209.55 4K6804 224.38 ± 0.50 4.75 ± 0.13 2.64 ± 0.13 0.8 ± 0.20
(8.250) (8.834 ± .020) (.187 ± .005) (.104 ± .005) (.031 ± .008)
215.90 1T0132 241.22 ± 0.50 4.75 ± 0.13 2.64 ± 0.13 0.8 ± 0.20
(8.500) (9.496 ± .020) (.187 ± .005) (.104 ± .005) (.031 ± .008)
220.00 1M9015 253.92 ± 0.50 9.35 ± 0.25 5.20 ± 0.25 1.6 ± 0.40
(8.66) (9.997 ± .020) (.368 ± .010) (.207 ± .006) (.063 ± .016)
234.95 5S3676 253.92 ± 0.50 4.75 ± 0.13 2.64 ± 0.13 0.8 ± 0.20
(9.250) (9.997 ± .020) (.187 ± .005) (.104 ± .005) (.031 ± .008)

18
Hydraulic Cylinder & Seals
OVERSIZE CYLINDERS

Chart 4
Seal Part Numbers and Groove Dimensions
Cyl. Nominal O-ring Face Groove Groove Groove
Bore Dia. Seal Part No. Dia. (A) Width (B) Depth (C) Radius (D)
254.00 3S3074 276.15 ± 0.50 7.40 ± 0.20 3.95 ± 0.20 1.6 ± 0.40
(10.000) (10.872 ± .020) (.291 ± .008) (.155 ± .008) (.063 ± .016)
266.70 5P2236 288.85 ± 0.50 7.40 ± 0.20 3.95 ± 0.20 1.6 ± 0.40
(10.500) (11.372 ± .020) (.291 ± .008) (.155 ± .008) (.063 ± .016)
279.40 1309108 310.50 ± 0.50 7.40 ± 0.20 3.95 ± 0.20 1.6 ± 0.40
(11.00) (12.224 ± .020) (.291 ± .008) (.155 ± .008) (.063 ± .016)
292.10 6V3263 314.25 ± 0.50 7.40 ± 0.20 3.95 ± 0.20 1.6 ± 0.40
(11.50) (12.372 ± .020) (.291 ± .008) (.155 ± .008) (.063 ± .016)
317.50 1309109 360.50 ± 0.50 7.40 ± 0.20 3.95 ± 0.20 1.6 ± 0.40
(12.50) (14.193 ± .020) (.291 ± .008) (.155 ± .008) (.063 ± .016)
330.20 1309110 381.50 ± 0.50 7.40 ± 0.20 3.95 ± 0.20 1.6 ± 0.40
(13.00) (15.020 ± .020) (.291 ± .008) (.155 ± .008) (.063 ± .016)
342.90 1309110 381.50 ± 0.50 7.40 ± 0.20 3.95 ± 0.20 1.6 ± 0.40
(13.50) (15.020 ± .020) (.291 ± .008) (.155 ± .008) (.063 ± .016)

19
Hydraulic Cylinder & Seals
SEAL SELECTION FOR NON-CATERPILLAR EQUIPMENT

Seal Selection for Non-Caterpillar Equipment


Caterpillar seals can be used on other than Caterpillar equipment. The following section will help you identify which
seal is necessary for your repair.

How to Select the Correct Seals:


• For cylinders used on other than Caterpillar equipment, measure the components using the following
procedure.To find the correct replacement seal size, the seal groove dimensions in the iron itself should always be
measured. Measuring a used seal can give false dimensions due to distortion in size from wear. The hydraulic
cylinder illustration below calls out the iron dimensions required to identify the proper size replacement seal.

Diameter of Rod (R) Groove Groove


Seal Type or Cylinder Bore (B) Width Diameter
Rod Wiper: R A C
Rod Seal: R D E
Buffer Seal R F G
Head Wear Ring: R H I
Head Seal: B J K
Piston Seal: B L M
Piston Wear Ring: B N O

Should seal replacement be requested by a customer over-the-counter rather than through the service shop, measure
the seal’s outside diameter at four equally-spaced areas around the seal. Take the average of these measurements
to determine the seal’s outside diameter. Repeat this procedure with the seal’s inside diameter and width (height) to
determine seal replacement size.

Use the tables in the following sections to find the right seal for your customer’s repair.

20
Hydraulic Cylinder & Seals
PRESS-IN WIPER SEALS

Press-In Wiper Seals

A B
ROD GROOVE WID. GROOVE DIA.
DIAMETER PART SEAL (± .02 in)
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm)
1.00 25.40 7K1864 URETHANE 0.31 7.92 1.50 38.20
1.25 31.75 2H1746 NITRILE A 0.28 7.00 1.75 44.50
3E4160 URETHANE A 0.31 7.92 1.75 44.45
4J8982 URETHANE A 0.28 7.00 1.75 44.50
1.37 34.92 3E4159 URETHANE A 0.31 7.92 1.88 47.63
5M9736 NITRILE A 0.41 10.52 2.10 53.46
1.50 38.10 3E4161 URETHANE A 0.31 7.92 2.00 50.80
4J8979 URETHANE A 0.43 11.00 2.25 57.15
5P0091 NITRILE A 0.25 6.35 2.00 50.90
9J4037 NITRILE A 0.43 11.00 2.25 57.15
8C9131 URETHANE B 0.43 11.00 2.25 57.15
1.63 41.28 4T0486 URETHANE A 0.33 8.50 2.13 53.98
1.75 44.40 1506739 URETHANE C 0.43 11.00 2.44 62.07
1.75 44.45 3E4162 URETHANE A 0.31 7.92 2.25 57.15
4J8980 URETHANE A 0.43 11.00 2.44 61.90
5P0092 NITRILE A 0.25 6.35 2.25 57.25
7J6932 URETHANE 0.31 7.94 2.25 57.25
8C9132 URETHANE B 0.43 11.00 2.44 61.90
8J5817 NITRILE A 0.43 11.00 2.44 61.90
1.77 44.95 1410713 URETHANE D 0.28 7.00 2.16 54.97
1.83 46.50 0993929 URETHANE A 0.33 8.35 2.52 64.02
1.87 47.62 4T6777 URETHANE A 0.43 11.00 2.56 65.07
9X3565 URETHANE B 0.43 11.00 2.56 65.07
1.89 47.90 1163393 URETHANE A 0.33 8.35 2.52 64.02
2.00 50.75 1433670 URETHANE C 0.43 11.00 2.69 68.42
2.00 50.80 1K6981 URETHANE A 0.43 11.00 2.69 68.23
3E4164 URETHANE A 0.31 7.92 2.50 63.50
5P0093 NITRILE A 0.25 6.35 2.50 63.60
7J8277 NITRILE A 0.43 11.00 2.69 68.23
8C9133 URETHANE B 0.43 11.00 2.69 68.23
9D6583 URETHANE A 0.25 6.35 2.50 63.60

21
Hydraulic Cylinder & Seals
PRESS-IN WIPER SEALS

Press-In Wiper Seals

A B
ROD GROOVE WID. GROOVE DIA.
DIAMETER PART SEAL (± .02 in)
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm)
2.03 51.50 0996995 URETHANE A 0.33 8.35 2.72 69.02
2.12 53.93 1506745 URETHANE C 0.43 11.00 2.88 73.20
2.13 53.98 4T6125 URETHANE A 0.43 11.00 2.88 73.03
9X3567 URETHANE B 0.43 11.00 2.88 73.03
2.22 56.50 0961884 URETHANE A 0.33 8.35 2.91 74.02
2.25 57.15 5J3937 URETHANE A 0.29 7.35 3.13 79.38
3E4165 URETHANE A 0.31 7.92 2.75 69.85
4J3515 URETHANE A 0.43 11.00 3.00 76.13
7J8278 NITRILE A 0.43 11.00 3.00 76.13
8C9134 URETHANE B 0.43 11.00 3.00 76.13
9D6584 URETHANE A 0.25 6.35 2.75 69.95
5H1513 URETHANE A 0.51 12.83 3.25 82.55
2.36 59.85 931433 URETHANE D 0.16 4.15 2.96 75.12
2.37 60.32 6J3892 URETHANE A 0.43 11.00 3.12 79.35
9J1319 NITRILE A 0.43 11.00 3.12 79.35
9X7259 URETHANE B 0.43 11.00 3.12 79.35
2.42 61.50 957102 URETHANE D 0.44 11.30 3.12 79.21
2.50 63.45 1506751 URETHANE C 0.43 11.00 3.26 82.75
2.50 63.50 1K6982 URETHANE A 0.43 11.00 3.25 82.55
3E4166 URETHANE A 0.31 7.92 3.00 76.20
5P0065 NITRILE A 0.31 7.92 3.01 76.33
7J8273 NITRILE A 0.43 11.00 3.25 82.55
8C3840 URETHANE B 0.43 11.00 3.25 82.55
1B0936 NITRILE A 0.51 12.91 3.54 89.99
2.63 66.68 1U4021 URETHANE A 0.43 11.00 3.37 85.72
9X3569 URETHANE B 0.43 11.00 3.37 85.72
2.75 69.80 1491488 URETHANE C 0.55 14.00 3.76 95.49
2.75 69.85 931434 URETHANE D 0.16 4.15 3.35 85.15
8C3842 URETHANE B 0.55 14.00 3.75 95.27
1J3540 URETHANE A 0.55 14.00 3.75 95.27
3E4168 URETHANE A 0.31 7.92 3.25 82.55
7J8274 NITRILE A 0.55 14.00 3.75 95.27

22
Hydraulic Cylinder & Seals
PRESS-IN WIPER SEALS

Press-In Wiper Seals

A B
ROD GROOVE WID. GROOVE DIA.
DIAMETER PART SEAL (± .02 in)
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm)
2.75 69.85 9H6079 NITRILE A 0.54 13.70 3.75 95.27
3.00 76.15 1433671 URETHANE C 0.55 14.00 4.01 101.92
3.00 76.20 2J1411 URETHANE A 0.55 14.00 4.00 101.67
3E4170 URETHANE A 0.31 7.92 3.50 88.90
5P0064 NITRILE A 0.31 7.92 3.51 89.03
5P4061 URETHANE A 0.41 10.52 3.75 95.27
8C5218 URETHANE B 0.55 14.00 4.00 101.67
8J0249 NITRILE A 0.55 14.00 4.00 101.67
3.06 77.70 1659285 URETHANE B 0.43 11.00 3.71 94.23
3.14 79.85 960854 URETHANE D 0.16 4.15 3.75 95.15
3.21 81.50 7Y5115 URETHANE A 0.33 8.35 3.90 99.02
3.25 82.50 1537558 URETHANE C 0.55 14.00 4.26 108.16
3.25 82.55 3E4173 URETHANE A 0.31 7.92 3.88 98.43
6J4169 URETHANE A 0.55 14.00 4.25 107.95
7J7732 NITRILE A 0.55 14.00 4.25 107.95
8T8389 URETHANE B 0.55 14.00 4.25 107.95
3.26 82.70 1659286 URETHANE B 0.43 11.00 3.91 99.23
3.41 86.50 0931441 URETHANE A 0.33 8.35 4.10 104.02
3.50 88.85 1433672 URETHANE C 0.55 14.00 4.51 114.57
3E4176 URETHANE A 0.31 7.92 4.13 104.78
1J2150 NITRILE A 0.54 13.70 4.50 114.32
4J8981 URETHANE A 0.55 14.00 4.50 114.32
7J8276 NITRILE A 0.55 14.00 4.50 114.32
8C5219 URETHANE A 0.55 14.00 4.50 114.32
3.65 92.70 1140645 URETHANE A 0.33 8.50 4.29 109.03
1659288 URETHANE B 0.43 11.00 4.30 109.23
3.75 95.25 8J6069 URETHANE A 0.55 14.00 4.75 120.65
9J1325 NITRILE A 0.55 14.00 4.75 120.65
8C9135 URETHANE B 0.55 14.00 4.75 120.65
3.80 96.50 0960059 URETHANE A 0.33 8.35 4.49 114.02
4.00 101.55 1389740 URETHANE A 0.31 8.00 4.50 114.24

23
Hydraulic Cylinder & Seals
PRESS-IN WIPER SEALS

Press-In Wiper Seals

A B
ROD GROOVE WID. GROOVE DIA.
DIAMETER PART SEAL (± .02 in)
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm)
4.00 101.55 1433673 URETHANE C 0.55 14.00 5.01 127.23
4.00 101.60 3E4177 URETHANE A 0.31 7.92 4.63 117.48
7J5673 URETHANE A 0.55 14.00 5.00 127.00
7Y4667 URETHANE A 0.39 10.00 4.76 121.02
3G2650 NITRILE A 0.55 14.00 5.00 127.00
8C5220 URETHANE B 0.55 14.00 5.00 127.00
4.04 102.50 1336813 URETHANE B 0.37 9.30 4.77 121.26
4.13 105.00 2U5368 A 0.47 12.00 5.12 130.00
4.19 106.50 7Y4940 URETHANE A 0.37 9.35 4.96 126.02
4.23 107.50 1336814 URETHANE B 0.47 12.00 4.97 126.26
4.25 107.95 7J8942 URETHANE A 0.55 14.00 5.25 133.35
9J1333 NITRILE A 0.55 14.00 5.25 133.35
6E0426 URETHANE B 0.55 14.00 5.25 133.35
4.50 114.30 1433674 URETHANE C 0.55 14.00 5.51 139.93
3E4178 URETHANE A 0.31 7.92 5.13 130.18
3J4458 URETHANE A 0.55 14.00 5.50 139.70
9J1337 NITRILE A 0.55 14.00 5.50 139.70
9X3580 URETHANE B 0.55 14.00 5.50 139.70
4.75 120.65 7J9256 URETHANE A 0.55 14.00 5.75 146.05
9J1341 NITRILE A 0.55 14.00 5.75 146.05
9X7262 URETHANE B 0.55 14.00 5.75 146.05
4.82 122.50 1559194 URETHANE A 0.35 9.00 5.56 141.26
1659292 URETHANE B 0.47 12.00 5.56 141.26
4.90 124.50 1211596 URETHANE A 0.39 10.02 5.64 143.14
5.00 126.95 1506263 URETHANE C 0.55 14.00 6.01 152.70
5.00 127.00 8J4520 URETHANE A 0.55 14.00 6.00 152.40
9J1681 NITRILE A 0.55 14.00 6.00 152.40
9X3582 URETHANE B 0.55 14.00 6.00 152.40
5.25 133.35 9X7268 URETHANE B 0.55 14.00 6.25 158.75
5.50 139.65 1525063 URETHANE B 0.55 14.00 6.51 165.41
5.50 139.70 9X3573 URETHANE B 0.55 14.00 6.50 165.10

24
Hydraulic Cylinder & Seals
PRESS-IN WIPER SEALS

Press-In Wiper Seals

A B
ROD GROOVE WID. GROOVE DIA.
DIAMETER PART SEAL (± .02 in)
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm)
5.75 146.05 9J5469 URETHANE A 0.55 14.00 6.75 171.45
9J5473 NITRILE A 0.55 14.00 6.75 171.45
9X3574 URETHANE B 0.55 14.00 6.75 171.45
6.00 152.40 1615789 URETHANE C 0.55 14.00 7.01 178.11
3J7622 URETHANE A 0.54 13.70 7.00 177.80
9J1697 NITRILE A 0.55 14.00 7.00 177.80
9X7255 URETHANE B 0.55 14.00 7.00 177.80
6.50 165.10 7J2806 URETHANE A 0.65 16.50 7.50 190.50
8J1877 NITRILE A 0.65 16.50 7.50 190.50
9X7323 URETHANE B 0.55 14.00 7.50 190.50
6.75 171.45 8C9146 URETHANE B 0.55 14.00 7.75 196.85
3J4460 A 0.55 14.00 7.75 196.85
7.00 177.80 3G2646 NITRILE A 0.55 14.00 8.00 203.20
8C9136 URETHANE B 0.55 14.00 8.00 203.20
9X7333 URETHANE A 0.55 14.00 8.00 203.20
7.25 184.15 1080134 URETHANE B 0.55 14.00 8.25 209.55
3J7761 URETHANE A 0.55 14.00 8.25 209.55
7.50 190.50 1080132 URETHANE B 0.55 14.00 8.50 215.90
8.00 203.20 6E0036 URETHANE B 0.55 14.00 9.00 228.60
8.00 203.25 1525064 URETHANE C 0.55 14.00 9.01 228.91
8.25 209.55 9X7329 NITRILE B 0.55 14.00 9.25 234.95
8.75 222.25 1086214 URETHANE B 0.55 14.00 9.75 247.65
623943 URETHANE B 0.55 14.00 9.75 247.65
9.00 228.60 9X7354 URETHANE A 0.59 15.00 9.75 247.70
11.00 279.40 9X7353 URETHANE A 0.59 15.00 12.00 304.85
12.50 317.50 9X7352 URETHANE A 0.59 15.00 13.50 342.95
13.50 342.90 9X7350 URETHANE A 0.59 15.00 14.50 368.35
15.75 400.05 1492697 URETHANE B 0.55 14.00 16.76 425.82
18.45 468.60 9X7355 NITRILE A 0.55 14.00 19.45 494.12

25
Hydraulic Cylinder & Seals
METRIC PRESS-IN WIPER SEALS

Metric Press-In Wiper Seals

A B
ROD GROOVE WID. GROOVE DIA.
DIAMETER PART SEAL (± .5 mm)
(mm) (in) NUMBER TYPE (in) (mm) (in) (mm)
30.00 1.18 1449480 URETHANE 0.39 10.00 1.58 40.02
35.00 1.38 1402392 URETHANE D 0.39 10.00 1.78 45.15
55.00 2.17 1163392 URETHANE A 0.33 8.35 2.72 69.02
60.00 2.36 1163391 URETHANE A 0.33 8.35 2.91 74.02
65.00 2.56 1163390 URETHANE A 0.33 8.35 3.11 79.02
70.00 2.76 1163389 URETHANE A 0.33 8.35 3.31 84.02
75.00 2.95 1163388 URETHANE A 0.33 8.35 3.50 89.02
80.00 3.15 1163387 URETHANE A 0.33 8.35 3.70 94.02
85.00 3.35 1140644 URETHANE A 0.33 8.50 3.90 99.02
1211611 URETHANE B 0.51 13.00 3.90 99.00
90.00 3.54 940723 URETHANE D 0.53 13.50 4.09 104.00
1163386 URETHANE A 0.33 8.35 4.10 104.02
1261885 URETHANE B 0.51 13.00 4.09 104.00
100.00 3.94 944057 URETHANE D 0.53 13.50 4.49 114.00
1076254 URETHANE A 0.31 8.00 4.49 114.00
1140646 URETHANE A 0.33 8.35 4.49 114.02
1336904 URETHANE B 0.51 13.00 4.49 114.00
105.00 4.13 1140647 URETHANE A 0.37 9.50 4.76 121.02
1140705 URETHANE D 0.59 15.00 4.76 121.00
1659290 URETHANE B 0.47 12.00 4.77 121.26
110.00 4.33 1119957 URETHANE A 0.37 9.35 4.96 126.02
1659291 URETHANE B 0.47 12.00 4.97 126.26
130.00 5.12 1119958 URETHANE A 0.37 9.35 5.75 146.02
1659293 URETHANE B 0.47 12.00 5.76 146.26
140.00 5.51 1076615 URETHANE A 0.41 10.35 6.30 160.02
1659294 URETHANE B 0.51 13.00 6.31 160.26
150.00 5.91 1076616 URETHANE A 0.41 10.35 6.69 170.02
1659296 URETHANE B 0.51 13.00 6.70 170.26

26
Hydraulic Cylinder & Seals
SNAP-IN WIPER SEALS

Snap-In Wiper Seals

TYPE H
TYPE REG
TYPE AN

TYPE K TYPE SHU

GROOVE DIMENSIONS
Groove Width Groove Dia. Seal Groove Dia.
ROD A B C
DIAMETER PART SEAL (± .002 in) (± .003 in) (± .010 in)
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm) (in) (mm)
0.63 15.88 5J2274 REG 0.13 3.20 0.88 22.28 0.79 20.10
0.75 19.05 6J1879 REG 0.19 4.80 1.13 28.63 1.00 25.40
1.00 25.40 3E4124 K 0.19 4.95 1.39 35.18 1.08 27.48
6J1890 REG 0.19 4.80 1.38 34.98 1.25 31.75
1.13 28.58 3E4138 SHU 0.19 4.75 1.50 38.02 1.37 34.80
1.25 31.75 3E4125 K 0.19 4.95 1.64 41.53 1.33 33.83
3E4139 SHU 0.19 4.75 1.62 41.20 1.49 37.97
1.38 34.93 3E4140 SHU 0.19 4.75 1.75 44.37 1.62 41.15
1.50 38.10 3E4103 AN 0.11 2.72 1.80 45.77 1.67 42.37
3E4141 SHU 0.19 4.75 1.87 47.55 1.74 44.32
5J6795 REG 0.19 4.80 1.88 47.68 1.75 44.45
3E4126 K 0.19 4.95 1.89 47.88 1.58 40.18
1.63 41.28 3E4104 AN 0.11 2.72 1.93 48.95 1.79 45.54
3E4163 SHU 0.19 4.75 2.00 50.72 1.74 44.32
1.75 44.40 7U7648 REG 2.13 54.00
8T5431 REG 0.19 4.80 2.13 54.03
1.75 44.45 3E4105 AN 0.11 2.72 2.05 52.12 1.92 48.72
3E4127 K 0.19 4.95 2.14 54.23 1.83 46.53
3E4142 SHU 0.19 4.75 2.12 53.90 1.99 50.67
3E4150 H 0.22 5.54 2.11 53.72 1.89 47.88
1.87 47.62 3G4721 REG 0.19 4.80 2.25 57.20 2.13 53.98
2.00 50.00 3E4151 H 0.22 5.54 2.36 60.07 2.14 54.23
3E4143 SHU 0.25 6.32 2.50 63.42 2.33 59.11
5U3693 REG 0.25 6.35 2.50 63.50
2.00 50.80 3E4106 AN 0.11 2.72 2.30 58.47 2.18 55.32
3E4128 K 0.19 4.95 2.39 60.58 2.08 52.88

27
Hydraulic Cylinder & Seals
SNAP-IN WIPER SEALS

Snap-In Wiper Seals

TYPE H
TYPE REG
TYPE AN

TYPE K TYPE SHU

GROOVE DIMENSIONS
Groove Width Groove Dia. Seal Groove Dia.
ROD A B C
DIAMETER PART SEAL (± .002 in) (± .003 in) (± .010 in)
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm) (in) (mm)
2.00 50.80 4T0415 REG 0.25 6.38 2.50 63.55 2.33 59.25
2.01 50.96 1K5354 REG 0.18 4.68 2.37 60.25
2.25 57.15 3E4107 AN 0.11 2.72 2.55 64.82 2.43 61.67
3E4144 SHU 0.25 6.32 2.75 69.77 2.58 65.46
6J0217 REG 0.25 6.38 2.75 69.90 2.58 65.60
3E4129 K 0.26 6.48 2.76 70.10 2.41 61.14
3E4152 H 0.28 7.14 2.74 69.72 2.39 60.58
2.37 60.32 5J8016 REG 0.25 6.38 2.88 73.08 2.71 68.78
2.38 60.33 3E4167 SHU 0.25 6.32 2.87 72.95 2.70 68.63
2.50 63.50 3E4108 AN 0.11 2.72 2.80 71.17 2.68 68.02
5J8156 REG 0.25 6.38 3.00 76.25 2.83 71.95
3E4145 SHU 0.25 6.32 3.00 76.12 2.83 71.81
3E4130 K 0.26 6.48 3.01 76.45 2.66 67.49
3E4153 H 0.28 7.14 2.99 76.07 2.64 66.93
2.63 66.68 3G4719 REG 0.25 6.38 3.13 79.43 2.96 75.13
3E4131 K 0.26 6.48 3.14 79.63 2.78 70.66
2.75 69.85 3E4109 AN 0.12 3.10 3.11 79.10 2.96 75.16
5J7036 REG 0.25 6.38 3.25 82.60 3.08 78.30
3E4169 SHU 0.25 6.32 3.25 82.47 3.08 78.16
3E4132 K 0.26 6.48 3.26 82.80 2.91 73.84
3.00 76.20 3E4110 AN 0.12 3.10 3.36 85.45 3.21 81.51
5J7030 REG 0.25 6.38 3.50 88.95 3.33 84.65
3E4146 SHU 0.25 6.32 3.50 88.82 3.33 84.51
3E4133 K 0.26 6.48 3.51 89.15 3.16 80.19
3E4154 H 0.28 7.14 3.49 88.77 3.13 79.53
5U2818 REG 0.25 6.40 3.50 88.90

28
Hydraulic Cylinder & Seals
SNAP-IN WIPER SEALS

Snap-In Wiper Seals

TYPE H
TYPE REG
TYPE AN

TYPE K TYPE SHU

GROOVE DIMENSIONS
Groove Width Groove Dia. Seal Groove Dia.
ROD A B C
DIAMETER PART SEAL (± .002 in) (± .010 in) (± .003 in)
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm) (in) (mm)
3.25 82.55 5J7034 REG 0.25 6.38 3.75 95.30 3.58 91.00
3.38 85.85 3E4111 AN 0.12 3.10 3.74 94.97 3.58 91.03
3.38 85.73 3E4171 SHU 0.25 6.32 3.87 98.35 3.70 94.03
3.50 88.90 3E4112 AN 0.12 3.10 3.86 98.15 3.71 94.21
3E4134 K 0.26 6.48 4.01 101.85 3.66 92.89
3E4147 SHU 0.25 6.32 4.00 101.52 3.83 97.21
3E4155 H 0.28 7.14 3.99 101.47 3.64 92.33
5J7032 REG 0.25 6.38 4.00 101.65 3.83 97.35
5U3529 REG 0.25 6.30 4.00 101.60
3.75 95.25 3E4113 AN 0.12 3.10 4.11 104.50 3.96 100.56
4T5540 REG 0.25 6.38 4.25 108.00 4.08 103.70
3E4172 SHU 0.25 6.32 4.25 107.87 4.08 103.56
4.00 101.55 1389739 REG 0.25 6.37 4.50 114.30
4.00 101.60 3E4114 AN 0.14 3.51 4.43 112.45 4.24 107.70
5J2221 REG 0.25 6.38 4.50 114.35 4.33 110.05
3E4148 SHU 0.25 6.32 4.50 114.22 4.33 109.91
3E4135 K 0.26 6.48 4.51 114.55 4.16 105.59
3E4156 H 0.28 7.14 4.49 114.17 4.14 105.03
4.25 107.95 3E4115 AN 0.14 3.51 4.68 118.80 4.49 114.05
4T1637 REG 0.25 6.38 4.75 120.70 4.61 117.05
7U4138 REG 0.25 6.30 4.75 120.65
4.50 114.30 3E4116 AN 0.14 3.51 4.93 125.15 4.74 120.40
3E4136 K 0.26 6.48 5.01 127.25 4.66 118.29
3E4157 H 0.28 7.14 4.99 126.87 4.64 117.73
3G8505 REG 0.38 9.55 5.25 133.40 5.00 127.00
4.75 120.65 3E4117 AN 0.14 3.51 5.18 131.50 4.99 126.75

29
Hydraulic Cylinder & Seals
SNAP-IN WIPER SEALS

Snap-In Wiper Seals

TYPE H
TYPE REG
TYPE AN

TYPE K TYPE SHU

GROOVE DIMENSIONS
Groove Width Groove Dia. Seal Groove Dia.
ROD A B C
DIAMETER PART SEAL (± .002 in) (± .003 in) (± .010 in)
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm) (in) (mm)
5.00 127.00 3E4118 AN 0.14 3.51 5.43 137.85 5.24 133.10
3E4137 K 0.26 6.48 5.51 139.95 5.16 130.99
3E4158 H 0.28 7.14 5.49 139.57 5.14 130.43
3E4149 SHU 0.37 9.50 5.75 145.97 5.49 139.52
9J2547 REG 0.38 9.55 5.75 146.10 5.50 139.70
5.25 133.35 3E4119 AN 0.14 3.51 5.68 144.20 5.49 139.45
4T5663 REG 0.38 9.55 6.00 152.45 5.75 146.05
5.50 139.70 3E4174 SHU 0.37 9.50 6.25 158.67 5.99 152.22
5.75 146.05 6J3073 REG 0.38 9.55 6.13 155.63 5.87 149.20
3E4120 AN 0.15 3.91 6.24 158.47 6.02 152.96
6.00 152.40 3E4121 AN 0.15 3.91 6.49 164.82 6.27 159.31
1U2708 REG 0.38 9.55 6.75 171.50 6.50 165.10
6.13 155.58 7J3319 REG 0.38 9.55 6.88 174.68 6.63 168.28
6.25 158.70 121-4174 SHU 0.38 9.55 7.41 188.30 7.00 177.85
6.50 165.10 3E4122 AN 0.15 3.91 6.99 177.52 6.77 172.01
6J0542 REG 0.40 10.20 7.50 190.55 7.17 182.00
6.75 171.45 3E4123 AN 0.15 3.91 7.24 183.87 7.02 178.36
7.00 177.80 5J2682 REG 0.40 10.20 8.00 203.25 7.67 194.70
9X7366 REG 0.40 10.19 8.00 203.20
7.25 184.15 4T4802 REG 0.38 9.55 8.00 203.25 7.75 196.85
7.50 190.50 7J3320 REG 0.40 10.20 8.50 215.95 8.17 207.40
7.75 196.80 121-4172 SHU 0.40 10.20 8.50 215.95 8.25 209.55
8.50 215.90 8J9934 REG 0.40 10.20 9.25 235.00 9.00 228.60
8.75 222.25 6E0252 REG 0.38 9.55 9.50 241.35 9.25 234.95
9.00 228.60 6J7694 REG 0.40 10.20 9.75 247.70 9.50 241.35
9X7367 SHU 0.40 10.20 9.75 247.70 9.50 241.30

30
Hydraulic Cylinder & Seals
SNAP-IN WIPER SEALS

Snap-In Wiper Seals

TYPE H
TYPE REG
TYPE AN

TYPE K TYPE SHU

GROOVE DIMENSIONS
Groove Width Groove Dia. Seal Groove Dia.
ROD A B C
DIAMETER PART SEAL (± .002 in) (± .010 in) (± .003 in)
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm) (in) (mm)
9.50 241.25 121-4173 SHUE 0.50 12.75 10.50 266.75 9.84 250.00
10.50 266.70 4T4805 REG 0.50 12.75 11.50 292.15 11.17 283.60
11.00 279.40 1U4625 REG 0.50 12.75 12.00 304.85 11.67 296.30
9X7368 SHU 0.50 12.75 12.00 304.85 11.67 296.30
11.50 292.05 121-4171 SHU 0.50 12.75 12.50 317.55 12.17 309.00
12.50 317.50 4T4130 REG 0.50 12.75 13.50 342.95 13.17 334.40
9X7369 SHU 0.50 12.75 13.50 342.95 13.17 334.40

31
Hydraulic Cylinder & Seals
U-CUP ROD SEALS

U-Cup Rod Seals

Backup
Ring
Type A Type B Type C

Backup
Ring

Type D Type E Type F

A B
ROD GROOVE WID. GROOVE DIA. CROSS
DIAMETER PART SEAL (+.015, -.000 in) (+.002, -.000 in) SECTION BACK-UP
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm) (in) (mm) RING
0.37 9.52 1U3147 URETHANE A 0.16 4.10 0.63 16.00
0.63 15.88 7J0375 URETHANE A 0.29 7.26 0.88 22.28
0.75 19.05 6J1878 URETHANE A 0.29 7.26 1.00 25.45
1.01 25.40 6J1889 URETHANE A 0.29 7.26 1.26 31.80
1.13 28.58 3E4175 URETHANE E 0.34 8.74 1.50 38.10 0.19 4.76
3E4284 URETHANE E 0.41 10.49 1.63 41.28 0.25 6.35
1.18 30.00 144-9481 URETHANE A 0.43 11.00 1.57 40.00 0.20 5.00
1.25 31.75 4T0959 NITRILE E 0.29 7.26 1.63 41.33
5J8125 URETHANE A 0.29 7.26 1.63 41.33
3E4180 URETHANE D 0.34 8.74 1.63 41.28 0.19 4.76
3E4181 URETHANE E 0.34 8.74 1.63 41.28 0.19 4.76
3E4193 URETHANE E 0.41 10.49 1.75 44.45 0.25 6.35
1.38 34.93 3E4283 URETHANE D 0.34 8.74 1.75 44.45 0.19 4.76
3E4182 URETHANE E 0.34 8.74 1.75 44.45 0.19 4.76
3E4194 URETHANE E 0.41 10.49 1.88 47.63 0.25 6.35
1.38 35.00 140-2377 URETHANE A 0.43 11.00 1.77 45.05
1.50 38.10 9J4038 NITRILE B 0.29 7.26 1.88 47.68
5J8150 URETHANE A 0.29 7.26 1.88 47.68
3E4183 URETHANE E 0.41 10.49 1.88 47.63 0.19 4.76
3E4195 URETHANE E 0.41 10.49 2.00 50.80 0.25 6.35
3E4215 URETHANE E 0.55 13.97 2.13 53.98 0.31 7.94
1.63 41.28 4T0488 URETHANE A 0.35 8.85 2.00 50.85
3E4201 URETHANE D 0.41 10.49 2.00 50.80 0.19 4.76
3E4184 URETHANE E 0.41 10.49 2.00 50.80 0.19 4.76
1.75 44.45 8J5816 NITRILE B 0.29 7.26 2.13 54.03
5J8175 URETHANE A 0.29 7.26 2.13 54.03
3E4185 URETHANE E 0.41 10.49 2.13 53.98 0.19 4.76
3E4287 URETHANE E 0.41 10.49 2.25 57.15 0.25 6.35
3E4216 URETHANE E 0.55 13.97 2.38 60.33 0.31 7.94
1.77 44.95 143-8914 URETHANE A 0.43 11.00 2.36 60.00
1.87 47.62 4T6898 URETHANE A 0.35 8.85 2.25 57.20

32
Hydraulic Cylinder & Seals
U-CUP ROD SEALS

U-Cup Rod Seals

Backup
Ring
Type A Type B Type C

Backup
Ring

Type D Type E Type F

A B
ROD GROOVE WID. GROOVE DIA. CROSS
DIAMETER PART SEAL (+.015, -.000 in) (+.002, -.000 in) SECTION BACK-UP
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm) (in) (mm) RING
2.00 50.80 3E4186 URETHANE E 0.41 10.49 2.38 60.33 0.19 4.76
3E4196 URETHANE E 0.41 10.49 2.50 63.50 0.25 6.35
9J1318 NITRILE B 0.41 10.49 2.50 63.55
5U3644 URETHANE D 0.38 9.53 2.50 63.50 0.25 6.40
3G3259 URETHANE A 0.41 10.50 2.50 63.55
5J8200 URETHANE A 0.41 10.49 2.50 63.55
3E4217 URETHANE E 0.55 13.97 2.63 66.68 0.31 7.94
3E4227 URETHANE E 0.69 17.48 2.75 69.85 0.38 9.53
2.13 53.98 3P1344 URETHANE A 0.41 10.49 2.63 66.73
4T6126 URETHANE A 0.41 10.49 2.63 66.73
2.25 57.15 3E4187 URETHANE E 0.41 10.49 2.63 66.68 0.19 4.76
3E4197 URETHANE E 0.41 10.49 2.75 69.85 0.25 6.35
7J4820 NITRILE B 0.41 10.49 2.75 69.90
5J8225 URETHANE A 0.41 10.49 2.75 69.90
3E4218 URETHANE E 0.55 13.97 2.88 73.03 0.31 7.94
3E4228 URETHANE E 0.69 17.48 3.00 76.20 0.38 9.53
2.37 60.33 3E4204 URETHANE D 0.41 10.49 2.75 69.85 0.19 4.76
3E4188 URETHANE E 0.41 10.49 2.75 69.86 0.19 4.76
3G2911 URETHANE A 0.41 10.50 2.88 73.08
5J8238 URETHANE A 0.41 10.49 2.88 73.08
2.50 63.50 3E4189 URETHANE E 0.41 10.49 2.88 73.03 0.19 4.76
3E4198 URETHANE E 0.41 10.49 3.00 76.20 0.25 6.35
7J4824 NITRILE B 0.41 10.49 3.00 76.25
3G3752 URETHANE A 0.41 10.49 3.00 76.25
5J0964 URETHANE A 0.41 10.49 3.00 76.25
3E4285 URETHANE D 0.55 13.97 3.13 79.38 0.31 7.94
3E4219 URETHANE E 0.55 13.97 3.13 79.38 0.31 7.94
3E4229 URETHANE E 0.69 17.48 3.25 82.55 0.38 9.53
2.63 66.68 3G4718 URETHANE A 0.41 10.49 3.13 79.43
2.75 69.85 3E4199 URETHANE E 0.41 10.49 3.25 82.55 0.25 6.35
6E1459 URETHANE E 0.41 10.49 3.25 82.60 0.38 9.65

33
Hydraulic Cylinder & Seals
U-CUP ROD SEALS

U-Cup Rod Seals

Backup
Ring
Type A Type B Type C

Backup
Ring

Type D Type E Type F

A B
ROD GROOVE WID. GROOVE DIA. CROSS
DIAMETER PART SEAL (+.015, -.000 in) (+.002, -.000 in) SECTION BACK-UP
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm) (in) (mm) RING
2.75 69.85 9J2944 NITRILE B 0.41 10.49 3.25 82.60
5J8275 URETHANE A 0.41 10.49 3.25 82.60
3E4220 URETHANE E 0.55 13.97 3.38 85.73 0.31 7.94
3E4230 URETHANE E 0.69 17.48 3.50 88.90 0.38 9.53
3.00 76.20 3E4190 URETHANE E 0.41 10.49 3.38 85.73 0.19 4.76
3E4200 URETHANE E 0.41 10.49 3.50 88.90 0.25 6.35
8J0248 NITRILE B 0.41 10.49 3.50 88.95
5J8300 URETHANE A 0.41 10.49 3.50 88.95
3E4221 URETHANE E 0.55 13.97 3.63 92.08 0.31 7.94
3E4231 URETHANE E 0.69 17.48 3.75 95.25 0.38 9.53
9X7412 URETHANE D 0.41 10.50 3.50 88.95
3.25 82.55 7J2145 NITRILE B 0.41 10.49 3.75 95.30
5J8325 URETHANE A 0.41 10.49 3.75 95.30
9X7404 URETHANE D 0.41 10.50 3.75 95.30
3.35 85.00 137-3656 URETHANE A 0.35 9.00 3.94 100.00
3.37 85.73 3E4286 URETHANE D 0.55 13.97 4.00 101.60 0.31 7.94
3E4222 URETHANE E 0.55 13.97 4.00 101.60 0.31 7.94
3.40 85.75 3G5051 URETHANE A 0.42 10.49 3.91 98.48
3.50 88.90 104-9658 URETHANE A 0.39 10.00 4.29 108.90 0.39 10.00
3E4191 URETHANE E 0.41 10.49 3.88 98.43 0.19 4.76
3E4202 URETHANE E 0.41 10.49 4.00 101.60 0.25 6.35
7J2150 NITRILE B 0.41 10.49 4.00 101.65
5J8350 URETHANE A 0.41 10.49 4.00 101.65
3E4223 URETHANE E 0.55 13.97 4.13 104.78 0.31 7.94
3E4232 URETHANE E 0.69 17.48 4.25 107.95 0.38 9.53
9X7405 URETHANE D 0.41 10.50 4.00 101.65 0.25 6.38
3.54 90.00 133-6913 URETHANE A 0.35 9.00 4.13 105.00
3.74 95.00 150-5826 URETHANE C 0.35 9.00 4.33 110.00 1505827
3.75 95.25 3E4192 URETHANE E 0.41 10.49 4.13 104.78 0.19 4.76
3E4203 URETHANE E 0.41 10.49 4.25 107.95 0.25 6.35
9J1328 NITRILE B 0.41 10.49 4.25 108.00

34
Hydraulic Cylinder & Seals
U-CUP ROD SEALS

U-Cup Rod Seals

Backup
Ring
Type A Type B Type C

Backup
Ring

Type D Type E Type F

A B
ROD GROOVE WID. GROOVE DIA. CROSS
DIAMETER PART SEAL (+.015, -.000 in) (+.002, -.000 in) SECTION BACK-UP
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm) (in) (mm) RING
3.75 95.25 5J8375 URETHANE A 0.41 10.49 4.25 108.00
3E4224 URETHANE E 0.55 13.97 4.38 111.13 0.31 7.94
3.94 100.00 121-1371 URETHANE A 0.35 9.00 4.53 115.00
133-6902 URETHANE A 0.47 12.00 4.72 120.00
137-3659 URETHANE C 0.35 9.00 4.53 115.00 1373660
8U6849 URETHANE A 0.51 13.00 4.53 115.00 0.30 7.50
4.00 101.60 3E4225 URETHANE E 0.62 15.72 4.63 117.48 0.31 7.94
3E4233 URETHANE E 0.69 17.48 4.75 120.65 0.38 9.53
3G2655 NITRILE B 0.41 10.50 4.63 117.52
5J8400 URETHANE A 0.41 10.49 4.63 117.53
2U9113 URETHANE A 0.39 10.00 4.72 120.00 0.36 9.20
9X7406 URETHANE D 0.41 10.49 4.63 117.53
4.13 105.00 128-9269 URETHANE A 0.56 14.10 4.73 120.03
4.25 107.95 3E4205 URETHANE E 0.62 15.72 4.75 120.65 0.25 6.35
9J1336 NITRILE B 0.66 16.84 5.00 127.05
6J1425 URETHANE A 0.66 16.84 5.00 127.05
4.33 110.00 128-9270 URETHANE C 0.56 14.10 4.92 125.03 7Y4941
4.41 111.12 3G5054 URETHANE A 0.54 13.61 5.17 130.23
1U3363 URETHANE B 0.54 13.61 5.17 130.23
4.50 114.25 6J1450 URETHANE A 0.41 10.49 5.13 130.23
4.50 114.30 9J1340 NITRILE B 0.41 10.50 5.13 130.22
3E4206 URETHANE D 0.62 15.72 5.00 127.00 0.25 6.35
3E4234 URETHANE E 0.69 17.48 5.25 133.35 0.38 9.53
6U9505 NITRILE B 0.42 10.62 4.00 101.57 0.50 12.76
4.75 120.65 3E4207 URETHANE D 0.62 15.72 5.25 133.35 0.25 6.35
9J1344 NITRILE B 0.66 16.84 5.50 139.75
6J1475 URETHANE A 0.66 16.84 5.50 139.75
4.76 121.00 155-9192 URETHANE C 0.56 14.10 5.51 140.03 1559193
4.91 123.82 4T5664 URETHANE A 0.54 13.61 5.67 142.87
5.00 126.95 121-1594 URETHANE C 0.38 9.53 5.60 142.13 1211595
5.00 127.00 3E4208 URETHANE D 0.62 15.72 5.50 139.70 0.25 6.35
3E4226 URETHANE E 0.69 17.48 5.63 142.88 0.31 7.94

35
Hydraulic Cylinder & Seals
U-CUP ROD SEALS

U-Cup Rod Seals

Backup
Ring
Type A Type B Type C

Backup
Ring

Type D Type E Type F

A B
ROD GROOVE WID. GROOVE DIA. CROSS
DIAMETER PART SEAL (+.015, -.000 in) (+.002, -.000 in) SECTION BACK-UP
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm) (in) (mm) RING
5.00 127.00 3E4235 URETHANE E 0.69 17.48 5.75 146.05 0.38 9.53
5.04 127.00 8J4524 URETHANE A 0.67 16.84 5.80 146.10
9J1684 URETHANE B 0.67 16.84 5.80 146.10
5.25 133.35 3E4209 URETHANE D 0.62 15.72 5.75 146.05 0.25 6.35
4T5699 URETHANE A 0.67 16.84 6.05 152.45
5.35 136.00 1475770 URETHANE C 0.56 14.10 6.10 155.03 1475771
5.54 139.70 3E4210 URETHANE D 0.62 15.72 6.00 152.40 0.25 6.35
3E4236 URETHANE E 0.69 17.48 6.25 158.75 0.38 9.53
139-9325 URETHANE C 0.42 10.49 6.18 155.63
6J1550 URETHANE A 0.42 10.49 6.18 155.63
9J1692 URETHANE B 0.42 10.49 6.18 155.63
5.75 146.00 121-1602 URETHANE D 0.56 14.10 6.34 161.16
9J5470 NITRILE B 0.66 16.84 6.50 165.15
3G2286 URETHANE A 0.66 16.84 6.50 165.15
9J5467 URETHANE A 0.66 16.84 6.50 165.15
6.00 152.40 3E4211 URETHANE D 0.62 15.72 6.50 165.10 0.25 6.35
3E4237 URETHANE E 0.69 17.48 6.75 171.45 0.38 9.53
136-7394 URETHANE C 0.54 13.65 6.81 171.50
4T9901 URETHANE A 0.54 13.65 6.81 171.50
6.25 158.70 8J4394 URETHANE A 0.54 13.61 6.75 171.50
6.50 165.10 8J1880 NITRILE B 0.54 13.61 7.25 184.20
6J1650 URETHANE A 0.54 13.61 7.25 184.20
3E4212 URETHANE D 0.62 15.72 7.00 177.80 0.25 6.35
6J1700 URETHANE A 0.54 13.60 7.75 196.90
8J4387 URETHANE A 0.66 16.84 7.25 184.20
3E4238 URETHANE E 0.69 17.48 7.25 184.15 0.38 9.53
6.75 171.45 3G4627 URETHANE A 0.41 10.49 7.25 184.20
7.00 177.80 3E4213 URETHANE D 0.62 15.72 7.50 190.50 0.25 6.35
3E4239 URETHANE D 0.69 17.48 7.75 196.85 0.38 9.53
9X7450 URETHANE D 0.41 10.50 7.68 195.02
136-7397 URETHANE C 0.54 13.61 7.81 196.90
3G2649 URETHANE B 0.54 13.61 7.81 196.90

36
Hydraulic Cylinder & Seals
U-CUP ROD SEALS

U-Cup Rod Seals

Backup
Ring
Type A Type B Type C

Backup
Ring

Type D Type E Type F

A B
ROD GROOVE WID. GROOVE DIA. CROSS
DIAMETER PART SEAL (+.015, -.000 in) (+.002, -.000 in) SECTION BACK-UP
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm) (in) (mm) RING
7.06 177.80 6J1700 URETHANE A 0.54 13.61 7.81 196.90
7.31 184.15 136-7398 URETHANE C 0.54 13.65 8.07 203.25
6E0172 URETHANE A 0.54 13.65 8.07 203.25
7.50 190.50 3E4240 URETHANE E 0.69 17.48 8.25 209.55 0.38 9.53
136-7399 URETHANE C 0.54 13.61 8.32 209.60
7J3322 URETHANE A 0.54 13.61 8.32 209.60
7.64 194.15 6E0172 URETHANE A 0.54 13.65 8.00 203.25
8.00 203.20 6E0039 URETHANE A 0.54 13.65 8.75 222.30
3E4214 URETHANE E 0.62 15.72 8.50 215.90 0.25 6.35
8.32 209.55 9X7328 URETHANE A 0.54 13.65 9.07 228.65
8.75 222.20 162-3943 URETHANE 0.55 14.00 9.76 247.96
8.82 222.25 108-6219 URETHANE A 0.54 13.65 9.58 241.35
136-7400 URETHANE C 0.54 13.65 9.58 241.35
9.00 228.50 9X7334 URETHANE D 0.41 10.50 9.68 245.82
11.00 279.30 9X7389 URETHANE D 0.41 10.50 0.41 10.50
11.04 280.31 8C9157 NITRILE B 0.64 16.13 11.81 300.10
12.50 317.40 9X7388 URETHANE D 0.41 10.50 13.18 334.72
15.75 399.98 149-0814 URETHANE A 0.41 10.50 16.43 417.27 0.34 8.65

37
Hydraulic Cylinder & Seals
METRIC U-CUP ROD SEALS

Metric U-Cup Rod Seals

Backup
Ring
Type A Type B Type C

Backup
Ring

Type D Type E Type F

A B
ROD GROOVE WID. GROOVE DIA. CROSS
DIAMETER PART SEAL (+.38, -.00 mm) (+.05, -.00 mm) SECTION BACK-UP
(mm) (in) NUMBER TYPE (in) (mm) (in) (mm) (in) (mm) RING
55.00 2.17 0996996 URETHANE C 0.56 14.10 2.68 68.02 0996999
60.00 2.36 0931475 URETHANE C 0.56 14.10 2.87 73.02 0931518
65.00 2.56 0931476 URETHANE C 0.56 14.10 3.07 78.02 0961055
70.00 2.76 0931477 URETHANE C 0.56 14.10 3.27 83.03 0931519
75.00 2.95 0963468 URETHANE C 0.56 14.10 3.47 88.03 0963467
80.00 3.15 0931479 URETHANE C 0.56 14.10 3.66 93.03 0961054
85.00 3.35 0961567 URETHANE A
7Y5117 URETHANE C 0.56 14.10 3.94 100.03 7Y5116
90.00 3.54 1052577 URETHANE A
0961587 URETHANE C 0.56 14.10 4.14 105.03 0961588
95.00 3.74 7Y4629 URETHANE A 0.56 14.10 4.33 110.03
100.00 3.94 0961572 URETHANE A
0962664 URETHANE C 0.56 14.10 4.53 115.03 0962655
1076256 URETHANE C 0.63 16.00 4.72 120.00 0.38 9.75 1076255
105.00 4.13 7Y4670 URETHANE C 0.56 14.10 4.73 120.03 7Y4669
110.00 4.33 7Y4942 URETHANE C 0.56 14.10 4.92 125.03 7Y4941
130.00 5.12 0875396 URETHANE C 0.56 14.10 5.71 145.03 0875397
140.00 5.51 8C9187 LOADED F 0.06 1.42 6.10 155.05 0.03 0.73 8C9188
150.00 5.91 8C9191 LOADED F 0.06 1.42 6.50 165.05 0.03 0.73 8C9192

38
Hydraulic Cylinder & Seals
BUFFER SEALS

Buffer Seals

A B
ROD GROOVE WIDTH GROOVE DIA.
DIAMETER PART SEAL (± .005 in) (± .005 in)
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm)
1.25 31.75 9J3497 A 0.14 3.56 1.78 45.29
135-3251 B 0.14 3.56 1.78 45.29
1.38 34.95 140-2310 C 0.25 6.40 1.99 50.50
141-0706 C 0.25 6.40 1.99 50.50
1.50 38.10 8C9122 B 0.14 3.56 2.03 51.64
6J9733 A 0.14 3.56 2.03 51.64
1.63 41.28 4T0487 A 0.14 3.56 2.16 54.81
8C9117 B 0.14 3.56 2.16 54.81
1.75 44.40 150-6738 C 0.22 5.60 2.39 60.73
8C9123 B 0.14 3.56 2.28 57.99
6J9178 A 0.14 3.56 2.28 57.99
1.77 44.95 143-8915 C 0.27 6.75 2.38 60.50
1.87 47.62 4T6778 A 0.14 3.56 2.25 57.20
9X3566 B 0.14 3.56 2.25 57.20
2.00 50.80 144-4055 C 0.14 3.56 2.53 64.34
8C9124 B 0.14 3.56 2.53 64.34
6J6917 A 0.14 3.56 2.53 64.34
2.12 53.93 150-6744 C 0.22 5.60 2.77 70.26
2.13 53.98 4T6127 A 0.14 3.56 2.63 66.73
9X3568 B 0.14 3.56 2.63 66.73
2.17 55.00 133-6785 C 0.25 6.40 2.78 70.52
2.25 57.15 8C9125 B 0.22 5.59 2.89 73.43
5J3616 A 0.22 5.59 2.89 73.43
2.36 60.00 133-6784 C 0.25 6.40 2.97 75.52
2.37 60.32 8C9138 B 0.22 5.59 3.02 76.61
6J6916 A 0.22 5.59 3.02 76.61
2.50 63.50 150-6750 C 0.22 5.60 3.14 79.78
8C3839 B 0.22 5.59 3.14 79.78
5J3620 A 0.22 5.59 3.14 79.78
2.56 65.00 126-2149 C 0.25 6.40 3.17 80.53
2.63 66.68 9T9363 B 0.22 5.59 3.27 82.96
1U4020 A 0.22 5.59 3.27 82.96

39
Hydraulic Cylinder & Seals
BUFFER SEALS

Buffer Seals

A B
ROD GROOVE WIDTH GROOVE DIA.
DIAMETER PART SEAL (± .005 in) (± .005 in)
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm)
2.72 69.00 126-2150 C 0.25 6.40 3.37 85.53
2.75 69.85 148-5674 C 0.22 5.59 3.39 86.13
8C3841 B 0.22 5.59 3.39 86.13
6J6553 A 0.22 5.59 3.39 86.13
2.91 74.00 126-2151 C 0.25 6.40 3.56 90.53
3.00 76.20 152-9022 C 0.22 5.58 3.64 92.48
8C9126 B 0.22 5.59 3.64 92.48
6J6915 A 0.22 5.59 3.64 92.48
3.11 79.00 126-2152 C 0.25 6.40 3.76 95.53
3.25 82.55 140-0234 C 0.22 5.59 3.89 98.83
8C9121 B 0.22 5.59 3.89 98.83
6J7167 A 0.22 5.59 3.89 98.83
3.31 84.00 123-1943 C 0.25 6.40 3.96 100.53
3.50 88.90 142-2633 C 0.22 5.59 4.14 105.18
8C9127 B 0.22 5.59 4.14 105.18
6J6736 A 0.22 5.59 4.14 105.18
3.54 90.00 123-2048 C 0.25 6.40 4.16 105.54
3.63 92.08 3G1259 A 0.22 5.59 4.27 108.36
3.70 94.00 7Y4630 C 0.25 6.40 4.35 110.54
3.74 95.00 150-5885 C 0.25 6.40 4.35 110.54
3.75 95.25 8C9128 B 0.22 5.59 4.39 111.53
8J6070 A 0.22 5.59 4.39 111.53
3.94 100.00 123-1983 C 0.25 6.40 4.55 115.53
4.00 101.60 130-6056 C 0.22 5.59 4.64 117.88
8C9129 B 0.22 5.59 4.64 117.88
8J4627 A 0.22 5.59 4.64 117.88
4.13 105.00 128-9265 C 0.25 6.40 4.75 120.53
123-1942 C 0.25 6.40 4.75 120.53
4.25 107.95 6E0425 B 0.25 6.35 5.23 132.72
7J8943 A 0.25 6.35 5.23 132.72
4.29 109.00 123-2031 C 0.25 6.40 4.94 125.53

40
Hydraulic Cylinder & Seals
BUFFER SEALS

Buffer Seals

A B
ROD GROOVE WIDTH GROOVE DIA.
DIAMETER PART SEAL (± .005 in) (± .005 in)
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm)
4.33 110.00 128-9266 C 0.25 6.40 4.94 125.53
4.37 111.12 3G5055 A 0.25 6.35 5.23 132.72
4.50 114.30 142-2634 C 0.25 6.35 5.48 139.07
8C9144 B 0.25 6.35 5.48 139.07
3G8507 A 0.25 6.35 5.48 139.07
4.75 120.65 7J9257 A 0.25 6.35 5.73 145.42
9X7261 B 0.25 6.35 5.73 145.42
4.88 124.00 155-9191 C 0.25 6.40 5.53 140.53
5.00 127.00 150-6262 C 0.25 6.35 5.96 151.38
121-1593 C 0.25 6.40 5.63 142.88
8J4509 A 0.25 6.35 5.96 151.38
9X3581 B 0.25 6.35 5.96 151.38
5.12 130.00 126-2108 C 0.25 6.40 5.73 145.53
5.25 133.35 4T5717 A 0.25 6.35 6.21 157.73
9X7267 B 0.25 6.35 6.21 157.73
5.47 139.00 147-5769 C 0.25 6.40 6.12 155.53
5.50 139.70 133-9572 C 0.25 6.35 6.12 155.35
9X3572 B 0.25 6.35 6.12 155.35
5.75 146.05 9J5468 A 0.25 6.35 6.73 170.82
9X3575 B 0.25 6.35 6.73 170.82
6.00 152.40 161-5788 C 0.54 13.65 6.75 171.50
161-5787 C 0.25 6.35 6.62 168.10
9X3614 B 0.25 6.35 6.62 168.11
6.50 165.10 136-7396 C 0.54 13.61 7.25 184.20
136-7358 C 0.25 6.35 7.50 190.55
6J8631 A 0.25 6.35 7.50 190.55
9X7322 B 0.25 6.35 7.50 190.55
6.75 171.45 8C9145 B 0.25 6.35 7.69 195.45
3G8506 A 0.25 6.35 7.69 195.45
7.00 177.80 135-1995 C 0.25 6.35 7.94 201.80
8C9130 B 0.25 6.35 8.30 210.80
9J2495 A 0.25 6.35 7.94 201.80

41
Hydraulic Cylinder & Seals
BUFFER SEALS

Buffer Seals

A B
ROD GROOVE WIDTH GROOVE DIA.
DIAMETER PART SEAL (± .005 in) (± .005 in)
(in) (mm) NUMBER TYPE (in) (mm) (in) (mm)
7.25 184.10 136-7359 C 0.25 6.35 8.08 205.30
108-0133 B 0.25 6.35 8.08 205.30
7.50 190.50 108-0131 B 0.32 8.25 8.33 211.65
135-1997 C 0.32 8.25 8.33 211.65
8.00 203.20 149-3256 C 0.32 8.25 8.83 224.28
6E0246 B 0.32 8.25 8.83 224.35
8.25 209.55 9X7327 B 0.32 8.25 9.08 230.70
8.75 222.25 135-1999 C 0.32 8.25 9.58 243.40
108-6212 B 0.32 8.25 9.58 243.40

42
Hydraulic Cylinder & Seals
METRIC BUFFER SEALS

Metric Buffer Seals

A B
ROD GROOVE WIDTH GROOVE DIA.
DIAMETER PART SEAL (± .1 mm) (± .13 mm)
(mm) (in) NUMBER TYPE (in) (mm) (in) (mm)
55.00 2.17 0996997 C 0.25 6.40 2.78 70.52
60.00 2.36 0931481 C 0.25 6.40 2.97 75.52
65.00 2.56 0931482 C 0.25 6.40 3.17 80.52
70.00 2.76 0931483 C 0.25 6.40 3.37 85.53
75.00 2.95 0963469 C 0.25 6.40 3.56 90.53
80.00 3.15 0931484 C 0.25 6.40 3.76 95.53
85.00 3.35 7Y5118 C 0.25 6.40 3.96 100.54
90.00 3.54 0961585 C 0.25 6.40 4.16 105.54
100.00 3.94 0962663 C 0.25 6.40 4.55 115.53
1076257 D 0.25 6.40 4.55 115.53
105.00 4.13 7Y4671 C 0.25 6.40 4.75 120.54
110.00 4.33 7Y4943 C 0.25 6.40 4.94 125.54
130.00 5.12 0965169 C 0.25 6.40 5.73 145.53
140.00 5.51 8C9189 C 0.25 6.40 6.12 155.53
150.00 5.91 8C9193 C 0.25 6.40 6.52 165.53

43
Hydraulic Cylinder & Seals
HEAD WEAR RINGS

Head Wear Rings

A B
ROD GROOVE WID. GROOVE DIA.
DIAMETER PART (± .003 in) (± .001 in)
(in) (mm) NUMBER (in) (mm) (in) (mm)
1.50 38.10 8C9120 0.83 21.00 1.62 41.18
4T6780 0.98 25.00 1.62 41.18
8T5443 1.25 31.75 1.62 41.18
8C3853 1.62 41.18 2.09 53.00
1.75 44.45 4T6907 0.98 25.00 1.87 47.53
1.87 47.62 8T6441 0.26 6.50 2.00 50.70
8T6442 0.73 18.50 2.00 50.70
4T6779 0.98 25.00 2.00 50.70
2.00 50.80 8T8205 0.79 20.00 2.12 53.88
4T5613 0.98 25.00 2.12 53.88
7J2171 1.06 27.00 2.51 63.63
8T7030 1.25 31.75 2.12 53.88
8C3836 1.57 40.00 2.12 53.88
2.13 53.98 8T6682 0.37 9.50 2.25 57.06
8T6681 0.73 18.50 2.25 57.06
4T6128 0.98 25.00 2.25 57.06
2.25 57.15 8T4958 0.98 25.00 2.37 60.23
8T8204 1.18 30.00 2.37 60.23
8J1585 1.43 36.31 3.35 85.09
2.37 60.32 9X7260 1.26 32.00 2.50 63.45
2.50 63.50 8T0785 0.98 25.00 2.62 66.58
8T5668 1.25 31.75 2.62 66.58
8T8394 1.69 43.00 2.62 66.58
8T8365 2.28 58.00 2.62 66.58
2.63 66.68 8T7372 0.98 25.00 2.75 69.76
2.75 69.85 8C9114 1.00 25.50 2.87 72.93
8C9200 1.00 25.50 2.87 72.93
4T7283 1.25 31.75 3.01 76.33
6C2385 1.26 32.00 2.87 72.93
8T7849 1.57 40.00 2.87 72.93
8T7020 1.81 46.00 2.87 72.93

44
Hydraulic Cylinder & Seals
HEAD WEAR RINGS

Head Wear Rings

A B
ROD GROOVE WID. GROOVE DIA.
DIAMETER PART (± .003 in) (± .001 in)
(in) (mm) NUMBER (in) (mm) (in) (mm)
2.75 69.85 8T6743 1.97 50.00 2.95 74.93
3.00 76.20 8C9161 0.98 25.00 3.12 79.28
8C9153 1.18 30.00 3.20 81.28
9T0094 1.26 32.00 3.12 79.28
8T1714 1.57 40.00 3.12 79.28
8T7584 1.65 42.00 3.12 79.28
3.25 82.55 8C9101 1.12 28.50 3.37 85.63
8T4813 1.61 41.00 3.45 87.63
8T0777 1.73 44.00 3.37 85.63
8T6745 1.97 50.00 3.45 87.63
8T6744 2.76 70.00 3.45 87.63
3.50 88.90 119-4761 0.98 25.00 3.76 95.42
8C5245 1.06 27.00 3.62 91.98
8T3000 1.65 42.00 3.74 94.98
8C3829 1.77 45.00 3.70 93.98
8T3329 1.88 48.00 3.62 91.98
6J3075 2.00 50.70 3.76 95.40
8T6746 2.36 60.00 3.70 93.98
3.75 95.25 8T7848 1.57 40.00 3.87 98.33
8T3330 2.44 62.00 3.95 100.33
4.00 101.60 119-4760 1.00 25.40 4.26 108.12
8T7538 1.57 40.00 4.20 106.68
4T4753 1.89 48.00 4.26 108.08
7J3300 2.50 63.50 4.26 108.15
8T6747 2.56 65.00 4.20 106.68
4.25 107.95 8T6748 2.36 60.00 4.45 113.03
4.50 114.30 4T6929 3.50 88.90 4.75 120.74
9J9792 3.50 88.90 4.75 120.74
9X3579 1.97 50.00 4.70 119.38
4.75 120.65 8T7850 1.97 50.00 4.95 125.73
5.00 127.00 8T3331 2.52 64.00 5.20 132.08

45
Hydraulic Cylinder & Seals
HEAD WEAR RINGS

Head Wear Rings

A B
ROD GROOVE WID. GROOVE DIA.
DIAMETER PART (± .003 in) (± .001 in)
(in) (mm) NUMBER (in) (mm) (in) (mm)
5.00 127.00 9J3054 3.62 92.07 5.25 133.45
5.25 133.35 4T5718 2.50 63.50 5.45 138.43
5.50 139.70 8J9917 2.37 60.30 5.75 146.09
9X7420 2.37 60.32 5.76 146.30
9X7429 1.97 50.00 5.70 144.78
5.75 146.05 8T7851 1.97 50.00 5.95 151.13
8T3332 3.62 92.00 5.95 151.13
5.91 150.00 6E0499 2.36 60.00 6.10 155.06
6.00 152.40 9X3613 1.97 50.00 6.20 157.48
4T9319 2.76 70.00 6.26 158.88
6.13 155.58 7J3299 2.50 63.50 6.38 162.13
6.50 165.10 8C9102 2.27 57.75 6.70 170.18
8C3848 2.60 66.00 6.70 170.18
6.75 171.45 4T6931 3.50 88.90 7.01 177.96
7.00 177.80 8T6749 3.15 80.00 7.20 182.88
8T7693 7.14 181.36 7.26 184.28
7.25 184.15 6E0173 2.36 60.00 7.45 189.24
4T4811 2.95 75.00 7.50 190.60
7.50 190.45 1080130 3.15 80.00 7.70 195.58
8.00 203.20 6E0245 2.95 75.00 8.20 208.28
8.25 209.55 9X7330 2.95 75.00 8.45 214.63
8.75 222.25 1086216 2.95 75.00 8.95 227.33
6E0248 2.95 75.00 9.01 228.80
9.00 228.52 8C3846 8.98 228.00 9.38 238.25
11.00 279.32 8C9156 5.04 127.97 11.18 284.09
13.13 333.38 8C9155 5.03 127.71 12.93 328.52
13.50 342.90 9X7439 2.37 60.25 13.88 352.61
9X3563 10.02 254.41 13.88 352.61
15.75 400.05 1490812 2.37 60.25 16.13 409.76
1490813 10.02 254.41 16.13 409.76

46
Hydraulic Cylinder & Seals
METRIC HEAD WEAR RINGS

Metric Head Wear Rings

A B
ROD GROOVE WID. GROOVE DIA.
DIAMETER PART (± .08 mm) (± .03 mm)
(mm) (in) NUMBER (in) (mm) (in) (mm)
140.00 5.51 9X3571 1.97 50.00 5.71 145.08
150.00 5.91 6E0499 2.36 60.00 5.93 150.63

47
Hydraulic Cylinder & Seals
METAL BEARINGS FOR 300 HEX

Metal Bearings for 300 HEX

Bearing A B Ring
Cylinder Sleeve Retaining
Rod Group Part Part Groove Groove Part
Diameter Number Number Width Outside Dia. Number

(in) (mm) (in) (mm) (in) (mm)


2.17 55.00 1057238 1140752 1.18 30.03 2.36 60.00 997011
2.17 55.00 1057468 1140752 1.18 30.03 2.36 60.00 997001
2.17 55.00 1239937 1140752 1.18 30.03 2.36 60.00 997001
2.17 55.00 1336765 1140752 1.18 30.03 2.36 60.00 997001
2.17 55.00 1505901 1140752 1.18 30.03 2.36 60.00 997001
2.36 60.00 1038320 1140751 1.59 40.30 2.56 65.00 996975
2.36 60.00 1057437 1140751 1.59 40.30 2.56 65.00 996975
2.36 60.00 1231635 1140752 1.18 30.03 2.36 60.00 997001
2.36 60.00 1231642 1140753 1.59 40.30 2.95 75.00 995400
2.36 60.00 1231654 1140751 1.59 40.30 2.56 65.00 996975
2.36 60.00 1251494 1140751 1.59 40.30 2.56 65.00 996975
2.36 60.00 1336762 1140751 1.59 40.30 2.56 65.00 996975
2.36 60.00 1475903 1140751 1.59 40.30 2.56 65.00 996975
2.36 60.00 1505899 1140751 1.59 40.30 2.56 65.00 996975
2.36 60.00 1602119 1140751 1.59 40.30 2.56 65.00 996975
2.56 64.93 1251547 1140754 1.59 40.30 2.76 70.00 990700
2.56 65.00 4I7652 1140754 1.59 40.30 2.76 70.00 990700
2.56 65.00 4I8840 1140754 1.59 40.30 2.76 70.00 990700
2.56 65.00 1195447 1140754 1.59 40.30 2.76 70.00 990700
2.56 65.00 1346987 1140754 1.59 40.30 2.76 70.00 990700
2.56 65.00 1425430 1140754 1.59 40.30 2.76 70.00 990700
2.56 65.00 1437981 1140754 1.59 40.30 2.76 70.00 990700
2.56 65.00 1438158 1140754 1.59 40.30 2.76 70.00 990700
2.76 70.00 4I8841 1140753 1.59 40.30 2.95 75.00 995400
2.76 70.00 1057381 1140753 1.59 40.30 2.95 75.00 995400
2.76 70.00 1211395 1140753 1.59 40.30 2.95 75.00 995400
2.76 70.00 1239906 1140753 1.59 40.30 2.95 75.00 995400
2.76 70.00 1251548 1140753 1.59 40.30 2.95 75.00 995400
2.76 70.00 1276056 1140753 1.59 40.30 2.95 75.00 995400
2.76 70.00 1336636 1140753 1.59 40.30 2.95 75.00 995400
2.76 70.00 1438159 1140753 1.59 40.30 2.95 75.00 995400
2.76 70.00 1559255 1140753 1.59 40.30 2.95 75.00 995400
2.76 70.00 1624673 1140753 1.59 40.30 2.95 75.00 995400
2.76 70.00 1624674 1140755 1.59 40.30 3.35 85.00 968139
2.95 74.93 1425384 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 4I8838 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 4I8842 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1038195 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1148519 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1195425 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1211406 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1231615 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1251545 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1251549 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1251895 1140750 1.59 40.30 3.15 80.00 990661

48
Hydraulic Cylinder & Seals
METAL BEARINGS FOR 300 HEX

Metal Bearings for 300 HEX

Bearing A B Ring
Cylinder Sleeve Retaining
Rod Group Part Part Groove Groove Part
Diameter Number Number Width Outside Dia. Number

(in) (mm) (in) (mm) (in) (mm)


2.95 75.00 1336759 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1347689 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1347786 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1347788 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1347790 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1347819 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1348799 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1425424 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1437980 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1438156 1140750 1.59 40.30 3.15 80.00 990661
2.95 75.00 1438160 1140750 1.59 40.30 3.15 80.00 990661
3.15 79.93 1076639 1140755 1.59 40.30 3.35 85.00 968139
3.15 79.93 1148433 1140755 1.59 40.30 3.35 85.00 968139
3.15 79.93 1298008 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 4I8839 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1057336 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1076640 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1195436 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1231627 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1239943 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1251546 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1251940 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1276046 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1276060 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1298009 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1298010 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1336630 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1336639 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1425427 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1438157 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1475762 1505839 1.18 30.00 3.35 85.00 993205
3.15 80.00 1475763 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1559251 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1624510 1140755 1.59 40.30 3.35 85.00 968139
3.15 80.00 1624671 1140755 1.59 40.30 3.35 85.00 968139
3.35 85.00 7I7291 1140756 1.59 40.30 3.54 90.00 7Y5119
3.35 85.00 7Y5100 1140756 1.59 40.30 3.54 90.00 7Y5119
3.35 85.00 7Y5150 1140760 1.98 50.30 4.33 110.00 7Y4672
3.35 85.00 874899 964402 1.18 30.00 3.54 90.00 940747
3.35 85.00 875491 964402 1.18 30.00 3.54 90.00 940747
3.35 85.00 875496 1140756 1.59 40.30 3.54 90.00 7Y5119
3.35 85.00 875531 1140762 1.98 50.30 4.53 115.00 7Y4944
3.35 85.00 875633 1140756 1.59 40.30 3.54 90.00 7Y5119
3.35 85.00 1052597 964402 1.18 30.00 3.54 90.00 940747
3.35 85.00 1057362 1140756 1.59 40.30 3.54 90.00 7Y5119

49
Hydraulic Cylinder & Seals
METAL BEARINGS FOR 300 HEX

Metal Bearings for 300 HEX

Bearing A B Ring
Cylinder Sleeve Retaining
Rod Group Part Part Groove Groove Part
Diameter Number Number Width Oustide Dia. Number

(in) (mm) (in) (mm) (in) (mm)


3.35 85.00 1183967 964402 1.18 30.00 3.54 90.00 940747
3.35 85.00 1184128 1140756 1.59 40.30 3.54 90.00 7Y5119
3.35 85.00 1184134 1140756 1.59 40.30 3.54 90.00 7Y5119
3.35 85.00 1185931 964402 1.18 30.00 3.54 90.00 940747
3.35 85.00 1262119 964402 1.18 30.00 3.54 90.00 940747
3.35 85.00 1276051 1140756 1.59 40.30 3.54 90.00 7Y5119
3.35 85.00 1336633 1140756 1.59 40.30 3.54 90.00 7Y5119
3.35 85.00 1336865 964402 1.18 30.00 3.54 90.00 940747
3.35 85.00 1475756 1140756 1.59 40.30 3.54 90.00 7Y5119
3.35 85.00 1475780 964402 1.18 30.00 3.54 90.00 940747
3.35 85.00 1540727 964402 1.18 30.00 3.54 90.00 940747
3.35 85.00 1540743 964402 1.18 30.00 3.54 90.00 940747
3.35 85.00 1559253 1140756 1.59 40.30 3.54 90.00 7Y5119
3.35 85.00 1624672 1140756 1.59 40.30 3.54 90.00 7Y5119
3.54 90.00 7I1345 1140758 1.59 40.30 3.74 95.00 931571
3.54 90.00 1052571 1052575 1.18 30.00 3.74 95.00 931571
3.54 90.00 1184023 964402 1.18 30.00 3.54 90.00 940747
3.54 90.00 1184069 1052575 1.18 30.00 3.74 95.00 931571
3.54 90.00 1184166 1140758 1.59 40.30 3.74 95.00 931571
3.54 90.00 1211518 1211574 1.98 50.30 3.74 95.00 931571
3.54 90.00 1232044 1140758 1.59 40.30 3.74 95.00 931571
3.54 90.00 1232084 1052575 1.18 30.00 3.74 95.00 931571
3.54 90.00 1232091 1052575 1.18 30.00 3.74 95.00 931571
3.54 90.00 1336812 1052575 1.18 30.00 3.74 95.00 931571
3.54 90.00 1336869 1052575 1.18 30.00 3.74 95.00 931571
3.54 90.00 1336871 1052575 1.18 30.00 3.74 95.00 931571
3.54 90.00 1336874 1052575 1.18 30.00 3.74 95.00 931571
3.54 90.00 1475800 1052575 1.18 30.00 3.74 95.00 931571
3.54 90.00 1540747 1052575 1.18 30.00 3.74 95.00 931571
3.54 90.00 1540756 1052575 1.18 30.00 3.74 95.00 931571
3.54 90.00 1540772 1052575 1.18 30.00 3.74 95.00 931571
3.74 95.00 7Y4601 1289260 1.59 40.30 3.94 100.00 7Y4631
3.74 95.00 1475759 964430 1.18 30.00 3.94 100.00 7Y4631
3.74 95.00 1475760 1289260 1.59 40.30 3.94 100.00 7Y4631
3.94 100.00 7I7341 1140757 1.59 40.30 4.13 105.00 931572
3.94 100.00 874898 965625 1.38 35.00 4.15 105.50 941931
3.94 100.00 875422 1140757 1.59 40.30 4.13 105.00 931572
3.94 100.00 875493 965625 1.38 35.00 4.15 105.50 941931
3.94 100.00 876638 1140757 1.59 40.30 4.13 105.00 931572
3.94 100.00 1052588 965625 1.38 35.00 4.15 105.50 941931
3.94 100.00 1077040 965625 1.38 35.00 4.15 105.50 941931
3.94 100.00 1140636 1140757 1.59 40.30 4.13 105.00 931572
3.94 100.00 1183953 965625 1.38 35.00 4.15 105.50 941931
3.94 100.00 1183955 965625 1.38 35.00 4.15 105.50 941931
3.94 100.00 1184070 965625 1.38 35.00 4.15 105.50 941931

50
Hydraulic Cylinder & Seals
METAL BEARINGS FOR 300 HEX

Metal Bearings for 300 HEX

Bearing A B Ring
Cylinder Sleeve Retaining
Rod Group Part Part Groove Groove Part
Diameter Number Number Width Outside Dia. Number

(in) (mm) (in) (mm) (in) (mm)


3.94 100.00 1184150 1140757 1.59 40.30 4.13 105.00 931572
3.94 100.00 1184156 1140757 1.59 40.30 4.13 105.00 931572
3.94 100.00 1184176 1140757 1.59 40.30 4.13 105.00 931572
3.94 100.00 1336770 965625 1.38 35.00 4.15 105.50 941931
3.94 100.00 1336866 965625 1.38 35.00 4.15 105.50 941931
3.94 100.00 1336867 965625 1.38 35.00 4.15 105.50 941931
3.94 100.00 1336870 965625 1.38 35.00 4.15 105.50 941931
3.94 100.00 1336872 965625 1.38 35.00 4.15 105.50 941931
3.94 100.00 1475792 965625 1.38 35.00 4.15 105.50 941931
3.94 100.00 1540734 965625 1.38 35.00 4.15 105.50 941931
3.94 100.00 1540741 965625 1.38 35.00 4.15 105.50 941931
3.94 100.00 1540754 965625 1.38 35.00 4.15 105.50 941931
3.94 100.00 1540760 965625 1.38 35.00 4.15 105.50 941931
4.13 105.00 7Y4650 1140760 1.98 50.30 4.33 110.00 7Y4672
4.13 105.00 7Y4906 1140760 1.98 50.30 4.33 110.00 7Y4672
4.13 105.00 1163578 1140760 1.98 50.30 4.33 110.00 7Y4672
4.13 105.00 1169123 1140760 1.98 50.30 4.33 110.00 7Y4672
4.13 105.00 1183921 1140760 1.98 50.30 4.33 110.00 7Y4672
4.13 105.00 1184000 1140760 1.98 50.30 4.33 110.00 7Y4672
4.13 105.00 1184008 1140758 1.59 40.30 3.74 95.00 931571
4.13 105.00 1232081 995572 1.38 35.00 4.33 110.00 995573
4.13 105.00 1336771 995572 1.38 35.00 4.33 110.00 995573
4.13 105.00 1336808 1140760 1.98 50.30 4.33 110.00 7Y4672
4.13 105.00 1336810 1140760 1.98 50.30 4.33 110.00 7Y4672
4.13 105.00 1336873 995572 1.38 35.00 4.33 110.00 995573
4.13 105.00 1475796 995572 1.38 35.00 4.33 110.00 995573
4.13 105.00 1540765 995572 1.38 35.00 4.33 110.00 995573
4.33 110.00 4I1515 1140761 2.37 60.30 4.53 115.00 7Y4944
4.33 110.00 4I1726 1140762 1.98 50.30 4.53 115.00 7Y4944
4.33 110.00 7Y4926 1140761 2.37 60.30 4.53 115.00 7Y4944
4.33 110.00 1163638 1140761 2.37 60.30 4.53 115.00 7Y4944
4.33 110.00 1183935 1140762 1.98 50.30 4.53 115.00 7Y4944
4.33 110.00 1297829 1140762 1.98 50.30 4.53 115.00 7Y4944
4.33 110.00 1297835 1140761 2.37 60.30 4.53 115.00 7Y4944
4.33 110.00 1336809 1140761 2.37 60.30 4.53 115.00 7Y4944
4.33 110.00 1336811 1140762 1.98 50.30 4.53 115.00 7Y4944
4.33 110.00 1578989 1140762 1.98 50.30 4.53 115.00 7Y4944
5.00 127.00 4I5693 1211599 2.37 60.30 5.20 132.02 1211598
5.12 130.00 4I3792 1140763 2.37 60.30 5.31 135.00 875393
5.12 130.00 875375 1140763 2.37 60.30 5.31 135.00 875393
5.12 130.00 1297832 1140763 2.37 60.30 5.31 135.00 875393
5.51 140.00 6E0018 1289261 2.18 55.30 5.71 145.00 1020786
5.51 140.00 6E0021 1289261 2.18 55.30 5.71 145.00 1020786
5.51 140.00 1140596 1289261 2.18 55.30 5.71 145.00 1020786
5.75 146.00 1057485 1211607 1.98 50.30 5.95 151.07 1211606

51
Hydraulic Cylinder & Seals
METAL BEARINGS FOR 300 HEX

Metal Bearings for 300 HEX

Bearing A B Ring
Cylinder Sleeve Retaining
Rod Group Part Part Groove Groove Part
Diameter Number Number Width Outside Dia. Number

(in) (mm) (in) (mm) (in) (mm)


5.91 150.00 6E0019 1289262 2.37 60.30 6.10 155.00 1038364
5.91 150.00 6E0020 1289262 2.37 60.30 6.10 155.00 1038364
5.91 150.00 6E4272 1289262 2.37 60.30 6.10 155.00 1038364

52
Hydraulic Cylinder & Seals
HEAD SEALS

Head Seals

A B
BORE GROOVE WID. GROOVE DIA. CROSS
DIAMETER PART DASH (± .004 in) (± .005 in) SECTION BACK-UP
(in) (mm) NUMBER SIZE (in) (mm) (in) (mm) (in) (mm) RING
2.50 63.50 8F6711 -228 0.22 5.61 2.28 57.80 0.14 3.53 3C3239
2.75 69.85 1H5728 -230 0.22 5.61 2.54 64.45 0.14 3.53 4J9225
3.00 76.20 5H8848 -232 0.22 5.61 2.79 70.80 0.14 3.53 6J5731
3.25 82.55 1H7339 -234 0.22 5.61 3.04 77.15 0.14 3.53 8J2574
5P6302 -240 0.22 5.61 3.95 100.21 0.14 3.53 2K6830
3.50 88.90 2H3931 -236 0.22 5.61 3.29 83.50 0.14 3.53 4J9224
3.75 95.25 2H4145 -238 0.22 5.61 3.54 89.85 0.14 3.53 1S0669
4.00 101.60 1H8128 -240 0.22 5.61 3.79 96.20 0.14 3.53 2K6830
4.13 104.78 9X4611 -241 0.22 5.61 3.91 99.38 0.14 3.53 1K7098
4.25 107.95 1H6227 -242 0.22 5.61 4.04 102.55 0.14 3.53 5J7865
4.50 114.30 2H3928 -244 0.22 5.61 4.29 108.90 0.14 3.53 1K7095
1J2859 0.32 8.22 4.18 106.06 0.21 5.33 8J3752
4.72 120.00 1330128 0.13 3.23 5.35 136.00 0.10 2.62
4.75 120.65 5H6734 -246 0.22 5.61 4.54 115.25 0.14 3.53 2J3961
1S7408 0.32 8.22 4.43 112.41 0.21 5.33 9X7278
5.00 127.00 5F3144 -248 0.22 5.61 4.79 121.60 0.14 3.53 2K4096
5P4326 0.32 8.22 4.68 118.76 0.21 5.33 9X7279
131-3716 0.09 2.16 5.43 137.92 0.07 1.78
5.25 133.35 5F3106 -250 0.22 5.61 5.04 127.95 0.14 3.53 2J7767
5.50 139.70 2H9247 -252 0.22 5.61 5.29 134.30 0.14 3.53 2K2961
8J1688 -354 0.32 8.22 5.18 131.46 0.21 5.33 8J1689
8F4469 -429 0.48 12.13 5.05 128.25 0.27 6.98 6U3042
5.51 140.00 951632 0.36 9.13 5.12 129.95 0.22 5.70 875436
6.00 152.40 5H3252 -256 0.22 5.61 5.79 147.00 0.14 3.53 2K3258
6J5541 -256 0.22 5.61 5.79 147.00 0.14 3.53 7X4807
6D9157 -358 0.32 8.22 5.68 144.16 0.21 5.33 8J1717
6.25 158.75 8F8733 -258 0.22 5.61 6.04 153.35 0.14 3.53 4J9223
6.50 165.10 2K4472 -259 0.22 5.61 6.29 159.70 0.14 3.53 2K4473
7J8956 -361 0.32 8.22 6.18 156.86 0.21 5.33 7J8955
7.00 177.80 9F1399 -261 0.22 5.61 6.79 172.40 0.14 3.53 4J9218
8J1665 -363 0.32 8.22 6.68 169.56 0.21 5.33 9X7273

53
Hydraulic Cylinder & Seals
HEAD SEALS

Head Seals

A B
BORE GROOVE WID. GROOVE DIA. CROSS
DIAMETER PART DASH (± .004 in) (± .005 in) SECTION BACK-UP
(in) (mm) NUMBER SIZE (in) (mm) (in) (mm) (in) (mm) RING
7.25 184.15 2K2939 -262 0.22 5.61 7.04 178.75 0.14 3.53 2K2940
5P7593 -364 0.32 8.22 6.93 175.91 0.21 5.33 1U1738
7.50 190.50 4H6520 -263 0.22 5.61 7.29 185.10 0.14 3.53 4T3107
7.75 196.85 3J0634 -264 0.22 5.61 7.54 191.45 0.14 3.53 3J9742
5K1787 -366 0.32 8.22 7.43 188.61 0.21 5.33 8J0548
8.00 203.20 1H8278 -265 0.22 5.61 7.79 197.80 0.14 3.53 5J6444
8.25 209.55 1J2176 -266 0.22 5.61 8.04 204.15 0.14 3.53 2J0744
8J4386 0.32 8.22 7.93 201.31 0.21 5.33 3G3747
8.50 215.90 9M5024 -267 0.22 5.61 8.29 210.50 0.14 3.53 4J6557
0.22 5.61 8.29 210.50 1U1101
9.25 234.95 8F6230 -270 0.22 5.61 9.04 229.55 0.14 3.53 3J8466
1U3174 0.32 8.22 8.93 226.71 0.21 5.33 1U3173
9.50 241.30 1T0132 -271 0.22 5.61 9.29 235.90 0.14 3.53 3J2688
10.00 254.00 5P2235 -375 0.32 8.22 9.68 245.76 0.21 5.33 1U3307
10.25 260.35 5H4909 -274 0.22 5.61 10.04 254.95 0.14 3.53 4J1151
0.22 5.61 10.28 261.20 4J1151
10.50 266.70 8L9241 -377 0.32 8.22 10.18 258.46 0.14 3.53 1U1770
0.32 8.22 10.18 258.46 7X4757
10.98 279.00 955702 0.32 8.22 10.68 271.16 0.21 5.33 1080129
10.75 273.05 8J8879 -275 0.22 5.61 10.54 267.65 0.14 3.53 8J8880
0.22 5.61 10.79 274.00 9X4596
11.50 292.10 5P2236 -379 0.32 8.22 11.18 283.86 0.21 5.33 1U1626
12.50 317.50 6V3263 -381 0.32 8.22 12.18 309.26 0.21 5.33 1U3383
13.13 333.38 4M0737 0.43 10.93 12.70 322.62 0.28 6.99 6V3580
13.50 342.90 4D4508 -454 0.43 10.93 13.02 330.80 0.27 6.98 1220440
13.75 349.25 7S8554 -382 0.32 8.22 13.43 341.01 0.21 5.33 9X4595
14.25 361.95 2M3818 0.32 8.22 13.93 353.71 0.21 5.33 4T4127
15.13 384.18 4J1253 -457 0.43 10.93 14.70 373.43 0.28 6.99 4T5929

54
Hydraulic Cylinder & Seals
METRIC HEAD SEALS

Metric Head Seals

A B
BORE GROOVE WID. GROOVE DIA. CROSS
DIAMETER PART DASH (± .10 mm) (± .13 mm) SECTION BACK-UP
(mm) (in) NUMBER SIZE (in) (mm) (in) (mm) (in) (mm) RING
80.00 3.15 0951710 0.25 6.43 3.15 79.95 0.12 3.10 0997000
90.00 3.54 0951711 0.16 4.00 3.46 88.00 0.12 3.10
0951671 0.20 5.00 3.78 95.95 0.12 3.10
100.00 3.94 0951673 0.20 5.00 4.17 105.95 0.12 3.10
0951713 0.25 6.43 3.74 94.95 0.12 3.10 0995399
0951625 0.35 8.93 3.54 89.95 0.22 5.70 0990699
0951626 0.36 9.13 3.74 94.95 0.22 5.70 1057393
110.00 4.33 0951674 0.20 5.00 4.37 110.95 0.12 3.10
0951675 0.20 5.00 4.56 115.95 0.12 3.10
0951716 0.23 5.73 4.33 109.95 0.12 3.10 1057360
1126920 0.26 6.70 4.08 103.60 0.16 4.00
0951627 0.43 10.93 3.94 99.95 0.22 5.70 0990660
120.00 4.72 0951676 0.20 5.00 4.76 120.95 0.12 3.10
0951717 0.23 5.73 4.53 114.95 0.12 3.10 0875510
0951718 0.23 5.73 4.72 119.95 0.12 3.10 1057375
1237724 0.32 8.20 4.41 112.00 0.20 5.00 1238614
130.00 5.12 0951719 0.23 5.73 4.92 125.00 0.12 3.10 0951719
0951631 0.36 9.13 4.72 119.95 0.22 5.70 7Y4633
140.00 5.51 0951632 0.36 9.13 5.12 129.95 0.22 5.70 0875436
0951721 0.23 5.73 5.31 135.00 0.12 3.10 4I3627
0.23 5.73 5.31 135.00 1076258
150.00 5.91 0951633 0.36 9.13 5.51 139.95 0.22 5.70 7Y4673
160.00 6.30 0951635 0.36 9.13 5.90 149.95 0.22 5.70 0875550
170.00 6.69 0951726 0.36 9.13 6.30 159.95 0.22 5.70 7Y4945
180.00 7.09 0951728 0.36 9.13 6.69 169.95 0.22 5.70 0875391
200.00 7.87 0951731 0.36 9.13 7.48 189.95 0.22 5.70 4I6330
220.00 8.66 0951733 0.36 9.13 8.27 209.95 0.22 5.70 4I6442

55
Hydraulic Cylinder & Seals
PISTON SEALS

Piston Seals

Type 1 Type 2 Type 3

Type 4 Type 5 Type 6

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART SEAL OVERSIZE (± .002 in) (± .003 in)
(in) (mm) NUMBER TYPE DIM (in) (mm) (in) (mm)
0.50 12.70 3E4241 2 STD 0.08 2.11 0.24 6.10
0.63 15.88 3E4242 2 STD 0.08 2.11 0.36 9.27

0.75 19.05 3E4243 2 STD 0.08 2.11 0.49 12.45


1.00 25.40 3E4244 2 STD 0.08 2.11 0.74 18.80
3E4277 1 STD 0.13 3.28 0.69 17.55
1.13 28.58 3E4245 2 STD 0.08 2.11 0.86 21.97
1.25 31.75 3E4246 2 STD 0.08 2.11 0.99 25.15
3E4278 1 STD 0.13 3.28 0.94 23.90
4W2186 6 STD 0.16 3.96 0.99 25.02
1.50 38.10 8C9185 3 STD 0.12 3.00 1.11 28.09
3E4247 2 STD 0.08 2.11 1.24 31.50
5J9822 1 STD 0.12 3.00 1.11 28.09
1.63 41.28 3E4248 2 STD 0.12 3.10 1.24 31.40
1.75 44.45 3E4249 2 STD 0.12 3.10 1.36 34.54
3E4279 1 STD 0.13 3.28 1.44 36.60
2.00 50.80 8C9170 3 STD 0.19 4.88 1.63 41.28
3E4250 2 STD 0.13 3.30 1.61 40.79
5J7004 1 STD 0.19 4.88 1.63 41.28
2.17 55.00 144-9483 6 STD 0.25 6.40 1.55 39.46
2.25 57.15 8J1587 6 STD 0.53 13.49 3.00 76.20
3E4251 2 STD 0.13 3.30 1.86 47.14
1U3998 1 STD 0.19 4.88 1.88 47.63
8C4905 3 .030 0.19 4.88 1.88 47.63
8C4908 3 .060 0.19 4.88 1.88 47.63
2.36 60.00 144-9485 6 STD 0.25 6.40 1.75 44.46
2.50 63.50 3E4252 2 STD 0.13 3.30 2.11 53.49
8J6213 1 STD 0.19 4.88 2.13 53.98
8C4911 3 .030 0.19 4.88 2.13 53.98
8C4914 3 .060 0.19 4.88 2.13 53.98
8C9167 3 STD 0.19 4.88 2.13 53.98
2.75 69.85 3E4253 2 STD 0.13 3.30 2.36 59.84

56
Hydraulic Cylinder & Seals
PISTON SEALS

Piston Seals

Type 1 Type 2 Type 3

Type 4 Type 5 Type 6

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART SEAL OVERSIZE (± .002 in) (± .003 in)
(in) (mm) NUMBER TYPE DIM (in) (mm) (in) (mm)
2.75 69.85 5J7010 1 STD 0.19 4.88 2.38 60.33
8C4917 3 .030 0.19 4.88 2.38 60.33
8C4920 3 .060 0.19 4.88 2.38 60.33
2.76 70.00 161-7145 6 STD 0.25 6.40 2.14 54.46
2.95 75.04 161-7146 6 STD 0.25 6.40 2.34 59.46
3.00 76.20 3E4254 2 STD 0.13 3.30 2.61 66.19
6J1972 1 STD 0.19 4.88 2.46 62.48
9X7337 3 STD 0.19 4.88 2.46 62.48
8T8209 3 .030 0.19 4.88 2.46 62.48
8T8212 3 .060 0.19 4.88 2.46 62.48
9X7445 4 STD 0.19 4.88 2.46 62.48
3.25 82.55 8C4923 3 .030 0.19 4.88 2.71 68.83
8C4926 3 .060 0.19 4.88 2.71 68.83
3E4255 1 STD 0.13 3.30 2.86 72.54
6J0793 1 STD 0.19 4.88 2.71 68.83
9J1797 6 STD 0.41 10.49 2.75 69.85
3.50 88.90 3E4256 2 STD 0.13 3.30 3.11 78.89
5J7013 1 STD 0.19 4.88 2.96 75.18
4T8054 3 STD 0.19 4.88 2.96 75.18
8T8215 3 .030 0.19 4.88 2.96 75.18
8T8218 3 .060 0.19 4.88 2.96 75.18
3.54 90.00 144-5287 6 STD 0.25 6.40 2.93 74.45
3.75 95.25 3E4257 2 STD 0.13 3.30 3.21 81.53
5J8011 1 STD 0.19 4.88 3.21 81.53
9X7274 3 STD 0.19 4.88 3.21 81.53
8T8221 3 .030 0.19 4.88 3.21 81.53
8T8224 3 .060 0.19 4.88 3.21 81.53
4.00 101.60 165-6880 6 STD 0.42 10.59 3.50 88.90
3E4258 2 STD 0.13 3.30 3.61 91.59
5J5402 1 STD 0.19 4.88 3.21 81.53
9J9872 1 STD 0.19 4.88 3.21 81.53

57
Hydraulic Cylinder & Seals
PISTON SEALS

Piston Seals

Type 1 Type 2 Type 3

Type 4 Type 5 Type 6

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART SEAL OVERSIZE (± .002 in) (± .003 in)
(in) (mm) NUMBER TYPE DIM (in) (mm) (in) (mm)
4.00 101.60 8C9160 3 STD 0.19 4.88 3.21 81.53
8T8227 3 .030 0.25 6.40 3.34 84.71
8T8230 3 .060 0.25 6.40 3.34 84.71
4.02 102.08 7J2032 3 STD 0.25 6.35 3.48 88.44
4.13 104.78 4T0529 1 STD 0.25 6.40 3.46 87.88
4.25 107.95 3E4259 2 STD 0.13 3.30 3.86 97.94
5J7854 1 STD 0.25 6.40 3.59 91.06
8C9164 3 STD 0.25 6.40 3.59 91.06
8T8233 3 .030 0.25 6.40 3.59 91.06
8T8236 3 .060 0.25 6.40 3.59 91.06
4.50 114.30 165-6882 6 STD 0.42 10.62 4.50 114.31
3E4260 2 STD 0.13 3.30 4.11 104.29
5J4986 1 STD 0.25 6.40 3.84 97.41
8J3747 2 STD 0.50 12.75 3.84 97.41
9X7269 3 STD 0.25 6.40 3.84 97.41
8T8239 3 .030 0.25 6.40 3.84 97.41
8T8242 3 .060 0.25 6.40 3.84 97.41
4T5172 3 STD 0.50 12.75 3.84 97.41
9X4551 3 .030 0.50 12.75 3.84 97.41
4.75 120.65 3E4261 2 STD 0.13 3.30 4.36 110.64
5J4987 1 STD 0.25 6.40 4.09 103.76
4T8588 3 STD 0.25 6.40 4.09 103.76
8T8245 3 .030 0.25 6.40 4.09 103.76
8T8248 3 .060 0.25 6.40 4.09 103.76
8C5215 3 STD 0.63 15.98 4.09 103.76
9X7542 1 STD 0.25 6.40 4.09 103.76
5.00 127.00 3E4262 2 STD 0.13 3.30 4.61 116.99
7J2032 3 STD 0.25 6.35 3.48 88.44
5J5020 1 STD 0.38 9.63 4.23 107.32
6J9176 4 STD 0.63 15.98 4.23 107.32
6J9354 4 STD 0.38 9.63 4.23 107.32

58
Hydraulic Cylinder & Seals
PISTON SEALS

Piston Seals

Type 1 Type 2 Type 3

Type 4 Type 5 Type 6

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART SEAL OVERSIZE (± .002 in) (± .003 in)
(in) (mm) NUMBER TYPE DIM (in) (mm) (in) (mm)
5.00 127.00 9J7868 2 STD 0.63 15.98 4.23 107.32
9X7264 3 STD 0.38 9.63 4.23 107.32
8T0776 3 STD 0.28 7.23 4.44 112.72
8T8251 3 .030 0.38 9.63 4.23 107.32
8T8254 3 .060 0.38 9.63 4.23 107.32
8T1787 3 STD 0.63 15.98 4.23 107.32
5.25 133.35 3E4263 2 STD 0.13 3.30 4.86 123.34
5J7234 1 STD 0.38 9.63 4.48 113.67
8T0763 3 STD 0.38 9.63 4.48 113.67
8T8257 3 .030 0.38 9.63 4.48 113.76
8T8260 3 .060 0.38 9.63 4.48 113.67
5.50 139.70 3E4264 2 STD 0.13 3.30 5.11 129.69
5J4988 1 STD 0.38 9.63 4.73 120.02
8J8767 2 STD 0.63 15.98 4.73 120.02
6E0465 3 STD 0.38 9.63 4.73 120.02
8T8263 3 .030 0.38 9.63 4.73 120.02
8T8266 3 .060 0.38 9.63 4.73 120.02
4T5173 3 STD 0.63 15.98 4.73 120.02
9X4563 3 .030 0.63 15.98 4.73 120.02
5.75 146.05 3E4265 2 STD 0.16 4.06 5.23 132.89
9J4981 1 STD 0.38 9.63 4.98 126.37
6.00 152.40 3E4266 2 STD 0.16 4.06 5.48 139.24
5J4989 1 STD 0.38 9.63 5.09 129.41
9J1242 2 STD 0.63 15.98 5.09 129.41
8C9173 3 STD 0.38 9.63 5.09 129.41
8T8269 3 .030 0.38 9.63 5.09 129.41
8T8272 3 .060 0.38 9.63 5.09 129.41
4T4144 3 STD 0.63 15.98 5.09 129.41
8C4929 3 .030 0.63 15.98 5.09 129.41
8C4932 3 .060 0.63 15.98 5.09 129.41

59
Hydraulic Cylinder & Seals
PISTON SEALS

Piston Seals

Type 1 Type 2 Type 3

Type 4 Type 5 Type 6

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART SEAL OVERSIZE (± .002 in) (± .003 in)
(in) (mm) NUMBER TYPE DIM (in) (mm) (in) (mm)
6.25 158.75 3E4267 2 STD 0.16 4.06 5.73 145.59
5J4990 1 STD 0.38 9.63 5.34 135.76
9J5558 2 STD 0.63 15.98 5.34 135.76
8T8275 3 .030 0.38 9.63 5.34 135.76
8T8278 3 .060 0.38 9.63 5.34 135.76
8T1788 3 STD 0.63 15.98 5.34 135.76
8C4935 3 .030 0.63 15.98 5.34 135.76
8C4938 3 .060 0.63 15.98 5.34 135.76
6.50 165.10 3E4268 2 STD 0.16 4.06 5.98 151.94
5J4991 1 STD 0.38 9.63 5.59 142.11
8J8703 2 STD 0.63 15.98 5.59 142.11
8T8281 3 .030 0.38 9.63 5.59 142.11
8T8284 3 .060 0.38 9.63 5.59 142.11
4T8695 3 STD 0.63 15.98 5.59 142.11
8C4941 3 .030 0.63 15.98 5.59 142.11
8C4944 3 .060 0.63 15.98 5.59 142.11
6.75 171.45 3E4269 2 STD 0.16 4.06 6.23 158.29
7.00 177.80 3E4270 2 STD 0.16 4.06 6.48 164.64
5J4997 1 STD 0.38 9.63 6.09 154.81
8J3749 2 STD 0.63 15.98 6.09 154.81
8T8287 3 .030 0.38 9.63 6.09 154.81
8T8290 3 .060 0.38 9.63 6.09 154.81
8T1789 3 STD 0.63 15.98 6.09 154.81
8C5100 3 .030 0.63 15.98 6.09 154.81
8C5103 3 .060 0.63 15.98 6.09 154.81
124-8364 6 STD 0.79 20.00 6.00 152.30
7.25 184.15 3E4271 2 STD 0.16 4.06 6.73 170.99
5J4993 1 STD 0.38 9.63 6.34 161.16
8J4510 2 STD 0.63 15.98 6.34 161.16
8T8293 3 .030 0.38 9.63 6.34 161.16
8T8296 3 .060 0.38 9.63 6.34 161.16

60
Hydraulic Cylinder & Seals
PISTON SEALS

Piston Seals

Type 1 Type 2 Type 3

Type 4 Type 5 Type 6

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART SEAL OVERSIZE (± .002 in) (± .003 in)
(in) (mm) NUMBER TYPE DIM (in) (mm) (in) (mm)
7.25 184.15 8T1790 3 STD 0.63 15.98 6.34 161.16
8C5112 3 .030 0.63 15.98 6.34 161.16
8C5115 3 .060 0.63 15.98 6.34 161.16
7.48 190.00 125-1286 3 STD 0.38 9.63 6.72 170.62
7.50 190.50 3E4272 2 STD 0.16 4.06 6.98 177.34
9J5567 2 STD 0.63 15.98 6.59 167.51
9J7117 1 STD 0.38 9.63 6.59 167.51
8C0558 3 .030 0.38 9.63 6.59 167.51
8C0561 3 .060 0.38 9.63 6.59 167.51
8T1791 3 STD 0.63 15.98 6.59 167.51
8C5118 3 .030 0.63 15.98 6.59 167.51
8C5121 3 .060 0.63 15.98 6.59 167.51
7.75 196.85 3E4273 2 STD 0.16 4.06 7.23 183.69
5J7016 1 STD 0.38 9.63 6.84 173.86
8J5644 2 STD 0.63 15.98 6.84 173.86
8T1792 3 STD 0.63 15.98 6.84 173.86
8C5124 3 .030 0.63 15.98 6.84 173.86
8C5127 3 .060 0.63 15.98 6.84 173.86
8.00 203.20 3E4274 2 STD 0.16 4.06 7.48 190.04
3E4280 1 STD 0.38 9.60 7.25 184.25
8.25 209.55 3E4275 2 STD 0.16 4.06 7.73 196.39
5J5559 1 STD 0.38 9.63 7.26 184.28
8J4390 2 STD 0.63 15.98 7.26 184.28
8T8299 3 .030 0.38 9.63 7.26 184.28
8T8302 3 .060 0.38 9.63 7.26 184.28
8T1793 3 STD 0.63 15.98 7.26 184.28
8C5130 3 .030 0.63 15.98 7.26 184.28
8C5133 3 .060 0.63 15.98 7.26 184.28
8.50 215.90 3G4762 2 STD 0.63 15.98 7.51 190.63
3E4276 2 STD 0.16 4.06 7.98 202.74
6J9385 1 STD 0.38 9.63 7.51 190.63

61
Hydraulic Cylinder & Seals
PISTON SEALS

Piston Seals

Type 1 Type 2 Type 3

Type 4 Type 5 Type 6

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART SEAL OVERSIZE (± .002 in) (± .003 in)
(in) (mm) NUMBER TYPE DIM (in) (mm) (in) (mm)
8.50 215.90 9T0119 3 STD 0.63 15.98 7.51 190.63
8C5136 3 .030 0.63 15.98 7.51 190.63
8C5139 3 .060 0.63 15.98 7.51 190.63
9.00 228.60 3E4281 1 STD 0.38 9.60 8.14 206.68
9.25 234.95 108-6198 4 STD 0.47 11.99 9.26 235.25
4T4143 3 STD 0.38 9.63 8.26 209.68
8C8305 3 .030 0.38 9.63 8.26 209.68
8C8384 3 .030 0.38 9.63 8.26 209.68
9.50 241.30 123-3129 6 STD 0.79 20.00 8.49 215.76
9X7321 3 STD 0.38 9.63 8.51 216.04
3E4282 1 STD 0.38 9.60 8.64 219.38
10.00 254.00 121-4179 1 STD 0.44 11.18 8.88 225.55
8T1794 3 STD 0.69 17.53 8.88 225.55
8C5142 3 .030 0.69 17.53 8.76 225.55
8C5145 3 .060 0.69 17.53 8.76 225.55
10.25 260.35 8T1795 3 STD 0.69 17.53 9.13 231.90
8C5148 3 .030 0.69 17.53 9.13 231.90
8C5151 3 .060 0.69 17.53 9.13 231.90
10.50 266.70 5J6762 1 STD 0.44 11.18 9.38 238.25
8T1796 3 STD 0.69 17.53 9.38 238.25
8C5154 3 .030 0.69 17.53 9.38 238.25
8C5157 3 .060 0.69 17.53 9.38 238.25
11.00 279.40 6E0253 1 STD 0.69 17.53 9.88 250.95
1080125 3 STD 0.69 17.53 9.88 250.95
1293706 3 .030 0.69 17.53 9.88 250.95
11.50 292.10 8T1797 3 STD 0.69 17.53 10.38 263.65
8C5160 3 .030 0.69 17.53 10.38 263.65
8C5163 3 .060 0.69 17.53 10.38 263.65
12.00 304.80 9X7326 3 STD 0.69 17.53 10.88 276.35
12.25 311.15 8T6923 3 STD 0.44 11.18 8.38 212.85
12.50 317.50 6E0307 3 STD 0.69 17.53 11.38 289.05

62
Hydraulic Cylinder & Seals
PISTON SEALS

Piston Seals

Type 1 Type 2 Type 3

Type 4 Type 5 Type 6

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART SEAL OVERSIZE (± .002 in) (± .003 in)
(in) (mm) NUMBER TYPE DIM (in) (mm) (in) (mm)
12.50 317.50 1293712 3 .030 0.69 17.53 11.38 289.05
13.00 330.20 1086211 3 STD 0.69 17.53 11.88 301.75
1293709 3 .030 0.69 17.53 11.88 301.75
13.50 342.90 1214185 3 STD 0.69 17.53 12.40 314.95
1301857 3 .030 0.69 17.53 12.40 314.95

63
Hydraulic Cylinder & Seals
METRIC PISTON SEALS

Metric Piston Seals

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART SEAL OVERSIZE (± .05 mm) (± .08 mm)
(mm) (in) NUMBER TYPE DIM (in) (mm) (in) (mm)
80.00 3.15 0996998 4 STD 0.44 11.10 2.56 64.96
90.00 3.54 0996973 4 STD 0.44 11.10 2.95 74.96
0931488 5 STD 1.52 38.70 2.99 75.96
100.00 3.94 9X7298 3 STD 0.29 7.24 3.38 85.75
1333094 3 .030 0.29 7.24 3.38 85.75
5I5928 4 STD 0.50 12.60 3.34 84.96
105.00 4.13 9X3586 3 STD 0.29 7.24 3.57 90.75
110.00 4.33 9X7301 3 STD 0.29 7.24 3.77 95.75
1333098 3 .030 0.29 7.24 3.77 95.75
0996922 4 STD 0.50 12.60 3.74 94.96
115.00 4.53 9X3589 3 STD 0.29 7.24 3.97 100.76
120.00 4.72 9X3592 3 STD 0.29 7.24 4.16 105.74
1082870 3 .030 0.29 7.24 4.16 105.74
130.00 5.12 9X3595 3 STD 0.29 7.24 4.56 115.74
1082869 3 .030 0.29 7.24 4.56 115.74
140.00 5.51 1233135 3 STD 0.32 8.20 4.69 119.00
9X3598 3 STD 0.38 9.63 4.75 120.62
1333102 3 .030 0.38 9.63 4.75 120.62
150.00 5.91 9X3601 3 STD 0.38 9.63 5.14 130.63
1082871 3 .030 0.38 9.63 5.14 130.63
160.00 6.30 9X3604 3 STD 0.38 9.63 5.54 140.61
1333106 3 .030 0.38 9.63 5.54 140.61
170.00 6.69 9X3607 3 STD 0.38 9.63 5.93 150.62
1333110 3 .030 0.38 9.63 5.93 150.62
180.00 7.09 9X3610 3 STD 0.38 9.63 6.32 160.62
1333114 3 .030 0.38 9.63 6.32 160.62
200.00 7.87 8C9179 3 STD 0.38 9.63 6.88 174.73
1333118 3 .030 0.38 9.63 6.88 174.73
220.00 8.66 8C9182 3 STD 0.38 9.63 7.67 194.74

64
Hydraulic Cylinder & Seals
PISTON WEAR RINGS

Piston Wear Rings

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART OVERSIZE (± .03 in) (± .08 in)
(in) (mm) NUMBER DIM (in) (mm) (in) (mm)
0.60 15.20 5W5108 STD 0.04 1.10 0.71 18.00
0.70 17.70 8U5770 STD 0.08 2.00 0.85 21.70
1.18 29.99 103-8329 STD 0.35 9.00 1.50 38.00
1.50 38.10 5J9073 STD 0.50 12.60 1.24 31.53
2.00 50.80 5J7942 STD 0.50 12.60 1.74 44.22
2.17 55.00 2U0831 STD 0.24 6.00 2.68 68.00
7Y4652 STD 0.31 7.90 2.56 65.00
2.25 57.15 7H2423 STD 0.89 22.50 1.99 50.57
8C4802 .030 0.89 22.50 1.99 50.57
8C4803 .060 0.89 22.50 1.99 50.57
2.50 63.50 8J6212 STD 0.75 19.05 2.24 56.92
8C4804 .030 0.75 19.05 2.24 56.92
8C4805 .060 0.75 19.05 2.24 56.92
2.56 65.07 107-6579 STD 0.43 10.80 2.95 75.00
2.68 68.10 118-2716 STD 0.21 5.40 3.63 92.10
2.75 69.85 8J0112 STD 0.94 23.82 2.49 63.27
8C4806 .030 0.94 23.82 2.49 63.27
8C4807 .060 0.94 23.82 2.49 63.27
2.76 70.00 118-2717 STD 0.58 14.80 2.95 75.00
118-2727 STD 0.06 1.40 2.95 75.00
2.95 74.97 9J7965 STD 0.50 12.70 3.20 81.33
3.00 76.20 6J5733 STD 1.00 25.40 2.74 69.62
8T8361 .030 1.00 25.40 2.74 69.62
8T8362 .060 1.00 25.40 2.74 69.62
8T6443 STD 1.00 25.40 2.80 71.06
8C4947 .030 1.00 25.40 2.80 71.06
8C4948 .060 1.00 25.40 2.80 71.06
3.15 80.00 125-7007 STD 0.37 9.50 3.35 85.00
3.25 82.55 7U7647 STD 0.75 19.05 3.50 88.90
8J2577 STD 0.75 19.05 2.99 75.97
8J6371 STD 1.13 28.70 2.99 75.97

65
Hydraulic Cylinder & Seals
PISTON WEAR RINGS

Piston Wear Rings

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART OVERSIZE (± .03 in) (± .08 in)
(in) (mm) NUMBER DIM (in) (mm) (in) (mm)
3.25 82.55 8C4808 .030 1.13 28.70 2.99 75.97
8C4809 .060 1.13 28.70 2.99 75.97
8T6683 STD 1.13 28.70 3.05 77.41
3.50 88.90 7J9885 STD 1.12 28.57 3.24 82.32
8T8317 .030 1.12 28.57 3.24 82.32
8T8318 .060 1.12 28.57 3.24 82.32
4J3236 STD 1.50 38.00 3.24 82.32
8T8331 .030 1.50 38.00 3.24 82.32
8T8332 .060 1.50 38.00 3.24 82.32
3.75 95.25 8J6245 STD 1.00 25.40 3.49 88.67
8T8337 .030 1.00 25.40 3.49 88.67
8T8338 .060 1.00 25.40 3.49 88.67
5J8019 STD 1.25 31.65 3.49 88.67
8C0547 .030 1.25 31.65 3.49 88.67
8C0548 .060 1.25 31.65 3.49 88.67
3.98 101.10 125-9696 STD 0.30 7.60 4.35 110.60
4.00 101.60 5J7154 STD 0.62 15.75 3.86 98.02
8C0539 .030 0.62 15.77 3.74 95.02
3D4522 STD 0.71 18.13 3.74 94.99
6J2797 STD 1.00 25.30 3.74 95.02
8T8311 .030 1.00 25.30 3.74 95.02
8T8312 .060 1.00 25.30 3.74 95.02
1M1571 STD 1.25 31.65 3.74 95.02
8T8335 .030 1.25 31.65 3.74 95.02
8T8336 .060 1.25 31.65 3.74 95.02
4.01 101.73 4F3515 STD 0.25 6.35 5.00 127.00
4.13 105.00 125-9699 STD 0.58 14.80 4.33 110.00
4.25 107.95 6J7264 STD 1.00 25.32 3.99 101.37
8C0541 .030 1.00 25.32 3.99 101.37
8C0542 .060 1.00 25.32 3.99 101.37
6J4003 STD 1.25 31.75 3.99 101.37

66
Hydraulic Cylinder & Seals
PISTON WEAR RINGS

Piston Wear Rings

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART OVERSIZE (± .03 in) (± .08 in)
(in) (mm) NUMBER DIM (in) (mm) (in) (mm)
4.25 107.95 8T8325 .030 1.25 31.75 3.99 101.37
8T8326 .060 1.25 31.75 3.99 101.37
5J8157 STD 1.50 38.00 3.99 101.37
8T8329 .030 1.50 38.00 3.99 101.37
8T8330 .060 1.50 38.00 3.99 101.37
4.37 111.10 118-2721 STD 0.30 7.60 4.75 120.60
4.50 114.30 2D0829 STD 0.79 19.95 4.24 107.72
4J3745 STD 1.00 25.32 4.24 107.72
4J4605 STD 0.93 23.72 4.24 107.72
8T8327 .030 1.00 25.32 4.24 107.72
8T8328 .060 1.00 25.32 4.24 107.72
4J2620 STD 1.50 38.00 4.24 107.72
8T8355 .030 1.50 38.00 4.24 107.72
8T8356 .060 1.50 38.00 4.24 107.72
4T8758 STD 1.87 47.52 4.24 107.72
6J4175 STD 1.87 47.52 4.24 107.72
8C4810 .030 1.87 47.52 4.24 107.72
4.53 115.00 118-2724 STD 0.58 14.80 4.72 120.00
4.75 120.65 7J8879 STD 0.39 9.97 3.99 101.24
8T8390 STD 1.00 25.40 4.49 114.07
4J3342 STD 1.25 31.65 4.49 114.07
4T9248 STD 1.25 31.75 4.49 114.07
8T8345 .030 1.25 31.75 4.49 114.07
8T8346 .060 1.25 31.75 4.49 114.07
4.77 121.20 135-7936 STD 0.30 7.60 5.15 130.70
4.92 125.00 135-7939 STD 0.58 14.80 5.12 130.00
5.00 127.00 7J1627 STD 0.86 21.80 4.74 120.42
4J4630 STD 1.12 28.57 4.74 120.42
8C4813 .030 1.12 28.57 4.74 120.42
8C4812 .060 1.12 28.57 4.74 120.42
8M4226 STD 1.25 31.65 4.74 120.42

67
Hydraulic Cylinder & Seals
PISTON WEAR RINGS

Piston Wear Rings

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART OVERSIZE (± .03 in) (± .08 in)
(in) (mm) NUMBER DIM (in) (mm) (in) (mm)
5.00 127.00 4J3420 STD 1.56 39.67 4.74 120.42
8T8339 .030 1.56 39.67 4.74 120.42
8T8340 .060 1.56 39.67 4.74 120.42
5.25 133.35 2D0714 STD 1.03 26.08 4.99 126.77
4J3887 STD 1.32 33.60 4.99 126.77
9J7978 STD 1.50 38.10 4.99 126.77
8T8359 .030 1.50 38.10 4.99 126.77
8T8360 .060 1.50 38.10 4.99 126.77
7J8878 STD 3.92 99.69 4.50 114.25
5U4278 STD 0.75 19.05 5.50 139.70
5.50 139.70 4J4606 STD 1.25 31.65 5.24 133.12
8T8315 .030 1.25 31.65 5.24 133.12
8T8316 .060 1.25 31.65 5.24 133.12
3J9026 STD 1.37 34.82 5.24 133.12
8C4817 .030 1.37 34.80 5.24 133.10
8C4816 .060 1.37 34.82 5.24 133.12
7J3303 STD 1.62 41.27 5.24 133.12
9J7191 STD 1.75 44.45 5.12 129.96
8C4818 .030 1.75 44.45 5.12 129.96
7J1731 STD 1.75 44.45 5.24 133.12
8C4815 .030 1.75 44.45 5.24 133.12
8C4814 .060 1.75 44.45 5.24 133.12
4J3518 STD 2.00 50.70 5.24 133.12
8C9112 STD 2.00 50.70 5.24 133.12
8C4820 .030 2.00 50.70 5.24 133.12
8C4821 .060 2.00 50.70 5.24 133.12
8J1690 STD 2.25 57.15 5.24 133.12
8C4822 .030 2.25 57.15 5.24 133.12
5.51 140.00 118-3955 STD 1.78 45.30 5.23 132.87
5.67 144.00 990674 STD 0.15 3.76 5.97 151.52
990695 STD 0.15 3.76 5.97 151.52

68
Hydraulic Cylinder & Seals
PISTON WEAR RINGS

Piston Wear Rings

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART OVERSIZE (± .03 in) (± .08 in)
(in) (mm) NUMBER DIM (in) (mm) (in) (mm)
5.75 146.05 9J4164 STD 1.62 41.27 5.49 139.47
6J3074 STD 2.00 50.70 5.49 139.47
6.00 152.40 7J8877 STD 0.39 9.97 5.25 133.30
4J7503 STD 1.00 25.30 5.62 142.66
3G6537 STD 1.07 27.25 5.74 145.82
8C4824 .030 1.07 27.25 5.74 145.82
8C4825 .060 1.07 27.25 5.74 145.82
5J0014 STD 1.25 31.65 5.74 145.82
8C0543 .030 1.25 31.65 5.74 145.82
8C0544 .060 1.25 31.65 5.74 145.82
1J0708 STD 1.32 33.60 5.74 145.82
8T8343 .030 1.32 33.60 5.74 145.82
8T8344 .060 1.32 33.60 5.74 145.82
9J5860 STD 1.50 38.10 5.74 145.82
8T8347 .030 1.50 38.10 5.74 145.82
8T8348 .060 1.50 38.10 5.74 145.82
7J5326 STD 1.75 44.45 5.74 145.82
8T8349 .030 1.75 44.45 5.74 145.82
8T8350 .060 1.75 44.45 5.74 145.82
4T6930 STD 2.75 69.85 5.62 142.67
8J1746 STD 2.75 69.85 5.62 142.66
8C4826 .030 2.75 69.85 5.62 142.67
8C4827 .060 2.75 69.85 5.62 142.67
6.25 158.75 5J3326 STD 1.50 38.00 5.99 152.17
8T8357 .030 1.50 38.00 5.99 152.17
8T8358 .060 1.50 38.00 5.99 152.17
9J5550 STD 1.75 44.45 5.99 152.17
8C4828 .030 1.75 44.45 5.99 152.17
8C4829 .060 1.75 44.45 5.99 152.17
7J9232 STD 2.88 73.03 6.24 158.52
6.50 165.10 7J8880 STD 0.25 6.25 5.99 152.15

69
Hydraulic Cylinder & Seals
PISTON WEAR RINGS

Piston Wear Rings

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART OVERSIZE (± .03 in) (± .08 in)
(in) (mm) NUMBER DIM (in) (mm) (in) (mm)
6.50 165.10 4J7532 STD 1.00 25.30 6.12 155.36
5J0058 STD 1.25 31.65 6.24 158.52
8C0545 .030 1.25 31.65 6.24 158.52
8C0546 .060 1.25 31.65 6.24 158.52
3J9027 STD 1.37 34.82 6.24 158.52
8C4836 .030 1.37 34.82 6.24 158.52
8C4837 .060 1.37 34.82 6.24 158.52
3J9703 STD 1.50 38.00 6.24 158.52
9T0096 STD 1.50 38.00 6.24 158.52
8T8353 .030 1.50 38.00 6.24 158.52
8T8354 .060 1.50 38.00 6.24 158.52
9J9806 STD 1.75 44.45 6.24 158.52
8C4830 .030 1.75 44.45 6.24 158.52
8C4831 .060 1.75 44.45 6.24 158.52
7J1938 STD 2.00 50.80 6.24 158.52
8C9111 STD 2.00 50.80 6.24 158.52
8C4832 .030 2.00 50.80 6.24 158.52
8C4833 .060 2.00 50.80 6.24 158.52
9X7553 .030 2.74 69.70 6.24 158.50
9X7554 .030 2.86 72.64 6.24 158.50
9J3055 STD 2.88 73.03 6.24 158.52
7J8881 STD 3.50 88.90 5.99 152.22
8C4834 .030 3.50 88.90 5.99 152.22
8C4835 .060 3.50 88.90 5.99 152.22
9J0811 STD 3.50 88.90 6.24 158.52
6.68 169.77 5I8589 STD 0.35 8.90 6.99 177.67
6.88 174.63 7J3302 STD 2.00 50.80 6.62 168.05
6.92 175.89 126-1957 STD 0.79 20.00 7.48 189.89
7.00 177.80 8M4228 STD 1.75 44.45 6.74 171.22
3G5098 STD 2.00 50.80 6.74 171.22
8C4838 .030 1.75 44.45 6.74 171.22

70
Hydraulic Cylinder & Seals
PISTON WEAR RINGS

Piston Wear Rings

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART OVERSIZE (± .03 in) (± .08 in)
(in) (mm) NUMBER DIM (in) (mm) (in) (mm)
7.00 177.80 8C4839 .060 1.75 44.45 6.74 171.22
9J0711 STD 3.12 79.35 6.74 171.22
8T8363 .030 2.00 50.80 6.74 171.22
8T8364 .060 2.00 50.80 6.74 171.22
3G3470 STD 2.37 60.30 6.74 171.22
8J1662 STD 3.12 79.37 6.74 171.22
8C4840 .030 3.12 79.37 6.74 171.22
3G4641 STD 3.50 88.90 6.74 171.22
7.25 184.15 1J2674 STD 2.00 50.70 6.99 177.57
8T8319 .030 1.40 35.60 6.99 177.57
8T8320 .060 1.40 35.60 6.99 177.57
3J7848 STD 2.00 50.70 6.99 177.57
8T8341 .030 2.00 50.70 6.99 177.57
8T8342 .060 2.00 50.70 6.99 177.57
1U1734 STD 3.07 78.00 6.87 174.41
8C4846 .030 3.07 78.00 6.87 174.41
8J1662 STD 1.40 35.60 6.99 177.57
7.50 190.50 108-0131 STD 0.32 8.25 8.33 211.65
1U2218 STD 1.50 38.00 7.24 183.92
8C0549 .030 1.50 38.00 7.24 183.92
8C0550 .060 1.50 38.00 7.24 183.92
8J9936 STD 2.37 60.32 7.24 183.92
9J5562 STD 2.50 63.50 7.24 183.92
8C4848 .030 2.50 63.50 7.24 183.92
8C4849 .060 2.50 63.50 7.24 183.92
7.75 196.85 7J8886 STD 0.25 6.25 7.37 187.12
9J5037 STD 1.62 41.27 7.49 190.27
1082880 .030 1.62 41.27 7.49 190.27
9J3624 STD 2.00 50.80 7.49 190.27
8C4850 .030 2.00 50.80 7.49 190.27
8C4851 .060 2.00 50.80 7.49 190.27
7J9247 STD 3.50 88.90 7.49 190.27

71
Hydraulic Cylinder & Seals
PISTON WEAR RINGS

Piston Wear Rings

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART OVERSIZE (± .03 in) (± .08 in)
(in) (mm) NUMBER DIM (in) (mm) (in) (mm)
7.75 196.85 8C4854 .030 3.50 88.90 7.49 190.27
3G4625 STD 4.50 114.30 7.37 187.12
4T6932 STD 4.50 114.30 7.37 187.17
8C4852 .030 4.50 114.30 7.37 187.17
8C4853 .060 4.50 114.30 7.37 187.17
7.87 200.00 9X3570 STD 1.77 45.00 7.61 193.37
8.00 203.15 1J2100 STD 1.75 44.36 8.25 209.55
8T7695 STD 5.00 126.90 7.74 196.62
8.25 209.55 7J8887 STD 0.50 12.75 7.74 196.60
2J0745 STD 1.50 38.00 7.99 202.97
4J7376 STD 1.50 38.00 7.99 202.97
8T8333 .030 1.50 38.00 7.99 202.97
8T8334 .060 1.50 38.00 7.99 202.97
3J8683 STD 1.75 44.35 7.99 202.97
8T8323 .030 1.75 44.35 7.99 202.97
8T8324 .060 1.75 44.35 7.99 202.97
3G9882 STD 2.00 50.80 7.87 199.81
8C4864 .030 2.00 50.80 7.87 199.81
8J8375 STD 2.12 53.97 7.99 202.97
8C4856 .030 2.12 53.97 7.99 202.97
8C4857 .060 2.12 53.97 7.99 202.97
3J7632 STD 2.25 57.05 7.99 202.97
8C4858 .030 2.25 57.15 7.99 202.97
8C4859 .060 2.25 57.15 7.99 202.97
7J3301 STD 2.50 63.50 7.99 202.97
8J8826 STD 2.75 69.85 7.99 202.97
4T9320 STD 3.50 88.90 7.74 196.57
8C4866 .030 3.50 88.90 7.74 196.57
8C4867 .060 3.50 88.90 7.74 196.57
3G1315 STD 4.00 101.60 7.87 199.80
9J3056 STD 4.13 104.78 7.99 202.97
8.50 215.90 6J9365 STD 2.00 50.70 8.24 209.32

72
Hydraulic Cylinder & Seals
PISTON WEAR RINGS

Piston Wear Rings

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART OVERSIZE (± .03 in) (± .08 in)
(in) (mm) NUMBER DIM (in) (mm) (in) (mm)
8.50 215.90 7J8064 STD 2.37 60.30 8.24 209.32
8C4868 .030 2.37 60.30 8.24 209.32
8C4869 .060 2.37 60.30 8.24 209.32
8T7694 STD 3.01 76.45 8.24 209.32
8.66 220.00 6E0496 STD 1.18 30.00 8.40 213.37
125-1204 STD 1.50 38.00 8.40 213.42
9.00 228.60 108-0120 STD 5.00 126.92 8.75 222.23
9.25 234.95 1J5281 STD 1.75 44.35 8.99 228.37
8T8321 .030 1.75 44.35 8.99 228.37
8T8322 .060 1.75 44.35 8.99 228.37
4T5949 STD 1.97 50.00 8.99 228.37
7J2087 STD 2.25 57.15 8.99 228.37
8C0551 .030 2.25 57.15 8.99 228.37
8C0552 .060 2.25 57.15 8.99 228.37
9.50 241.30 7J8883 STD 0.50 12.78 9.25 234.95
4T6097 STD 1.97 50.00 9.12 231.56
8J9932 STD 3.08 78.20 9.24 234.72
7J8884 STD 3.50 88.90 8.99 228.42
10.00 254.00 1178865 STD 1.50 38.00 9.74 247.42
8C3843 STD 2.76 70.00 9.74 247.42
9J3369 STD 3.25 82.55 9.74 247.42
8C4874 .030 3.25 82.55 9.74 247.42
8C4875 .060 3.25 82.55 9.74 247.42
10.03 254.81 129-3701 STD 1.50 38.00 9.74 247.42
10.25 260.35 7J8890 STD 0.25 6.25 9.74 247.40
7J8891 STD 3.50 88.90 9.74 247.47
8C4876 .030 3.50 88.90 9.74 247.47
8C4877 .060 3.50 88.90 9.74 247.47
10.50 266.70 9J1159 STD 2.75 69.85 10.24 260.12
8C4878 .030 2.75 69.85 10.24 260.12
8C4879 .060 2.75 69.85 10.24 260.12
7J1065 STD 3.50 88.93 10.24 260.12

73
Hydraulic Cylinder & Seals
PISTON WEAR RINGS

Piston Wear Rings

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART OVERSIZE (± .03 in) (± .08 in)
(in) (mm) NUMBER DIM (in) (mm) (in) (mm)
10.50 266.70 8J8900 STD 3.75 95.25 10.24 260.12
8J5980 STD 4.00 101.60 10.24 260.12
8C4880 .030 4.00 101.60 10.24 260.12
8C4881 .060 4.00 101.60 10.24 260.12
10.75 273.05 8T6637 STD 6.50 165.10 10.37 263.31
11.00 279.32 8C9156 STD 5.03 127.71 11.18 284.09
11.00 279.40 6E0249 STD 1.93 49.00 10.74 272.82
1293703 .030 1.93 49.00 10.74 272.82
1080124 STD 3.25 82.55 10.74 272.82
1293702 .030 3.25 82.55 10.74 272.82
11.50 292.10 4T4815 STD 1.97 50.00 8.99 228.37
9J2991 STD 3.87 98.42 11.24 285.52
8C4882 .030 3.87 98.42 11.24 285.52
8C4883 .060 3.87 98.42 11.24 285.52
12.00 304.80 9X7331 STD 1.46 37.00 11.74 298.22
12.25 311.15 4T6096 STD 4.00 101.60 11.87 301.41
12.50 317.50 6E0308 STD 1.46 37.00 12.24 310.92
1293705 .030 1.46 37.00 12.24 310.92
1U2694 STD 4.00 101.60 12.24 310.92
13.00 330.20 1086215 STD 1.46 37.00 12.74 323.62
1293704 .030 1.46 37.00 12.74 323.62
13.13 333.38 8C9155 STD 5.03 127.71 12.93 328.52
1U4627 STD 7.87 200.00 12.74 323.64
13.50 342.90 1214188 STD 1.46 37.00 13.24 336.32
1301859 .030 1.46 37.00 13.24 336.32
13.75 349.25 6E0247 STD 4.02 102.00 13.49 342.67
14.25 361.95 4T4129 STD 4.00 101.60 13.99 355.37
15.13 384.18 4T4825 STD 7.72 196.00 14.74 374.44
16.13 409.60 9X3564 STD 7.72 196.00 15.71 399.00
18.38 466.78 149-0811 STD 7.72 196.00 17.99 456.98

74
Hydraulic Cylinder & Seals
METRIC PISTON WEAR RINGS

Metric Piston Wear Rings

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART (± .05 mm) (± .025 mm)
(mm) (in) NUMBER (in) (mm) (in) (mm)
80.00 3.15 1057252 STD 0.24 6.15 2.83 71.98
0997002 STD 1.19 30.10 2.91 73.98
90.00 3.54 1052630 STD 0.24 6.15 3.23 81.98
0996976 STD 1.19 30.10 3.31 83.98
100.00 3.94 0931628 STD 0.25 6.25 3.62 91.93
1333096 .030 0.25 6.25 3.62 91.93
0931605 STD 1.19 30.30 3.70 93.87
1333097 .030 1.19 30.30 3.70 93.87
110.00 4.33 0931629 STD 0.25 6.25 4.01 101.98
1333100 .030 0.25 6.25 4.01 101.98
0931603 STD 1.19 30.30 4.09 103.87
1333101 .030 1.19 30.30 4.09 103.87
120.00 4.72 0931630 STD 0.25 6.25 4.41 111.93
1082888 .030 0.25 6.25 4.41 111.93
0931604 STD 1.19 30.30 4.48 113.87
1233153 .030 1.19 30.30 4.48 113.87
0875505 STD 1.39 35.30 4.48 113.87
1082885 .030 1.39 35.30 4.48 113.87
130.00 5.12 7Y4632 STD 0.32 8.25 4.80 121.93
1082890 .030 0.32 8.25 4.80 121.93
7Y4636 STD 1.59 40.30 4.84 122.87
1082884 .030 1.59 40.30 4.84 122.87
140.00 5.51 0961800 STD 0.32 8.25 5.19 131.93
1076264 STD 0.32 8.25 5.19 131.93
1333104 .030 0.32 8.25 5.19 131.93
1076263 STD 0.38 9.70 5.31 134.87
1333105 .030 0.38 9.70 5.31 134.87
0875429 STD 1.78 45.30 5.23 132.87
1356988 .030 1.78 45.30 5.23 132.87
150.00 5.91 0961581 STD 0.32 8.25 5.59 141.93
1082889 .030 0.32 8.25 5.59 141.93
7Y4697 STD 1.78 45.30 5.62 142.87

75
Hydraulic Cylinder & Seals
METRIC PISTON WEAR RINGS

Metric Piston Wear Rings

A B
BORE GROOVE WIDTH GROOVE DIA.
DIAMETER PART (± .05 mm) (± .025 mm)
(mm) (in) NUMBER (in) (mm) (in) (mm)
150.00 5.91 1082886 .030 1.78 45.30 5.62 142.87
160.00 6.30 0963201 STD 0.36 9.25 5.98 151.93
1333108 .030 0.36 9.25 5.98 151.93
0875539 STD 1.78 45.30 6.02 152.87
1333109 .030 1.78 45.30 6.02 152.87
170.00 6.69 0965609 STD 0.36 9.25 6.38 161.93
1333112 .030 0.36 9.25 6.38 161.93
1057262 STD 1.98 50.30 6.37 161.87
1333113 .030 1.98 50.30 6.37 161.87
180.00 7.09 0965167 STD 0.36 9.25 6.77 171.93
1333116 .030 0.36 9.25 6.77 171.93
1052653 STD 2.18 55.30 6.77 171.86
1333117 .030 2.18 55.30 6.77 171.86
200.00 7.87 0857248 STD 0.36 9.25 7.56 191.93
1334884 .030 0.36 9.25 7.56 191.93
9X3570 STD 2.36 60.00 7.61 193.42
1334885 .030 2.36 60.00 7.61 193.42
220.00 8.66 4I6443 STD 0.36 9.25 8.34 211.93
6E0496 STD 2.36 60.00 8.40 213.42

76
Hydraulic Cylinder & Seals
CHEVRON PACKING

Chevron Packing

Note: Caterpillar is replacing Chevron Packing Seals with U-Cup Seals and spacers. Orders will be filled with the
Chevron Packing Seals until the seals are completely exhausted from stock. Both Chevron Packing Seals and U-Cup
Seals and spacers meet Caterpillar functional sealing requirements.

A B
ROD BORE DEPTH BORE DIAMETER
DIAMETER PART (± .005 in) (± .012 in)
(in) (mm) NUMBER (in) (mm) (in) (mm)

1.25 31.75 1K7110 0.75 18.95 1.75 44.45

1.50 38.05 5F6308 0.75 19.05 2.13 53.98

1.50 38.10 3D1123 1.06 26.87 2.13 53.98

1.75 44.40 2K0248 1.06 26.87 2.38 60.33

2.00 50.80 3F9609 0.98 24.84 2.75 69.85

1K7112 1.06 26.87 2.63 66.68

2.25 57.15 2K4434 1.06 26.87 2.88 73.03

1H4492 1.22 30.94 3.00 76.20

2.50 63.50 4F8420 1.00 25.35 3.25 82.55

1K7114 1.06 26.87 3.13 79.43

4J5830 1.20 30.53 3.25 82.55

2.75 69.85 5F3498 0.98 24.84 3.50 88.90

3.00 76.20 2J1408 0.98 24.84 3.75 95.25

2K1516 1.50 38.00 4.00 101.57

3.25 82.55 4J6897 1.20 30.53 4.00 101.60

3.50 88.90 8M3912 0.83 21.18 4.00 101.60

1J2148 1.19 30.23 4.25 107.95

2K4010 1.50 38.00 4.50 114.30

3.53 89.55 1K7104 1.50 38.00 4.52 114.85

4.00 101.68 3K8340 0.84 21.34 4.50 114.29

2J6382 1.50 38.00 4.50 114.29

2K0050 1.50 38.00 5.00 127.00

4.50 114.30 3J9740 0.83 21.18 5.00 127.00

77
Hydraulic Cylinder & Seals
CHEVRON PACKING

Chevron Packing

Note: Caterpillar is replacing Chevron Packing Seals with U-Cup Seals and spacers. Orders will be filled with the
Chevron Packing Seals until the seals are completely exhausted from stock. Both Chevron Packing Seals and U-Cup
Seals and spacers meet Caterpillar functional sealing requirements.

A B
ROD BORE DEPTH BORE DIAMETER
DIAMETER PART (± .005 in) (± .012 in)
(in) (mm) NUMBER (in) (mm) (in) (mm)

4.50 114.30 2K1335 1.50 38.00 5.50 139.70

5.00 127.00 3J7759 0.83 21.18 5.50 139.70

5.00 127.08 3K8330 0.84 21.34 5.50 139.69

5.50 139.80 2J3723 1.64 41.78 5.99 152.27

5.53 140.34 2K0029 1.50 38.00 6.52 165.65

6.00 152.40 3K8350 0.83 21.18 6.50 165.10

2J9325 1.64 41.78 6.50 165.07

6.25 158.75 2K1888 1.50 38.00 7.25 184.15

6.50 165.10 8M3910 0.83 21.18 7.00 177.80

2J6401 2.39 60.83 7.25 184.12

6.75 171.40 3J9741 0.83 21.18 7.25 184.15

7.00 177.80 4J1195 1.11 28.07 7.75 196.85

7.25 184.15 3J7768 0.83 21.18 7.75 196.85

4J1150 1.11 28.07 8.00 203.20

7.87 200.02 6V0638 1.29 32.76 8.87 225.42

10.50 266.70 5P9488 1.29 32.77 11.50 292.13

78
Hydraulic Cylinder & Seals
TROUBLESHOOTING

Seal Failures
When seal failure occurs, it is important to determine the cause of failure in order to provide maximum replacement
seal performance and life.
The most common causes of seal failures, other than normal wear, are improper installation, incorrect seal application
and seal damage resulting from the condition of the cylinder assembly components.
Other contributing factors to seal failure are contamination in the hydraulic system, seal extrusion and excessive heat.
As seal failure may occur from more than one factor, it is critical to examine all aspects of the hydraulic system.
These steps will assist you in analyzing seal failures. Also provided are questions to ask or clues to look for when
performing each step.
1. Investigate the worn seal’s previous performance
2. Visually examine the worn seal for damage
3. Inspect the cylinder assembly component
Step 1: Investigate Previous Performance
• Find out if there has been a history of failures. Repeated failures may indicate the seal itself is not the problem.
• Determine when a leak started. Can it be related to a change in maintenance or operating procedures?
Step 2: Visual Examination
• Look for physical damage such as surface tears, scratches, extruded material, foreign particles, etc.
• Look for wear patterns on the seal lip(s).
-- Normal wear will flatten the sharp edge of the lip at its contact point.
-- Excessive lip wear can be caused by too little lubrication.
-- Rapid lip wear, often evidenced by the lip being totally blown off, can be caused by too much pressure.
-- Cracked and hardened lips can result from excessive heat.
• Measure the seal’s inside and outside diameters to determine changes in the seal’s dimensions.
• Look at the markings on the outside diameter of piston seals.
-- Marks should be straight and uniform if the seal was properly installed.
-- Deep scratches can be caused by a damaged bore.
-- Alternating pattern of smooth and marked areas can be a sign of an out-of-round bore.
• Has the seal’s material softened or hardened?
-- Check for incompatibility between the seal’s material and the system’s fluid, excessive heat, and/or too little
lubrication.
• Match the seal type and material to the application.
-- Refer to the previous section “Seal Applications”.
Step 3: Inspect Cylinder Assembly Components
• Inspect the cylinder bore and rod for damage. Look for:
-- burrs, nicks, cuts, scratches or sharp edges
-- corrosion
-- flaking of rod chrome
-- bent rod
If the cause of premature seal failure cannot be determined after completing the above three steps, investigate the
operating conditions of the entire hydraulic system. Investigate the system’s operating pressure and hydraulic fluid
and look for changes in service or operating conditions.

79
Hydraulic Cylinder & Seals
INSTALLATION

Seal Installation
Improper seal installation is one of the major causes of seal failures. To provide maximum seal performance and life,
the use of proper seal installation procedures is critical.
When disassembling the cylinder, place the used seals on a clean, flat work surface in the order in which they were
removed. Identify the seals, making sure that none of the required seals are missing. Inspect the seals to help you
determine the cause of seal failure. Look for signs of normal wear or damage caused by the condition of the cylinder
components or problems related to the system’s pressure or fluid (temperature or seal material compatibility).
If wear appears to be normal, replace the used seals with new Caterpillar seals of the same type and size. If seal
failure appears to be from other than normal wear, determine the corrective action to be taken in terms of: seal
replacement, cylinder component repair, or adjustments to the hydraulic system’s fluid or operating pressure.

General Installation Procedures:


Keep seals packaged until needed for assembly.
Double-check seal part number for accuracy.
Double-check part number dimensions with iron dimensions.
Clean and inspect all surfaces before installation.
Protect the seal from any sharp edges it may come into
contact with during installation.
Prelubricate the surfaces the seal will contact during
installation (usually with system fluid).
Use only clean, recommended installation tools.
Installation Tools:
Many of the hydraulic cylinder seals can be pressed or snapped into place by hand. The more flexible seals can be
formed by hand into a kidney shape and then “popped” into the groove. Never use steel hammers, chisels,
screwdrivers, or any item with a sharp surface which can damage the seal during installation. Caterpillar offers the
following tools to aid in hydraulic cylinder seal installation. These tools are also listed in the Tools and Shop Products
Guide (NENG2500)

Rod Seal Guide Used for guiding the head (with


rod seals already installed) on rods
with square shoulders. The rod
shoulder can be sharp and cut
the seal. This tool will guide the
seal over the rod without cutting
or damaging the seal.

1P0510 Driver Group Used for installing press-in wipers


flush with a housing or some distance
below a housing surface. Contains
a set of drive plates from 7/16” (11.1mm)
to 3.00” (76.2mm) diameter. Drive plates
are in 1/16” (1.59mm) increments.

80
Hydraulic Cylinder & Seals
INSTALLATION

Buffer Installer
4C4069 1.5" Installer Used to install the 8C9122 Step Buffer
Seal Assembly in hydraulic cylinders
on the 910 and 910E Wheel Loader, 508
Skidders, and the D3B Track-Type
Tractor.

4C4070 1.75" Installer Used to install the 8C9123 Step Buffer Seal
Assembly in hydraulic cylinders on the 416,
426, 428, 436 and 438 Backhoe Loaders.

5P1720 Seal Pick Used for removal and installation


of all types of oil seals. One end
of the pick is pointed for prying
out flexible seals. The blunt, hook
end is used to align seals for
installation and to eliminate the
twist that occurs when installing
O-ring seals. Both ends of the
pick are hardened and provide much
greater strength than would normally
be expected from a tool of this size.

5P5263 Tool Group Used to install Teflon piston seals


on the pistons of threaded crown
hydraulic cylinders with bore sizes
ranging from 2.50” (63.50 mm) to
4.00” (101.60 mm). Installation by
hand can cause too much distortion,
and the seal can be cut when the
piston is assembled into its cylinder.

4S9458 Tool Group Used to install the solid type Teflon


seals on hydraulic cylinder pistons
and to reassemble the piston into the
cylinder bore. Consists of various
sized compressors, an expander, a
crank screw, and two clamps. See the
Numerical Parts Records for individual
parts.

81
Hydraulic Cylinder & Seals
INSTALLATION

Step-by Step Installation Procedures


The following step-by-step instructions are provided to ensure proper seal installation. The order of seal installation
and installation methods used may vary by individual preference. Installation diagrams are provided where appropriate
for clarification of seal placement.

1. Clean and degrease the hydraulic cylinder head (B).


2. Snap the head wear ring (F) into place. Its groove location in the head may vary, but is easily distinguishable by
the width of the groove.
3. Install the nitrile expander ring (A) of the Step Buffer Seal Assembly in the innermost seal groove (toward the
piston) of the cylinder head.
Next install the Teflon seal ring (C) of the Step Buffer Assembly in the same groove on top of the nitrile expander
ring. The notch on the Teflon ring must face the inside of the cylinder (toward the piston). To ease installation of
the Teflon seal ring, it can be folded into a kidney shape. This Teflon seal is very durable and folding it will not
damage the seal. Be sure, however, the Teflon ring returns to its original shape.
4. Install the rod seal (D) in the center seal groove with the lips (open end of the “U”) facing the inside of the cylinder
(toward the piston)

5. Clean and degrease the metal shell of the double-lip wiper and the counter bore in the end of the cylinder head
(the groove for the wiper) with 6V1541 Primer and a clean, lint-free towel. The metal shell of the double-lip wiper
is coated with a corrosion inhibitor to prevent deterioration during shipping and storage. This corrosion inhibitor
may prevent proper bonding of the seal to the cylinder head and must be removed by degreasing. Do not touch
the counter bore or the wiper’s metal shell after cleaning as oil from the installer’s fingers may interfere with
proper bonding. Be sure to apply the 6V1541 Primer to both the counter bore and the wiper’s metal shell.
Apply 7M7456 Bearing Mount to both the counter bore and the metal shell of the wiper.
Install the double-lip wiper in the counter bore with the curve of the metal shell facing the inside of the cylinder
(toward the piston). This is a tight press fit. Push the wiper into the counter bore until the base of the metal shell
is seated firmly against the face of the counter bore. To assure proper bonding has taken place, allow the wiper
to sit undisturbed for 15 minutes. Do not lift the cylinder head by the wiper or insert the cylinder rod into the
head during these 15 minutes.
Caution: Proper bonding is critical to the performance of the double-lip wiper (E). The wiper may work loose
during operation if these installation instructions are not carefully followed.

82
Hydraulic Cylinder & Seals
INSTALLATION

6. Install the backup ring (G) of the head seal in the groove located on the outside of the cylinder head. The ring
must lay flat and straight in the groove. It is positioned away from the pressure (toward the rod eye end of the
cylinder).
a. Install the back-up ring.

Next install the O-ring (H) in the same groove as the backup ring. The O-ring faces the inside of the cylinder
(toward the piston). Do not twist the O-ring during installation. The use of a seal pick is recommended.
b. Install the seal.

Note: When installing head seals on oversize cylinders, the standard head seal is used on threaded gland
cylinders. On bolted head and threaded crown cylinders, the oval head seal (I) locates in the cylinder bore
chamfer as shown below.

83
Hydraulic Cylinder & Seals
INSTALLATION

7. Install the piston seal assembly. Stretch the expander ring (inner seal) (J) over the piston and position it to lay
flat in the groove. Install the piston seal ring (K) (outer seal) over the piston and position it in the groove, being
careful not to expand either seal ring more than necessary.
a. Install the inner seal

b. Install the outer seal

When using oversize piston seals, make certain the piston step joint is away from the cylinder ports.
Remember that the piston seal is designed slightly larger than the bore. Do not trim the ends of the piston seal.
This will cause the seal to fail.
8. Place the piston wear ring (L) on the piston.
9. Lubricate all seals and wear rings with hydraulic fluid.
10. Reassemble the cylinder, making sure no seals become dislocated or damaged during the reassembly process.

Use only one piston seal.


Your piston may have two piston seal grooves, but the seal kit contains only one piston seal. Improve seal material
makes only one seal necessary. Install the single seal in either groove.
Don't trim piston seals!
Because the new "stepped style" piston seals are difficult to install, several mechanics have questioned whether it is
acceptable to trim the ends. In one word, "NO!" Trimming any amount will cause the seal to leak. If the seal alone
were expanded in a bore, the stepped ends could have as much as 0.100 inch overlap. Keep in mind that the ends will
not overlap when the seal is properly installed, and it is the tight interference fit that creates
the seal.

84
Hydraulic Cylinder & Seals
HEAD ORIENTATION

Bolted head cylinders should be marked before the head


is removed. If the head has not been marked, this guide
will allow you to correctly orient the head during
assembly:

1. Identify the cylinder group part number using the parts


book, the metal tag welded on the outside of the
cylinder or one of the data sorts in this publication.

2. Locate the cylinder group number in the Head


Orientation Reference starting on page 86, and the
respective orientation value.
NOTE: Some cylinder groups do not have an
orientation value. Please see the chart on page 91 for
orientation.
3. Place the cylinder group on the work stand so that the
port in the cylinder assembly is at its lowest point.
Orient the head so that the head port is pointed to the
approximate “clockface” position given in the chart.

85
Hydraulic Cylinder & Seals
BOLTED HEAD CYLINDER ORIENTATION

Bolted Head Cylinder Orientation


Cylinder Cylinder Cylinder Cylinder
Group Head Group Head Group Head Group Head
No. Orientation No. Orientation No. Orientation No. Orientation
668459 See Drawing 1131924 6:00 1250024 4:30 1412914 See Drawing
774323 6:00 1134979 6:00 1251039 6:00 1415981 6:00
776574 6:00 1134989 6:00 1253327 6:00 1421798 6:00
776822 6:00 1140596 6:00 1259651 6:00 1421956 6:00
863450 6:00 1140636 6:00 1259652 6:00 1432610 6:00
875375 See Drawing 1141169 9:00 1259653 9:00 1438001 3:00
875422 9:00 1141872 3:00 1259654 3:00 1438004 9:00
875496 6:00 1142820 3:00 1259655 6:00 1438007 9:00
875531 12:00 1142821 9:00 1259656 3:00 1445970 See Drawing
875633 12:00 1144296 6:00 1265510 See Drawing 1449005 3:00
876638 9:00 1148803 6:00 1265511 See Drawing 1453750 See Drawing
1011908 See Drawing 1149312 12:00 1270865 12:00 1453751 See Drawing
1018579 6:00 1153523 6:00 1270867 6:00 1459897 9:00
1018580 6:00 1158142 6:00 1271474 6:00 1463035 3:00
1018581 6:00 1160437 3:00 1271475 6:00 1469119 See Drawing
1018614 6:00 1160439 9:00 1279241 6:00 1470708 6:00
1024210 6:00 1163578 6:00 1279242 9:00 1470709 6:00
1024212 6:00 1163638 9:00 1279243 9:00 1478194 6:00
1024216 See Drawing 1169123 9:00 1283203 6:00 1479427 9:00
1026247 3:00 1170831 7:30 1294447 9:00 1482684 6:00
1026248 9:00 1178666 3:00 1297829 12:00 1482685 6:00
1028731 6:00 1183921 12:00 1297832 12:00 1490198 12:00
1029008 6:00 1183935 12:00 1297835 12:00 1490199 6:00
1031711 6:00 1183953 9:00 1303263 6:00 1491063 3:00
1036035 6:00 1183955 9:00 1305986 6:00 1491064 9:00
1052921 6:00 1184000 9:00 1306135 See Drawing 1491217 6:00
1057485 6:00 1184008 12:00 1306381 6:00 1494000 6:00
1061694 6:00 1184128 12:00 1313223 12:00 1497610 12:00
1064338 6:00 1184134 12:00 1321397 6:00 1504114 3:00
1064339 12:00 1184150 9:00 1325123 6:00 1504115 9:00
1064340 See Drawing 1184156 9:00 1325149 6:00 1504382 See Drawing
1064431 6:00 1184166 6:00 1326835 6:00 1505913 12:00
1065862 6:00 1184176 9:00 1327895 6:00 1518206 9:00
1069596 6:00 1184978 9:00 1327901 See Drawing 1518385 6:00
1076228 6:00 1184979 6:00 1332962 3:00 1529148 3:00
1077040 6:00 1184980 6:00 1332963 10:30 1546634 9:00
1077042 12:00 1186816 6:00 1332964 1:30 1553652 3:00
1079625 3:00 1186817 6:00 1335204 6:00 1553653 6:00
1080986 6:00 1188296 7:30 1335205 6:00 1553737 6:00
1082135 12:00 1189001 9:00 1336630 6:00 1559177 12:00
1082136 6:00 1194057 6:00 1336633 3:00 1559251 6:00
1082137 6:00 1198974 6:00 1336636 12:00 1559253 6:00
1083591 6:00 1206010 6:00 1336639 12:00 1559255 9:00
1083592 3:00 1206311 9:00 1336803 6:00 1560664 12:00
1096778 6:00 1206358 12:00 1336805 12:00 1561049 9:00
1098832 6:00 1207610 6:00 1336808 6:00 1561050 9:00
1098833 6:00 1211518 6:00 1336809 9:00 1571352 6:00
1115692 6:00 1213805 6:00 1336810 12:00 1574679 3:00
1118181 6:00 1213809 See Drawing 1336811 12:00 1578989 6:00
1122049 12:00 1218909 6:00 1339164 See Drawing 1586586 6:00
1122053 9:00 1219564 6:00 1342572 6:00 1586587 6:00
1123171 3:00 1224967 3:00 1347819 6:00 1616615 6:00
1123172 9:00 1232044 12:00 1348244 6:00 1616616 6:00
1124231 6:00 1232081 9:00 1352019 6:00 1617562 9:00
1124234 12:00 1232084 12:00 1362252 6:00 1617563 9:00
1124236 6:00 1232271 6:00 1365043 3:00 1620662 See Drawing
1124241 6:00 1233723 6:00 1365044 9:00 1620663 See Drawing
1124243 9:00 1238097 6:00 1366005 6:00 1621522 6:00
1124245 12:00 1238098 6:00 1367880 6:00 1621523 6:00
1124282 See Drawing 1240616 9:00 1377855 7:30 1628112 6:00
1124814 6:00 1240617 3:00 1386696 6:00 1631741 9:00
1125003 9:00 1241822 9:00 1389072 12:00 1650102 9:00
1125004 3:00 1241825 See Drawing 1407425 6:00 1662286 See Drawing
1128208 12:00 1241831 6:00 1411974 6:00 1671847 6:00
1128209 6:00 1246227 3:00 1411979 6:00 1677996 6:00
1131923 6:00 1246228 9:00 1412609 12:00 1681838 9:00

86
Hydraulic Cylinder & Seals
BOLTED HEAD CYLINDER ORIENTATION

Bolted Head Cylinder Orientation


Cylinder Cylinder Cylinder Cylinder
Group Head Group Head Group Head Group Head
No. Orientation No. Orientation No. Orientation No. Orientation
1681843 9:00 1U3895 6:00 3G2976 6:00 3J9307 See Drawing
1713953 3:00 1U3991 6:00 3G2996 6:00 3J9565 6:00
1733541 12:00 1U3992 6:00 3G3469 6:00 3J9694 6:00
1738612 6:00 1U4679 6:00 3G3524 12:00 3K0481 9:00
1738613 6:00 1U4732 See Drawing 3G3874 9:00 3K0482 3:00
1744715 3:00 1U4802 9:00 3G4533 6:00 3K0981 See Drawing
1744928 3:00 2C6595 6:00 3G4598 3:00 3K1285 6:00
1747120 7:30 2D0750 6:00 3G4599 9:00 3K1286 6:00
1747132 9:00 2D0840 6:00 3G4615 6:00 3K1579 6:00
0559343 6:00 2D7600 6:00 3G4640 6:00 3K1580 6:00
0854670 6:00 2J1402 6:00 3G4653 9:00 3K1977 6:00
0854679 12:00 2J1719 9:00 3G5069 9:00 3K1978 6:00
0855554 9:00 2J2470 See Drawing 3G5070 3:00 3K2369 See Drawing
0857679 12:00 2J3894 6:00 3G5189 9:00 3K2370 See Drawing
0874898 3:00 2J4575 See Drawing 3G5192 6:00 3K2971 12:00
0874899 12:00 2J4576 See Drawing 3G5291 7:30 3K2972 See Drawing
0875375 9:00 2J6705 6:00 3G5495 1:30 3K5200 6:00
0875422 3:00 2J6783 6:00 3G5496 10:30 3K6553 9:00
0875491 6:00 2J9198 See Drawing 3G5497 3:00 3K6554 3:00
0875496 6:00 2J9456 6:00 3G5516 6:00 3K7259 6:00
0875531 12:00 2J9469 6:00 3G5646 10:30 3K7260 6:00
0875633 12:00 2J9476 6:00 3G5679 6:00 3K7511 See Drawing
0995557 12:00 2K0304 6:00 3G5707 6:00 3K7512 See Drawing
0995578 6:00 2K0305 6:00 3G5712 9:00 3K8080 See Drawing
0996233 12:00 2K2952 See Drawing 3G5761 6:00 3K8199 12:00
0996237 12:00 2K2953 6:00 3G5949 12:00 3K8200 12:00
0996240 6:00 2K3663 6:00 3G6457 6:00 3P6463 See Drawing
0996241 6:00 2K3743 6:00 3G6904 See Drawing 3R4102 6:00
1052571 6:00 2K3744 6:00 3G7264 6:00 3R4109 See Drawing
1052588 9:00 2K3778 See Drawing 3G7274 6:00 3R4138 6:00
1052597 12:00 2K3793 6:00 3G7384 6:00 3R6724 6:00
1072614 12:00 2K3794 See Drawing 3G7607 6:00 3R6770 6:00
1G7089 6:00 2K3892 See Drawing 3G8081 12:00 3R9145 6:00
1J0602 6:00 2K3893 6:00 3G8083 12:00 4C2161 6:00
1J2173 6:00 2K3894 6:00 3G8085 12:00 4C2178 See Drawing
1J5283 3:00 2K5367 See Drawing 3G8089 See Drawing 4C2237 6:00
1J5284 9:00 2K5598 See Drawing 3G8090 See Drawing 4D0470 12:00
1K5583 6:00 2K5911 See Drawing 3G8118 See Drawing 4D3710 6:00
1K5893 See Drawing 2K5912 See Drawing 3G8119 See Drawing 4D5543 12:00
1K5894 See Drawing 2K6276 6:00 3G8537 See Drawing 4D6738 6:00
1K8206 6:00 2K7557 6:00 3G8617 6:00 4D7890 6:00
1K8665 See Drawing 2Q5325 12:00 3G8621 7:30 4D8483 6:00
1K8666 See Drawing 2R0205 6:00 3G8661 6:00 4F6466 6:00
1M1580 6:00 2R0744 6:00 3G8757 4:30 4H6711 6:00
1R7823 12:00 2Y8488 6:00 3G8786 3:00 4H6961 See Drawing
1R8082 6:00 3D4741 6:00 3G9241 4:30 4I1515 6:00
1R9164 6:00 3D9950 6:00 3G9677 12:00 4I1726 12:00
1U0408 6:00 3G0218 See Drawing 3G9689 6:00 4I3792 12:00
1U0418 9:00 3G1174 See Drawing 3G9729 6:00 4I3849 6:00
1U1147 4:30 3G1175 See Drawing 3J1173 9:00 4I3915 6:00
1U1148 7:30 3G1176 See Drawing 3J1721 9:00 4I5693 6:00
1U1646 See Drawing 3G1177 See Drawing 3J1722 3:00 4I6411 6:00
1U1659 6:00 3G1194 6:00 3J2018 3:00 4I9297 9:00
1U1766 3:00 3G1305 9:00 3J2039 See Drawing 4J0131 3:00
1U1767 9:00 3G1306 3:00 3J2189 See Drawing 4J1163 6:00
1U1771 12:00 3G1762 6:00 3J2705 6:00 4J2064 6:00
1U2133 See Drawing 3G2220 6:00 3J3271 See Drawing 4J3222 9:00
1U2134 See Drawing 3G2221 3:00 3J3419 See Drawing 4J3455 6:00
1U2135 See Drawing 3G2222 9:00 3J4871 12:00 4J3456 6:00
1U2136 See Drawing 3G2337 6:00 3J6439 6:00 4J3526 6:00
1U2711 6:00 3G2342 9:00 3J6491 6:00 4J3547 6:00
1U3182 6:00 3G2343 9:00 3J7508 See Drawing 4J4115 6:00
1U3382 See Drawing 3G2344 9:00 3J7509 See Drawing 4J4497 6:00
1U3495 6:00 3G2656 6:00 3J7639 6:00 4J4498 6:00
1U3527 6:00 3G2778 See Drawing 3J8677 See Drawing 4J4627 6:00
1U3833 12:00 3G2918 6:00 3J9031 6:00 4J4890 6:00

87
Hydraulic Cylinder & Seals
BOLTED HEAD CYLINDER ORIENTATION

Bolted Head Cylinder Orientation


Cylinder Cylinder Cylinder Cylinder
Group Head Group Head Group Head Group Head
No. Orientation No. Orientation No. Orientation No. Orientation
4J4891 6:00 4T7985 6:00 5J5390 9:00 6E3836 6:00
4J4959 9:00 4T8036 See Drawing 5J5451 3:00 6E3938 6:00
4J4960 3:00 4T8523 See Drawing 5J6213 12:00 6E3939 6:00
4J5057 6:00 4T8563 6:00 5J6214 3:00 6E3940 6:00
4J5632 6:00 4T9290 6:00 5J6342 6:00 6E4272 See Drawing
4J5675 6:00 4T9364 See Drawing 5J6735 12:00 6E4568 10:30
4J5743 3:00 4T9977 6:00 5J7360 6:00 6E4835 6:00
4J5744 9:00 4Z5659 12:00 5J7387 9:00 6E4836 6:00
4J6005 See Drawing 4Z5673 6:00 5J7388 3:00 6E4864 9:00
4J6006 6:00 4Z5795 3:00 5J7553 See Drawing 6E4865 9:00
4J6177 See Drawing 4Z6130 See Drawing 5J7554 See Drawing 6E4866 9:00
4J6633 3:00 4Z6170 6:00 5J7654 6:00 6E5021 See Drawing
4J6922 12:00 4Z6174 6:00 5J7686 3:00 6E5024 6:00
4J7377 12:00 4Z6175 6:00 5J7806 6:00 6E5093 See Drawing
4J7621 See Drawing 4Z6309 See Drawing 5J7929 6:00 6E5096 See Drawing
4J7845 6:00 4Z6311 6:00 5J7930 6:00 6E5123 3:00
4J7859 3:00 4Z6312 6:00 5J8028 12:00 6E5577 12:00
4J7860 9:00 4Z6313 6:00 5J8149 6:00 6E5591 9:00
4J7883 6:00 4Z6333 See Drawing 5J8172 6:00 6E5742 6:00
4J8439 6:00 4Z6354 6:00 5J8173 6:00 6E5752 6:00
4J8713 6:00 4Z6355 6:00 5J8174 6:00 6E5805 12:00
4J8719 6:00 4Z6356 6:00 5J8176 6:00 6E5821 6:00
4J8720 6:00 4Z6357 6:00 5J8190 See Drawing 6E5857 6:00
4J8722 6:00 4Z6363 6:00 5J8606 See Drawing 6E5873 3:00
4J8884 3:00 4Z6364 6:00 5J8623 6:00 6E5878 10:30
4J8970 6:00 4Z6413 6:00 5J9378 See Drawing 6E5879 1:30
4J9233 3:00 4Z6414 6:00 5J9609 9:00 6E5893 6:00
4J9935 9:00 5E7079 6:00 5J9708 See Drawing 6E6007 See Drawing
4J9936 3:00 5E7080 6:00 5J9815 6:00 6E6008 9:00
4J9996 See Drawing 5E7081 6:00 5J9816 12:00 6E6009 6:00
4J9997 10:30 5E7116 6:00 5J9893 3:00 6E6306 6:00
4J9998 9:00 5J0156 3:00 5J9983 3:00 6E6435 6:00
4K0501 9:00 5J0778 See Drawing 5M8934 9:00 6E6502 6:00
4K3138 3:00 5J0850 12:00 5N4577 6:00 6E6518 6:00
4K3415 9:00 5J1243 See Drawing 5R0062 6:00 6G4415 6:00
4K3416 3:00 5J1250 6:00 5R4547 6:00 6J0416 6:00
4K6417 6:00 5J1263 4:30 5R9338 6:00 6J0482 6:00
4Q0115 3:00 5J1264 7:30 5R9343 6:00 6J0517 6:00
4Q0144 3:00 5J1326 6:00 6C5365 3:00 6J0518 6:00
4Q1375 6:00 5J1332 9:00 6C5856 6:00 6J0581 6:00
4R8807 See Drawing 5J1333 See Drawing 6C5857 6:00 6J1165 9:00
4R8810 6:00 5J1388 6:00 6C9407 9:00 6J1166 3:00
4T0483 6:00 5J1468 6:00 6E0018 6:00 6J1203 6:00
4T1689 6:00 5J1570 6:00 6E0018 6:00 6J1269 See Drawing
4T1921 6:00 5J1603 6:00 6E0019 7:00 6J1272 See Drawing
4T2114 See Drawing 5J1931 9:00 6E0020 12:00 6J1273 See Drawing
4T2536 See Drawing 5J1952 6:00 6E0020 6:00 6J1419 6:00
4T2727 See Drawing 5J2143 6:00 6E0021 12:00 6J1426 6:00
4T2728 See Drawing 5J2449 9:00 6E0021 12:00 6J1427 6:00
4T3210 6:00 5J2450 3:00 6E0257 See Drawing 6J1430 6:00
4T3211 6:00 5J2539 9:00 6E0397 6:00 6J1516 3:00
4T4248 6:00 5J2627 3:00 6E0529 7:30 6J1570 6:00
4T5111 7:30 5J2628 9:00 6E0897 12:00 6J1983 6:00
4T5112 4:30 5J2815 12:00 6E0905 6:00 6J2018 6:00
4T5539 6:00 5J2897 See Drawing 6E1175 6:00 6J2339 9:00
4T5735 3:00 5J3037 See Drawing 6E1244 12:00 6J2340 3:00
4T5736 3:00 5J3133 9:00 6E1295 3:00 6J2472 6:00
4T5883 10:30 5J3497 6:00 6E1458 10:30 6J2805 9:00
4T6791 10:30 5J3939 6:00 6E1642 10:30 6J2806 3:00
4T6792 6:00 5J3949 See Drawing 6E1643 6:00 6J3042 6:00
4T6797 6:00 5J3950 1:30 6E2446 6:00 6J3081 12:00
4T6970 6:00 5J4293 3:00 6E2778 6:00 6J3082 12:00
4T7585 6:00 5J4351 See Drawing 6E2869 6:00 6J3308 6:00
4T7606 6:00 5J4354 See Drawing 6E3473 6:00 6J4013 12:00
4T7819 6:00 5J4555 3:00 6E3690 See Drawing 6J4014 12:00
4T7949 9:00 5J5389 3:00 6E3833 6:00 6J4095 9:00

88
Hydraulic Cylinder & Seals
BOLTED HEAD CYLINDER ORIENTATION

Bolted Head Cylinder Orientation


Cylinder Cylinder Cylinder Cylinder
Group Head Group Head Group Head Group Head
No. Orientation No. Orientation No. Orientation No. Orientation
6J4096 3:00 7J1935 See Drawing 7J9718 6:00 8J5670 9:00
6J4339 3:00 7J1936 See Drawing 7J9729 12:00 8J5676 9:00
6J4340 9:00 7J2147 4:30 7J9730 12:00 8J5677 3:00
6J4353 4:30 7J2148 4:30 7J9741 3:00 8J5683 3:00
6J4513 6:00 7J2151 3:00 7J9742 9:00 8J5684 3:00
6J4515 6:00 7J2152 9:00 7J9744 12:00 8J5690 6:00
6J5205 12:00 7J2334 6:00 7J9749 12:00 8J5697 6:00
6J5206 12:00 7J2356 6:00 7J9750 12:00 8J5703 9:00
6J5211 12:00 7J2357 6:00 7J9761 3:00 8J5704 3:00
6J5212 12:00 7J2377 6:00 7J9762 9:00 8J5713 3:00
6J5677 12:00 7J2395 See Drawing 7J9785 3:00 8J5720 9:00
6J5678 12:00 7J2396 3:00 7J9786 6:00 8J5721 3:00
6J5744 6:00 7J2477 6:00 7J9791 4:30 8J5726 9:00
6J5815 12:00 7J3051 12:00 7J9792 7:30 8J5727 3:00
6J5816 12:00 7J3052 12:00 7J9800 12:00 8J5733 6:00
6J5824 12:00 7J3171 6:00 7J9802 12:00 8J5739 9:00
6J5827 9:00 7J3172 6:00 7J9806 9:00 8J5740 3:00
6J5843 9:00 7J3221 3:00 7J9818 6:00 8J5749 3:00
6J5844 3:00 7J3222 3:00 7J9821 12:00 8J5755 6:00
6J6449 6:00 7J3246 7:30 7J9822 12:00 8J5761 6:00
6J6455 12:00 7J3333 See Drawing 7J9833 12:00 8J5767 6:00
6J6456 12:00 7J3334 See Drawing 7J9834 12:00 8J5772 6:00
6J6461 12:00 7J3386 6:00 7J9838 6:00 8J5779 6:00
6J6462 12:00 7J4355 12:00 7J9851 12:00 8J5931 3:00
6J6873 6:00 7J4356 12:00 7J9852 12:00 8J5937 12:00
6J6874 6:00 7J4363 9:00 7J9861 12:00 8J5939 12:00
6J6875 6:00 7J4364 3:00 7J9862 12:00 8J5977 4:30
6J6876 6:00 7J4397 9:00 7J9871 12:00 8J5978 7:30
6J7056 6:00 7J4398 12:00 7J9872 12:00 8J6053 See Drawing
6J7351 12:00 7J4405 9:00 7J9875 See Drawing 8J6054 See Drawing
6J7590 6:00 7J4406 12:00 7J9878 See Drawing 8J6055 See Drawing
6J7810 6:00 7J4623 6:00 7J9952 6:00 8J6056 See Drawing
6J7998 6:00 7J5528 6:00 7J9955 6:00 8J6064 6:00
6J8731 12:00 7J6054 6:00 7J9984 6:00 8J6119 See Drawing
6J8732 12:00 7J6058 6:00 7S1920 12:00 8J6120 See Drawing
6J8816 6:00 7J6789 12:00 Y4601 6:00 8J6121 See Drawing
6J9129 6:00 7J7028 See Drawing 7Y4650 9:00 8J6122 See Drawing
6J9331 6:00 7J7289 3:00 7Y4906 6:00 8J6337 10:30
6J9383 3:00 7J7295 9:00 7Y4926 9:00 8J6338 9:00
6J9384 9:00 7J7305 9:00 7Y5100 12:00 8J6339 12:00
6J9573 12:00 7J7528 6:00 7Y5150 12:00 8J6809 9:00
6J9731 1:30 7J7686 6:00 8F1123 6:00 8J7298 9:00
6J9732 10:30 7J8054 6:00 8F1124 6:00 8J7376 6:00
6J9752 6:00 7J8259 4:30 8F2666 6:00 8J8401 6:00
6J9889 6:00 7J8260 7:30 8F8738 12:00 8J8498 6:00
6J9938 6:00 7J8970 7:30 8J0204 12:00 8J8584 See Drawing
7F2420 6:00 7J9355 3:00 8J1698 6:00 8J8585 See Drawing
7F2421 6:00 7J9356 9:00 8J1719 See Drawing 8J8611 9:00
7F2422 6:00 7J9363 6:00 8J1779 See Drawing 8J8612 12:00
7I1345 6:00 7J9364 6:00 8J1821 6:00 8J8613 6:00
7I7291 12:00 7J9369 See Drawing 8J1876 6:00 8J8682 6:00
7I7341 9:00 7J9375 See Drawing 8J2365 3:00 8J8721 10:30
7J0192 6:00 7J9376 See Drawing 8J2366 9:00 8J8756 9:00
7J0243 12:00 7J9637 12:00 8J2369 See Drawing 8J8828 See Drawing
7J0487 3:00 7J9638 3:00 8J2370 9:00 8J8918 11:00
7J0488 9:00 7J9640 6:00 8J2566 9:00 8J9446 9:00
7J0489 1:30 7J9645 3:00 8J2650 3:00 8J9912 6:00
7J0490 See Drawing 7J9646 9:00 8J3544 6:00 8J9959 6:00
7J0508 6:00 7J9657 See Drawing 8J3720 12:00 9F1724 6:00
7J1242 7:30 7J9658 3:00 8J3852 3:00 9F1725 6:00
7J1419 12:00 7J9675 12:00 8J4540 6:00 9J0408 See Drawing
7J1487 6:00 7J9676 12:00 8J4589 6:00 9J0409 3:00
7J1488 See Drawing 7J9685 6:00 8J5478 12:00 9J0537 6:00
7J1693 9:00 7J9690 6:00 8J5603 See Drawing 9J0670 9:00
7J1933 See Drawing 7J9695 6:00 8J5657 6:00 9J0671 See Drawing
7J1934 See Drawing 7J9696 6:00 8J5663 12:00 9J0672 3:00

89
Hydraulic Cylinder & Seals
BOLTED HEAD CYLINDER ORIENTATION

Bolted Head Cylinder Orientation


Cylinder Cylinder Cylinder
Group Head Group Head Group Head
No. Orientation No. Orientation No. Orientation
9J0673 9:00 9T1493 6:00 9T9696 6:00
9J1287 6:00 9T1601 12:00 9T9697 6:00
9J1755 See Drawing 9T1803 3:00 9T9744 6:00
9J1822 6:00 9T2418 9:00 9T9747 6:00
9J2066 6:00 9T2419 3:00 9T9995 6:00
9J2153 6:00 9T2716 6:00
9J2399 6:00 9T2797 6:00
9J2401 6:00 9T2860 See Drawing
9J2434 6:00 9T2869 See Drawing
9J2958 See Drawing 9T3595 6:00
9J2959 See Drawing 9T3715 6:00
9J2994 6:00 9T3716 6:00
9J3632 6:00 9T4155 6:00
9J4100 See Drawing 9T4279 6:00
9J4697 6:00 9T4280 6:00
9J4882 6:00 9T4885 6:00
9J4887 See Drawing 9T4886 See Drawing
9J4888 7:30 9T4887 6:00
9J4892 6:00 9T5230 6:00
9J4893 See Drawing 9T5807 6:00
9J5153 6:00 9T5813 6:00
9J5379 6:00 9T5823 3:00
9J5419 12:00 9T5824 9:00
9J5484 6:00 9T5888 6:00
9J5559 6:00 9T6077 6:00
9J5599 6:00 9T6082 See Drawing
9J5725 9:00 9T6086 See Drawing
9J5726 12:00 9T6095 6:00
9J5727 12:00 9T6113 6:00
9J5728 12:00 9T6267 3:00
9J5832 6:00 9T6410 6:00
9J5868 See Drawing 9T6497 12:00
9J5869 3:00 9T6615 6:00
9J6536 9:00 9T6685 See Drawing
9J6557 See Drawing 9T6967 7:30
9J6558 7:30 9T7039 7:30
9J7006 11:30 9T7054 6:00
9J7086 3:00 9T7161 7:30
9J7087 9:00 9T7341 6:00
9J7111 9:00 9T8257 6:00
9J7755 6:00 9T8623 9:00
9J7776 Replace by 8J8865 9T8935 10:30
9J7850 See Drawing 9T9019 4:30
9J8002 6:00 9T9020 6:00
9J8153 6:00 9T9021 9:00
9J8157 6:00 9T9022 3:00
9J8165 6:00 9T9023 6:00
9J8748 6:00 9T9024 3:00
9J8774 6:00 9T9025 9:00
9J8802 6:00 9T9202 6:00
9J9398 12:00 9T9203 6:00
9J9823 See Drawing 9T9204 6:00
9J9825 See Drawing 9T9278 6:00
9J9826 See Drawing 9T9280 9:00
9T0106 6:00 9T9354 See Drawing
9T0141 6:00 9T9356 See Drawing
9T0142 6:00 9T9358 12:00
9T0143 6:00 9T9360 6:00
9T0489 6:00 9T9371 6:00
9T1180 6:00 9T9483 7:30
9T1334 6:00 9T9505 6:00
9T1370 6:00 9T9514 See Drawing
9T1387 10:30 9T9568 9:00
9T1388 See Drawing 9T9569 6:00
9T1403 9:00 9T9570 9:00
9T1459 7:30 9T9694 6:00

90
Hydraulic Cylinder & Seals
BOLTED HEAD CYLINDER ORIENTATION

141-2914 150-4382 166-2286 1K5893 1K5894

1K8665 1K8666 1U2133 1U2134 1U2135

1U2136 2J2470 2J4575 2K2952 2K3778

2K3794 2K3892 2K5367 2K5598 2K5911

2K5912 3G1174 3G1175 3G1176 3G1177

3G2189 3G6904 3G8089 3G8118 3G8119

91
Hydraulic Cylinder & Seals
BOLTED HEAD CYLINDER ORIENTATION

3G8537 3J3419 3J9307 3K2369 3K2370

3K2972 3K7511 3K7512 3K8080 3K0981

3P6463 4J9996 4R8807 4T2536 4T2727

6E3690 4T8036 4T8523 4Z6130 4Z6309

4Z6333 5J3949 5J7553 5J7554 6E0257

6E5021 6E5096 6J1269 6J1272 6J1273

92
Hydraulic Cylinder & Seals
BOLTED HEAD CYLINDER ORIENTATION

9J2958 9J2959 9J4100 9J4887 9J5868

9J9825 087-5375 101-1908 102-4216 106-4340

112-4282 121-3809 124-1825 126-5510 126-5511

130-6135 132-7901 133-9164 146-9119 162-0662

162-0663 1U1646 1U3382 1U4732 2J4576

2J9198 3G0218 3G2778 3G8090 3J2039

93
Hydraulic Cylinder & Seals
BOLTED HEAD CYLINDER ORIENTATION

3J3271 3J7508 3J7509 3J8677 3R4109

4C2178 4H6961 4J6005 4J6177 4J7621

4T2728 4T2114 4T9364 5J1243 5J1333

5J2897 5J3037 5J4351 5J4354 5J0778

5J8190 5J8606 5J9378 5J9708 668459

6E4272 6E5093 6E6007 7J1488 7J1933

94
Hydraulic Cylinder & Seals
BOLTED HEAD CYLINDER ORIENTATION

7J1934 7J1935 7J1936 7J2395 7J3333

7J3334 7J0490 7J7028 7J9369 7J9375

7J9376 7J9657 7J9875 7J9878 8J1719

8J1779 8J2369 8J5603 8J6053 8J6054

8J6055 8J6056 8J6119 8J6120 8J6121

8J6122 8J8584 8J8585 8J8828 9J1755

95
Hydraulic Cylinder & Seals
BOLTED HEAD CYLINDER ORIENTATION

9J0408 9J4893 9J6557 9J0671 9J7850

9J9823 9J9826 9T2860 9T2869 9T6082

9T6086 9T9354 9T1388 9T4886 9T9356


45 o

o
45
o
120

9T9514 145-3750 145-3751 144-5970 3J2189

9T6685

96
Hydraulic Cylinder & Seals
REMANUFACTURED CYLINDERS AND RODS

Remanufactured Cylinders and Rods


When the damage is more severe, Cat Remanufactured
Products get you back to work fast. Simply exchange the
damaged or worn cylinder or rod for one off the shelf that
has been rebuilt to like-new specs.
We offer two kinds of Cat Remanufactured Cylinders:
Cat Remanufactured Standard Cylinders are
remanfactured factory standard bore size specs. Add a
Cat standard seal kits and this offering is complete.
Priced at 50-60% of new.
Cat Remanufactured Oversize Cylinders offer even
greater savings. This cylinders are honed to either 0.030”
or 0.060” oversize and can then be resealed using
exclusive Cat oversize seals!
Priced at 25-35% of new.
When you need a fast, dependable rod repair, choose
from our growing selection of Cat Remanufactured
Rods. All are rebuilt to factory specs and carry a same-
as-new factory warranty.
Priced at 25-45% of new.

97
Hydraulic Cylinder & Seals
HOW TO USE THIS HANDBOOK

How to use the Cylinder Reference Section


The following sections provide an index sorted by machine model, cylinder group part number, cylinder assembly part
number, rod assembly part numer, standard cylinder bore diameter and standard rod diameter. Each section contains
all of the necessary information to successfully repair your hydraulic cylinder. Please refer to the chart below for
description on how to use each column within a section.

Engineering Design Change Level


In order to select the correct seal kit, the cylinder group part number and the engineering design change level of the
cylinder group to be resealed must be known. Caterpillar makes changes to the consist of the cylinder groups
without changing the group part number. Initially, cylinder groups are change level 00. When the group consist
changes, the engineering design change level of the group changes, i.e. 01, 02, 03, 04. Different seal kits are
sometimes required to reseal different engineering change levels of the same cylinder group part number. If
your cylinder is a bolted-head design, this engineering design change level will be welded onto the cylinder. If your
cylinder is a threaded-crown or threaded-gland design, this engineering design change level will be stamped on the
outside of the cylinder tube. The engineering design change level is located in column d in the chart below.

a b g c d e e f f e e f f h h h
90

Sorted by MACHINE MODEL


Hydraulic Cylinder & Seals
No.*
o.

No.

No.
art N
l

nder

nder
Leve

Part

Part
No.

re

Part
No.
ge 3)

er Bo
No. ndard Cyli

No. rsize Cyli


bly P

(in.)

.
ange
Part

rt No

Kit

Kit
Part

(In.)

Kit
ee pa

Diam rd Cylind
ssem

.)
ength

Seal

Seal
g Ch
roup

Seal
d Pa

th (In
mbly

eter
n Ove
ote (s

n Sta
der A
eerin

” O/S

” O/S
der G

. (In.)

der L

n Ro

dard
Diam
Asse

Leng
da
Rema
Rema
Footn

Cylin
Engin

Rema

.030

.060
Stan
Cylin

Cylin
Stan
Part
Part

Rod

Rod

Rod
Model Application

Agricultural Tractors
35 N/A 1518881 0-1 1657746
1518881 2-up 1644674 1.75 13.30 1657746
1518992 0-1 1657747
1518992 2-up 1644674 1.75 13.30 1657747
1600158 0-up 1128948 1711168

1. Determine the hydraulic cylinder group number and change level from the parts book or
microfiche or from the tag on the outside of the cylinder.

2. Refer to the index on page 1 to locate the machine family and find the machine model a .

3. Match the Application b with the Cylinder Group Number c and the Change Level column d .
4. Select the Remanufactured Rod and Cylinder part number e .

5. Refer to the Dimension Columns f for identification purposes only.


Do Not Use These Dimensions As Rebuild Specifications.

6. Select the Standard or Oversize Seal Kit Part Number h . Watch for any notes in column g .

7. Before attempting to use Oval Head Seals for cylinders indicated by ( g ) in the Note Column, refer to Chart B
on page 83.

98
Hydraulic Cylinder & Seals
FOOTNOTES

Footnotes for Cylinder Information Tables


a For Engineering Change 3Up. Earlier Models require 1 - 5H4909 O-ring and 1 - 3G6857 Back-up Ring.
b For Engineering Change 6-UP. Earlier models require 1 - 5H4909 O-Ring and 1 - 3G6857 Back-up Ring.
c Requires 2 Kits.
d Early versions of this group used two piston seal assemblies. ONLY ONE seal is needed when the cylinder is
resealed.
e For Engineering Change 3-UP. Earlier models require 1 - 1J2176 O-Ring and 1 - 2J0744 Back-up Ring.
f For Engineering Change 4-UP. Earlier models require 9T5896 Head for oversize cylinder bore.
g See CHART B on page 7 before attempting to use oversize seals.
h For 9J4100 Engineering Change 0-2, and 8J8918 Change 0-UP, use (1) 6J1450 U-Cup.
i For 8J4589 Engineering Change 0-5, and 9J2153 Change 0-5, use 5J8400 U-Cup.
j See Parts Books for other Rod(s), Cylinder(s), Head(s).
k Reman Product serviced as GROUP ONLY, except for telescoping hoist cylinders. See Parts Books for other
rods and cylinders.
l Cylinder is for use with water/glycol hydraulic fluid only.
m Seal kit listed is for cylinders manufactured by CROSS MFG. Use 0816681 Seal Kit for Texas Hydraulics
cylinders.
n Seal kit listed is for cylinders manufactured by CROSS MFG. Use 8C1365 Seal Kit for Texas Hydraulics
cylinders.
o Seal kit listed is for cylinders manufactured by CROSS MFG. For TEXAS HYDRAULICS cylinder, use
8C7481 Seal Kit. For COLUMBUS HYDRAULICS cylinder, use 8T4024 Seal Kit.

99
100
ge
No.
No.

No.*

t No.
.

re

)
inder
inder

No.
Chan
Part
Part

.)
Part

o.

y Par
it

rt No

er Bo
Kit

age 3
Part
Kit

sign
.)

(In.)

th (in
art N

embl
eal K

ly Pa

ss
Seal

see p
roup
Seal

A
)
eter

m
th (In

G
Leng
od P

r
r
R

te (
O/S S

n Ov

e
e

der

e
n

” O/S

dard

d
d

da

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d
d

g
0

o
o

Rema

Cylin
.0
.

Stan

Stan

Rema

Fo
Part

Cylin
En
Cyli
Rod
Rema
R
R
Model Application

Diam rd Cylind

Part

Leve ering De
Agricultural Tractors
35 N/A 1518881 0-1 1657746
Sorted by MACHINE MODEL

1518881 2-up 1644674 1657746


Hydraulic Cylinder & Seals

1518992 0-1 1657747


1518992 2-up 1644674 1657747
1600158 0-up 1128948 1711168
1600159 0-up 1135476 1711421
45 N/A 1518881 0-1 1657746
1518881 2-up 1644674 1657746
1518992 0-1 1657747
1518992 2-up 1644674 1657747
1600158 0-up 1128948 1711168
1600159 0-up 1135476 1711421
45B N/A 1518881 0-1 1657746
1518881 2-up 1644674 1657746
1518992 0-1 1657747
1518992 2-up 1644674 1657747
55 N/A 1518881 0-1 1657746
1518881 2-up 1644674 1657746
1518992 0-1 1657747
1518992 2-up 1644674 1657747
1600158 0-up 1128948 1711168
1600159 0-up 1135476 1711421
55B N/A 1518881 0-1 1657746
1518881 2-up 1644674 1657746
1518992 0-1 1657747

* Part numbers in parenthesis are optional high temperature seal kits.

Rod length is from rod end Cylinder length is from open Cylinder length is from open
to centerline of eye. end to centerline of eye. end to centerline of trunnion.
.
.*

ge
No.
No.

rt No
.

re

)
rt No

inder
inder

No.
Chan
Part
Part

.)
o.

ly Pa
rt No
it Pa

er Bo

b
Kit
Kit

age 3
Part
K

sign
.)

m
(In.)
l

th (in
art N

e
a

ly Pa

ss
Seal
Seal

see p
roup
Se

a
)
eter

m
th (In

G
Leng
od P

r
r
R

te (
n Ov

e
e

der A

e
n
” O/S
” O/S

dard

da

d
d

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d

g
0
0

Rema

Cylin
.
.

Stan

Stan

Rema

Fo
Part

Cylin
En
Cyli
Rod
Rema
Rod
R

Diam rd Cylind
Model Application

Part

Leve ering De
Agricultural Tractors (cont.)
55B (cont.) N/A 1518992 2-up 1644674 1657747
65 Lift 9T2230 0 9T2476 4.00 21.64 9T2474 2.00 21.73 7X2789 8C0636 1328818
9T2230 1-up 9T2476 4.00 21.64 9T2474 2.00 21.73 1328816 1328817 1328818
9T9517 0-up 9T9773 4.00 21.42 9T9776 2.00 21.46 1328816 1328817 1328818
N/A 9T7802 0-up 9T7803 9.25 34.89 9T7811 2.75 35.65
65B Lift 9T2230 0 9T2476 4.00 21.64 9T2474 2.00 21.73 7X2789 8C0636 1328818
9T2230 1-up 9T2476 4.00 21.64 9T2474 2.00 21.73 1328816 1328817 1328818
9T9517 0-up 9T9773 4.00 21.42 9T9776 2.00 21.46 1328816 1328817 1328818
N/A 9T7802 0-up 9T7803 9.25 34.89 9T7811 2.75 35.65
65C Lift 9T9517 0-up 9T9773 4.00 21.42 9T9776 2.00 21.46 1328816 1328817 1328818
N/A 6E1428 0-6 6E1421 9.25 35.80 1570285
6E1428 7-up 6E1421 9.25 35.80 1019742 2.75 37.19 1570285
Tensioner 1086296 0-3 6E1421 9.25 35.80 1019742 2.75 37.19
1086296 4-up 1504383 9.25 35.80 1019742 2.75 37.19
1504382 0-up 1504383 9.25 35.80 1019742 2.75 37.19 1570285
9T7802 0-up 9T7803 9.25 34.89 9T7811 2.75 35.65
65D Lift 9T9517 0-up 9T9773 4.00 21.42 9T9776 2.00 21.46 1328816 1328817 1328818
N/A 6E1428 0-6 6E1421 9.25 35.80 1570285
6E1428 7-up 6E1421 9.25 35.80 1019742 2.75 37.19 1570285
Tensioner 1086296 0-3 6E1421 9.25 35.80 1019742 2.75 37.19
1086296 4-up 1504383 9.25 35.80 1019742 2.75 37.19
1504382 0-up 1504383 9.25 35.80 1019742 2.75 37.19 1570285
65E Lift 9T9517 0-up 9T9773 4.00 21.42 9T9776 2.00 21.46 1328816 1328817 1328818
Tensioner 1483031 0 6E1421 9.25 35.80 1485281 2.75 35.51 1570285
1483031 1 1504383 9.25 35.80 1485281 2.75 35.51 1570285

* Part numbers in parenthesis are optional high temperature seal kits.

Rod length is from rod end Cylinder length is from open Cylinder length is from open
to centerline of eye. end to centerline of eye. end to centerline of trunnion.
Sorted by MACHINE MODEL
Hydraulic Cylinder & Seals

101
102
ge
No.
No.

No.*

t No.
.

re

)
inder
inder

No.
Chan
Part
Part

.)
Part

o.

y Par
it

rt No

er Bo
Kit

age 3
Part
Kit

sign
.)

(In.)

th (in
art N

embl
eal K

ly Pa

ss
Seal

see p
roup
Seal

A
)
eter

m
th (In

G
Leng
od P

r
r
R

te (
O/S S

n Ov

e
e

der

e
n

” O/S

dard

d
d

da

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d
d

g
0

o
o

Rema

Cylin
.0
.

Stan

Stan

Rema

Fo
Part

Cylin
En
Cyli
Rod
Rema
R
R
Model Application

Diam rd Cylind

Part

Leve ering De
Agricultural Tractors (cont.)
65E (cont.) Tensioner 1483031 2-up 1504383 9.25 35.80 1516273 2.75 35.93 1570285
Sorted by MACHINE MODEL

69D Hoist 1080986 0-up 1080987 6.50 18.43 1080993 3.00 56.81
Hydraulic Cylinder & Seals

9T7204 0-up 6E4057


N/A 1162836 0-up 9T6085 8.50 17.92 1072657 7.00 25.15 1417296
1303921 0-up 1137475
4T4168 0-up 9J4150 7.00 31.75 4T4166 0R8827 4.00 34.75 8T4772
9J4149 0-1 8T4772
9J4149 2-up 9J4150 7.00 31.75 9J4156 4.00 34.75 8T4772
Steering 1100532 0-up 1100533 3.00 25.59 1100537 2.00 25.22 7X2760
9J1287 0-up 9J1301 0R3208 0R3209 3.88 23.34 7J7526 0R3229 2.37 28.86 7X2808
70C Lift 9T9517 0-up 9T9773 4.00 21.42 9T9776 2.00 21.46 1328816 1328817 1328818
N/A 6E1428 0-6 6E1421 9.25 35.80 1570285
6E1428 7-up 6E1421 9.25 35.80 1019742 2.75 37.19 1570285
Tensioner 1086296 0-3 6E1421 9.25 35.80 1019742 2.75 37.19
1086296 4-up 1504383 9.25 35.80 1019742 2.75 37.19
1504382 0-up 1504383 9.25 35.80 1019742 2.75 37.19 1570285
73D Lift 1163092 0-up 1137478
N/A 1131824 0-up 1345986
1162837 0-up 9T6081 8.50 18.54 1072656 7.00 28.89 1417296
1455155 0-up 9J2539 0R8828 8.25 43.50 9J2542 0R8830 5.00 44.16 8T9042
1U4777 0 7J3471 7.00 43.94
1U4777 0-8 1007415 0R3793 7J3471 7.00 43.94
1U4777 8-13 1007415 0R3793 7J3471 7.00 43.94 1137478
1U4777 13-14 1007415 0R3793 7J3470 0R3691 7.00 43.94 1137478
1U4777 14-17 1007415 0R3793 1137478

* Part numbers in parenthesis are optional high temperature seal kits.

Rod length is from rod end Cylinder length is from open Cylinder length is from open
to centerline of eye. end to centerline of eye. end to centerline of trunnion.
.
.*

ge
No.
No.

rt No
.

re

)
rt No

inder
inder

No.
Chan
Part
Part

.)
o.

ly Pa
rt No
it Pa

er Bo

b
Kit
Kit

age 3
Part
K

sign
.)

m
(In.)
l

th (in
art N

e
a

ly Pa

ss
Seal
Seal

see p
roup
Se

a
)
eter

m
th (In

G
Leng
od P

r
r
R

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n Ov

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n
” O/S
” O/S

dard

da

d
d

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d

g
0
0

Rema

Cylin
.
.

Stan

Stan

Rema

Fo
Part

Cylin
En
Cyli
Rod
Rema
Rod
R

Diam rd Cylind
Model Application

Part

Leve ering De
Agricultural Tractors (cont.)
73D (cont.) N/A 1U4777 17-18 1007415 0R3793 1010931 0R3691 7.00 4.57 1137478
1U4777 18-up 1007415 0R3793 1137478
9J2017 2-3 9J2539 0R8828 8.25 43.50 9J2541 5.00 44.16
9J2017 3-6 9J2539 0R8828 8.25 43.50 9J2541 5.00 44.16 8T9042
9J2017 6-up 9J2539 0R8828 8.25 43.50 9J2542 0R8830 5.00 44.16 8T9042
9T3122 0-up 9J2539 0R8828 8.25 43.50 9J2542 0R8830 5.00 44.16 8T9042
9T6082 0-up 9T6081 8.50 18.54 9T6079 6.98 28.89 1417296
9T7204 0-up 6E4057
Steering RH 7J7686 0-up 7J7684 0R3214 0R3215 4.00 20.76 7J7685 0R3200 2.37 29.91 8T1389
75 Lift 9T2230 0 9T2476 4.00 21.64 9T2474 2.00 21.73 7X2789 8C0636 1328818
9T2230 1-up 9T2476 4.00 21.64 9T2474 2.00 21.73 1328816 1328817 1328818
9T9517 0-up 9T9773 4.00 21.42 9T9776 2.00 21.46 1328816 1328817 1328818
N/A 9T7802 0-up 9T7803 9.25 34.89 9T7811 2.75 35.65
75C Belt Tensioner 6E1428 0-6 6E1421 9.25 35.80 1570285
6E1428 7-up 6E1421 9.25 35.80 1019742 2.75 37.19 1570285
Lift 9T9517 0-up 9T9773 4.00 21.42 9T9776 2.00 21.46 1328816 1328817 1328818
Tensioner 1086296 0-3 6E1421 9.25 35.80 1019742 2.75 37.19
1086296 4-up 1504383 9.25 35.80 1019742 2.75 37.19
1504382 0-up 1504383 9.25 35.80 1019742 2.75 37.19 1570285
75D Lift 9T9517 0-up 9T9773 4.00 21.42 9T9776 2.00 21.46 1328816 1328817 1328818
N/A 6E1428 0-6 6E1421 9.25 35.80 1570285
6E1428 7-up 6E1421 9.25 35.80 1019742 2.75 37.19 1570285
Tensioner 1086296 0-3 6E1421 9.25 35.80 1019742 2.75 37.19
1086296 4-up 1504383 9.25 35.80 1019742 2.75 37.19
1504382 0-up 1504383 9.25 35.80 1019742 2.75 37.19 1570285

* Part numbers in parenthesis are optional high temperature seal kits.

Rod length is from rod end Cylinder length is from open Cylinder length is from open
to centerline of eye. end to centerline of eye. end to centerline of trunnion.
Sorted by MACHINE MODEL
Hydraulic Cylinder & Seals

103
104
ge
No.
No.

No.*

t No.
.

re

)
inder
inder

No.
Chan
Part
Part

.)
Part

o.

y Par
it

rt No

er Bo
Kit

age 3
Part
Kit

sign
.)

(In.)

th (in
art N

embl
eal K

ly Pa

ss
Seal

see p
roup
Seal

A
)
eter

m
th (In

G
Leng
od P

r
r
R

te (
O/S S

n Ov

e
e

der

e
n

” O/S

dard

d
d

da

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d
d

g
0

o
o

Rema

Cylin
.0
.

Stan

Stan

Rema

Fo
Part

Cylin
En
Cyli
Rod
Rema
R
R
Model Application

Diam rd Cylind

Part

Leve ering De
Agricultural Tractors (cont.)
75E Lift 9T9517 0-up 9T9773 4.00 21.42 9T9776 2.00 21.46 1328816 1328817 1328818
Sorted by MACHINE MODEL

Tensioner 1483031 0 6E1421 9.25 35.80 1485281 2.75 35.51 1570285


Hydraulic Cylinder & Seals

1483031 1 1504383 9.25 35.80 1485281 2.75 35.51 1570285


1483031 2-up 1504383 9.25 35.80 1516273 2.75 35.93 1570285
85C Lift 9T9517 0-up 9T9773 4.00 21.42 9T9776 2.00 21.46 1328816 1328817 1328818
N/A 6E1428 0-6 6E1421 9.25 35.80 1570285
6E1428 7-up 6E1421 9.25 35.80 1019742 2.75 37.19 1570285
Tensioner 1086296 0-3 6E1421 9.25 35.80 1019742 2.75 37.19
1086296 4-up 1504383 9.25 35.80 1019742 2.75 37.19
1504382 0-up 1504383 9.25 35.80 1019742 2.75 37.19 1570285
85D N/A 6E1428 0-6 6E1421 9.25 35.80 1570285
6E1428 7-up 6E1421 9.25 35.80 1019742 2.75 37.19 1570285
Tensioner 1086296 0-3 6E1421 9.25 35.80 1019742 2.75 37.19
1086296 4-up 1504383 9.25 35.80 1019742 2.75 37.19
1504382 0-up 1504383 9.25 35.80 1019742 2.75 37.19 1570285
85E Tensioner 1483031 0 6E1421 9.25 35.80 1485281 2.75 35.51 1570285
1483031 1 1504383 9.25 35.80 1485281 2.75 35.51 1570285
1483031 2-up 1504383 9.25 35.80 1516273 2.75 35.93 1570285
Articulated Trucks
D20D Hoist 7U7400 0-up 7U8027 4.80 41.00 7U8028 2.75 42.95 7U8058
N/A 1340006 0-up 1340009 4.55 11.73 1340010 3.94 16.38 1721687
Steering 7U6404 0-up 7U7091 1.75 26.00
Suspension 7U7230 0-9 7U8517 4.50 11.73 7U8516 3.94 16.38
7U7230 10-up 7U8517 4.50 11.73 7U8516 3.94 16.38 1721687
D25C Hoist 1434852 0 4U1676 3.50 68.11

* Part numbers in parenthesis are optional high temperature seal kits.

Rod length is from rod end Cylinder length is from open Cylinder length is from open
to centerline of eye. end to centerline of eye. end to centerline of trunnion.
.
.*

ge
No.
No.

rt No
.

re

)
rt No

inder
inder

No.
Chan
Part
Part

.)
o.

ly Pa
rt No
it Pa

er Bo

b
Kit
Kit

age 3
Part
K

sign
.)

m
(In.)
l

th (in
art N

e
a

ly Pa

ss
Seal
Seal

see p
roup
Se

a
)
eter

m
th (In

G
Leng
od P

r
r
R

te (
n Ov

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e

der A

e
n
” O/S
” O/S

dard

da

d
d

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d

g
0
0

Rema

Cylin
.
.

Stan

Stan

Rema

Fo
Part

Cylin
En
Cyli
Rod
Rema
Rod
R

Diam rd Cylind
Model Application

Part

Leve ering De
Articulated Trucks (cont.)
D25C (cont.) Hoist 1434852 1-up 1597566 5.50 67.09 4U1676 3.50 68.11
5U7777 0-up 4U1676 3.50 68.11 5U7775
N/A 1376178 0-up 1368992 4.50 14.71 1376179 4.01 14.15
7U9508 0-up 1045008
Steering 7U2910 0-up 6U1041 2.00 30.06 6U9552
Suspension Front c 6U4161 0-13 1045008
c 6U4161 14-up 1352996 4.50 16.84 1045008
D25D Hoist 1434852 0 4U1676 3.50 68.11
1434852 1-up 1597566 5.50 67.09 4U1676 3.50 68.11
N/A 1511179 0-up 1159519 4.50 19.48 7U7980 3.50 18.78 1721693
5U7777 0-up 4U1676 3.50 68.11 5U7775
7U7926 0-6 7U2657 4.50 19.47
7U7926 7-up 7U2657 4.50 19.47 7U7980 3.50 18.78
Steering 1433299 0-up 1433300 4.50 29.25 1433303 2.00 30.10 1721689
1453620 0-up 1433300 4.50 29.25 1433303 2.00 30.10 1721690
7U2910 0-up 6U1041 2.00 30.06 6U9552
Suspension Rear 7U9538 0-up 6U1041 2.00 30.06 1721689
Suspension 1049660 0-up 1159519 4.50 19.48 7U7980 3.50 18.78 1417975
7U2660 0-up 7U2657 4.50 19.47
D30C Hoist 1434852 0 4U1676 3.50 68.11
1434852 1-up 1597566 5.50 67.09 4U1676 3.50 68.11
5U7777 0-up 4U1676 3.50 68.11 5U7775
N/A 1376178 0-up 1368992 4.50 14.71 1376179 4.01 14.15
7U9508 0-up 1045008
Steering 7U2910 0-up 6U1041 2.00 30.06 6U9552

* Part numbers in parenthesis are optional high temperature seal kits.

Rod length is from rod end Cylinder length is from open Cylinder length is from open
to centerline of eye. end to centerline of eye. end to centerline of trunnion.
Sorted by MACHINE MODEL
Hydraulic Cylinder & Seals

105
106
ge
No.
No.

No.*

t No.
.

re

)
inder
inder

No.
Chan
Part
Part

.)
Part

o.

y Par
it

rt No

er Bo
Kit

age 3
Part
Kit

sign
.)

(In.)

th (in
art N

embl
eal K

ly Pa

ss
Seal

see p
roup
Seal

A
)
eter

m
th (In

G
Leng
od P

r
r
R

te (
O/S S

n Ov

e
e

der

e
n

” O/S

dard

d
d

da

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d
d

g
0

o
o

Rema

Cylin
.0
.

Stan

Stan

Rema

Fo
Part

Cylin
En
Cyli
Rod
Rema
R
R
Model Application

Diam rd Cylind

Part

Leve ering De
Articulated Trucks (cont.)
D30C (cont.) Suspension Front c 6U4161 0-13 1045008
Sorted by MACHINE MODEL

c 6U4161 14-up 1352996 4.50 16.84 1045008


Hydraulic Cylinder & Seals

D30D Hoist 1434852 0 4U1676 3.50 68.11


1434852 1-up 1597566 5.50 67.09 4U1676 3.50 68.11
N/A 1368994 0-up 1368992 4.50 14.71 1367337 4.01 15.43
1376178 0-up 1368992 4.50 14.71 1376179 4.01 14.15
1511179 0-up 1159519 4.50 19.48 7U7980 3.50 18.78 1721693
5U7777 0-up 4U1676 3.50 68.11 5U7775
7U7926 0-6 7U2657 4.50 19.47
7U7926 7-up 7U2657 4.50 19.47 7U7980 3.50 18.78
7U9508 0-up 1045008
Steering 1433299 0-up 1433300 4.50 29.25 1433303 2.00 30.10 1721689
1453620 0-up 1433300 4.50 29.25 1433303 2.00 30.10 1721690
7U2910 0-up 6U1041 2.00 30.06 6U9552
Suspension Rear 7U9538 0-up 6U1041 2.00 30.06 1721689
Suspension 1049660 0-up 1159519 4.50 19.48 7U7980 3.50 18.78 1417975
2U9448 0-up 2U9454 4.00 15.43 1045008
D35C Hoist 1434852 0 4U1676 3.50 68.11
1434852 1-up 1597566 5.50 67.09 4U1676 3.50 68.11
5U7777 0-up 4U1676 3.50 68.11 5U7775
Steering 7U2910 0-up 6U1041 2.00 30.06 6U9552
Suspension Front c 6U4161 0-13 1045008
c 6U4161 14-up 1352996 4.50 16.84 1045008
Suspension Rear 6U4600 0-up 6U4788
D35HPC Hoist 1434852 0 4U1676 3.50 68.11

* Part numbers in parenthesis are optional high temperature seal kits.

Rod length is from rod end Cylinder length is from open Cylinder length is from open
to centerline of eye. end to centerline of eye. end to centerline of trunnion.
.
.*

ge
No.
No.

rt No
.

re

)
rt No

inder
inder

No.
Chan
Part
Part

.)
o.

ly Pa
rt No
it Pa

er Bo

b
Kit
Kit

age 3
Part
K

sign
.)

m
(In.)
l

th (in
art N

e
a

ly Pa

ss
Seal
Seal

see p
roup
Se

a
)
eter

m
th (In

G
Leng
od P

r
r
R

te (
n Ov

e
e

der A

e
n
” O/S
” O/S

dard

da

d
d

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d

g
0
0

Rema

Cylin
.
.

Stan

Stan

Rema

Fo
Part

Cylin
En
Cyli
Rod
Rema
Rod
R

Diam rd Cylind
Model Application

Part

Leve ering De
Articulated Trucks (cont.)
D35HPC (cont.) Hoist 1434852 1-up 1597566 5.50 67.09 4U1676 3.50 68.11
N/A 5U7777 0-up 4U1676 3.50 68.11 5U7775
6U4161 0-13 1045008
6U4161 14-up 1352996 4.50 16.84 1045008
6U4385 0-up 5U3564 4.50 17.85 5U3576 3.50 16.14 5U5413
6U4600 0-up 6U4788
7U2910 0-up 6U1041 2.00 30.06 6U9552
D40D Hoist 7U3500 0-6 7U4173 5.25 32.83 7U4199 2.01 36.59 7U5074
7U3500 7-up 7U4173 5.25 32.83 1100411 2.01 36.59 7U5074
N/A 1511179 0-up 1159519 4.50 19.48 7U7980 3.50 18.78 1721693
6U4600 0-up 6U4788
7U7926 0-6 7U2657 4.50 19.47
7U7926 7-up 7U2657 4.50 19.47 7U7980 3.50 18.78
Steering 1433299 0-up 1433300 4.50 29.25 1433303 2.00 30.10 1721689
1453620 0-up 1433300 4.50 29.25 1433303 2.00 30.10 1721690
7U2910 0-up 6U1041 2.00 30.06 6U9552
Suspension Rear 7U9538 0-up 6U1041 2.00 30.06 1721689
Suspension 1049660 0-up 1159519 4.50 19.48 7U7980 3.50 18.78 1417975
D44B Steering 5U6870 0-up 6U4788
Suspension Tractor 5U6869 0-up 6U4788
Suspension Trailer 6U4600 0-up 6U4788
D250B Hoist 1434850 0 4U7387 3.50 10.39
1434850 1-up 1597616 5.50 104.25 4U7387 3.50 10.39 1721691
5U7773 0-up 4U7387 3.50 10.39 5U7775
N/A 1512611 0 1721685

* Part numbers in parenthesis are optional high temperature seal kits.

Rod length is from rod end Cylinder length is from open Cylinder length is from open
to centerline of eye. end to centerline of eye. end to centerline of trunnion.
Sorted by MACHINE MODEL
Hydraulic Cylinder & Seals

107
108
ge
No.
No.

No.*

t No.
.

re

)
inder
inder

No.
Chan
Part
Part

.)
Part

o.

y Par
it

rt No

er Bo
Kit

age 3
Part
Kit

sign
.)

(In.)

th (in
art N

embl
eal K

ly Pa

ss
Seal

see p
roup
Seal

A
)
eter

m
th (In

G
Leng
od P

r
r
R

te (
O/S S

n Ov

e
e

der

e
n

” O/S

dard

d
d

da

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d
d

g
0

o
o

Rema

Cylin
.0
.

Stan

Stan

Rema

Fo
Part

Cylin
En
Cyli
Rod
Rema
R
R
Model Application

Diam rd Cylind

Part

Leve ering De
Articulated Trucks (cont.)
D250B (cont.) N/A 1512611 1-3 1517033 3.00 23.31 1517034 2.00 23.88 1721685
Sorted by MACHINE MODEL

1512611 4-up 1517033 3.00 23.31 1833391 1721685


Hydraulic Cylinder & Seals

Steering 5U9000 0-up 6U9552


Suspension 6U3250 0 7U6672
6U3250 1-up 6U3248 3.50 17.37 7U6672
D250D Hoist 1478507 0-up 1219214 7U7550 2.75 102.17 1721688
7U6405 0-up 7U7513 4.70 100.66 7U7550 2.75 102.17
N/A 1340006 0-up 1340009 4.55 11.73 1340010 3.94 16.38 1721687
1512611 0 1721685
1512611 1-3 1517033 3.00 23.31 1517034 2.00 23.88 1721685
1512611 4-up 1517033 3.00 23.31 1833391 1721685
Steering 7U6404 0-up 7U7091 1.75 26.00
Suspension 7U7230 0-9 7U8517 4.50 11.73 7U8516 3.94 16.38
7U7230 10-up 7U8517 4.50 11.73 7U8516 3.94 16.38 1721687
D250E Hoist 1218785 0-up 1219214 7U7550 2.75 102.17 1315420
1256187 0-up 1269075 4.00 100.20 1264859 3.00 102.40 1315423
1414335 0-up 1414336 4.50 107.13 1414339 3.00 107.99
1478507 0-up 1219214 7U7550 2.75 102.17 1721688
N/A 1340006 0-up 1340009 4.55 11.73 1340010 3.94 16.38 1721687
1411812 0-up 1411813 5.91 16.10 1411816 4.50 20.16
1447657 0-up 1451027 4.55 13.23 1340010 3.94 16.38 1721687
1512611 0 1721685
1512611 1-3 1517033 3.00 23.31 1517034 2.00 23.88 1721685
1512611 4-up 1517033 3.00 23.31 1833391 1721685
7U7230 0-9 7U8517 4.50 11.73 7U8516 3.94 16.38

* Part numbers in parenthesis are optional high temperature seal kits.

Rod length is from rod end Cylinder length is from open Cylinder length is from open
to centerline of eye. end to centerline of eye. end to centerline of trunnion.
.
.*

ge
No.
No.

rt No
.

re

)
rt No

inder
inder

No.
Chan
Part
Part

.)
o.

ly Pa
rt No
it Pa

er Bo

b
Kit
Kit

age 3
Part
K

sign
.)

m
(In.)
l

th (in
art N

e
a

ly Pa

ss
Seal
Seal

see p
roup
Se

a
)
eter

m
th (In

G
Leng
od P

r
r
R

te (
n Ov

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e

der A

e
n
” O/S
” O/S

dard

da

d
d

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d

g
0
0

Rema

Cylin
.
.

Stan

Stan

Rema

Fo
Part

Cylin
En
Cyli
Rod
Rema
Rod
R

Diam rd Cylind
Model Application

Part

Leve ering De
Articulated Trucks (cont.)
D250E (cont.) N/A 7U7230 10-up 7U8517 4.50 11.73 7U8516 3.94 16.38 1721687
Steering 1185432 0-up 1193960 4.00 27.83 1192123 2.00 28.37 1315421
1384323 0-up 1193960 4.00 27.83 1466653 2.00 28.37
1415854 0-up 1415855 3.50 27.66 1415856 2.00 24.35
1466651 0 1466653 2.00 28.37 1315421
1466651 1-up 1193960 4.00 27.83 1466653 2.00 28.37 1315421
D300B Hoist 1434850 0 4U7387 3.50 10.39
1434850 1-up 1597616 5.50 104.25 4U7387 3.50 10.39 1721691
5U7773 0-up 4U7387 3.50 10.39 5U7775
N/A 1512611 0 1721685
1512611 1-3 1517033 3.00 23.31 1517034 2.00 23.88 1721685
1512611 4-up 1517033 3.00 23.31 1833391 1721685
Steering 5U9000 0-up 6U9552
Suspension 6U3250 0 7U6672
6U3250 1-up 6U3248 3.50 17.37 7U6672
D300D Hoist 7U8331 0-up 7U8423
7U8686 0-up 7U8685 5.00 103.98 4U7387 3.50 10.39 7U8697
N/A 1034639 0-up 4U7387 3.50 10.39
1512611 0 1721685
1512611 1-3 1517033 3.00 23.31 1517034 2.00 23.88 1721685
1512611 4-up 1517033 3.00 23.31 1833391 1721685
Suspension 1013817 0-up 1013818 4.00 17.83 2U6187 3.50 17.37
2U6019 0-up 2U6070 4.00 17.83 2U6187 3.50 17.37
7U8132 0-1 6U3248 3.50 17.37
7U8132 2-up 2U7409 3.50 17.37

* Part numbers in parenthesis are optional high temperature seal kits.

Rod length is from rod end Cylinder length is from open Cylinder length is from open
to centerline of eye. end to centerline of eye. end to centerline of trunnion.
Sorted by MACHINE MODEL
Hydraulic Cylinder & Seals

109
110
ge
No.
No.

No.*

t No.
.

re

)
inder
inder

No.
Chan
Part
Part

.)
Part

o.

y Par
it

rt No

er Bo
Kit

age 3
Part
Kit

sign
.)

(In.)

th (in
art N

embl
eal K

ly Pa

ss
Seal

see p
roup
Seal

A
)
eter

m
th (In

G
Leng
od P

r
r
R

te (
O/S S

n Ov

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e

der

e
n

” O/S

dard

d
d

da

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d
d

g
0

o
o

Rema

Cylin
.0
.

Stan

Stan

Rema

Fo
Part

Cylin
En
Cyli
Rod
Rema
R
R
Model Application

Diam rd Cylind

Part

Leve ering De
Articulated Trucks (cont.)
D300E Hoist 1256188 0-up 1264071 4.50 100.35 1267332 3.50 102.44 1315424
Sorted by MACHINE MODEL

1414341 0-up 1414342 5.00 107.13 1414339 3.00 107.99


Hydraulic Cylinder & Seals

N/A 1340006 0-up 1340009 4.55 11.73 1340010 3.94 16.38 1721687
1411812 0-up 1411813 5.91 16.10 1411816 4.50 20.16
1447657 0-up 1451027 4.55 13.23 1340010 3.94 16.38 1721687
1512611 0 1721685
1512611 1-3 1517033 3.00 23.31 1517034 2.00 23.88 1721685
1512611 4-up 1517033 3.00 23.31 1833391 1721685
7U7230 0-9 7U8517 4.50 11.73 7U8516 3.94 16.38
7U7230 10-up 7U8517 4.50 11.73 7U8516 3.94 16.38 1721687
Steering 1185432 0-up 1193960 4.00 27.83 1192123 2.00 28.37 1315421
1384323 0-up 1193960 4.00 27.83 1466653 2.00 28.37
1415854 0-up 1415855 3.50 27.66 1415856 2.00 24.35
1466651 0 1466653 2.00 28.37 1315421
1466651 1-up 1193960 4.00 27.83 1466653 2.00 28.37 1315421
D350C Hoist 1434850 0 4U7387 3.50 10.39
1434850 1-up 1597616 5.50 104.25 4U7387 3.50 10.39 1721691
5U7773 0-up 4U7387 3.50 10.39 5U7775
N/A 1512611 0 1721685
1512611 1-3 1517033 3.00 23.31 1517034 2.00 23.88 1721685
1512611 4-up 1517033 3.00 23.31 1833391 1721685
7U2476 0-up 7U2486
Steering 7U2910 0-up 6U1041 2.00 30.06 6U9552
Suspension Front c 6U4161 0-13 1045008
c 6U4161 14-up 1352996 4.50 16.84 1045008

* Part numbers in parenthesis are optional high temperature seal kits.

Rod length is from rod end Cylinder length is from open Cylinder length is from open
to centerline of eye. end to centerline of eye. end to centerline of trunnion.
.
.*

ge
No.
No.

rt No
.

re

)
rt No

inder
inder

No.
Chan
Part
Part

.)
o.

ly Pa
rt No
it Pa

er Bo

b
Kit
Kit

age 3
Part
K

sign
.)

m
(In.)
l

th (in
art N

e
a

ly Pa

ss
Seal
Seal

see p
roup
Se

a
)
eter

m
th (In

G
Leng
od P

r
r
R

te (
n Ov

e
e

der A

e
n
” O/S
” O/S

dard

da

d
d

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d

g
0
0

Rema

Cylin
.
.

Stan

Stan

Rema

Fo
Part

Cylin
En
Cyli
Rod
Rema
Rod
R

Diam rd Cylind
Model Application

Part

Leve ering De
Articulated Trucks (cont.)
D350D Hoist 1434850 0 4U7387 3.50 10.39
1434850 1-up 1597616 5.50 104.25 4U7387 3.50 10.39 1721691
N/A 1331584 0-up 1331258 4.50 14.96 1331257 4.01 16.17 1721692
1511179 0-up 1159519 4.50 19.48 7U7980 3.50 18.78 1721693
1512611 0 1721685
1512611 1-3 1517033 3.00 23.31 1517034 2.00 23.88 1721685
1512611 4-up 1517033 3.00 23.31 1833391 1721685
1532904 0-up 1532905 4.50 16.72 1068043 4.00 16.14
5U7773 0-up 4U7387 3.50 10.39 5U7775
7U2476 0-up 7U2486
Steering 1433299 0-up 1433300 4.50 29.25 1433303 2.00 30.10 1721689
1453620 0-up 1433300 4.50 29.25 1433303 2.00 30.10 1721690
7U2910 0-up 6U1041 2.00 30.06 6U9552
Suspension Rear 7U9538 0-up 6U1041 2.00 30.06 1721689
Suspension 1049660 0-up 1159519 4.50 19.48 7U7980 3.50 18.78 1417975
2U8060 0-1 1068043 4.00 16.14
2U8060 2-up 1352996 4.50 16.84 1068043 4.00 16.14 1045008
7U2660 0-up 7U2657 4.50 19.47
7U7198 0-up 7U7085 4.00 16.14
7U7926 0-6 7U2657 4.50 19.47
7U7926 7-up 7U2657 4.50 19.47 7U7980 3.50 18.78
D350E Hoist 1434850 0 4U7387 3.50 10.39
1434850 1-up 1597616 5.50 104.25 4U7387 3.50 10.39 1721691
1437678 0-up 1437679 5.00 110.59 1416670 3.50 111.35
N/A 1331584 0-up 1331258 4.50 14.96 1331257 4.01 16.17 1721692

* Part numbers in parenthesis are optional high temperature seal kits.

Rod length is from rod end Cylinder length is from open Cylinder length is from open
to centerline of eye. end to centerline of eye. end to centerline of trunnion.
Sorted by MACHINE MODEL
Hydraulic Cylinder & Seals

111
112
ge
No.
No.

No.*

t No.
.

re

)
inder
inder

No.
Chan
Part
Part

.)
Part

o.

y Par
it

rt No

er Bo
Kit

age 3
Part
Kit

sign
.)

(In.)

th (in
art N

embl
eal K

ly Pa

ss
Seal

see p
roup
Seal

A
)
eter

m
th (In

G
Leng
od P

r
r
R

te (
O/S S

n Ov

e
e

der

e
n

” O/S

dard

d
d

da

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d
d

g
0

o
o

Rema

Cylin
.0
.

Stan

Stan

Rema

Fo
Part

Cylin
En
Cyli
Rod
Rema
R
R
Model Application

Diam rd Cylind

Part

Leve ering De
Articulated Trucks (cont.)
D350E (cont.) N/A 1418876 0-up 1420424 5.91 20.98 1420427 4.50 25.04
Sorted by MACHINE MODEL

1511179 0-up 1159519 4.50 19.48 7U7980 3.50 18.78 1721693


Hydraulic Cylinder & Seals

1512611 0 1721685
1512611 1-3 1517033 3.00 23.31 1517034 2.00 23.88 1721685
1512611 4-up 1517033 3.00 23.31 1833391 1721685
1532904 0-up 1532905 4.50 16.72 1068043 4.00 16.14
5U7773 0-up 4U7387 3.50 10.39 5U7775
7U2476 0-up 7U2486
7U7926 0-6 7U2657 4.50 19.47
7U7926 7-up 7U2657 4.50 19.47 7U7980 3.50 18.78
Steering 1411189 0-up 1411190 4.50 28.82 1415844 2.16 27.28
1433299 0-up 1433300 4.50 29.25 1433303 2.00 30.10 1721689
1453620 0-up 1433300 4.50 29.25 1433303 2.00 30.10 1721690
7U2910 0-up 6U1041 2.00 30.06 6U9552
Suspension Rear 7U9538 0-up 6U1041 2.00 30.06 1721689
Suspension 1049660 0-up 1159519 4.50 19.48 7U7980 3.50 18.78 1417975
2U8060 0-1 1068043 4.00 16.14
2U8060 2-up 1352996 4.50 16.84 1068043 4.00 16.14 1045008
7U7198 0-up 7U7085 4.00 16.14
D400 Hoist 1434850 0 4U7387 3.50 10.39
1434850 1-up 1597616 5.50 104.25 4U7387 3.50 10.39 1721691
5U7773 0-up 4U7387 3.50 10.39 5U7775
N/A 1512611 0 1721685
1512611 1-3 1517033 3.00 23.31 1517034 2.00 23.88 1721685
1512611 4-up 1517033 3.00 23.31 1833391 1721685

* Part numbers in parenthesis are optional high temperature seal kits.

Rod length is from rod end Cylinder length is from open Cylinder length is from open
to centerline of eye. end to centerline of eye. end to centerline of trunnion.
.
.*

ge
No.
No.

rt No
.

re

)
rt No

inder
inder

No.
Chan
Part
Part

.)
o.

ly Pa
rt No
it Pa

er Bo

b
Kit
Kit

age 3
Part
K

sign
.)

m
(In.)
l

th (in
art N

e
a

ly Pa

ss
Seal
Seal

see p
roup
Se

a
)
eter

m
th (In

G
Leng
od P

r
r
R

te (
n Ov

e
e

der A

e
n
” O/S
” O/S

dard

da

d
d

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d

g
0
0

Rema

Cylin
.
.

Stan

Stan

Rema

Fo
Part

Cylin
En
Cyli
Rod
Rema
Rod
R

Diam rd Cylind
Model Application

Part

Leve ering De
Articulated Trucks (cont.)
D400 (cont.) N/A 7U2476 0-up 7U2486
Steering 7U2910 0-up 6U1041 2.00 30.06 6U9552
Suspension Front c 6U4161 0-13 1045008
c 6U4161 14-up 1352996 4.50 16.84 1045008
Suspension Rear 7U2823 0-up 5U6669 2.37 17.13
D400D Hoist 1434850 0 4U7387 3.50 10.39
1434850 1-up 1597616 5.50 104.25 4U7387 3.50 10.39 1721691
N/A 1331584 0-up 1331258 4.50 14.96 1331257 4.01 16.17 1721692
1511179 0-up 1159519 4.50 19.48 7U7980 3.50 18.78 1721693
1512611 0 1721685
1512611 1-3 1517033 3.00 23.31 1517034 2.00 23.88 1721685
1512611 4-up 1517033 3.00 23.31 1833391 1721685
1532904 0-up 1532905 4.50 16.72 1068043 4.00 16.14
5U7773 0-up 4U7387 3.50 10.39 5U7775
7U2476 0-up 7U2486
7U7926 0-6 7U2657 4.50 19.47
7U7926 7-up 7U2657 4.50 19.47 7U7980 3.50 18.78
Steering 1433299 0-up 1433300 4.50 29.25 1433303 2.00 30.10 1721689
1453620 0-up 1433300 4.50 29.25 1433303 2.00 30.10 1721690
7U2910 0-up 6U1041 2.00 30.06 6U9552
Suspension Rear 7U9538 0-up 6U1041 2.00 30.06 1721689
Suspension 1049660 0-up 1159519 4.50 19.48 7U7980 3.50 18.78 1417975
2U8060 0-1 1068043 4.00 16.14
2U8060 2-up 1352996 4.50 16.84 1068043 4.00 16.14 1045008
7U2660 0-up 7U2657 4.50 19.47

* Part numbers in parenthesis are optional high temperature seal kits.

Rod length is from rod end Cylinder length is from open Cylinder length is from open
to centerline of eye. end to centerline of eye. end to centerline of trunnion.
Sorted by MACHINE MODEL
Hydraulic Cylinder & Seals

113
114
ge
No.
No.

No.*

t No.
.

re

)
inder
inder

No.
Chan
Part
Part

.)
Part

o.

y Par
it

rt No

er Bo
Kit

age 3
Part
Kit

sign
.)

(In.)

th (in
art N

embl
eal K

ly Pa

ss
Seal

see p
roup
Seal

A
)
eter

m
th (In

G
Leng
od P

r
r
R

te (
O/S S

n Ov

e
e

der

e
n

” O/S

dard

d
d

da

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d
d

g
0

o
o

Rema

Cylin
.0
.

Stan

Stan

Rema

Fo
Part

Cylin
En
Cyli
Rod
Rema
R
R
Model Application

Diam rd Cylind

Part

Leve ering De
Articulated Trucks (cont.)
D400D (cont.) Suspension 7U7198 0-up 7U7085 4.00 16.14
Sorted by MACHINE MODEL

D400E Hoist 1416667 0-up 1416668 5.50 110.35 1416670 3.50 111.35
Hydraulic Cylinder & Seals

1434850 0 4U7387 3.50 10.39


1434850 1-up 1597616 5.50 104.25 4U7387 3.50 10.39 1721691
N/A 1331584 0-up 1331258 4.50 14.96 1331257 4.01 16.17 1721692
1418876 0-up 1420424 5.91 20.98 1420427 4.50 25.04
1511179 0-up 1159519 4.50 19.48 7U7980 3.50 18.78 1721693
1512611 0 1721685
1512611 1-3 1517033 3.00 23.31 1517034 2.00 23.88 1721685
1512611 4-up 1517033 3.00 23.31 1833391 1721685
1532904 0-up 1532905 4.50 16.72 1068043 4.00 16.14
5U7773 0-up 4U7387 3.50 10.39 5U7775
7U2476 0-up 7U2486
7U2660 0-up 7U2657 4.50 19.47
7U7926 0-6 7U2657 4.50 19.47
7U7926 7-up 7U2657 4.50 19.47 7U7980 3.50 18.78
Steering 1411189 0-up 1411190 4.50 28.82 1415844 2.16 27.28
1433299 0-up 1433300 4.50 29.25 1433303 2.00 30.10 1721689
1453620 0-up 1433300 4.50 29.25 1433303 2.00 30.10 1721690
7U2910 0-up 6U1041 2.00 30.06 6U9552
Suspension Rear 7U9538 0-up 6U1041 2.00 30.06 1721689
Suspension 1049660 0-up 1159519 4.50 19.48 7U7980 3.50 18.78 1417975
2U8060 0-1 1068043 4.00 16.14
2U8060 2-up 1352996 4.50 16.84 1068043 4.00 16.14 1045008
7U7198 0-up 7U7085 4.00 16.14

* Part numbers in parenthesis are optional high temperature seal kits.

Rod length is from rod end Cylinder length is from open Cylinder length is from open
to centerline of eye. end to centerline of eye. end to centerline of trunnion.
.
.*

ge
No.
No.

rt No
.

re

)
rt No

inder
inder

No.
Chan
Part
Part

.)
o.

ly Pa
rt No
it Pa

er Bo

b
Kit
Kit

age 3
Part
K

sign
.)

m
(In.)
l

th (in
art N

e
a

ly Pa

ss
Seal
Seal

see p
roup
Se

a
)
eter

m
th (In

G
Leng
od P

r
r
R

te (
n Ov

e
e

der A

e
n
” O/S
” O/S

dard

da

d
d

No. rsize Cyl


. (In.

No. ndard Cyl


Ass
Diam
Leng

n
0
0

l
i
3
6

otno
d

g
0
0

Rema

Cylin
.
.

Stan