E-1

Cylinder Head Cover

2
Service item

F.R.T.

1. COVER COMP., HEAD......................... 0.3
2. GASKET, HEAD COVER ..................... 0.3

12

No.
1
2
3
4

Part Number

Description

12310-KVB-900
12251-KVB-901
90017-GCC-000
90543-MV9-670

COVER COMP., HEAD
GASKET, HEAD COVER
BOLT, HEAD COVER
RUBBER, MOUNTING

QTY
ANC 110
1
1
2
2

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor.
Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

E-2
Cylinder Head

2
Service item

1

F.R.T.

3
4

HEAD, CYLINDER ............................ 2.4
. INCLUDES: Valve clearance
adjustment and reface
HOLDER, CAMSHAFT....................... 1.4
GASKET, CYLINDER HEAD.............. 1.5

7
10
19

(5) ANIFOLD, INTAKE....................... 0.3
SENSOR, WATER TEMP................... 0.5
PLUG, SPARK.................................... 0.2

No.

QTY
ANC 110

Part Number

Description

1
2
3
4
5

12200-KVB-900*
12204-KVB-305
12211-KVB-900
12251-KVB-901
16201-KVB-900

HEAD COMP., CYLINDER
GUIDE, VALVE (O.S.)
HOLDER, CAMSHAFT
GASKET, CYLINDER HEAD
GASKET, CARBURETOR INSULATOR

1
1
1
1
1

(6)
7
8
(9)
10

16222-MV4-300
17110-KVB-900
17256-KVB-900
17257-KVB-900
37870-HW1-671

NUT, SQUARE, 5MM
PIPE COMP., INLET
BAND, INSULATOR
COLLAR
SENSOR ASSY., WATER TEMP

1
1
1
1
1

11
12
13
(14)
15

90201-GCC-000
90401-GCC-000
90701-KFM-900
91307-PK2-005
92900-06012-OB

NUT, HEX, 7MM
WASHER, 7.2x16x2.5
DOWEL PIN, SPECIAL, 8x14
O-RING, 9.5x1.5
BOLT, STUD, 6x12

4
4
4
1
2

(16)
17
18
19

93500-05025-OH
95701-06032-00
95701-06100-00
98059-57916
98059-57926

SCREW, PAN, 5x25
BOLT, FLANGE, 6x32
BOLT, FLANGE, 6x100
PLUG, SPARK (CR7EH9)
PLUG, SPARK (U22FER9)

1
2
2
1
1

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor.
Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

13

E-3
Camshaft / Valve

2
Service item
3
4
8
9

10

13

14

14

F.R.T.

CAMSHAFT ....................................... 1.5
.INCLUDES: Valve clearance adjustment
(5,6) WEIGHT, DECOMPRESSION.... 0.8
SPROCKET, CAM .............................. 0.8
ARM, INTAKE VALVE
ROCKER (ONE) ................................ 1.5
.INCLUDES: Valve clearance adjustment
ARM, VALVE ROCKER
:FOR 1 VEHICLE .............................. 1.5
.INCLUDES: Valve clearance adjustment
ARM, EXHAUST VALVE
ROCKER(ONE) ................................. 1.5
.INCLUDES: Valve clearance adjustment
ARM, VALVE ROCKER
:FOR 1 VEHICLE .............................. 1.5
.INCLUDES: Valve clearance adjustment
VALVE, INTAKE(ONE)....................... 1.8
.INCLUDES: Refacing
.EXCLUDES: Valve guide replacement
VALVE :FOR 1 VEHICLE................... 2.0
.INCLUDES: Refacing
.EXCLUDES: Valve guide replacement
VALVE, EXHAUST(ONE) .................. 1.8
.INCLUDES: Refacing
.EXCLUDES: Valve guide replacement
VALVE :FOR 1 VEHICLE .................. 2.0
.INCLUDES: Refacing
.EXCLUDES: Valve guide replacement

No.

QTY
ANC 110

Part Number

Description

1
2
3
4
5

12209-GB4-681
12215-KVB-900
14100-KPH-690
14102-KVB-900
14106-KVB-900

SEAL, VALVE STEM
PLATE, CAM STOPPER
CAMSHAFT COMP.
WEIGHT, DECOMPRESSION
SPRING, DECOMPRESSION

2
1
1
1
1

6
7
8
9
10

14107-KVB-900
14108-KVB-900
14321-KVB-900
1443A-KVB-930
1444A-KVB-930

PLATE, WEIGHT SETTING
SPACER, DECOMPRESSION SPRING
SPROCKET, CAM (34T)
ARM COMP., IN. VALVE ROCKER
ARM COMP., EX. VALVE ROCKER

1
1
1
1
1

11
12
13
14
15

14451-KVB-900
14461-KVB-900
14711-KVB-900
14721-KVB-900
14751-KVB-900

SHAFT, IN. ROCKER ARM
SHAFT, EX. ROCKER ARM
VALVE, IN.
VALVE, EX.
SPRING, VALVE

1
1
1
1
2

16
17
18
19
20

14761-KVB-900
14771-GB4-680
14775-KVB-900
14781-MA6-000
90083-KVB-900

SPRING, VALVE INNER
RETAINER, VALVE SPRING
SEAT, VALVE SPRING
COTTER, VALVE.
BOLT, SOCKET KNOCK, 5MM

2
2
2
4
2

21

94540-04018

E-RING, 4MM

1

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor.
Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

E-4
Cam Chain / Tensioner

2
Service item
1
2
3
6

F.R.T.

CHAIN, CAM .....................................
.INCLUDES: Engine removal and
installation
TENSIONER, CAM CHAIN ...............
(5) LIFTER, TENSIONER .................
GUIDE, CAM CHAIN .........................

3.8
1.9
0.3
1.5

No.

Part Number

Description

QTY
ANC 110

1
2
3
4
5

14401-KVB-901
14510-KVB-900
14520-KSS-901
14531-KVB-900
14560-KCW-851

CHAIN, CAM (90L)
TENSIONER, CAM CHAIN
LIFTER ASSY., TENSIONER
PIVOT, CAM CHAIN TENSIONER
GASKET, TENSIONER LIFTER

1
1
1
1
1

6
7
8
9
10

14611-KVB-900
90005-KY7-000
91301-GR0-004
91306-MG3-000
95701-06022-00

GUIDE, CAM CHAIN
SCREW, PAN, 6X6
O-RING, 15.2X1.5
O-RING, 9.5X1.5
BOLT, FLANGE, 6X22

1
1
1
1
2

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor.
Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

15

E- 5
Cylinder

2
Service item
1
4

16

F.R.T.

CYLINDER ......................................... 1.9
GASKET, CYLINDER ........................ 1.8

No.

QTY
ANC 110

Part Number

Description

1
2
3
4
5

12100-KVB-900
12160-KVB-900
12171-KVB-900
12191-KVB-900
90701-KFM-900

CYLINDER COMP.
CLAMPER COMP., THROTTLE CABLE
RUBBER, DUST GUARD
GASKET, CYLINDER
DOWEL PIN, SPECIAL, 8X14

1
1
1
1
2

6

95701-06014-00

BOLT, FLANGE, 6X14

2

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor.
Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

E-6
Cooling Fan / Radiator Cover

2
1
2
3

Part Number

Description

QTY
ANC 110

F.R.T.

No.

SHROUD, RADIATOR ....................... 0.6
COVER, RADIATOR .......................... 0.1
FAN, COOLING ................................. 0.5

1
2
3
4
5

11331-KVB-900
19151-KVB-930
19510-KVB-900
94301-08100
95701-06016-00

COVER, R. SIDE
COVER, RADIATOR
FAN COMP., COOLING
DOWEL PIN, 8X10
BOLT, FLANGE, 6X16

1
1
1
2
3

6
7
8

95701-06025-00
95701-06035-00
96001-06025-00

BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X25

2
2
3

Service item

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor.
Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

17

E-7
Radiator

2
No.

Part Number

Description

1
2

RADIATOR ........................................... 0.5
CAP, RADIATOR .................................. 0.2

6
7

HOSE A, WATER .................................
HOSE B, WATER .................................
.Replace 1 water hose B add ...............
HOSE D, WATER .................................
JOINT, 3WAY HOSE ............................

1
2
(3)
4
5

19010-KVB-901
19037-KVB-901
19046-KVB-901
19109-GET-003
19160-KVB-900

RADIATOR COMP.
CAP COMP., RADIATOR
LABEL, RADIATOR CAP
SEAL, DRAIN
COVER COMP., RADIATOR TOP

1
1
1
1
1

6
7
8
9
10

19501-KVB-900
19502-KVB-900
19504-KVB-900
19507-KVB-900
90103-GET-003

HOSE A, WATER
HOSE B, WATER
HOSE D, WATER
JOINT, THREE WAY HOSE
BOLT, DRAIN (TOYO)

1
2
1
1
1

11
12
13
14

90583-KVB-900
90678-MR1-690
90701-MF5-003
95701-06025-00

WASHER, PLAIN, 6MM
CLIP, HOSE
CLAMP, WATER HOSE, 21MM
BOLT, FLANGE, 6X25

4
2
6
4

8
9

18

QTY
ANC 110

F.R.T.

Service item

0.6
0.5
0.1
0.4
0.5

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor.
Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

E-8
Water Pump

2
Service item
2
3
4
5

F.R.T.

PUMP ASSY., WATER .......................
IMPELLER, WATER PUMP ...............
O-RING, STATOR BASE....................
(19) MECHANICAL SEAL,
WATER PUMP ...................................

1.0
0.7
0.9

(8) COVER, WATER PUMP ...............
CHAIN, WATER(OIL) PUMP DRIVE ..
SPROCKET OR GEAR,
WATER PUMPDRIVEN......................
10 SHAFT, WATER PUMP ......................

0.6
0.9

6
7
9

11 THERMOSTAT ...................................
13 (20) PIPE, WATER CONNECTING ...
18 OIL SEAL, CRANKSHAFT :RIGHT ....
OIL SEAL, CRANKSHAFT :BOTH ....
.INCLUDES: Engine removal and
installation

1.3

0.9
1.2
0.5
0.9
1.1
3.9

No.

QTY
ANC 110

Part Number

Description

1
2
3
4
5

11335-KVB-900
19200-KVB-900
19215-KVB-900
19216-KVB-900
19217-MAL-300

STAY, ENGINE HARNESS CLAMP
PUMP ASSY., WATER
IMPELLER, WATER PUMP
GASKET, STATOR BASE
SEAL, MECHANICAL

1
1
1
1
1

6
7
8
9
10

19221-KVB-900
19225-KVB-901
19226-KVB-900
19232-KVB-900
19240-KVB-900

COVER, WATER PUMP
CHAIN, WATER PUMP DRIVE (40L)
GASKET, WATER PUMP COVER
SPROCKET, WATER PUMP DRIVEN
SHAFT COMP., WATER PUMP

1
1
1
1
1

11
(12)
13
14
15

19300-KVB-901
19381-KVB-900
19422-KVB-900
19505-KVB-900
32961-KVB-900

THERMOSTAT ASSY.
O-RING
PIPE B, WATER
CLIP, RING
CLAMP A, A.C. GENERATOR CORD

1
1
1
1
1

16
17
18
19
20

90463-ML7-000
90672-KVB-6A2
91201-KCW-851
91203-436-004
91301-KVB-900

WASHER, SEALING, 6.5MM
STRAP, CABLE, 118MM (BLACK)
OIL SEAL, 19.8X30X7
OIL SEAL, 12X24X5
O-RING, 12.5X2.4

1
1
1
1
2

21
22
23
24
25

94301-08100
95701-06018-00
95701-06025-00
95701-06030-00
95701-06035-00

DOWEL PIN, 8X10
BOLT, FLANGE, 6X18
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X30
BOLT, FLANGE, 6X35

4
3
2
1
1

26
27

95701-06055-00
96001-06020-00

BOLT, FLANGE, 6X55
BOLT, FLANGE, 6X20

1
2

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor.
Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

19

E-9
Right Crankcase

2
Service item
1

20

F.R.T.

CRANKCASE :RIGHT....................... 3.6
.INCLUDES: Engine removal and
installation
CRANKCASE :BOTH ........................ 4.7
.INCLUDES: Engine removal and
installation

No.

QTY
ANC 110

Part Number

Description

1
2
3
4
5

11100-KVB-931
11103-KVB-930
11205-GBC-300
11214-KVB-900
11216-KPH-901

CRANKCASE COMP., R.
BUSH, ENGINE HANGER RUBBER
BUSH, MAINSTAND
PLUG, BEARING PUSH
SPRING, BEARING PUSH

1
1
1
1
1

6
7
8
9
10

11217-KVB-901
15651-KVB-900
90031-KVB-900
90702-KVB-900
91307-035-001

PLATE, BEARING PUSH
GAUGE, OIL LEVEL
BOLT A, STUD, 7X193.5
PIN, SPECIAL DOWEL, 6.3X10X12
O-RING, 18X3

1
1
2
2
1

11
12
13
14
15

92800-12000
94109-12000
95701-06055-00
95701-06070-00
95701-06080-00

BOLT, DRAIN PLUG, 12MM
WASHER, DRAIN PLUG, 12MM
BOLT, FLANGE, 6X55
BOLT, FLANGE, 6X70
BOLT, FLANGE, 6X80

1
1
3
1
3

16
17

95701-06115-00
96001-06012-00

BOLT, FLANGE, 6X115
BOLT, FLANGE, 6X12

1
1

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor.
Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

E - 10
Generator

2
Service item
1
2

F.R.T.

ROTOR OR FLYWHEEL.................. 0.7
STATOR........................................... 1.5

No.

QTY
ANC 110

Part Number

Description

1
2
3
4
5

31110-KVB-931
31120-KVB-931
32962-KVB-900
90002-KGH-900
90439-SB2-010

FLYWHEEL COMP. (MITSUBA)
STATOR COMP. (MITSUBA)
CLAMP B, A.C. GENERATOR CORD
BOLT, FLANGE, 5X14
WASHER, SPECIAL, 24X12X2.3

1
1
1
2
1

6
7

94050-12000
96700-06022-00

NUT, FLANGE, 12MM
BOLT, SOCKET, 6X22

1
3

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor.
Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

21

E - 11
Oil Pump

2
1
2
3

22

Description

QTY
ANC 110

F.R.T.

No.

Part Number

PUMP ASSY., OIL................................ 1.0
SPROCKET, WATER PUMP DRIVE ... 0.9
GEAR, OIL PUMP DRIVEN ................. 0.9

1
2
3
(4)
(5)

15100-KVB-900
15130-KVB-900
15133-KVB-900
15331-KVB-900
15332-KVB-900

PUMP ASSY., OIL
SHAFT COMP., OIL PUMP
GEAR, OIL PUMP DRIVEN (33T)
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER

1
1
1
1
1

6
7
(8)

90002-GFC-900
90702-KFM-900
93901-34120

BOLT, HEX., 6X30
DOWEL PIN, 8X12
SCREW, TAPPING, 4X8

2
2
1

Service item

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor.
Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

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