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GRAM PACKAGING

P R O JE C T M A N A G E M E N T
FINAL REVIEW
DATE:10-11-2010
A R U N K U M A R G -0 7 B M E 0 4 9 -P R O C E S S
B A D H R I N A R A YA N A N G -0 7 B M E 0 5 6 -LA YO U T
A R V IN D N O E L X L -0 7 B M E 0 5 0 -B U D G E T A N D
IM P LE M E N TA T IO N
OBJECTIVE

 To PLAN AND IMPLEMENT THE PLANT for


PROCESSING AND PACKAGING of GRAM
(popularly known as“bengal gram”).

SITE SELECTION

POLLACHI ,
COIMBATORE

DISTRICT ,
TAMILNADU
PRODUCTION PROCESS
BENGAL GRAM FRIED GRAM

PLANT CAPACITY : 0.4 tone / hour


OVERALL PROCESS
SEPARATION

PREHEATING

DEHUSKING

SORTING

PACKING
PROCESS - Step-I
(Separation)
R a w m a te ria l fro m sto ra g e
ya rd to p ro ce ssin g a re a

S e p a ra tio n u sin g ro lle r


typ e filte rs ( size 5 -4 -3 -2 -
1)

C o lle ctin g a n d sto rin g


o f d iffe re n t size g ra m s
PROCESS - Step-II
(Preheating)
Pre h e a tin g is re q u ire d fo r m a kin g th e g ra m in sid e th e h u sk to b e
crisp y a n d fo r th e e a sy re m o va l o f h u sk

2 nd filtration

Indirect heating at 1300 C



Drying using drier



PROCESS - Step-III
(Dehusking)
In d ire ct H e a tin g a t 2 0 0 0 –
2200 C

Passing the heated grams


through roller for
dehusking and breaking

Blowing for separation


of gram and husk

Separation of full ,
half and broken grams
reciprocating filter
plate
PROCESS - Step-IV
(Sorting)
U n tilth e fin a l sta g e o f p ro ce ssin g in so m e o f th e
frie d g ra m , th e h u sk w ill n o t b e re m o ve d .

To filte r su ch g ra m s so rte r is u se d



LS C ( Lin e S ca n n e r C a m e ra ) Te ch n o lo g y is u se d .
PROCESS - Step-V
(Packing)
 5 4 , 3 0 , 1 0 kilo g ra m s a n d 5 0 0 , 2 0 0 , 1 0 0 , 5 0
g ra m p a cks

se m i-a u to m a tic a n d m a n u a l p a cka g in g m e th o d s a re


u se d fo r p a ckin g 5 4 , 3 0 , 1 0 kilo g ra m b a g s.

 A u to m a tic p a cka g in g is u se d fo r 5 0 0 , 2 0 0 , 1 0 0 ,
5 0 g ra m p a cke ts.

T h e ca p a city o f th e a u to m a tic p a ckin g m a ch in e is
3 5 0 kilo g ra m s p e r h o u r o n a n a ve ra g e .

LAYOUT- PROCESS LAYOUT

A LL D IM E N S IO N S A R E IN m m
PLO T : 3 8 0 X 3 2 0 sq u a re fe e t T O TA L A R E A : 1 2 1 6 0 0 sq u a re
fe e t o r 2 . 8 a cre s

S C A LE : 1 sq u a re fe e t = 1 m m 2
LAYOUT- PROCESS LAYOUT
P R O D U C T IO N A R E A
IMPLEMENTATI G A N TT
ON CH ART
M O N TH 1 2 3 4 5 6 7 8

PR O C E S S
S E LE C T IO N
S IT E S E LE C T IO N
D E S C R IP T IO

M A C H IN E S
S E LE C T IO N
B U ILD IN G S
C O N S T R U C T IO N

M A C H IN E S
N

O R D E R IN G
M A C H IN E S
D E LIV E R Y
M A C H IN E S
IN S TA LLA T IO N
P ILO T R U N
B U D G ET

 C O S T O F T H E LA N D
 C O N S T R U C T IO N C O S T
 M A C H IN E R IE S C O S T
 IM P LE M E N TA T IO N C O S T
 P ILO T R U N C O S T
BUDGET
LAND COST:

 PLOT : 380 X 320 square feet


 TOTAL AREA : 121600 square feet or
2.8 acres
1 sq feet = Rs 700
Land cost = 8.51 crores
BUDGET
 CONSTRUCTION COST:

 CONSTRUCTION LABOUR COST:



Sl.No Description No’s Time salary Total salary in
1

C ivil e n g in e e r 1 - 2% total building Rs
2,40,400
2 S ite e n g in e e r 1 7 cost
20,000 1,40,000
3 D a ily la b o rs 20 months
7 Rs 100 / day 3,50,000
4 S u p e rviso r 1 months
7 Rs 400 / day 70,000
months
B U D G ET

 CONSTRUCTION MATERIAL COST:


• Sand – 1 unit – Rs 1600


• Gravel – 1 unit – Rs 7500
• Brick – Rs 3/brick
• Fire brick (furnace) – Rs 22/brick
• Other cost – tillers Rs 400/hour , concrete
mixers
 Rs 100/hour , JCB’s Rs 950/ hour ) -

 (1 unit – material that can occupy in a 1x10x10


ft3)
BUDGET
 CONSTRUCTION MATERIAL COST:

• From the material cost , labor cost for construction


and material required for each square feet the
following figures are arrived
• For each square feet for
 a concrete roof building requires Rs 360
 a asbestos roofed building requires Rs 185
 a cement floored area open to sky requires Rs 50


S o th e to ta l b u ild in g co st is : `
B U D G ET

M A C H IN E R IE
S
C O ST
Total machineries cost
Rs 34,99,500
B U D G ET

IM P LE M E N M TA T IO N
C O ST

To ta l im p le m e n ta tio n co st = R s
2 ,7 7 ,7 0 0
M
B U D G ET
P ILO T R U N C O S T


 Raw material = 24500 / ton
 Initial requirement = 10 tons
 So, raw material cost = Rs 2,45,000
  
 Power consumed = Rs 3000 / lot (1lot = 10 to 15 tons)
  
 Firing oil cost
 1 liter firing oil = Rs 26

B U D G ET
O TH ER C O STS

La b o rs
M anager R s 1 2 0 0 0 / m o n th
S u p e rviso r R s1 0 0 0 0 / m o n th
E le ctricia n R s 6 0 0 0 / m o n th
D a ily w a g e s la b o rs 2 0 / d a y R s2 5 0 / d a y e a ch
S e cu rity 4 n o ’ s R s4 0 0 0 / m o n th e a ch
B U D G ET
• Total budget

 Rs 10,06,19,900

THANK YOU