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‫ﻣﺠﻤﻮﻋﺔ ﻃﻠﻌﺖ ﻣﺼﻄﻔﻰ‬
Consultant Office Designed by: Eng. Moh. El-Fawal
date: 5/30/2010
Prof. Mohamed Raslan CALUCLATION SHEET
RMFT Workshop
Alexandria Construction Company

DESIGN OF MAIN FRAME


Span = 19.27 m Span of frame
H= 8.195 m Height of frame
tan α = 0.1 Rafter Slope
Spacing = 7.5 m Spacing between frames
Purlin Spacing = 1.425 m Spacing between Purlins

Loads on Covering Corrugated Steel Panels


Using covering corrugated steel sheet of thickness 0.55 mm

Loads on covering corrugated steel panels


DEAD LOAD
weight of covering corrugated steel panels of thickness = 0.55 mm
weight = 8 kg/m²
frames spacing = 7.5 m
D.L. / frame= 60 kg/m weight of covering sheet only

LIVE LOAD
Inaccesible roof
tan ( α ) = 0.1
L.L.= 50 kg/m² table page 26 / ECP2003
L.L. / frame = 375 kg/m

Loads D+L
Consultant Office Designed by: Eng. Moh. El-Fawal
date: 5/30/2010
Prof. Mohamed Raslan CALUCLATION SHEET
RMFT Workshop
Alexandria Construction Company

WIND LOAD
F = Cf k q A
Where F Total wind load
Cf Exposure Factor
k Wind Pressure
q Wind Pressure factor
A Exposure Area
q= 70 kg/m² CAIRO zone
k= 1 H= 8.195 m
Ce = 0 for the inclined surface facing
Ce = -0.6 wind
P1 = 420 kg/m Pressure
P2 = 0 kg/m
P2b = 315 kg/m Suction
P3 = 262.5 kg/m Suction
P4 = 262.5 kg/m Suction

Wind direction P2 P3

P1 P2b P4

19.27

TOTAL LOADS
MAXIMUM TOTAL LOADS = 435 kg/m² Pressure
MINIMUM TOTAL LOADS = -202.5 kg/m² Suction

Loads D+L
Consultant Office Designed by: Eng. Moh. El-Fawal
date: 5/30/2010
Prof. Mohamed Raslan CALUCLATION SHEET
RMFT Workshop
Alexandria Construction Company

DESIGN OF PURLINS
Determining the spacing between PURLINS
spacing between PURLINS = 1425 mm
Max uniform load (from panels) = 705.38 kg / m

Use purlins of section


H B t h' A W CG Ix Zx ix
4 3
mm mm mm mm cm² kg/m cm cm cm cm
200 80 3 0 10.44 8.2 1.78736 630.28 63.03 7.77
designed as simple beam of U load = 82.65 kg / m
Max moment at mid-span (M) = 581.14 m.kg
fmax = M/Zx= 922.01 kg/cm² <1400 safe

check of deflection
max deflection = span / 200 = 3.75 cm
actual deflection = 2.57 cm OK

DESIGN OF FRAME
Loads on STEEL FRAME

DL
LL
WL

19.3

Uniform dead load = 60 kg/m


Uniform live load = 375 kg/m
Uniform wind load = refer to wind loads
Wall weight (thickness 20 cm) = 400 kg/m² DL

Loads D+L
Consultant Office Designed by: Eng. Moh. El-Fawal
date: 5/30/2010
Prof. Mohamed Raslan CALUCLATION SHEET
RMFT Workshop
Alexandria Construction Company

LOADS OF CRANE OF CAPACITY 10 ton


Span of crane bridge = 18 m
Span of crane track = 5 m
Crane capacity = 10 ton
Weight of trolly = 2 ton
Own weight of crane bridge = 0.5 t/m
End carriage wheel spacing = 3.08 m
Impact Factor = 25 %
Lateral shock factor = 10 %
Breaking force factor = 15 %
Min at Crane Crab End = 1 m

3.08
3.23 L shock
1.2

2 3.23 0.49

9.9 L shock
1.2

9.9 1.49 18
5

10

Crane
SAP2000 5/30/10 22:02:33

SAP2000 v12.0.0 - File:frame - X-Z Plane @ Y=0 - Ton, m, C Units


SAP2000 5/30/10 22:02:48

SAP2000 v12.0.0 - File:frame - X-Z Plane @ Y=0 - Ton, m, C Units


SAP2000 5/30/10 22:03:18

SAP2000 v12.0.0 - File:frame - Joint Loads (purlins) (As Defined) - Ton, m, C Units
SAP2000 5/30/10 22:03:37

SAP2000 v12.0.0 - File:frame - Joint Loads (crane) (As Defined) - Ton, m, C Units
SAP2000 5/30/10 22:03:51

SAP2000 v12.0.0 - File:frame - Frame Span Loads (wind) (As Defined) - Ton, m, C Units
SAP2000 5/30/10 22:06:05

SAP2000 v12.0.0 - File:frame - Axial Force Diagram (ALL) - Ton, m, C Units


SAP2000 5/30/10 22:06:16

SAP2000 v12.0.0 - File:frame - Moment 3-3 Diagram (ALL) - Ton, m, C Units


Consultant Office Designed by: Eng. Moh. El-Fawal
date: 5/30/2010
Prof. Mohamed Raslan CALUCLATION SHEET
RMFT Workshop
Alexandria Construction Company

Case of Loading
Load Combinations
Load Name L Type
1 kg/m²
Dead Dead ■ ■ ■ 42
Purlin LL Live ■ ■ 300
Purlin WL Wind ■ 252 210
STRAINING ACTIONS
use SAP 2000 ( computer program ) to figure the straining actions
after case of loading
B C
A
2

1 2

19.27

straining actions
frame postion
N Mx My
(1-2) top 20 C 6 0
Column
2-A top 20 C 17 0
left 2.2 C 4.8 0
Rafter (1) A -B middle 1.8 8.89 0
right 1.3 14.33 0
max reactions
outer supports = 20 t

Forces
Consultant Office designed by: Eng. Moh. El-Fawal
date: 5/30/2010
Prof. Mohamed Raslan CALUCLATION SHEET
RMFT Workshop
Alexandria Construction Company

Design of COLUMN
Column Geometry Strainning Actions

L = 8.195 m Height Mx= 17 m.t about major axis

L in = 8.195 m Unsupported height in-plan My= 0 m.t about minor axis

L out = 4 m Unsupported height out of plan N = 20 t compression

Section Assumption Section Properties


section IPE 360 + 2 Pl X-X Y-Y
AREA weight
section dimensions (mm) Ix Zx ix Iy Zy iy
h b s t cm² kg/m cm cm cm cm cm cm
384 170 8 24.7 110.75 87 29644 1544 16.37 2024 238.12 4.28

Element Column Rafter 1 Rafter 2


H or L (cm) 8195 9500 0
h 384 300 0
pro. of b 170 150 0
section s 8 7.1 0
t 24.7 10.7 0
inertia ( Ix) 29644 7999 0
Ix / L 3.6 0.8 0
Σ Ix / L 3.6 0.8
GA 4.5
GB 1 fixed support
K 1.64
buckling buckling radius slenderness allowable stress
length
factor length of gyration ratio in axial compression

L k Lb i λ Fc ( kg/cm²)
cm from table in plan cm kxl/i ( 1.4 - 0.000065 S2 )
in plan 819.5 1.64 1344 16.37 82.1 962
simple
cm support
out of plan cm kxl/r ( 1.4 - 0.000065 S2 )
out of plan 400 1 400 4.28 93.46 832

Section Categorization
L u= 400 cm unsupported length of the compression flange
Af = bXt= 42 cm2 area of compression flange
d= 38.4 cm
bf = 17 cm compression flange width
Fy = 2.4 t/cm² Yield Stress ( t ≤ 40 mm)
Cb = 1 Coefficient depends on load & support cond.

rt = 4.91 cm Radius of gyration of comp flange about Y-axis

1 Col 2-B
Consultant Office designed by: Eng. Moh. El-Fawal
date: 5/30/2010
Prof. Mohamed Raslan CALUCLATION SHEET
RMFT Workshop
Alexandria Construction Company

20 bf / √ (Fy) = 219 cm Non-Compact Section


1380 Af Cb / (d Fy) = 629 cm 0

Fltb1= 800xCb/(Lud/Af) = 2.19 t/cm² 2

Lu/ rt = 81.5
84 √(Cb/Fy) = 54.2
Fltb2 = 0.58XFy = 1.39 t/cm² 4
2 5
Fltb2 = (0.64-(L u/rt) Fy/1.176X10 Cb)Fy = 1.5 t/cm²
188 √(Cb/Fy) = 121
3 2
Fltb2 = 12X10 Cb/(Lu/rt) = 1.81 t/cm²

Fb= 1.5
check of stresses :

fca = N/A = 180.59 kg/cm²

Fc = 832 kg/cm²

λx=λin= 82.1 OK

fbcx = Mx/Zx = 1101.1 kg/cm²

Fbcx = 1.5 X Fx = 1500 kg/cm²

λy=λout= 93.46 OK

fbcy = My/Zy = 0 kg/cm²

Fbcy = 0.58 X Fy = 1392 kg/cm²

A1 = 1.0147 Cmx/(1-(fca/Fex))
A2 = 1.0764 Cmy/(1-(fca/Fey))
f= 0.96 <1.0 Safe

2 Col 2-B
Consultant Office designed by: Eng. Moh. El-Fawal
date: 5/30/2010
Prof. Mohamed Raslan CALUCLATION SHEET
RFMT Workshop
Alexandria Construction Company

Design of RAFTER (A-B) - at crest


L = 9.5 m
l = 1.5 m spacing between purlins
strainning actions
Mx= 14.33 m.t
My= 0 m.t
N = 1.3 t

assume the section dimensions to be as follows :


Section IPE no. 360
h = 360 mm
b = 170 mm
s = 8 mm
t = 12.7 mm
h' = 320 mm
.
so, from calculations the properties of section to be :
A= 116.13 cm²
Ix = 58671 cm
Zx = 3633.069 cm
ix = 22.48 cm
Iy = 1563 cm
Zy = 183.88235 cm
iy = 3.67 cm

check of stresses :
fca fbcx fbcy
f= A1 A2 < 1.0 t/cm²
Fc Fbcx Fbcy
fca = N/A = 11.19435

Fc = 1291

fbcx = Mx/Zx = 394.4324

Fbcx = 0.58 x Fy = 0.58 x 2400 = 1392

fbcy = My/Zy = 0

Fbcy = 0.72 x Fy = 0.72 x 2400 = 1728

A1 = 1
A2 = 1

f= 0.29203 <1.0 Safe


1 R A-B crest
Consultant Office designed by: Eng. Moh. El-Fawal
date: 5/30/2010
Prof. Mohamed Raslan CALUCLATION SHEET
RMFT Workshop
Alexandria Construction Company

Design of RAFTER (middle)


L = 9.5 m
l = 1.5 m spacing between purlins
strainning actions
Mx= 8.89 m.t
My= 0 m.t
N = 1.8 t

assume the section dimensions to be as follows :


Section IPE no. 360
h = 360 mm
b = 170 mm
s = 8 mm
t = 12.7 mm
.
so, from calculations the properties of section to be :
A= 69.95 cm²
Ix = 15524 cm
Zx = 862.44 cm
ix = 14.9 cm
Iy = 1042 cm
Zy = 122.59 cm
iy = 3.86 cm

check of stresses :
fca fbcx fbcy
f= A1 A2 < 1.0 t/cm²
Fc Fbcx Fbcy
fca = N/A = 25.73267

Fc = 1291

fbcx = Mx/Zx = 1030.796

Fbcx = 0.58 x Fy = 0.58 x 2400 = 1728

fbcy = My/Zy = 0

Fbcy = 0.72 x Fy = 0.72 x 2400 = 1728

A1 = 1
A2 = 1

f= 0.616458 <1.0 Safe

1 R mid
Consultant Office designed by: Eng. Moh. El-Fawal
date: 5/30/2010
Prof. Mohamed Raslan CALUCLATION SHEET

Determine moment of inertia of built-up I sections


X-X Y-Y
SECTION section dimensions (mm) AREA weight
NAME Ix Zx ix Iy Zy iy
h b s t cm² kg/m cm cm cm cm cm cm
R mid 360 170 8 12.7 69.95 55 15524 862.44 14.9 1042 122.59 3.86

Determine moment of inertia of built-up sections ( rafter design )


center X-X Y-Y
SECTION section dimensions (mm) Area1 AREA weight
NAME x-x ↓ Ix Zx ↓ ix Iy Zy iy
h b s t h1 cm² cm² kg/m cm cm cm cm cm cm cm
Rafter A-B 360 170 8 12.7 320 69.95 116.13 91.2 357.02 58671 3633.1 22.48 1563 183.8824 3.67
15524 for getting the G value to get K

1
M:\Modified Files\Badr City-Steel Factory\Design\Reinforced Bar Workshop Design.xls

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