17 Radiator

Specifications ' Page 17-0/3

1700009 Cooling system - checking for leaks 00/1

039 Cooling system-bleeding.............................................. 00/1

1711000 Radiator-removing and installing or renewing.. . .. . . . . . 11/1

1711100 Radiatorheader(level compensation)tank-removing and installing 11/2

1722080 Oil cooler feed and return lines-removing and installing.. .. . 22/1

1740000 Auxiliary fan- removing and installing or renewing... . . .. 40/1

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17-0/5

1700009 Cooling system - checking for leaks

Attach tester 170000 to header (compensating) tank.

Build up a pressure of app. 1 bar (14.2 Ib/in2) in the cooling system with the hand pump. The cooling system has no leaks if pressure remains constant for 1 ... 2 minutes.

Attach the radtator cap and the tester to the connecting ptece, and build up pressure with the hand pump.

The opening pressure must agree with the value stated in the Specifications.

1700039 Cooling system - bleeding Set the rotary heater control to "Warm".

With the engine at its normal operating temperature, loosen the bleed screw.

Run the engine at a fast idle speed until the water emerges free from air bubbles.

During bleeding, top up the coolant level in the header tank whenever it tends to drop.

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630 17 012

520 17 012

17-00/1

1711 000 Radlatoe - removing and installing or renewing

Remove the radiator cap from 'the header (compensating) tank.

Take out screw (1).

Ta.ke off the radtator hose (2) and drain the coolant.

When installing: add coolant to correct level. Bleed cooling system - 1700 '039.

Note correct tightening torque"),

On automatic transmission cars: unscrew and detach the oil lines:

When installing: if the transmission has failed or suffe·red damage, remove the radiator and immediately blow through the oil cooler in the lower water chamber of the radiator with compressed air, thein flush out twice with ATF (automatic transmission fluid).

Note correct tightening torque").

Detach bases (3) and (4).

Unscrew the radiator mountings (5). Lift out the radiator.

Warning: pull off the bleed line (4) carefully. Wh,en installing: check radiator mountings and renew if necessary.

When installing: check condition of rubber underlay pads and Ifenew if necessary, The rubber underlay is located between the webs of the radiator.

1) See specifications

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17-11/2

17 11 100 Coolant header (compensating) tank - removing and installing or renewing

Partly drain the coolant.

Detach hose (1), pipe elbow (2) and overflow hose (3).

Remove screws and take out header tank, When installing: add coolant.

B.leed cooling system - 17 00039.

1722 080 Oil cooler feed and return linesremoving and installing

Detach feed (1) and return (2) pipes from tra nsm ission.

When installing: note correct tightening torquet),

Take off clips.

Unscrew feed (1) and return (2) from radiat.or. Warning: hold union with open-ended wrench to prevent movement.

When installing: note correct tightening torque").

Pull hoses out of apron.

1) See specifications

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17-22/1

17-21/2

First push the return line (:2) _ top -,out forwards, then lift the feed lline (1) - bottom - over the threaded rod of the rear clip and pull out forwards ...

When installing: note correct positions of pipes, hoses and protective sleeves.

Feed line at bottom (shorter hose)

Return line al top (longer hose).

17 40 000 Auxiliary fan - removing and installing or renewing

Remove radiator -1711 0001.

Unscrew nut and take screw out downwards.

Remov,e screws and pull fan out downwards.

Detach plug connector. Lift fa n out.

Wh,en installing.: cutouts on plug face fan.

When renewing auxiliary fan:

transfer resistor and retaining bracket.

Do not tighten the screws for the retain'ing bracket until the fan has been installed.

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