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Integration Kit for BOOSTCAP® Ultracapacitor

Integration Kit

> Features:
> Simple design
> Designed to accurately balance capacitor voltages
in series string

> Applications:
> For interconnecting and balancing multiple
Maxwell Technologies BOOSTCAP Ultracapacitors

> Dimensions:
D

OD

Dimensions (mm) Typical


Part # Diameter Cell Size L W T D OD package qty
103018 52 mm 50 67.3 15.2 1.5 52 8.3 6 each
103019 62 mm 60 77.2 15.2 1.5 62 8.3 6 each
102858 52 mm 50 67.3 15.2 1.5 52 8.3 12 each
102927 62 mm 60 77.2 15.2 1.5 62 8.3 12 each

Package contents for part number 103018 and 103019 consists of balancing board, bus bar and hardware.
Package contents for part number 102858 and 102927 consists of balancing boards only.

Product dimensions and specifications may change without notice. Please contact Maxwell Technologies
directly for any technical specifications critical to application.

Worldwide Headquarters European Office


MAXWELL TECHNOLOGIES MAXWELL TECHNOLOGIES SA
9244 Balboa Avenue • San Diego, 92123 CA, USA CH-1728 Rossens • Switzerland
PHONE: +(1) 858 503 3300 PHONE: +41 (0) 26 411 85 00
FAX: +(1) 858 503 3301 FAX: +41 (0) 26 411 85 05
EMAIL: ultracapacitors@maxwell.com EMAIL: ultracapacitors@maxwell.com
www.maxwell.com
Integration Kit for BOOSTCAP® Ultracapacitor | Doc. # 1006286 | Rev. 2 |
Integration Kit for BOOSTCAP® Ultracapacitor

> Specifications:
> Operating Voltage Range: (2 cells in series.)
Normal balance range: +3 volts to +5.5 volts DC
Maximum safe voltage: 0 to +6 volts DC.
Reverse voltage: 0 to -1.2 volts DC without damage.

> Balance Current:


Short circuit current: ±700mA maximum
Normal balance current: 0 to ±300mA maximum

> Balance Voltage Accuracy:


Vs=3 to 5.5V Vs/2 ±0.025V DC
Temperature coefficient: ±0.00025V / ºC

> Leakage Current (Vs=5V and Io=0):


25ºC ±50µA maximum
50ºC ±100µA maximum

> Environment:
Temperature range
Operating: -40 to 65ºC
Storage: -40 to 85ºC

Humidity: 0 to 90% non-condensing at 25ºC


0 to 70% non-condensing at 50ºC

> Mounting Recommendations:


For complete mounting instructions, please refer to the Cell Balance Board User’s Guide.
Torque each connection to 100 in-lbs (11.3 N-m).

The Maxwell Technologies Cell Balance Boards are designed to distribute the total system voltage evenly
across a series of ultracapacitor cells. The circuit is capable of providing up to 300mA of current to
balance adjacent cells. When cells are balanced, the circuit draws less than 50µA (approximately 1%
of the typical leakage current of a BCAP0010 2600F cell), so there is no need to externally control the
circuit.

Patent Pending
Worldwide Headquarters European Office
MAXWELL TECHNOLOGIES MAXWELL TECHNOLOGIES SA
9244 Balboa Avenue • San Diego, 92123 CA, USA CH-1728 Rossens • Switzerland
PHONE: +(1) 858 503 3300 PHONE: +41 (0) 26 411 85 00
FAX: +(1) 858 503 3301 FAX: +41 (0) 26 411 85 05
EMAIL: ultracapacitors@maxwell.com EMAIL: ultracapacitors@maxwell.com
www.maxwell.com
Integration Kit for BOOSTCAP® Ultracapacitor | Doc. # 1006286 | Rev. 2 |

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