SPECIFICATIONS FOR DRY TYPE TRANSFORMERS
1.1 This specification covers supply, installation, testing and commissioning of dry type cast resin transformer. 2.0 CODES AND STANDARDS 2.1 Unless otherwise specified equipment shall conform to the following latest applicable standards: IS 11171, 1985 Specification for cast resin transformer IS 2026 part 1, 1977: Specification of power transformers-General IS 2026 part 2, 1977: Specification of power transformers- Temperature rise IS 2026 part 3, 1981: Insulation levels and dielectric tests IS 2026 part 4, 1977: Terminal markings, Tapings and connections IS 2026 part 5, 1994: Transformer / Reactor bushings – Minimum external clearance in air specification. IS 6600,1972: Guide for loading of oil immersed Transformer IS 3639,1966: Specification for fittings and accessories for power Transformer IS 2099,1986 : Bushings for alternating voltages above 1000 Volts IS 7421: Bushings for Alternating Voltages below 1000 Volts IS 3347,1979: Dimensions for porcelain and transformer bushings IS 1271,1985: Thermal Evaluation and classification of electrical insulation IS 8468,1977: On load Tap changer IS 13947: Low voltage switchgear and control gear. IS 5: Specification for painting and colour shade 2.2 Equipment offered shall be complete with all currently applicable statutory requirement, regulations and safety codes Indian electricity Rules, Fire Insurance Association and electrical Inspector
3.1 In case of conflict arising out of various documents/ requirements, the following will be the order of precedence: 1.Enclosed Data Sheet 2.Drawings 3. This specification 4.Standards specified here in 5.Standards not specified here in 6.Industry practices 4.0 OPERATION
Transformers shall operate without injurious heating at the rated KVA at any voltage within ± 10 percent of the rated voltage of that particular tap. Transformers shall be capable of delivering the rated current at a voltage equal to 105 percent of the rated voltage without exceeding the limiting temperature rise. Transformers shall operate below the knee of the saturation curve at 110 percent voltage to preclude ferro - resonance and non-linear oscillations.
Transformers shall be capable of operation continuously in accordance with the applicable standard loading guide at their rated KVA and at any of the specified voltage ratio Under these conditions, no limitations by terminal bushings, tap links other auxiliary equipment shall apply. The neutral terminal of windings with star connection shall be designed for the highest over current that can flow through this winding. The transformers shall be designed with particular attention to the suppression of harmonic voltage, especially the third and fifth so as to eliminate wave form distortion and any possibility of high frequency disturbances reaching a magnitude as to cause interference with communication circuits.
CONSTRUCTION 5.1 General
Transformer shall be air insulated dry type Cast Resin type suitable for indoor Installation as mentioned in the enclosed data Sheet. Exposed parts shall not leave pockets, where water can accumulate. Identical parts, particularly removable ones, shall be interchangeable. All parts of the body, cores shall be of robust design capable of withstanding any shocks to which they may be subjected during lifting, transport, installation and service. Noise and vibration shall be limited to low level. The transformers shall be provided with flanged/ plain wheels as specified in the Data Sheet. These wheels shall be suitable for being turned through an on 90 deg. and locked in that position when the tank is jacked up. Rating and diagram plates of stainless steel shall be provided on LT box of the transformer. Rating and diagram plate shall be riveted to the transformer enclosure at an average height of about 1500 mm above the plinth level. The rating diagram plate shall bear data as specified in Part-3 of IS 2026 or relevant International Standard. The plate shall also bear name of purchaser. It shall give the correct physical relationship of the terminals. A plate showing the location and function of all valves and air release cocks or plugs shall also be provided. 5.2 CORE The design of the magnetic circuit shall be such as to avoid static discharges development of short circuit paths within itself or to the earthing clamping structure and the production of flux components at right angles to the plane of the laminations which may cause local heating. The magnetic circuit shall be of "core type" construction. The core shall be built out of high grade, non ageing, low loss, high permeability cold rolled grain oriented silicon steel laminations. Each lamination shall be coated with insulation which is unaffected by the temperature attained by the transformer during service. Core laminations shall be annealed and burrs removed after cutting. Cut edges shall be insulated. The core and coil assembly shall be dried out and impregnated under vacuum insulated by resin/cast in insulated resin. The final assembled core shall be free from distortion. It shall be rigidly clamped to ensure adequate mechanical strength and to prevent vibrations during operation.
The core shall be provided with suitable arrangement for lifting the complete core and coil assembly. Cores shall be with cold rolled steel having very low iron loss. 5.3 ENCLOSURE The enclosure shall be of CRCA sheet and painted as detailed in the enclosed Data Sheet. The material used for gaskets shall be cork neoprene or nitrite betel rubber gasket. Suitable mechanical stops shall be provided to prevent crushing of gaskets. All-wheels should be detachable and be made of cast iron. Lifting eyes or lugs shall be provided on all parts of the transformer, which require independent handling, during loading, unloading, assembly or dismantling.
5.4 WINDINGS HV & LV winding and earthing connections shall be of electrolytic grade copper. Materials used in the insulation and assembly of the windings shall be of non-hygroscopic, non catalytic and chemically inactive and shall not soften or otherwise be affected under the operating conditions. The insulation shall be of class F or higher. All taps, where specified, shall be provided on the HV winding. The cast resin transformers shall meet the partial discharge requirements as specified in IS:11171. The winding shall be designed to reduce to a minimum the out-of-balance forces in the transformer at all voltage ratios at all operating conditions. High voltage end windings shall be suitably braced to withstand short circuit stresses and stresses set up by surges. Insulation of L.V. winding shall be adequate to withstand surge voltages appearing across them as a result of transfer due to an impulse striking on HV terminals. The conductors shall be transposed at suitable intervals in order to minimize eddy current and to equalize the distribution of current and temperature along with windings. The windings shall be so designed that all coil assembly of identical voltage rating shall be _ interchangeable and field repairs to the windings can be made without special equipments. 6.0 EARTHING Internal earthing of all metal parts of the transformer with the exception of the individual core laminations, core bolts associated individual clamping plates shall be earthed. Flexible earthing braid shall be provided between all metal parts joined with gaskets. 2Nos. separate earthing pad/ terminals shall be provided on the HV cable box for armour earthing from inside and for owners grid earthing connection from outside. Earthing strip from earthing bush upto earthing terminal shall be provided. The terminal of the neutral, shall be distinctly marked on secondary in accordance with the connection diagram fixed on the transformer which shall conform to latest IS 2026 (Part I to IV). The framework and clamping arrangements of core and coil shall be securely earthed inside the enclosure by copper strap connection to the enclosure.
7.0 TAP CHANGING GEAR FOR VOLTAGE CONTROL
Tap changing shall be done by means of off circuit tapping links provided on HV winding and the tapping Range shall be +5% to -5% in steps of 2.5% 8.0 HV WINDING TERMINATION Transformer shall be provided with in-built cable box. 9.0 LV WINDING TERMINATION The LV winding terminations shall be of an air-insulated box. The LV terminal box shall be suitable for busbar trunking.. LV box shall have sufficient space to facilitate termination and to accommodate, bus bar links of adequate current-carrying capacity and suitable length shall be provided for easy connection 10.0 TEMPERATURE INDICATORS Temperature monitoring system, shall be supplied with temperature sensors fitted in each limb. Temperature monitoring system shall initiate an alarm and trip for winding over temperature. Two contacts shall be provided. One shall be used for alarm the other for trip.
Alarm and trip temperatures shall be site settable. A temperature indicating device shall also be provided. The device shall have ±2% accuracy. The temperature sensors shall be connected and wired to a terminal strip in the marshalling box. The indication unit and tripping unit for monitoring shall be mounted in the marshalling box. 11.0 MARSHALLING BOX
A sheet steel vermin-proof, well ventilated and water proofing marshalling box shall be provided for transformer ancillary apparatus. The marshalling box shall be of weather proof construction. The marshalling box shall be complete with necessary cable glands and cable lugs. The marshalling box and components shall comply with the requirements specified for control cabinets indicated elsewhere in this specification. The marshalling box shall accommodate temperature indicators with terminals and gland plates for incoming & outgoing cables. Marshalling box shall be provided with toughened glass visor to facilitate the reading of temperature indicators. Marshalling box shall be provided with cubicle illuminating lamp along with control switch & door limit switch. All spare contacts and terminals shall be wired upto the terminal block. 20% spare terminals shall be provided.
One neutral terminal inside the cable box chamber and a separate neutral terminal outside shall be provided for earthing of transformer winding neutral on the secondary side. The neutral terminal shall be complete with connector block assembly for easy termination of earth strip. Arrangement for supporting 2 runs of 50 x 6 mm copper, upto grade level, from neutral terminal connection installed outside shall be provided. 13.0 PAINTING: All interiors and exteriors of switchgear/transformers/enclosures/tanks/breaker mechanisms, etc., shall be finished and painted to produce a neat, fire resistant and durable surface which would prevent rusting and corrosion. Sheet metal components shall be pre-treated using the seven phosphating process consisting of de-greasing, acid pickling, de-rusting, phosphating and passivation including repeated rising in between. On completion of passivation of the components they shall be preheated and then epoxy powder coated with Siemns grey RAL 7032 shade. Thickness of painting shall be minimum 75-80 microns. 14.0 ACCESSORIES Transformer shall be provided with the following accessories: Rating and Diagram Plate Lifting lugs/ arrangement Warning Plate Two earthing terminals on opposite sides of the transformer enclosure Base channel Off Circuit tap links Winding temperature indicator with RTD sensor Marshalling box 4 nos.Bi-directional Rollers 10) Inspection cover 15 INSPECTION AND TESTING
The Engineer in charge or his authorized representative reserves the right to witness all the routine tests and the contractor/ supplier shall give two weeks notice prior to commencement of tests.
the contractor/vendor shall submit within 10 days sets to of the following drawings for approval: 1) A drawing showing plan. 8) Schematic wiring diagram of marshalling box. Measurement of Insulation Resistance. Inspection and acceptance of any equipment under this specification by the purchaser shall not relieve the supplier of his obligation of furnishing equipment in accordance with the specification and shall not prevent subsequent rejection if the equipment is found to be defective. 2.A. instruments etc.All apparatus. Contractor/ vendor shall also submit 2 sets of CDs containing all drawings sketches AutoCAD Rel 14/2000 format and data in MS Office/WIN98/2000 format. 9) Index Sheet of the above drawing. 17 .5kV withstand test for all wiring Four copies of test certificates shall be required for all tests performed on the transformer.V.Type tests: The transformers offered should be a type tested product in line with standard and technical specifications. cable box. required for tests shall be provided by the contractor/ supplier and shall have been checked and tested for accuracy during the twelve month period prior to the test bearing tag number of the competent authority. Contractor/ vendor shall submit six copies of instruction manuals on installation. transformer fittings. 16. 5) G. Short circuit test. Temperature rise test. 10) Schematic of control cabinet. changes and required clarifications. in duplicate for all bought-out equipment. indicating all dimensions. The drawing shall be of A-3 (420 x 297 mm) or A4 size only. Measurement of impedance voltage Measurement of no-load loss and current. Load loss. One print of each drawing will be returned to Contractor/ vendor after marking all necessary corrections. Measurement of voltage ratio. of H.A. Induced over voltage withstand test. polarity and phase relationship. 4) G. Contractor/ vendor shall incorporate these within five days and send five prints of each drawing for final approval. Separate source voltage withstand test. accessories etc. The tenderer shall furnish the following type tests reports for an identical capacity transformer along with General arrangement drawing. 2) Core details drawing. 3) Rating and diagram plate.
. Heat Run Test 18. The bidder should also supply along with his offer the pamphlets/ literatures etc. rating diagram plate and internal constructional details while submitting the offer: Impulse Voltage Withstand Test. maintenance and operation of transformer and control devices mounted on the transformer and final approved as described above. Routine tests The following Routine tests shall be conducted on the transformer: Measurement of Winding Resistance. elevation and side view.0 DRAWINGS AND DOCUMENTATION After the order/ LOI is placed. of Marshalling box. 6) Bus duct connection diagram7) HV and LV Bushing drawing.
8 1. Distribution Transformer Cast Resin 1250KVA Two Indoor
11/0. Indoor/ Outdoor kV/kV Nos.0 2. shall form the basis of Quality Assurance and manufacturer shall follow the same to ensure total conformity to owner's requirement.3 1.433
1.2 1.19.0 QUALITY ASSURANCE Contractor/ supplier shall submit the Quality Assurance Plan before commencement of Work for approval.4 1. Description
Technical Particulars Specification
1.6 1.5 1..1 1.2
Rated frequency Type of cooling WINDING Type of transformer Material of conductor
2-wdg/ 3wdg/ Auto
2 winding Electrolytic Cu conductor
. 20.0 1.9 2.7
Application Type Rated output Quantity required Installation No load transformer ratio Number of phases Insulation KVA Nos. The approved Quality Assurance Plan.1
2.0 DATA SHEET The enclosed Data Sheets indicate detailed technical and quantity requirements.
DATA SHEET FOR DRY TYPE TRANSFORMERS No.
4 4.1 3.V kV and L.5 2.V 28 75 L.0 4.s) Frequency withstand voltage (dry and wet) 1.3 4.3 3.7
Insulation of Windings H.6 2.8 3.2 4.6 4.V.5%
Nominal System Voltage on HV side Highest System Voltage on HV side Nominal System Voltage on LV side Highest System Voltage on LV side Fault level on HV side Fault level on LV side System Neutral on HV side
kV kV kV kV kA kA
11 12 0.2 3.7
Method of connection Method of connection Vector group LV Neutral
Star Dyn 11 Solidly earthed H.2/50 micro second full kV wave impulse withstand (peak) voltage
Tap changer Tapping on winding HV/ LV HV Type of Tap Changer Tap range Tap step
SYSTEM DATA OLTC/ OCTC/
By means of links
Off-Circuit link % 2.4 3.5
Off Circuit links +5% to -5 % 2.5 25 kA for l sec 50 kA for lsec -
.5 4.0 3.V 2.433 0.3 2.1 4.5 4.4 2.m. One minute power (r.
NEUTRAL Transformer Neutral on HV side Transformer Neutral on LV side EARTH BUS Material Size
Suitable for 1.1 kV (E) grade .2 6.0 5.0 8.0 6.2 5.0 7.6
LV termination Entry Termination size
Busduct / Cable Box Top/ Bottom
Epoxy/ Synthetic enamel
.4 22.214.171.124 6.1 5.5 5.2
TEMPERATURE RISE Ambient temperature End Temperature after rise
Deg C Deg C
50 Deg C 90 deg C ClassF.
System Netitral on LV side
Terminal connection HV termination Entry Termination size
Busduct/ Cable Box Top/Bottom :
In-built cable box Bottom Suitable for 11 kV (E) grade cable.1 6. 3Cx 185 sq. busduct
Electrolytic Cu ccCuCopper 2 no 50x6 mm strip
7.3 6.1 7.
Routine tests to be carried out No Load Loss Full Load Loss % impedance Degree of protection for enclosure
Yes/No KW KW As per IS
12.2 9. l 10.2 10.0
5 % at 75 degC IP23
13.4 11.2 9.0
Paint Shade MOVEMENT Type of Wheels Wheel gauge Direction of Wheels
Siemens grey RAL 7032
Plain As per site requirement
Accessories Spares Configuration of HV/LV
Reqd/ Not Reqd Reqd/ Not Reqd degrees
Required Not Required As per site require ment Yes
Pre-Despatch Inspection and Testing of Material Received at Site:3. 2.
1.1 Scope of Supply: The scope of supply includes the following: One set 11 kV metal clad switchgear with vacuum circuit breaker consisting of 7 breaker section. Transportation to site and insurance.1 All the items covered by this specification to be supplied by the Contractor Manufacturer shall be offered for Pre-Dispatch inspection to the Engineer .
2. testing and commissioning of 11 kV Indoor Metal clad Switchgear with Vacuum Circuit Breakers and associated work in Sub-Station at BHAVINI plant site.9 2.3 2.2. transportation by road.2. testing at manufacturer's works. packing. INSTALLATION.1 2.2. Receiving at site. Arranging to repair and / or reordering all damaged and short supply items.Charge or his authorized representative. testing and commissioning. reporting and submitting claims in case of damages and short supply items. complete installation.. opening .2 Scope of Services: The scope includes the items of work to be performed for all equipment and materials furnished under this specification for the satisfactory completion of the work to meet the intent of the specification and guaranteed performance of the equipment.4 2.7 2. packing and dispatch.2.
.2.5 2. if any. Items/Components found unsatisfactory in workmanship or materials shall be removed by the contractor and replaced at no extra cost with items/components which are satisfactory. unloading. Storing at site with suitable weather protection and transportation at site up to foundations. Complete erection of all equipment. testing at manufacturer's works.2. handling.10 Manufacture.2.
The contractor shall furnish all necessary supporting structures anchoring bolts/arrangement etc for equipment being supplied by him.2. Final check up. Energisation of the Switchgear shall be carried out only after obtaining the written approval of CEA. The scope is not however limited to the items detailed below: 2.8 2.2
SPECIFICATIONS FOR SUPPLY.In.2. delivery at site. TESTING AND COMMISSIONING OF 11 KV VCB SWITCHGEAR IN SUBSTATION AT BHAVINI 500 MWe PFBR CONSTRUCTION SITE. This scope includes the following schedule of quantities SCHEDULE OF EQUIPMENT
2. Obtaining written acceptance from the Engineer —In-Charge after successful completion of testing and commissioning.0
Intent of Specification: This specification covers the Manufacturing.0
Scope of Work: 2.inspecting. Supply of necessary spares and special tools required. All relevant data. unloading. handling and storage at site.Item I. drawings and instruction manuals etc.
Mechanical indication for carriage position i. 1 set 11KV switchgear with .1
2 Nos. failing which the Engineer-In-Charge will carry out the repair / replacement and recovery will be effected towards the cost of repair/replacement from the contractor's Running Account Bill. c. Epoxy/FRP segregation barriers between the poles k Set of breaker auxiliary switch with 3 sets of NO and NC spare contacts over and above the functional requirements. Mechanical trip knob/push button for actuation in emergency.
l.0 Each circuit breaker cubicle shall have a. b. e. One number space heater (240V AC ) with thermostat ON/OFF control switch. The manufacturer shall also have to provide adequate aftersales service. m. CB IN TEST. Push button for checking the lamp healthiness. j.1. Test/service position i. g.
In case.. Incomer cubicle each Comprising of
4. 7 nos of VCB Indoor cubicle. The manufacturer should have at least minimum 3 year experience in the manufacture of same type of equipment and are in service and offering trouble free performance. MCB and fuse.1. Switchgear Cubicle Requirements: .
Circuit breaker and associated mechanism mounted in a moving carriage which shall be drawn out horizontally.1
One No. Supply. testing and Commissioning of 11 kV indoor Metal clad Switchgear with Vacuum Circuit Breakers: General: The VCB Switchgear offered shall be of approved make and the manufacturer shall have the in-house facilities/ infrastructure for fabrication. One number lockable local remote selector switch. Mechanical indication for spring condition and ON/OFF positions of circuit breaker. Installation. painting and testing of the assembled switchgear. Shunt trip coil suitable for operation 48 V DC.e. Insulated handles/levers for spring charging operation and drawing out operation. O. The work shall be carried out meeting the requirements in this section and tested in accordance with the test schedule. CB IN SERVICE. n.
4. Close/trip switch for electrical operation.1.
d. if any one of the above equipment suffers from damage or loss of components the same will be procured by the Contractor and made good. SPRING CHARGES. All the material required for the work shall be supplied by the Contractor. fully draw out type consisting of the following:
4. Closing coil suitable for 48 V DC
. The insulation shall be heat shrinkable “Raychem” sleeve suitable for the appropriate voltage. 3 Pole 12kV 630A Vacuum Circuit Breaker complete with rupturing capacity of 25kA at 12kV equipped with the following:
.AUTO TRIP. Spring charging mechanism with motor suitable for Operation on 240 V AC and with manual spring charging facility. OFF. surface treatment.
DETAILED SCOPE AND DESCRIPTION OF WORK: The items of work covered in the Schedule of Quantities are described hereunder. h. f. TRIP UN HEALTHY indication LED lamps. Interlocking provision.1. Voltage indicator as per normal convention and as approved.ON.
3 Nos. 15 VA. 5P126.96.36.199 Relays as follows: a. 1 No. LT fuses shall be easily accessible from the front. triple pole over current and earth fault relay with IDMT & Instantaneous element type CDG 63 of approved make. One number trip circuit supervision relay VAX31 of approved make 4. Epoxy resin cast current transformers with duel cores as follows: a. triple pole over current and earth fault relay with IDMT and instantaneous elements CDG 63 of approved make. c.2.3.5 Cable Termination facility for termination for 3Core 240Sqmm 11KV XLPE insulated UG cable with suitable gland plate for fixing cable gland.1 1 No. Transformer (Outgoing) cubicle each comprising of: 4. 0-15000V range voltmeter. Class -1. 5 P20 . Electronic Trivector Meter ER-300 N of with suitable software and optional cable for downloading data. 1 No. One number tripping relay VAJH 13 of approved make c. 15 VA. BUS COUPLER CUBICLE COMPRISING OF.2. 3 Nos. 1 No. b) 1 No. One number tripping relay VAJH 13 of approved Make.1. Metal Oxide Surge Arrestors with 5KA discharge current with suitable mounting bracket and earth connection. epoxy resin cast 100 VA. b. 5P20. 15 VA. . class-1 potential Transformers with LT & HT HRC fuses. 4.1. 3 Nos. 15 VA.indicating the Ratio on both the sides.1.1 One No. 3 Nos. under voltage relay VDG 13"of approved make c) 1 No.0 1 No. 3 Pole 12 KV 630 A Vacuum Circuit Breaker complete with rupturing capacity of 25 kA at 12 kV with the following: 3 Nos. 4. 0-250/125 A dual range ammeter.2 Epoxy resin cast current transformers as follows: a.1. b. 3 pole 12 KV Vacuum Circuit Breaker complete with rupturing capacity of 25 kA at 12 kV with the following.1. class-1 with sector switch. 250/125/5 Current transformer for metering Relays as follows: a) 1 No.2 Epoxy resin cast current transformers as follows: a. 4.1. 100/50/5 Current Transformers for metering. triple pole over current and earth fault relay with IDMT & Instantaneous element type CDG 63 of approved make.188.8.131.52. suitable for 110 Volts AC supply from PT b. Trip Circuit Supervision Relay VAX31 of approved make f) Meters as follows: a.1.1.2
4.0 2 Nos.1. 3 Nos. class-1 with Selector switch and labels ngraved .1. 4.1.100/50/5 Current Transformers for protection b.15VA.2. 1 No. 11 kV /l 10 V. 250/125/5 Current transformer for protection b.3. Tripping Relay VAJH 13 of approved make d) 1 No. Class 1.1.
4.3 Relays as follows: a. 1 No. 4.4
4.1. 4.1. 250/125/5-5A Current Transformers for 0/C& E/F protection.
1.200/100/5-5A Current Transformers.1. 15 VA.4. Class -1 200/100/5-5A Current transformer for metering. lugs. 4.
4.1. Metal Oxide Surge Arrestors with 5KA discharge current with suitable mounting bracket and earth connection 4. 0-100/50 Amps Dual Range Ammeter. 1 No.4 Meters as Follows: a. Electronic Trivector Meter ER-300 N of with suitable software and optional cable for downloading data.1. 1 No.
4.3. 3 Nos. Two number Auxiliary relay VAA 23 of approved Make d. One number tripping relay VAJH 13 of approved make c. but excluding 11 kV cable glands. 1 No. common Hooter suitable for 48V DC operation placed in buscoupler panel. 1 No.6
Power and control cable termination facilities (including control cable glands and.1. Individual Electronic Timer (6-60 Seconds) (48 Volts DC Auxiliary) with 2 NO+2 NC SR Contacts to cut off the hooter after a preset time.outgoing panels and transformer c. 5P20.5 Cable termination facility for termination of 1 No 3 core 150sqmm 11 kV XLPE insulated UG cable with suitable gland plate
4.3. d.0 2 nos.4.
4. For protection 3 Nos. 1 No. One number trip circuits supervision VAX 31 of approved Make 4. The common alarm will be initiated when any one feeder trips the hooter
& will cut off after a preset time or after acceptance. 15 VA.c. termination/jointing kits) as specified/required in all panels. Alarm shall come again if another fault appears before the alarm re-setting relay of reset. triple pole over current and earth fault relay with IDMT and instantaneous elements type CDG 63 of approved make b.1 Relays and meters follows: a. Total 25 Window Alarm Annunciator with built-in Alarm Test. Class-1 with Selector Switch. One number trip circuit supervision VAX 31 of approved make e. Accept and Reset Push Buttons to coverall incomer. of Outgoing feeder cubicle comprising of:
Epoxy resin cast current transformers as follows: 3 Nos.
d.1. All other devices and materials required to meet the functional requirements and specification including auxiliary relays. The alarm initiated lamp will be glowing until the respective relays are reset. b.1. suitable for 110 Volts AC supply from PT-one No on each feeder.5
Annunciation Scheme a.7
. Auxiliary Relay Type VAA 23 of approved make.
Service Voltage : Highest system Voltage : Rated Frequency : Standard impulse withstand Voltage One minute power frequency Withstand voltage : g) Rated RMS short time current For one second (Symmetrical) h) Rated Continuous current of Busbars . Electrical indicating instruments. IS 2208 ix.2
All materials and equipment shall conform to latest IS specification. IS 1248 xii.1 Complete Switchgear: The following specifications shall apply for the complete switchboard assembly. IS 2705 vi.5 kV. bus taps. including CBs Bus bars. IS 694 xi. A..C metal enclosed switchgear and control gear for rated voltages above 1 kV and up to and including 72. Electronic Trivector meter
iii. Where specification IS don’t exist. IEC 62271 ii. instrument transformers etc.4. High Voltage Alternating Current Circuit Breakers Method of synthetic testing of High Voltage Alternating current circuit breakers Range 1000-11000 V tests. the relevant BS/IEC specifications shall be applicable. 11 kV 12 kV 50 Hz 75 KV 28 kV : 25 kA : 630A Horizontal Isolation and Horizontal Draw out
. HRC fuse links. IEC 298 High Voltage Alternating Current Circuit Breakers. IEC-67/CBIP 88 4.3 Switch board Ratings:
4. Protective Relays FRLS PVC Insulated cables. Voltage Transformers.3. Marking and arrangements for Switchgear bus bars. Current Transformers. IS 3231 x. IS 13118 iv IS 13516
v. IS 375 viii. IS 3156 vii. i) Type of Switchgear type. The switchgear shall confirm to the latest editions of the following standards i.
Prevent Circuit Breakers being operated except in the following positions. I. : O-3Min-CO-3 Min-CO : 4 to 6 cycles maximum : 5 to 8 cycles maximum : Electrical (Manual also) : 4 Amps at 110 V DC. Electrical closing (Remote) is possible only when the breaker is in Service position. II Test/Isolated position.2mm thick for non-load bearing
. Prevent the circuit breaker being moved to or from its position (Service. b. f.25 Times rated of Symmetrical Interrupting Capacity : 2. c.2 a.Construction:The switchboard shall be totally of enclosed design dust and vermin proof. Test/Isolated ) when it is in the closed position or/ and the breaker compartment door is open. g. when the breaker is drawn out When the breaker is inserted back into its cubicle. b.
A Graph indicating Current Vs Number of Operations shall be submitted along with the offer. it shall automatically raise the shutters allowing the breaker to continue its travel unit it finally engages the main stationary contacts. other wise the breaker shall be tripped by suitable means. g h I J
Circuit Breakers (Interrupter s) Symmetrical Interrupting Capacity at rated Voltage Asymmetrical Interrupting Capacity at rated Voltage Rated peak current Rated short time current Rated continuous current Inside the cubicle Operating duty Breaking time Closing time Operations Auxiliary contacts
: 25 KA : 1. Mechanical and electrical (Wherever feasible) Interlocks shall be provided for the following functions: a. f. 4. c.3.4. 4. d.4 Technical Requirements and Constructional Features: 4. This shall be achieved by using suitable limit switches for the door assembly. Electrical closing (Local) is possible only when the breaker is in Service or Test/Isolated position. e.2 Switchboard . d. f. Prevent manual closing of the breaker unless it is in the Test/Isolated' position. Provision must be made to defeat the interlock in emergencies. It shall comprise of rigid welded structural frame enclosed completely by metal sheet of 2. Incomer and bus coupler feeders shall be interlocked to ensure that any two of the three can only be closed/remain closed at a time.1 safety Features and Interlocks: Provision shall be made for automatic closing for lockable metallic shutters to prevent accidental contact with main stationary contacts or other live parts. Breaker compartment door can be opened only when the breaker is in 'Test/Isolated' position. Range of the Currents shall cover from Load Current to fault current. Service position (the Primary disconnecting devices are fully closed /latched in).4. e. 2 Amps at 240 V AC and adequate for operational needs.5mm thick for load bearing members and 2.4.55 Times rated of Symmetrical Interrupting Capacity : 25 kA (3 Sees) : 630 Amps. Breaker can be closed only when the breaker compartment door is closed properly.
All . Each cubicle panel shall be of draw out. d. The switch board shall be complete with internal wiring -and interconnection between the cubicles. Width of each cubicle looking from the front door shall not exceed 800 mm and also the height of the cubicle panel shall not exceed 2100 mm to suit the space available. replacement and positioning of the breaker. Bus Bar Chamber Current Transformer Chamber. All meters and relays shall be identified by engraved labels.members. All similar materials and removable parts of identical equipment shall be interchangeable with each other. The switchboard will be made up of cubicle panels which shall be suitable for easy extension on both the sides by addition of similar panels. The gaskets shall be chemically treated neoprene. Vent openings shall be covered with grills so arranged that hot gasses or other material cannot be discharged through them in a manner that can injure the operators. A hinged door preferably with windows to see the carriage position and cut outs (with shutters) for access for manual operation of circuit breaker to be provided for the circuit breaker compartment. c. Main protective relays shall be mounted in the front and auxiliary relays may be mounted at the rear of the cubicle. Cable Chamber Circuit Breaker Chamber Meter and Relay Chamber
Meter & Relay. b. All relays shall be of draw out type. potential transformers shall be mounted on the moving carriage of incomer breakers and connected on incoming side. height and depth. Potential Transformers can be mounted in a separate enclosure on top -of the cubicle panel. Welded Wire Mesh with Caution Board (Skulls Mark) shall be provided in addition to the removable panels on the rear of the switchgear for CT Chambers and Power Cable Termination Chamber. e. Suitable gaskets between all adjacent units and beneath all covers shall be to render the joints effectively dust proof. Accidental access to the chambers carrying HV line parts will be prevented by proper barriers and caution boards. metal enclosed type. Or it can be a separated in a compartment at the bottom of the panel. alternatively. and circuit breaker chambers shall be accessible by means of hinges door other shall be accessible for maintenance and inspection through easily removable panels provided on each switchgear cubicle. Structures. cubicles will have the same width.
. Suitable guides. buses and control wiring troughs shall be so designed and arranged as to make future extensions readily feasible. relays and meters are to be mounted on the meter and relay chambers on the respective panels (or adjacent dummy cubicles). The switchboard (enclosure) will confirm to minimum IP4X. slides/rollers and stops for proper positioning of the truck or carriage with the breaker shall be provided to ensure easy removal. Each cubicle/panel will be divided into the following compartments: a. All Instruments.
twists and bends. All switchgear components viz. Suitable sturdy phase segregation barriers / shrouds shall also be provided for the interrupting mechanism.2 Circuit Breaker Truck/Carriage: The Circuit Breaker Truck shall have the following: Vacuum Interrupter Assembly with inter-Phase barriers. Opening shall not be used between adjacent compartments. bending or with stiffeners to ensure freedom from sagging. shall be such as to permit their replacement without removing the equipment in adjacent compartments. The metallic parts of the operating mechanism shall be made of corrosion resistant material. Motor Operating Mechanism The contact arms which make the connection between the fixed portion and the truck. as may be necessary to obtain permissible temperature rises. All compartment doors shall be so constructed that they will not seize in the event of fire within the switchgear. etc. hinged doors. instrument transformers. bending and general distortions of panel or hinged parts and to minimize flexing and vibration. used in the making of switchgear units such as bus insulation. both at the top and bottom shall be insulated with heat shrinkable sleeving /epoxy powder coating to prevent phase to phase flash over.0 5. Bearings shall be provided with pressure type grease fittings. Providing of ventilating louvers will be preferred in the doors. The number of components used in the spring operating mechanism shall be kept to
. partitions and removable panels shall be reinforced against distortion by rolling. Bearing pins.
5. All the steel panels enclosed in a switchgear unit. The louvers in the doors and panels shall be of a meshed construction to prevent entry of vermin and large insects. Spring Operating Mechanism. nuts and similar fixing parts shall be adequately fitted with locking devices. used for the mounting of equipment and connections. The removable panels shall be furnished with fasteners and shall be of such dimensions that can be easily handled by a workman. within each compartment.It shall be possible to close the hinged door with the circuit breaker in the fully draw out (isolated)position. The different materials. bus support. The location of bolts. to prevent loosening or displacement due to repeated operation of the breaker. rear removable panels and in such other location. circuit breakers.. free from magnetic vibration. ready for installation. The switchboard will be complete with base frame. 5. of thickness specified elsewhere in this specification and leveled and finished smooth in such a manner that the complete structure shall be rigid. self supporting. for ventilation purpose. shall be cold rolled.
Locking devices shall be provided on each circuit breaker for securely. shall not support combustion. The sheet steel used in the fabrication of the switchgear housing.1 Circuit Breakers: General: Circuit breakers shall consist of three separate identical single pole vacuum interrupters operating through a common shaft by the operating mechanism. bolts. In the fixed portion the fixed contacts shall be provided with epoxy resin moulded spouts. Locking it in the Isolated/Test Position. wiring and terminal blocks shall be trivialized and fungus-proofed for use in hot and humid climate.
the minimum to achieve maximum reliability and ensure long life.g. a closing operation of an initiating control device shall not result in further operation of the closing mechanism. Each mechanism shall be so designed as to enable a continuous sequence of Circuit Breaker opening and closing operation to be obtained by the control switch as long as the power is available to the motor. even though the breaker trips while the initiating control device is being held in the closed position. The operation of the Circuit. 5. during the course of normal breaker operation. opening spring. The Circuit Breaker mechanism shall make one complete closing operation once the closing control switch has been operated. by a motor operated compressed spring charging mechanism. When the power is removed from the closing control circuit after or during an incompleted closing operation all electrically operated devices in the control circuit shall result automatically to the normal breaker "OPEN" position. Spring operated mechanism shall be complete with motor. The contacts shall be adjustable to allow for wear and shall be easily replaceable. A limit switch will isolate the motor from AC supply (Positive and negative side) when the spring is full charged. even though the control switch is released before the closing operation is complete. Breakers shall be independent of the motor which shall be used solely for compressing the closing spring.4 Operation and Control: The Circuit Breakers shall be power operated. The closing coils and other auxiliary devices shall operate satisfactorily at all Voltages between 85% and 110% of the rated Voltage. on failure of power supply to the motor. The interrupter shall have very short contact travel to minimize the drive energy required and shall be suitable for transformer switching also. Only one closing operation of the Circuit Breaker mechanism shall result from each closing operation of a manually operated initiating control device.3 Interrupters: The contacts of the interrupter shall be designed in such a way that very low current chopping levels are achieved by using special alloy material e. Copper Chromium configured main contacts and shall have sufficient area so that there is no excessive temperature rise which may cause pitting or welding. There shall be no pumping action of the breaker. whenever it is partly discharged. swiveling wheels preferably to enable easy movement & tuning. and at least one opening and closing operation of the breaker. Once the front of the truck enters it shall be guided properly with guide rails to achieve perfect alignment and easy insertion. The mechanisms shall be such that failure of any spring will not prevent tripping and will not cause tripping or closing. V AC supply. The trip coils shall operate satisfactorily at all Voltages between 70% and 110% of the rated Voltage. closing spring and all necessary accessories to make the mechanism a complete operating unit. Spring charging motors shall be suitable for operation from the 240. The rating of the motor shall be such that for fully charging the closing spring. 5. and the first device in the control scheme has responded. Charging of the spring shall occur automatically. The closing action of the Circuit Breaker shall charge the opening spring to keep it ready for tripping. The anti-pumping feature shall be achieved electrically through a anti pumping relay. When the Circuit Breaker is in the closed position.
. The truck carrying the breaker shall be provided preferably with. All Circuit Breakers shall be electrically and mechanically trip free preferably in all positions. the time taken is about 10 Seconds.
The wiring of the auxiliary switches to the terminal blocks shall be done through a plug and socket arrangement which would permit withdrawal of Circuit Breaker without necessitating the removal of wires at the terminal points. 6. Joint between the bus bars and tap offs shall be of the bolted type and shall have their contact surfaces preferably tinned to ensure that initial contact pressure around the bolts will remain substantially same at all temperatures up to rated full load temperature. The Bus Bars and Tap-Offs shall be made of electrolytic grade ALUMINIUM / copper shall be insulated with Raychem sleeve for a service voltage of 12 kV (Test Voltage of 28 kV RMS for one minute. Bus supports and bushings shall be of non hygroscopic non ageing glass reinforced polymer. Minimum bus bar rating will be 630 Amps (Continuous current). Alternatively arc taps may be provided at both ends of the switchboards to limit damage due to arcing. on the open /stroke. Suitable series resistors shall be provided with the lamps so as to eliminate the possibility of short circuit of the DC supply in the event of fusing of lamps. The Circuit Breaker will have provision of manual closing and tripping also. f. reversible. All joints on the bus bars shall be suitably insulated. The auxiliary switches shall be designed to be individually adjustable for early or late closing . etc. b. electrically separate. Barriers with through bushings will be preferable in the bus bar chambers between the switchgear cubicles to localize damage (should a bus fault occur) to one cubicle only. Supplier shall furnish drawings of the bus bars to illustrate the special features of design. : :
48 V DC 48 V DC 48 V DC 48 V DC
. Wherever joints are there it shall be covered with shround. 7. d.0 Main Bus and Tap Offs: Special care shall be taken in the design of the bus bar system to provide for thermal expansion and to minimize the chances of a bus fault. rotary type contacts.
e. c. Bimetallic washers shall be provided wherever copper and aluminium surfaces mate.. A white lamp will be used to supervise the shunt trip circuit.
Trip coil Close coil Protective relay Indication lamps
Spring charging motor bus Heater
: . The auxiliary switches shall be positively actuated by the breakers. Red and Green lamps shall also be provided to indicate breaker Closed and Open positions. The temperature rise of bus bars and bus bar connections when carrying rated current at rated frequency shall be as per relevant IS. Mechanically operated targets to show the "Open" and "Closed" positions of the breakers shall be provided. Mechanical indications for service/test/isolated positions and for 'spring charged' shall be provided.) .The auxiliary switches for Circuit Breaker shall have multi-store stage. in the closing stroke and a positive action would be preferred to spring return.0 Voltage levels for Control and Protection: The following are the voltage rating of different systems: a.
The VA burdens specified have been estimated on the basis of the VA burden data of the indigenously available relays and meters. The following setting range will be provided for the relays.
. All non-current carrying metallic parts of equipment within each switchgear cubicle shall be permanently grounded through the ground bus. These shall be flush mounted on the panel with only flanges projecting.
10.240 Volts AC supply will be provided to the panel shall be under the scope of contract. it shall be the responsibility of the supplier to ensure that the specified VA burdens are adequate for the relays and meters furnished by him. extending over the entire length of the switchgear.1
Instrument transformers: General: The Instrument transformers shall conform to the requirements of the latest editions of the relevant Indian Standards. IDMT over current element IDMT earth fault element Instantaneous earth fault element High set O/C element Under Voltage Relay 50-200% 20-80% 10-40%
50-90% (7equal steps) Tripping and annunciation relay will be hand reset type with flag indication. Adequately rated independent DP MCBs (MCB isolator for trip bus) will be provided for these buses at a common point for receiving the power supplies. Relay shall have dust tight covers. Dials shall be white with black numerals and lettering. 8. 9.terminal block. Fault detecting relays shall be of the draw-out type. Parallax free dials shall be preferred.0 Grounding System: A copper ground bus having a minimum section of 50mm x 6 mm shall be provided for each switchgear section. bolted to the frame work and suitably braced to withstand mechanical stresses corresponding to the momentary duty specified. Relays shall preferably be of the flush or semi-flush mounting type. Each ground bus shall be provided with two clamp type connector at either end for connections of 50 x 6 mm. In case the specified VA burdens are inadequate. However. 144 mm Square taut band type with 240° Scale. Wherever Dual Rating specified.2
Current Transformers: The Current transformers shall be of the dry type and shall be capable of withstanding the thermal and mechanical stresses resulting from the maximum short circuit and momentary current ratings of the switchgear.0 10. All bus joints shall be tinned. Current transformers shall have polarity marks indelibly marked on each transformers and at the lead terminations at the associated .
10. to copper grounding conductors. the supplier shall offer instrument transformers of adequate VA burden and this shall be clearly stated in the offer.0 Meters and Relays: Ammeters and voltmeters shall be class 1. it shall be achieved by variable secondary trums and fixed primary.
0 Indication Lamp: The Lamps shall be of Cluster LED Type. Current transformer circuits 2.5 sqmm. 11. Arcing on the primary disconnects shall be prevented by the secondary circuits being arranged to open before the primary disconnects are separated to a safe distance and properly grounded Arrangement shall be made to prevent direct access to the Potential Transformer primary fuse unless the primary disconnects are separated to a safe distance and properly grounded.5 sqmm. If the Potential Transformer is drawn out for maintenance the primary and secondary disconnects shall disengage and the transformer primary shall be grounded. Current transformer characteristics shall be such as to provide satisfactory performance for the burdens to be applied in the case of metering equipment over a range of 10-100% of rated current. All Current transformers shall be grounded through a spare terminal on the terminal block to facilitate checking of the insulation resistance without disturbing the Current transformer circuit wiring. Necessary circuitry required for automatic voltage change over scheme of VT is under the scope of the bidder. black handles.circuits: 1. When the potential transformer compartment is closed. the primary and secondary disconnect switches shall engage their stationary contacts.5 sqmm.Facility shall be provided for short circuiting and grounding the Current t transformer secondary at terminal blocks. with modern type pistol grip handle. The module shall be supplied with suitable adapter 22. Potential transformer and fuse mounting shall be housed in a draw out type cubicle and shall be provided with primary and secondary disconnect switches. and in the case of relay equipment for the maximum fault current for which the switch gear is designed. without having to de-energies the main bus bars.0 Wiring and Terminal Blocks. copper ii. spring return to center.3 Potential Transformers: Potential Transformers shall be of the dry type and shall be protection their primary and secondary sides by current limiting. Control switches shall have momentary contract. Size for the panel cut-out. copper
. knurled. 12. It shall be possible to replace a fuse safely. 10. non-deteriorating HRC fuses. with interrupting ratings corresponding to breaker rating. Control & Potential . copper iii. Jumbo LED Modules. FRLS PVC insulated wires comprising of multi strand conductors of the following minimum sizes: Power circuits 240 V AC : 2.5 mm dia. Wiring shall be carried out with 1100 V grade. suitable for 48VDC Volts. having enclosed contact which are accessible by the removal of cover and shall be provided with properly designated escutcheon plates clearly marked to show the operating positions. Instrument and selector switches shall have round. 13. and the circuit shall be complete.0 Control and Instruments Switches: Control switches shall be of rotary type.
lugs and termination kits. Wires shall be neatly tucked along the back of the panels. The test jumper shall be supplied along with breaker. Provision shall be made to ground the potential transformer and Current transformer neutral terminals. will be clearly distinguished by colour coding as approved by the EIC. Identification ferrules will not be considered adequate for this purpose. close circuits. Each terminal shall have only one wire terminated on it . Sufficient clearance must be provided between the terminals and gland plate to ensure required creepage path and convenient branching out of cores. Suitable supports shall be provided in each switchgear cubicle for supporting the incoming and outgoing power and control cables.. Adequate glands shall be provided for control cable entry. 1
.0 Space Heaters: Switchgear enclosures shall be equipped with space heaters of adequate capacity to maintain the internal temperature above the dew point to prevent moisture condensation within the enclosure. with two nuts and shall have identification strips and adequate continuous current rating.damage due to vibration in transit and operating. At least 10% spare terminal blocks shall be marked and numbered by the supplier to show wiring designations. a test jumper shall be used to connect the control circuits between the breaker unit and its housing. 15. where provision shall be available for short circuiting and grounding of Current transformer secondary. Wire terminations shall be made with compression type connecting terminals which firmly grip the conductor. Wires shall be provided with numbered ferrules at both ends and drawings shall bear the same numbers. If the breaker unit has to be taken out for its maintenance and testing purposes. Suitable Cable Entry Box. For tapp. if required specified by the purchaser shall be supplied for fixing of the cable gland. Current transformers secondary leads shall be brought on to the terminal blocks. All wire terminals to the equipment shall also be marked with designate corresponding to those of the wire diagrams . Heat shrinkable termination kits are proposed for the HT cables.Control wiring for different functions like trip circuits. Wiring between terminals of various devices shall be point to point. The height of cable termination terminal not be less than 650 mm.
14. Direct connection shall not be permitted. barrier type 650 V grade complete washers. Wiring between compartments within the switchgear Cubicles shall be done through terminal block only. The disconnect shall automatically engage when the circuit breaker is placed in the operating position and shall be re-engaged manually. when the unit is in Position without using a test jumper. alarm and indicating circuits. studs.0 Cable Termination Facilities and Supports:
Facilities for termination of specified cables will be provided. Wire identification marking strips shall correspond to the designations on the wiring diagrams. All small wiring shall be run in conduit. Disconnecting switches shall be provided for connecting the control circuit between the Breaker unit and its housing. Each terminal block shall be one piece molded. which shall be for the switchgear. to prevent sagging . excluding glands. No wire splicing or T connections are permitted. adjacent terminals with shorting strips shall used. All auxiliary contacts whether spares or otherwise shall be wired and brought out to the terminal blocks. etc. The space heater shall be rated for 240 V. adequately supported. heads. The wire terminals shall have engraved or otherwise indelibly marked ferrules for identification. Access to the control wiring and control switches shall be provided by of a hinged door panel.
ii. Current transformers giving the data as per the latest edition of IS:2705 Potential Transformers giving the data as per the latest edition of IS:3156 Relay-to denote function and phase.phase. Each Circuit Breaker shall be provided with name plates which shall give the following data: a. Closing Coil and Tripping Coil Voltage range. b. Further the Caution label shall be provided on every front and rear door of the cubicle and on the front door of every truck carriage. i.. Hindi and Tamil along with skull mark shall be prominently mounted on Switchboard. Year of Manufacture. The space heaters shall be automatically controlled by differential thermostats and shall be controlled by a suitable HRC fuse and MCB.0 Danger and Caution Boards: 3 Nos. e.
h. Complete model or type number. 50 c/s. a. The full designation will be finalized at the time of drawing approval. 19.
The above equipment designation shall be complied with in all drawings produced by the contractor. Rated continuous current. The designation used for relays. Bus Coupler and outgoing feeders shall have different coloured Name Plates. enameled standard danger boards of size as approved by Engineer-In-Charge with warning letters in English. b. Rated Frequency.
.0 Cubicle and Equipment Designation: Designation of the various cubicles will be furnished at the time of approval of GA drawing. Manufacturer's type and designation and serial number. Inaddition to their the designation shall be written by paint.0 Manufacturer.
An equipment designation. f. j.0 Name Plates: Name Plates with cubicle Designation with approved letter of size (engraved on 3 layer Bakelite strip) shall be fixed both on the front and rear of each cubicle. etc. Weight of complete Circuit Breaker. c. Rated interrupting MVA Breaking current (KA) asymmetrical and symmetrical values. d. Rated Voltage and maximum and minimum design voltage. c. 18. 17. g. are brief and preliminary.
Name plates shall also be provided for the following. The scheme for equipment designation proposed to be adopted is as follows: i. AC supply. breakers. Incomers.
e. for Engineer-ln-Charge 's approval.0 Drawings: a. bus bars. Sheet metal components shall be pre-treated using the seven phosphating process consisting of de-greasing. both AC and DC for breaker control. e. Current transformers. acid pickling. rating diagram plate and internal constructional details while submitting the offer 22 Type Test Reports: a. b. interlocks. b. General arrangement of breaker. d. The tenderer shall furnish the following type tests reports along with General arrangement drawing. c. d.to denote function and phase. 23. On completion of passivation of the components they shall be preheated and then epoxy powder coated with Siemns grey RAL 7032 shade.
. Structural drawings to show exact location and size of terminals for power cable connections. Complete assembly drawings of the switchgear showing plan. Details of Vacuum interrupter. A mimic diagram shall be neatly painted using suitable fluorescent paint. Complete Wiring diagrams including terminal wiring designations. Short Circuit making and breaking Capacity Test in accordance with IEC 56 /62271& IS 13118: Lighting Impulse Voltage withstand Test Temperature rise test. foundation bolts and anchor bolts and anchors. Dimensioned drawing of cable boxes showing the method of terminating the incoming cables. Schematic control diagrams (elementary). f.d. three (3) sets of drawings which shall include but not be limited to the following: a. cable boxes. in each panel (adequate number of cross sections should shown). Thickness of painting shall be minimum 75-80 microns. Minimum front and rear clearances shall be indicated. shall be finished and painted to produce a neat.. 21. isolators. phosphating and passivation including repeated rising in between. relays instruments and space heaters. and location of terminal blocks for external wiring connections. b. Marked erection prints for approval. c. Potential Transformers. Foundation plan showing location of channel sills. etc.
The Contractor shall submit within 2 weeks from the date of issue of work Order. d. Single Line Diagram of the switchgear.vertical rises.0 Documents to be submitted along with the Offer: The following Documents shall be submitted with the Tender: The 11KV switchgear offered should be a type tested product in line with standard and technical specifications. c. Short Circuit withstand Test in accordance with IEC 56 /62271 & IEC 298/694 on main bus . fire resistant and durable surface which would prevent rusting and corrosion. etc. Painting and Finish: All interiors and exteriors of switchgear/transformers/enclosures/tanks/breaker mechanisms. elevation and typical section views.. de-rusting. Dimensioned layout drawing of switch gear installation. floor pains and openings.
Minimum control Voltage at which each breaker will operate successfully. etc x. Functional test including sequence of operation. One minute power frequency withstand insulation test v. xiv. Circuit Breakers. ix. Manual closing and tripping of breaker. Interchangeability of removable elements viz. The following tests whether included in the manufacturer's routine tests or not.. shall be carried out on each breaker: 24. 2 kV for one minute. iii.. vi. HV Test (12 kV) on bus insulation. Mechanical operation of Circuit Breakers. auxiliary switches manual devices. for the purpose of witnessing tests and ascertaining that the material being supplied conforms to the requirements of this specification. Continuity and polarity tests on all coils and circuits. Physical verification of components iii. The current and potential transformer cubicles shall be left connected for tests. Tripping of breaker (Not carrying load current) when the auxiliary supply voltage is between 70% to 110% of the rated value. On receipt of the Work Order. Contractor shall indicate routine tests. Functional test on all relays. vii. The supplier shall perform necessary tests to ensure that the equipment and workmanship are in accordance with the stipulations of the specification. 24.1 The Engineer-ln-Charge or his representative shall at all times have reasonable access to those parts of the Contractor or sub-contractor's works concerned with the Manufacturer of the switchgear. the Contractor shall furnish to the Engineer-ln-Charge.In-Charge to plan visits to the Manufacturer's works for inspection during different stages of Manufacturer. a detailed Schedule of Manufacturer & Delivery and Quality Assurance Plan to enable Engineer .24. for all small control instrument wiring upto and including 250 Volts. Operational/functional checks as following: 1. Dimensional checks. 3. Functional test on PT Change over scheme and power pack change over scheme.
.3 Circuit Breakers: i. Insulation resistance measurements of power and control circuits. Functional tests or interlocks and operation of break different carriage and selector/ control switch positions. xv. All routine tests mentioned in the relevant Indian and IEC Standards shall be conducted by the Manufacturer at his works in the presence of Engineer-in-Charge or his authorized representative. Xii Calibration of meters and relays.2 Complete Switchgear Assembly. ii. etc.0 Inspection and Testing: 24. viii. This may be done prior to assembly. ii. Closing of breaker when the voltage at the terminals of the closing device is within 85% to 110% of the rated auxiliary supply Voltage. Insulation tests. iv. i. Resistance measurement of the operating coils on breaker. 2. xi. xiii.
Test certificates for all in house tests on switchboard and components. Arcing contacts touch.3
25... 6 Latching and complete closing from a momentary operation of the control switch.2 Instruction Manual: Contractor shall furnish Four (4) copies (bound volumes) of instruction manuals covering installation. Relays.. 7. Closing with the trip coil energized 5.0 Installation. Breaker in fully open position Closing coil energized. and he shall be in a position to co-relate these certificates with the actual material used for these components.
Test certificates for all tests witnessed and attested by the Purchaser's Engineer. The Contractor shall install the switchgear on the steel supports across the cable trenches as specified by the manufacturer and the Engineer-inCharge to achieve reliable service and performance. chipping of
.4. 8. Breakers fully closed. Motors.0 Documents to be furnished along with Dispatch of Equipment: 25. The speed of the breaker contacts at various stages of the closing and opening operation may be computed and furnished with the speed curve. Four sets of following test certificates will be furnished at the time of delivery of Switchboard.Test for closing and opening time at normal control voltage as also upper and lower control voltage range. etc. etc. PT. Instruments. Ratio Polarity Calibration
24.1 Test Certificates: Contractor shall furnish material specification certificate for switchgear components. Testing and Commissioning: An undertaking for deputing their Engineers for final checkup and commissioning shall be provided by the manufacturer and the same shall accompany the offer. 9. One copy of the above instruction manual shall be shipped with each switchgear. Milli volt drop test shall be made across the breaker contacts and between terminals. ii. i. Test for simultaneous closing of 3 poles. Four (4) complete sets of approved as built final drawings (properly bound) shall be dispatched along with the switchboard. The Sub-Station building is already built and is readily available for the unloading of the equipment. operation and maintenance of the switchgear. 26. shall be part of the document. c. Test on Current transformers and potential transformers: a. Tripping with the closing coil energized.. viz. Vacuum Interrupter. Details of mounted device such as CT. b. preferably along-plotting of curve in unit of contact close/open cycles having the following points marked therein: Trip coil energized Arcing contacts part. The rate quoted for erection of the switchgear shall include the cost of. In addition to the above Soft Copies of Drawings prepared in Autocad R14 Version shall be submitted in CDs for the Purchaser's reference and records. Test certificates for all bought out equipment.
2. as required. Calibration of Relays/Secondary injection test.2 Technical Particulars.
27. assembly of the entire. c.0 Format for submission of TECHNICAL DATA after award of work 27. etc. a. Circuit Breakers: 1. On completion of installation. inter-panel wiring. Insulation resistance Test on Switchgear before and after HV test.8 Short time current rating(RMS): a) 3 Seconds b) 1 Seconds 1. Checking the correctness of Bus Wiring. the following Tests/Checks shall be carried out in the presence of the Engineer-In-Charge or his authorized representative and the Test Result shall be recorded and tabulated as directed by Engineer-In-Charge . Interlock Check between Feeders.In .2. d...6 De-rating factor for site conditions. Design Voltage) 1.2 Rated frequency 1.5 Rated current within cubicle 1. and supply and grouting of foundation bolts.1 11KV Metal Clad Switchgear with Vacuum Circuit Breaker. k. h. : : : : :
1.2. required for the completion of the work and energisation of the switchgear Leveling of the foundation channels..concrete floor. Functional Test on Relays.3 Rated Voltage 1.2. Functional and Interlock Checks on Breaker m.Charge in bound volumes. leveling and aligning of the foundation channels. f.2.
1. g. IR Tests on Control wiring. Functional Checks on Alarm/ Annunciation Scheme.2.7 Momentary current rating (RMS)A 1. if any: 1. Switchgear.2. b. concreting& plastering to make good the surface. Calibration of Indicating Instruments.2. etc. Primary Injection Test . 4 Copies of all the test Results shall be handed over to the Engineer . DC Hypot Test on Bus Bar and Switchgear.2. i.4 Maximum Voltage at which the Circuit Breaker can operate continuously(Max. 1. The manufacturer shall depute his Engineers and check whether the installation has been carried out properly and also to ensure that the inter-panel wiring has been carried out correctly. j. Calibration and Checks on TVM. e.1 General Maker's Name Manufacturer's Serial No Standards applicable Draw out or semi draw out type 1.1 Type of Circuit Breaker & Model 1.9 Rated symmetrical interrupting capacity at: Rated Voltage
. Checks on Instrument Transformers.
2.32 Contact pressure: 1.12 Insulation level of the breaker: b) One minute dry withstand test voltage(RMS) c) Impulse withstand test voltage IS) with 1.19 Short Circuit Test Certificate or Report No.2.18 Maximum rise of temperature over the average ambient for continuous current rating at site conditions: 1.2.11 Duty cycle for which the above ratings are applicable: 1.22 Length of contact level: 1.2.: 1.24 Time rate of contact travel on closing: 1.34 Minimum clearances provided (in gas) Between Phases: Between Phases and earth: Center to Center distance between phases:
.20 Oscillogram No: 1.31 Whether contacts are silver plated.27 Type of main contacts: 1.30 Material of arcing contacts: 1.25 Type of devices employed to secure uniform Voltage distribution between breaks: 1. of breaks per pole: 1.2.29 Type of arcing contacts and/or arc control device: 1. 1.15 Making capacity peak value: 1.2/50 micro second: 1.2.Maximum Design Voltage 184.108.40.206 Type of devices employed to limit the rate of rise of recovery Voltage: 1.2. thickness of coating: 1.
a) Unloaded transformer
b) Loaded transformer 220.127.116.11.33 Minimum clearances provided (in air): a) Between Phases: b) Between Phases and earth: c) Center to Center distance between phases: 1. rate of rise of recovery Voltage for which Circuit Breaker is designed. Over Voltage factor of Circuit Breaker when switching.10 Rated asymmetrical interrupting capacity at: a) Rated Voltage b) Maximum Design Voltage 18.104.22.168.22.214.171.124.2.16 Latching current: 1.23 Time rate of contact travel on tripping 1.2.17 Ambient temperature on which the design of switchgear unit is based: a) Maximum: b) Average: 1.2.28 Material of main contacts: 1.2.21 No.13 Rate of rise of recovery Voltage at: a) 30% Breaking Capacity: 60% Breaking Capacity: 100% Breaking capacity: d) Max.14 Max.2. If yes.2.
6 1.11 Rated capacitor switching current: Interrupter Informations (Technical data) 1.2. Thickness of container:
.8 Rated short circuit Breaking current % DC 1.2.7 Max.2.15 1.2.22 Contact Erosion Limit: 1.4 Power at 80% of Normal Voltage 1.1 1.5 1.2.39 Whether the Circuit Breaker is trip free: 1.3.17 1.36.1 1.9 Spring Charging Motor details:
a) Rating b) Voltage c) Current d) Speed
Degree of vacuum: Vacuum monitoring device: Vapour absorption media: ‘ Container material: Interior dimensions.2.5 1.3.4 1.37 Vacuum Interrupter pole details:
126.96.36.199.14 Contact Force from Atmospheric Pressure: Interrupter Information (Mechanical Requirement) 188.8.131.52 Type of tripping mechanism 1.40 Failure rate of Circuit Breaker: 1.2.3 Operational Features: 184.108.40.206 Rated duration of short circuit: 1.36.3 220.127.116.11 Contact Stroke: Opening Speed.18.104.22.168.37.35 1. average of last 33% of rated Stroke: Contact Bounce Duration Opening Maximum: Added Force for short circuit making current: Interrupter information (Life) 1.36.13 Moving Part Weight: 22.214.171.124.36.2.38 Whether the circuit Breaker is designed to close the latch on Making or it is fitted with making current release: 126.96.36.199 188.8.131.52.184.108.40.206.36.2 Normal Voltage of closing mechanism 1. maximum L Closing speed.7 Power at normal Voltage for tripping coils: 1.4 1.36.2 1.2.6 Normal Voltage of tripping coils: 220.127.116.11 18.104.22.168.21 Mechanical Life @ required contact Stroke: 22.214.171.124 Power at 50% of normal Voltage: 126.96.36.199
a) Bottom: b) Cover: c) Side: 188.8.131.52.184.108.40.206.220.127.116.11
Type and material of inter phase barriers: Interrupter Information (Electrical Data): Rated Frequency: Rated Maximum Line to Line Voltage: Rated Power Frequency withstand voltage: Rated Impulse withstand Voltage: Rated normal current: Contact Resistance at rated Normal Current Rated short circuit current:
1.3 1.1: Method of closing: I) Normal ii) Type of closing mechanism 1.37.9 Rated Short Circuit Making Current at required added force: 1.2. vacuum to which container is designed: 1.36 1.3 Power at normal voltage of closing mechanism 1.36.19 18.104.22.168.2.18 1. average to 75% of Rated Stroke: Overall travel during opening.36.3.12 Interrupter Weight: 22.214.171.124.
a) Arcing time (No. of loops & times) including resistor current duration: b) Resistor current duration: c) Total interrupting time. at a) b) c) d) c) 50% rated current 100% rated current 150% rated current Current corresponding to 50% of rated breaking capacity: Current corresponding to 100% of rated breaking capacity:
e) Class of Insulation f) Spring Charging time:
2.11 Arc duration at 100% of interrupting capacity a) Arcing time (NO. d) Total length of arc. of loops & times) including resistor current duration: b) Resistor current duration: c) Total interrupting time. 1.13 No of opening the circuit breaker is capable of performing. d) Total length of arc. without inspection.3. Switch Gear Cubicle: 2. reconditioning.6 Material and thickness of: a) b) c) d) Front Panel Back Panel Panels between units End panels
2.7 Cubicle Dimensions of (Width X Depth X Height)mm
a) Incomer breaker cubicle b) Transformer breaker cubicle c) Bus coupler cubicle.4 Clearances: a) Between Phases b) Between Phases and Earth 126.96.36.199 Arc duration at 10% of interrupting capacity a) Arcing time (No. measured from the instant trip coil is energized to arc extinction of resistor current. impulse 2.g) Maximum temperature rise h) Whether mechanical close/trip feature available: 1.2 Mechanical (momentary)withstand rating of the switchgear (Peak): 2.3.1 Short time withstand rating of the switchgear (RMS) 1 Second 3 Seconds 2.
d) PT cubicle if any: e) Dummy cubicle if any: i) Shipping dimensions of the largest package:
.3 Design Voltage of the switchgear buses: 2. 1.12 Making time.5 Withstand Voltages of complete Cubicle: a) Power frequency b)1. of loop & times ) including resistor current duration. measured from the instant trip coil is energized to arc extinction of resistor current.2/50 micro sec. measured from the instant of application of power to arcing contacts touching: 1. replacement of contacts or other parts of mechanism etc.
a) 1 Second b) 3 Seconds 3.12 Space Heater Details: a) Voltage: c) Numbers: d) Type of control: e) Whether thermostat control provided:
3.10 Impact loading for foundation design.3 Bus insulation: a) Material and process: b) Thickness mm: c) Voltage grade: d) Test Voltage: 3.8 Temperature rise of the bus bars over the specified ambient for CMR: 3.
2.4 Details of bus bar segregation: 3.1 List of Current transformer. Current Transformers:
4.9 Minimum and recommended clearances for the installation: a) In front of cubicles to permit draw out of switchgear truck: b) In front of cubicles with two switchgear rows facing each other: c) Behind Cubicle: 2.6 Momentary rating (Peak): 3. to included dead load plus impact value of operating at max.14 Whether joints tinned or not:
4.2/50 micro second wave: 3.g) Overall dimensions of complete switchboard.11 Impulse withstand 1.12 Metal for the ground bus: 3.11 Method of circuit grounding: 2.10 One minute power frequency withstand voltage: 3.8 Weights (Kgs) of:
a) b) c) d) e) f) g) h)
Incomer breaker Cubicle: Transformer breaker cubicle: Buscoupler cubicle: PT cubicle if any: Dummy cubicle if any: Largest Shipping package Complete Switchboard: Circuit breaker truck:
2.1 Rating of the switchgear buses: 3.
.13 Cross section of ground bus: 3. BREAKER DESIGNATION SIDE OF BREAKER LINE/BUS CONTINEOUS PRIMARY CURRENT RATIO ACCURACY CLASS BURDEN
Note: Furnish value of KPV.5 Maximum continuous current rating: 3.7 Thermal rating (RMS). interrupting rating in terms of equivalent dead load: 2. Bus Bars: 3.9 Cross section of the bus bar: 3.2 Material 3. Rct &1mag at KPV also for class PS CTs.
One minute dry withstand: b.6 Rated primary voltage: 5.2 Shipping dimensions and weight: 7.5 Class of insulation: 5. Corona discharge Voltage: f.4. of phases: 5.1 H. d) Characteristic curves Ref: 6.2 Standards applicable: 4.7 Rated secondary Voltage/phase: 5.9 Whether CTs are mounted on draw out truck or stationary cubicle. 5. Ten minutes wet withstand c.2/50 micro second full wave: e. Bushings: 7. Impulse withstand voltage for 1.8 Characteristics(Quote attached drawings No): i) Protection Current transformers: a) Ratio & phase angle curve: b) Ratio correction factor curves for normal rated burden from 0. Flash over Voltage: d.V Side a) Type Make: b) Interrupting rating: c) Maximum short circuit current that can be interrupted. Nature of dielectric medium employed in the bushings: g.11 Impulse withstand voltage: 6 Fuses: 6.3 Frequency: 5. Disconnects: 8.4 Accuracy class: 5.8 Ratio and phase angle curves: 5. Volume of insulating medium per bushing: h.25 to 22 times normal primary current: ii) Metering Current Transformers: a) Ratio & Phase angle error curves: b) Magnetization curves: 4.9 No. Creepage distance: 8.2 Ratio: 5. Potential Transformers: 5.6 Temperature rise for 3 Sec rating: 4.3 Bushing Insulation: a.5Thermal rating (RMS) a) 1 Second b) 3 seconds
4.7 Mechanical short time rating: 4.1 Type: 5.4 Continuous thermal rating (% of normal) 4.3 Class of Insulation: 4.1 Primary disconnects: a. Type:
.2 LV Side a) Rating of the fuse: b) Type and make: c) Descriptive pamphlet attached /not: 7.1 Type and make 7.10 Dry one minute withstand voltage: 5.
Ammeter Voltmeter Trivector meter Whether Ammeter and voltmeter are taut band type and 144 sqmm size. e. Sizes of small wiring: a. Type:
. Whether self aligning or not: 9. MCB3 d.
a. Contact material: c. Relaying & Miscellaneous Equipment:
VOLT ACCURACY CASE SIZE SPECIAL P. MCB4 9. Metering. Current rating: 9.7 Terminal blocks:
b.1 9. Type: b. c. Control circuits: c. Period required for completing the Manufacture of switchgear units: ____________________________ Weeks. MCB 1 b.3 9. 13. The offer shall be deemed to be in conformity with tender specification unless deviation from tender specification are clearly mentioned in this section.4 9. if any. from the date of issue of Purchase order: Weeks: b.8 Auxiliary contacts: 9. f.
9. Period allotted to the purchaser for approval of the submitted drawings: ____________________________Weeks. 14. List of deviations: The contractor shall state all the deviations from tender specification in his offer. Contact material: c.2 9. Period required for testing the switchgear units: ______________________________ Weeks. MCB 2 c. Power circuits: b. Period required for the transportation of the tested units to site: Weeks. d.2 Secondary disconnects: a. Delivery and Manufacturing Schedule: The Tenderer shall fill up the following schedule according to which the work shall be carried a.b.: MCB Current rating: a. Period required to commence Manufacture on receipt of drawings approved by the Purchaser: ____________________________ _Weeks. Proof of Ability: The Contractor shall furnish a list of Metal clad switchgear tendered to by him conforming to the specifications in this tender document and operating under similar conditions. Period required for submitting drawing for Purchasers approval.F AMPS DELIVERY FEATURES IF ANY.6 Test links current rating:
9.9 Relays (Refer bill of materials): 10. CT circuits: 11. Whether self aligning or not: 8.
5 6. depending on the power requirement of the system and control subsystem comprising monitoring and control module. 2. Dielectric test (Voltage Withstand test) shall be 1500V ac input to chassis & DC to earth for 1 minute.Item No: 2 1. 1.
. providing accurate temperature compensated float and equalization voltage.6 7.4 5. Frequency shall be 45 to 65 Hz.7 Input Voltage shall be 150 to 275V single phase Active. Mains Voltage. Temperature compensation of the battery float and equalization voltage. SMPS module rating : 48V/25A Rack capacity Technology Charge rating Battery rating Battery type Charging rate : 25A(1w+1s) : High frequency switching (Pulse width modulation) : 25A : 100Ah : MF-VRLA : 10% C 10
No of SMR modules : 2
Battery stand is included in the scope. GENERAL DESCRIPTION: The battery charger shall be designed to charge a 48V dc battery bank. AC input circuit breaker and battery input circuit breaker.1 2. The mains supply to the rectifier shall be fed through an MCB and the battery bank connected through MCB.2 3.99 at full load &>0.0 Supply installation and commissioning of float cum boost charger and batteries. Efficiency shall be >90% typical from 50 to 100% load at nominal input voltage & >85% for other load conditions. Automatic equalization of the battery with selectable start (based on voltage /current level)
2. using 48V/25A switched mode rectifiers. a user interface board and mains monitoring board. Neutral Earth 220 +25%32% V ac. Programmable battery charging current limit. The following functions shall be standard feature. Combination wave 6kv/500A test. Surge Protection shall be tested to ANSI C6241-1991. Start up Inrush Current shall be <8A peak at nom.95 from 50% load and above. Cat B3 high system exposure.0 TECHNICAL SPECIFICATION: 1. Current shall be 7A rms at 220Vac. Power Factor shall be >0. The system shall comprise SMR rectifiers. low output noise and EMI levels.3 4. 3. 1.
1. bar-graph display on module.1 2. Color shall be Siemens Grey of RAL 7032.2 3. Static Regulation shall be line ±0.8 9.3 6.5%.2 3. Output connection shall be Two Part Irreversible at rear side of the module. Output Voltage: Float Adjustable 48V to 58V.1% Load ±0.6 7. Current limit shall be Adjustable from 5 to 27A. Remote Controls Not applicable Environment Cooling shall be Forced Cooling.5% at full load. Voltage shall be system voltage displayed on CSU’s display.7 8. 1.2 3. Humidity shall be 0 % to 90% non-condensing. Module Input. Output noise shall be < 2mV RMS psophometric Weighting. 1.8. Production shall be by means of Fuse at the output of SMR. switching of Fans shall be based on Heat sink temperature. Mechanical (Module) Noise shall be <50dBA (A Weighed). Accuracy ±0.10 3. Accuracy ±1% of full load.3 4. 1. connectors
.9 10. The unit shall be able to sustain short circuit at output terminals indefinitely. If heat sink temperature exceeds pre-set limit.1 2.8 2.1 2. On Over temperature. 1. output current ramp-up.5 6. Equalize Adjustable 50V to 61V.2 3.4 5.3
Soft Start Time shall be 10 secs.1 5. Min. there shall be Gradual reduction of current limit. Dynamic Regulation shall be line ±1% of final voltage from 10% to 90% to10% step load Change and ±1% for ±25% step change in AC input Voltage. Alarm shall be SMR normal. Temperature: Operating range: 0 C to 55 C. Conversion Frequency shall be>92KHZ. SMR alarm and SMR shutdown indicated on front panel of each module other alarms and Status Displayed on CSU.3 4. Monitoring Current shall be monitored on display. On Over voltage.1 2. the unit shall shut down. 100mV peak to peak.
. 1 No. 0-1000/2000/Amps Ammeter with Selector switch. 2000-1000/5 Amps. The Bill of Materials furnished below is only indicative but is not limited only to these items. VoltMeter with selector switch. 3 Nos. 10 ohm @ 75 deg C PS CTs.1 with accessories specified as follows: 3 Nos. The components and the assembled switch boards shall be capable of withstanding a fault level of 50 KA symmetrical at 415 Volts. 1 No. All the components required to meet the intent of the specification and for the completeness of the system & satisfactory performance of the Switchboards shall be provided by the Contractor at no extra cost. Bill of Materials in brief is furnished below for the LT' Panel specified under this Tender. 3
The switchboard shall be suitable for continuous operation at 415 Volts 50 Hz 3 phase at a rated current of 2000A All components shall be liberally sized for limiting the temperature rise well within the stipulated values in the relevant Standards. 2000-1000/5 Amps. Kpv= 400V at max excit current =0. electrically operated 2000 Amps Three Pole ACB MV Breaker . Temperature rise on bus bars shall be as per relevant Indian standards.Item No. 15 VA class I CTs.0 General Technical Requirements . Installation.0 List of components:1) a) b) c) d) e) f)
Transformer # 1 &2 incomer Breakers each comprising of : 1 No. Testing and Commissioning of 415 Volts Switchboard: 1.
2. Insulating materials shall be non-hygroscopic and shall be unaffected by variations in ambient and operating temperatures (10 C to 95 ° C). Space heaters are not contemplated. 0-500 V. Minimum level of insulation used shall be Class E. 4 Nos2000/1 Amps.01A. 15 VA 5P10 CTs.
0-800/1250Amps Ammeter with Selector switch (Analog) 1 No. 15 VA class I CTs. 0-500 V VoltMeter with selector switch (Analog). 1 No. 3 Phase. 0-400/800Amps Ammeter with Selector switch (Analog) 1 No. 4 wire energy Meter (Digital) 2 nos 1250 A ACBs each comprising of 1 No. 630A TPN SFU each comprising of 1 Nos. 0-800/1600/Amps Ammeter with Selector switch (Analog). 1 No.400. 1 No. 630A TPN FSU each with 600A HRC Fuses 1 No. 1 No.g)
1 No. CDG63 Relay. 1250/800/5A. 800-1600/5 Amps. 15 VA. 10P10 CT mounted on neutral to ground path for stand by earth fault protection. 3 Phase. 15 VA class I CTs. Electrically operated 800A Three Pole ACB with microprocessor based release with accessories as below 3 Nos.600/300 Ammeter
h) i) j) 2
a) b) c) d) e) 3 a) b) c) d) e) 4 a) b) c) d) e) 5 a) b) c)
. 1 No. 3 Phase.800/5A. Electrically operated 1250A Three Pole ACB with microprocessor based release with accessories as below 3 Nos. 0-500 V. 600/300/5 Amps 15VA class . electrically operated 1600 Amps Three Pole ACB with microprocessor based release with accessories specified as below 3 Nos. 0-500 V Voltmeter with selector switch (Analog).200/5A. 15 VA class I CTs. 0 . CAG14 Relay. 4 wire energy Meter (Digital) 4 nos. 3 Nos Voltage indicating lamp Out going feeder breakers incorporated with its accessories as follows for each breaker Two nos breaker. CDG11 Relay with 1 No. 1 No.I CT 1 No. 1 No. 1 No. 4 wire energy Meter (Digital) 2 nos 800 A ACBs each comprising of 1 No. 1 No. Voltmeter with selector switch (Analog) 1 No.
Main Horizontal Bus Bar Rating shall be 2000 Amps.1 TECHNICAL DETAILS:Draw out Type Air Circuit Breakers:
The Draw out type Air Circuit Breakers shall comply with the requirements of IS: 13947 of the specification and shall also be certified for utilization category B duty regardless of whether incoming supply is connected to the top or bottom terminals. 15VA 10P10 CTs 1 No. 3 Phase & Neutral.6 a) b) c) d) 7 a) b) c)
2 nos. sizes of XLPE/PVC armored cables including supply of aluminum lugs and heavy duty cable glands.0 4. 0 . Cable termination facilities for all outgoing feeders shall be suitable for various . And Dropper Bus Bar rating shall be at various ratings as in SLD.2) fixed with mechanical castel inter . nuts and washers shall be used for bus bar joints. 3. 3 Nos 1000-2000/5A.I CT 1 No. 400/200/5 Amps 15VA class . Bus Bars shall be suitable for 415 volts. 400A TPN FSU with 400A HRC Fuse 1 No. Incoming to the panels from the transformer is through non segregated bus duct.
. Chromium coated bolts.400/200 Ammeter 1 No. 1300 Rotary control switches IS 13947 part 3 Current Transformers IS 2705 Cubicle Protection IS 2147 Aluminium Bus Bars IS 5082 PVC Insulated Cable IS 694 Meters (Indicating Instruments) IS 1248 4. CDAG 51 Relay
Two incomer breaker and bus coupler breakers will have electrical and mechanical inter locking facilities so as only any two of the three breakers can be closed at any time. 400A TPN FSU with 100A HRC Fuse Bus Coupler Section 1 No.0 Standards
The Power Distribution Board as well as the equipment and components used shall comply with the latest amendments of the Indian Standards: Air Circuit Breaker IS 13947 part 2 Fuse Switch units and Rotary Power Switches IS 13947 part 3 Contactors IS 13947 part 4 Fuse fittings Fuses IS 13947 part 3. Electrically operated 2000 Amp 4 pole ACB Bus coupler (MV Breaker . Bus Bars shall be insulated with heat shrinkable PVC Sleeves. 400A TPN SFU 1 No. Bus Bars shall be supported by suitable FRP/Cast Resin Insulators.lock and with the following accessories.
The breaker shall have a robust trip free mechanism with mechanical ON/OFF indicators. Over current pickup Tripping time Short time delay pick up Short time delay Earth fault pick up Earth fault delay 4.5 0. They will have an overload breaking capacity of 8 times the rated nominal current and a making capacity (0. Knock out for fixing Castle / Ronnis interlocks and window for making settings on the static trip releases shall also be provided. Suitable arc chutes with sturdy mounting arrangement shall also be provided.5. Castle/ Ronnis interlocks covered front panel to prevent accidental access to live terminals.2 sec 415Volts 660 Volts 120KAp 50kA RMS 50 K Amps RMS 500 Nos.The breaker shall be suitable for manual operation for closing and tripping and shall have microprocessor static trip release (except for I/C and B/C breakers) to provide highly flexible trip characteristic for perfect co-ordination.6. Electrical endurance No. 3poles (B/C 4 poles)
. Provisions shall be available in the breaker for fitting accessories like shunt trip. At times current rating (fixed) 2. These releases shall be of self powered type. 0.05.4 to 1 time of the transformer Chosen in steps of 0.3 and 0.15 Sec.4 Fuse Switches: Fuse switches shall be rated for continuous operation at nominal current and rated maximum Voltage of 440 Volts.35pf) of 6 times the rated : .3 Release to be provided in the Breaker: Each out going feeder breaker shall be provided with integrally mounted microprocessor based trip releases for short circuit/over current and earth fault. of cycles At rated voltage and rated current No of poles 4.10 times current setting. The operating mechanism for manual closing for the breakers shall close the breaker at the correct speed independent of the operator.4. The ON/OFF indication of the breaker shall be achieved by a direct coupling.1. Instantaneous . change over contact shall be provided in each breaker. 4.2 Technical data Rated voltage Rated insulation voltage Making capacity Short circuit breaker capacity At 415 V.: 0. 0.8. 0.0.1.25 times the current setting. drawing current from the secondary of the Current transformer and shall have the following adjustments.25 PF duty cycle Rated short time withstand current for 1 Sec. A positively driven auxiliary switch with 6 Nos. 0. 0.2. Variable settings • 0. 3.
All rotary switches will be provided with function and position engraved indicating plates. Locking arrangements shall be provided for all power and control switches except Ammeter and Voltmeter selector switches.5 Rotary Switches:-
Power switches up to and including 63 Amps and all control switches. Moving contacts shall be self aligning type. The double break fuse switch unit will preferably have a withdraw able fuse carrier which will be driven by the operating mechanism. Control switches will have pistol grip handles and will be flush mounted on the device panel. The moving bridge will carry the HRC fuses. Ammeter selector switch will be 3 position and OFF type whereas Voltmeter selector switch will be 3 position and OFF.nominal current.(Ammeter and Voltmeter selector switches. It shall be possible to close the switch only when it is in the correct position and the door is closed Fuse switches will be complete with HRC fuses of ratings specified in the SLD. The contacts will be silver plated copper. double break (air break) wiping contacts. They will be suitable for motor duty (AC 23 Category IS 4064). A neutral link will be provided along with all power switches.
. The switches will have self-aligning. etc. It shall be possible to inspect.. 4. Door interlock will be provided so that the cubicle door can be opened only when the switch is in OFF position.) shall be rotary type. It should be possible to lock the switch in either position. silver plated. Power switches will be mounted inside the feeder compartment with lever type handle. Complete phase/phase and contacts/ contact segregation will be provided. Door interlock shall be provided to ensure that the cubicle door can be opened or the switch can be drawn out only the switch is in OFF position. replace the contacts easily. The fuse switch unit will have an easily removable neutral link of adequate size to receive Aluminium Conductor Power Cable. The moulded insulation will have high temperature and arc withstand capacity. The operating mechanism will be mounted on panel door. opera table without opening the compartment door. Provision shall be available to defeat the interlock by a skilled technical in emergencies.
the base receiving the connection terminals and the easily removable bridge carrying the HRC fuse. Fuse fittings shall be of non-hygroscopic and non-inflammable phenolic moulding. The contactors will be able to break and make 8 times the rated current. The fuse fitting shall be designed for high contact pressure.000 switching cycles.4. The Contractors will preferably be of silver alloy. The fuse housing will be designed to withstand the stresses developed while breaking fault current. aligned perfectly to avoid loose contacts and loose terminals. Power and auxiliary contactors will be easily accessible for inspection. Fuse fittings will be complete with HRC Fuses of ratings to be confirmed later.7 Fuses
Fuse shall be of high rupturing capacity. The current rating specified will be for AC 3 duty.6
Fuse fittings and fuse units:
Fuses for Switch fuse Units will preferably be mounted before the switch and shall be easily accessible. The Non-deteriorating HRC fuse will have a minimum rupturing capacity of 80 kA RMS symmetrical at 440 Volts. link or bolted type. It shall be possible to visibly identify blown fuse without removing the carrier. Auxiliary contactors will have eight pairs of contacts with suitable combination of NO and NC pairs Auxiliary contactors will be rated for 6 amps and will have a making capacity of 60A and a breaking capacity of 40A at 500 Volts. The contact will be riveted properly and. The fuse will give clearly visible indication after operation. Fuse fitting will comprise of carrier and base. 4. Separate terminal will be provided on power terminal for tapping control supply. De-ionisation chambers will be provided for Contactors rated 30A and above.
. Ratings of fuses for the various modules will be confirmed later during the drawing approval stage. The fuses will have low cut off value. 4. Contactors shall be suitable for AC3 duty at specified rating and coils shall be preferably epoxy encapsulated. Normal ambient temperature variations shall not affect the characteristics of the fuses. termination and replacement.8 Contactor
Contactors shall be electro magnetically operated air break type. low power loss. Terminals will have self-rising washers for easy termination and replacement Auxiliary contactors will be dustproof. The double break Contactors shall be designed for bounce free operation with long life of 30.
contactors of next higher rating will be used. Current transformers shall have polarity marks indelibly marked on each transformer and at the lead terminations at the associated terminal block. All Current transformers shall be grounded through a spare terminal on the terminal
. The Lens shall also be made of Fire Retardant materials such as Polycarbonate of high spectral transmission of a particular colour. Contactors will be chatter free with the core and armature specially alloyed /treated to avoid rusting. 50 Hz. wound primary resin cast will be acceptable if bar primary is not feasible. The Cluster LED shall have continuous over voltage capacity shall not be less than 300 Volts for 24 Hours. Each module shall be incorporated with the Low Voltage Glow Protection (LVGP) circuit to prevent glowing for Voltage not less than 25 Volts with a series fuse against accidental short circuit in the Module. The axial Light intensity shall be 100 milli candles. jumbo LED modules.All power Contactors will have 2 NO and 2 NC auxiliary contacts rated for 10 Amps. The module shall be supplied with suitable adapter 22. Contactors of all ratings will be of a single source/make. AC unless specified otherwise. All power and auxiliary Contactors will have epoxy cast plug-in type no volt coil suitable for 240V. The current transformers shall be capable of withstanding the thermal and mechanical stresses resulting from the maximum short circuit and momentary current ratings of the switchgear. 4. Body of the Modules shall be preferably made of Dough Moulding Compound (DMC) and withstand the test of Fire Retardant Property under UL 94 V2. If the standard ratings adopted are not available. Contactors will have provision for adding 'add on' auxiliary contact block and / or timer unit. 50 Hz volts. provided for short circuiting and grounding Current transformer secondary at terminal blocks. The indication lamp shall be mounted flush on the door. Suitable mechanical built in visible indication to identify weather energized or not will be available on all power and auxiliary Contractors. Facility shall be.5 mm dia sizes for the Panel Cut-Out. suitable for 230 Volts.10 Current Transformers:
Current Transformers will be bar primary epoxy resin cast type. Power Consumption of the LED Lamps shall not exceed 2 Watts.9 Indication lamps:
The lamps shall be of Cluster LED type. Current transformers for metering will be of 15 VA with Class 1 accuracy. 4.
All the Gland Plates with Copper Sheet shall be suitably drilled for the Cable Sizes approved by the Engineer-in-Charge. Y-B. Copper surfaces shall be tinned
. shall are also to be supplied by the Contractor at no extra cost. 300 mm for 185 sqmm. Voltmeter Selector switch will be R-Y. the current transformer circuit wiring. All cable entries will be from the bottom. Voltmeter will have range of 0-500 V. mm cable. Cables will enter from bottom and terminated directly at the outgoing fixed power/control contacts. 500 mm for 240 sq. Meters will be of class 1. The copper sheet shall be of same size as of Gland Plate and shall be connected to the horizontal earth bus using 8 SWG tinned copper wire.
Meter size shall be maximum 144 mm x 144 mm and 96 mm minimum as specified in BOM for each Panel.
Meters shall be flush mounted on device panel.12 Cable Terminations:
The cable termination facility complete with crimping lugs and tinned brass single compression glands (Heavy Duty) to be supplied under the scope of this item will be suitable for the cable sizes indicated in the schematic diagrams. cable and not less than 200 mm wide. Test links shall be provided in the CT secondary circuit in the phase. B-R. It should be possible to terminate the cables from the front.mm cable.block to facilitate checking of the insulation resistance without disturbing. 2 mm thick copper sheet shall be fixed on to each Gland Plate for entry of Cables. Ammeter Selector Switch shall have R-Y-B and OFF
4. and OFF positions. All Voltmeter Circuits shall HRC Fuse Protection in addition to 4 Pole MCB. Gland to terminal distance shall be 700 mm for 400 sq.5 accuracy. Bimetal washers shall be provided at copper to Aluminium junctions. and neutral leads to carry out the current and phase angle measurement tests with the CTs in service. In order to achieve effective Cable Gland Earthing. Meters for all panels will be non Taut Band Type with 90° scale. Ammeter ranges will be finalized while approving General Arrangement drawings. (Cable sizes indicated are tentative. Full load current of the equipment / feeder will be marked in RED in the instrument dial. Cable Glands and Crimping Type Aluminium/Copper Lugs as the case may be.
compression. Each section will be a freestanding cubicle made of 2mm thick sheet steel. Adequate access shall be ensured to the main and vertical bus bars. 2 mm thick copper sheets for the entire area of the.
All the terminal block mounted in the cable alley shall be provided with suitable FRP Terminal shrouds with suitable caution labels on it. The vertical bus bars rated equal to the total of the feeders in that Section (with appropriate diversity factor) will run behind the feeder compartments preferably. All insulators and supports will be of non-hygroscopic material (Preferably of moulded fibre reinforced polyester) with adequate creepage distances.at joints. Bus bars will be PVC sleeved and joints shrouded. The gland plate be earthed with 8 SWG tinned copper conductors or 2.0 Constructional Details:-
The Power control centers shall be fully front access. The Power Control Centers shall be of single front type with all the components accessible for maintenance from the front. Bus bars will be braced adequately to withstand a fault of 50 kA symmetrical for one second. made up of a number of identical vertical sections. Preferred dimensions of each vertical section will be width 800mm. 5. Each module shall be separately enclosed. A base frame made out of 75 x 40 mm ISMC shall be provided at the bottom with grouting holes and bolts. The TPN main bus bar will run horizontally in a separate chamber at the top and will be rated as per SLD. The feeder compartments and the cable chambers shall be provided with hinged doors. height 2300mm.5Sq-mm flexible wire to the nearest Horizontal Earth Bus. Cables will enter from bottom and terminated directly at the outgoing fixed power / co contracts. Aluminium: 1 Amps/ Sqmm. Spacing of the Vertical Bus Bar supports shall not exceed 600 mm. Support/barriers made out of phenolic resin bonded paper (Hylam) material are not acceptable. The current density adopted for the design of the Main/Dropper Bus Bars shall not exceed the following limits. depth 600mm. It should be possible to terminate the cables from the front. Two numbers plain washers and a spring washer shall be provided at joints and cable terminations. Each module will be of Fixed type. Accidental accesses to live parts/bus with the modules drawn out will be prevented. Provision will be made available for padlocking the modules in ON and OFF position. For motor starter units interlocks shall be provided to ensure that the starter door is not opened unless the switch is in the OFF position. the enclosure shall conform to IP 52. .' plate shall be provided to achieve gland earthing. The rear door shall be bolted. tinned single Glands. The cables Glands shall be of Heavy Duty. Hinges shall be concealed type. The cable chamber shall be adjacent to the feeder compartments and shall be complete with tinned brass compression glands mounted in brackets and crimping type lugs for the specified cables. The feeder compartments shall be modular in design.
5. components downstream of protective HRC fuses in the modules need to be designed only for the magnitude and duration of fault current determined by the fuse.in charge and suitable glands shall also be provided for terminating the control cables. The switchboards shall be of single front type with all the components accessible for maintenance/ replacement from the front. Vertical earth bar will run along the feeder compartments. running in front of the main bus bar chambers. PVC Sleeves (short) shall be provided over the crimped lugs for all the terminations of the Power Wiring. but above 200 mm from floor level. Compliance with this requirement shall be provide/supported by the design data. 7.1 Feeder compartments will be arranged in such a way as to ensure the following: Height to operating know/handle is restricted within 2100 mm. All joints in the ground bus shall be tinned.0 Earthing:
A continuous run of 50 x 6 mm –copper earth bar (Electrolytic grade copper flat) for Horizontal Earth Bus and as well as Vertical Risers shall be provided in the Power Control Centre. The control terminals shall be located suitably with the approval of the Engineer. Size of the Wire 16sq mm copper PVC cable 150sq mm Aluminium flats 300sq mm Aluminium flats Feeder rating Upto 63 A Above 63A to 200A Above 200A
. Clear height available in the cable chamber is adequate to conveniently terminate the specified cables. The sizes of interconnection wires/links within the module of various ratings shall not be less than as specified below: For Switch Fuse Feeder . 6. The switchgear shall be rated for 50 KA 1 sec.Control switches. lamps and push button stations shall be preferably mounted on hinged device panel. All switch modules shall be earthed with 8 SWG Copper Wire at the rear suitable termination arrangement. Inter panel wiring shall be through a wire way at the top. However. All modules doors shall be earthed with 2. Wiring for different functions shall be distinguished by colour coding as per relevant IS.5 sqmm PVC insulated standard flexible copper wire.0 Power/Control Wiring and Terminal Blocks: Power wiring will be with 1100V grade PVC insulated Copper Conductor cables or copper/aluminium bars with 1100V grade PVC sleeving. indicating instruments.
All wiring will be terminated in shrouded terminals reaching into the cable chamber for direct connection of external aluminium conductor cable. fire resistant and durable surface which would prevent rusting and corrosion. Wiring between terminals of various devices will be point to point. Splicing or T joints will not be permitted.mm stranded copper conductor cables. All wiring will be identified with indelible ferrules at both ends. etc.
. Shipping sections will be designated and identified clearly. Thickness of painting shall be minimum 75-80 microns.5 sq. Aluminium lugs will be provided for terminating external aluminium conductor power cables.0
Name plate and Legends:
Power Control Centre shall carry name plate carrying the following data: Manufacturer. Auxiliary Contacts of all the Fuse switches shall be wired up to a Master Terminal Block fixed in a suitable location as approved by the purchaser. Power and Control terminal blocks for connection of Power and Control cables shall be suitably shrouded. Control wiring will be segregated from power wiring and inter panel wiring will be through wire ways.
9. acid pickling. Separate name Plate will be provided on each module(same as HT panel) furnishing the following. designation and serial number. Insulation level Class of protection Panel designation will be displayed prominently in one or more locations. Feeder rating.Control wiring will be done with 1 1 0 0 V grade FRLS PVC insulated 2. On completion of passivation of the components they shall be preheated and then epoxy powder coated with Siemns grey RAL 7032 shade. Year of Manufacture Rated continuous current. Terminal blocks for control wiring will be single piece moulded type with bolted terminals. 10% spare terminals for future use will be provided. Tinned copper lugs will be provided for control wires. Voltage and frequency Weight of complete panel. Type. shall be finished and painted to produce a neat. All terminals will be identified with engraved identification plates defining the feeder and the function. Wiring shall be done neatly and bunched in such a way as to facilitate trenching.. phosphating and passivation including repeated rising in between. All terminations will be crimped type. Sheet metal components shall be pre-treated using the seven phosphating process consisting of de-greasing. 8. de-rusting.0 Surface Treatment and Finishing:
All interiors and exteriors of switchgear/transformers/enclosures/tanks/breaker mechanisms. Terminals will be bolted type.
d) Single Line Diagram of the LT Switchgear. four (4) sets of drawings which shall include but not to be limited to the following. Elevation and typical section views. 10.3 Drawings: The Contractor shall submit within 2 weeks from the date of issue of Work Order. Minimum Front and Rear clearances shall be indicated. cable boxes. etc. Potential Transformers. in each panel (adequate number of cross sections should shown).charge approval.0 Inspection:The Manufacturer's works will be accessible for the Purchaser's representatives for stage inspections as and when required.1 Danger Boards and Caution Boards: Power control center will have Standard danger board of appropriate size complete with system voltage. Caution Boards with appropriate warning shall be provided wherever required.
. Tamil and Hindi. bus bars.in . with letter in English.. a)Complete assembly drawings of LT switch gear showing Plan. Current Transformers. b) Foundation plan showing location of channel sills.
9. e) Dimensioned drawing of cable boxes showing the method of terminating Purchaser's Incoming cables. Isolators.. for Engineer. etc. foundation bolts and anchor bolts and anchors.Feeder name Current transformer Ratio.2 Documents to be submitted along with the offer:The following Documents shall be submitted with the Tender: GA Drawing Single Line Diagram Bill Of Quantities 9. c) General arrangement of Breaker. f) Power and Control Wiring Diagram. skull mark. and location of terminal blocks for external wiring connections. 9. floor plans and openings.. Test schedule for the equipment will be finalized in consultation with the Purchaser and 5 days advance intimation will be given to enable the Purchaser's representative to witness the tests.
Documents to be furnished along with Dispatch of Equipment:-
13. polarity and Ratio test on all CTs.0 Tests and Test Certificates:11. Vacuum Interrupter.0 Installation. Four (4) complete sets of approved as built final drawings (Properly bound) shall be dispatched along with the switchboard. Insulation resistance of power and control circuits. • • • • • • • • 12.. etc.1 Test Certificates Contractor shall furnish material specification certificate for switchgear components.1 Type tests:
The 415KV switchgear cubicle offered should be a type tested product in line with standard and technical specifications.2. Functional test including sequence of operation. All the routine tests specified as per relevant Standards will be conducted at Works in the presence of the Purchaser representative The following tests will be conducted in addition to / as part of routine tests at the works.2 Routine test:
The Tender shall indicate routine tests. operation and maintenance of the LT breaker. The tenderer shall furnish the type tests reports as per the relevant IS. viz.5 KV for 1 minute on power circuit and 2 KV for 1 minute on control circuits with all meters. Instruments.
12. Test certificates for all bought out equipment. Calibration certificates of meters and relays Continuity. Testing and Commissioning:-
11. Test Certificates for all in house tests on switchboard and components. Test certificates for all tests witnessed and attested by the Engineer.0 Dimensional Checks. In addition to the above Soft Copies of Drawings prepared in AutoCAD R14 Version shall be submitted in CDs for the Purchaser's reference and records. High Voltage test on power and control wiring .2 Instruction Manual:• Contractor shall furnish Four (4) copies (bound volumes) of instruction manuals covering installation. Details of mounted device such as CT. PT Relays. Physical verification of components. and he shall be in a position to co-relate these certificates with the actual material used for these components.11. Voltage change over scheme. One copy of the above instruction manual shall be shipped with switchgear. Motors. along with General arrangement drawing. relays and instrument transformers in circuit. • • • • Four sets of following test certificates will be furnished at the time of delivery of equipments. shall be part of the document. rating diagram plate and internal constructional details while submitting the offer.
Functional and interlock checks on breaker. Calibration of indicating instruments Calibration of relays/ secondary injection test IR test on power and control circuit. The manufacturer shall depute his Engineers and check whether the installation has been carried out properly and also to ensure that the inter-panel wiring has been carried out correctly. the contractor shall arrange for safe custody and storage for the period.An undertaking for deputing their Engineers for final check-up and commissioning shall be provided by the manufacturer and the same shall accompany the offer. Functional checks on Alarm/Annunciation scheme. Voltage change over scheme. Primary injection test. however. HV Test Insulation resistance tests on Switchgear before and after HV test. 4 copies of all the test results shall be handed over to the Engineer in charge in bound volumes. the following Tests/Checks shall be carried in the presence of the Engineer-in-charge or his authorized representative and the test result shall be recorded and tabulated as directed by Engineer in charge.The Buildings will be available at the time of delivery. On Completion of installation. Check on instrument Transformers.
. Functional test on relay.
0 2. : Guide for marking of insulated conductor. Standards.0 Specification for medium voltage bus duct Contents Technical specification 1. 1. 4. 6. 3. Surface treatment/painting.testing and commissioning of 415 V non segregated metal clad bus ducts. Type of bus duct : Non segregated. Metal Enclosed. and safety codes in the locality where the equipment shall be installed. i. 10. 9. Delivery and installation. ii. i) Rating : 3. 5. 7.
5.Item no: 4. 8. Earthing Measurements.0 Installation Installation of bus ducts shall be done with proper angle support fixed to wall / ceiling along with suitable anchor fastener Installation procedures and support arrangements shall be finalised well in advance and got approved from the Engineer. Installation . The equipment shall also conform to the latest revisions of all applicable standards.0 5. 2000 A . Capacity and quantity of bus duct required. 415 V TPN Aluminium bus. Technical details.0 scope The scope of work includes the Supply. Design data and drawings. Deviations. 11. : Ready mixed water and heat resistant paint for purpose.1 capacity and quantity of bus duct required The following Bus ducts are required. 2. regulations. Tests and Test Certificates.in-charge.1
technical details Design particulars : i. iii IS 8623 IS 158 general IS 5578 : Bus Bars & Bus bar connection. TPN
. 4. Scope. 2.0 standards The bus ducts shall comply with all currently applicable statutes.
iii. ii. The bus ducts shall consist of : Straight runs. Actual length of bus duct.
5. Natural Indoor 3Phase.. Bus bars shall be painted with black insulated paint. the responsibilities of this lies with the bidder. GA drawing of the bus duct offered shall be submitted with bid specifying dimensions of enclosure and buses .2. Right angle bends. Welding at site. v. fire barriers. viii. x. xii.2 5. Quantity of bus duct indicated in the schedule is approximate.1 End termination chambers: In switchboard end termination. The bus bars shall be continuous and shall be of welded construction. number of bends etc shall be decided by taking actual measurements from site.2. vi.1
The bus duct shall be made of 2mm thick CRCA sheet.1 KV 2000 Amps 2. Material of bus Mill volt drop across the joints Impulse with stand voltage
: : : : : : : : : : : :
Air. AC 1.
Type of cooling Installation location Normal Service voltage Rated voltage class Continuous current rating of bus ducts Under site conditions Three minute power frequency Dry withstand voltage Rated short time current for one second Rated peak short time current Maximum operating temperature of bus bar for an ambient of 450C. The length of the bus ducts section shall be as per the site limitations. Aluminium Grade 63401 WP IS 5082 As per IS As per IS
5. Busbar joints shall pass the mill volt drop test. xiii. End termination chambers. (rms) 105 KA peak.2
Construction requirements Bus duct shall be made as per site requirements for interconnection between transformer and Power Control Centre (PCC). The busbar shall have tinned braided copper flexible links for connecting bus duct and Switchgear bus. xi.2. etc. and it should match the Transformer and switch gear end termination facilities . iv.
5. All the welded joints shall be perfect without defects. ix. The bottom and side sheets shall be welded & top sheet shall be removable type with bolt & nuts 3 mm thick neoprene cork gasket shall be provided at bolted surfaces . Phase cross over if required will be indicated at transformer end termination chamber.
5.5. vii.ii. during installation shall be required. The best welding method employing qualified welders shall be adopted.415 V +/10%.3 i.2. 50 Hz.5 kV 50 KA. clearance between phases and phase and earth etc. it shall be properly formed to match with the panel with flange. 900C. iii.
5. Minimum thickness of FRP supports shall be 10 mm. Transposition of phases to match the equipment bus configuration also shall be accommodated at transformer end. Spring washers of “Beleville” type or equivalent shall be used.7 Bus support insulators: Bus bars shall be individually supported by superior quality moulded Fibre Reinforced Polyester (FRP) insulators with adequate mechanical strength and liberal creepage distances. Bus bar supports shall be arranged at close intervals. Hence the insulated supports shall have a high creepage distance and a withstand voltage rating sufficient to provide specified insulation under highly humid condition. Fire barrier with fire insulation shall be placed along with wall frame assembly and shall prevent fire propagation from transformer room to switchgear room upto 3 hours
. Details of braided copper flexible links shall be got approved.8 Wall frame assembly The wall frame assembly shall be fabricated out of aluminium angles and sheet and shall be suitable for grouting in the wall. condensation of moisture may take place on the surface of the insulators. The busduct shall have flexible neoprene rubber bellow to take care of minor mis-alignments and expansion/contraction due to temperature variations. As a consequence of current loading and variation in external temperatures in the external sections of the bus duct.Transformer end termination shall be properly formed to match the LT side with flange and shall have tinned braided copper flexible links for connecting Transformer terminal and the bus duct. 5.5.2 Bolted flexible joints : Flexible braided copper connections shall be provided at both transformer and switchgear end terminal connections.
5. Bimetallic connectors shall be provided between the busbar and the copper flexible. the joints shall be capable of 25 mm settlement of the equipment mounting pads. nuts and lock washers used in the bus assembly shall be of high tensile stain less steel. FRP insulators supports shall be mounted suitably to take care of short circuit forces.2.2. The bus duct shall withstand the fault level specified.6
Hardwares All bolts.2. Bus bar supports shall be non-hygroscopic.2. The joints shall be suitably designed to take care of the vibration at the terminals as well as the expansion and contraction of the busbars. 5. Suitable splice plates and bimetallic connectors shall be provided wherever necessary.
. Material of insulators 5. Minimum creepage distance iv.11 Markings : All components of the bus duct along with the supporting structures shall be distinctly marked for erection in accordance with the erection drawings to be prepared and furnished by the vendor. Three minute power frequency Withstand voltage conditions iii. nuts. ii.2. The hot dip galvanizing shall be in accordance with IS 2629 and IS 2633. longitudinal beams.4 mm : 19. insulating pads. channels. All the accessories and hard wares of ferrous material shall be hot dip galvanised. iii. Rated voltage ii. 5. : 25.The electrical properties of the insulator shall be in conformity with the following specifications: i. insulating washers and all other hard wares which are necessary for the erection and support of the entire bus duct installation.9 Phase Clearances : The minimum phase to phase Phase to Phase Phase to Earth clearance 5. Methods of support : Bus ducts shall be supported from the ceiling by anchor fasheners 4 per support / EPs if provided . These marks shall be made in a manner as not to erased in transit or to damage the galvanizing of the bus duct or the supporting structure. Accessories and hardware : The supporting structures shall include supporting members.10 Bus duct supports : i.4 mm and phase to earth clearances of busbars within the enclosure shall be as follows : : As per IS 2099 : FRP with Fire insulation :3 kV (RMS) for both Dry & Wet : 1. bolts.2.2. hangers. brackets. Material : The supporting structure shall be fabricated from standard steel sections and shall be hot dip galvanised after fabrication.
5. 5.18 The bus ducts shall have a rectangular steel enclosure with adequate provision for supporting from ceiling E. single phase. 5. bolts etc. 5. The inspection covers shall be provided with quick acting stainless steel clamps and shall have gaskets.
.2.14 The bus ducts shall be designed to minimise the losses and the temperature rise due to induced currents. Provision shall be made for expansion and contraction of the bus duct due to temperature changes. Nuts. one number shall be fixed in side the bus duct in transformer room and another space heater in switchgear room. 188.8.131.52. The filter elements shall be easily removable for maintenance.2.17 Bimetal washers shall be used at end jointing to ensure proper electrical contact with the equipment terminals. 5. AC supply.2.5. 50 Hz. Castings and forging shall conform to respective material specifications and shall be free from flaws.19 Three phase terminal enclosures shall be provided with flanged ends with drilling Dimensions to suit the flanges at equipment terminals. ii. nuts.13 Space heaters : The bus duct shall be provided with space heaters of adequate capacity to maintain the internal temperature above the dew point to prevent moisture condensation within the bud duct.20 Drain plugs and Vents : Filter type drain plugs shall be installed at lowest elevation along the run of the bus duct to drain out automatically any moisture condensing with in the bus enclosure. The flanges shall be provided with gaskets. The space heaters shall be rated for 240 Volts.2. Only hexagonal nuts shall be used. 5. Each bus duct shall have two space heaters. Studs.16 The bus bar supports shall be easily accessible for inspection and maintenance.12 Miscellaneous : i. similar to the one of M/s.2.15 A fire retardant barrier with a fire rating of 3 hours. It shall be possible to replace the space heaters easily without dismantling the bus duct. Spring washers shall be used to maintain adequate contact pressure. Cover shall be openable at top.2. The degree of protection shall be IP 55. They shall be machined true as per good workshop practice. the space heaters shall be automatically controlled by differential thermometers.Ps. bolts and tapped hoes shall conform to the relevant standards. 5. Test Certificate shall be enclosed with the offer. All bolt holes shall be spot faced for nuts. Welding shall be performed in accordance with relevant recognized standards. Lloyd Insulation design shall be provided.
shall be finished and painted to produce a neat. i. de-rusting. Scope of installation includes making of cut outs on brick wall. etc.
.0 8. Thickness of painting shall be minimum 75-80 microns 7.2. All supporting structures and bus duct shall be securely connected at two points to the earth station. On completion of passivation of the components they shall be preheated and then epoxy powder coated with Siemns grey RAL 7032 shade. Name of Lab along with list of item.. externally but supported on the enclosure.21 Mechanical Strength: The design of the bus duct enclosure shall be such that it shall withstand the internal or external pressures resulting from the following: a.5. ii. phosphating and passivation including repeated rising in between.0 Surface treatment/painting All interiors and exteriors of switchgear/transformers/enclosures/tanks/breaker mechanisms. Applicable standards : IS 613 (latest revision) 8. Heat loss and temperature rise calculations for conductor and enclosure. Sheet metal components shall be pre-treated using the seven phosphating process consisting of de-greasing. acid pickling.2 After award of work the bidder shall submit following details.1 8. grouting. ii. fire resistant and durable surface which would prevent rusting and corrosion. Sizing of the bus bars vis-à-vis thermal capability to withstand rated continuous current and one second short time current. from equipment flange at one end to the equipment flange at the other end.. 9.1 Earthing A tinned copper earth bus of 50 x 6 mm shall run all along the bus duct.2 Technical specifications for copper ear thing flats Flats : The conductor shall be electrolytic grade copper.1 Design data of bus ducts The bid shall contain design calculation in support of the following parameters of the bus duct design to submit along with bid i. 9.0 9. fixing with anchor bolts and all associated works for the supporting structures including modification if required. The test report contains type test date. welding to EPs embedded. connectors etc. All necessary hard ware such as clamps.2 Measurements The length of the bus duct shall be measured along the centre line. Normal operating conditions b. The same shall be tinned to a minimum coating thickness of 50 mills. Momentary short-circuit currents (peak) 6. ii. 7. Spacing of the insulators vis-à-vis mechanical strength to withstand forces due to momentary short circuit current. required for this purpose shall be furnished by the vendor.0 7.
1 Testing and test facilities testing at manufacturer’s works: The following type and routine tests shall be conducted on representative section of the bus assembly as per IS8084. Degree of ingress protection for enclosure. ii. Insulation resistance checking 11. supports and enclosure dimensions with the offer. One minute power frequency voltage withstand test. Insulation resistance value measurement. iv. Power frequency voltage withstand test.2 Routine tests i. structural drawings and end manufacture. 11 11. ii.iii The bid shall be complete with all heat loss calculations. ii. iii. as per drawing iii. iv Design of the bus duct shall have been type tested at CPRI or any other government recognized institute for the following tests : i.5 kV for one minute. One minute power frequency voltage withstand test. Impulse voltage tests. 10. termination chamber details showing transposition of conductors shall be got approved from the Purchaser before commencing
Test report of pre-commissioning tests also shall be prepared and submitted to the department before commissioning the bus duct. Physical inspection and checking of clearances etc. General Arrangement and sectional drawings showing the arrangement of bus bars. All formulae and other information from which the heat losses have been derived shall be enlisted. Physical Inspection and checking of clearances etc as per drawing.
. High voltage test with 2. Milli volt drop test for all joints iv. Milli volt drop test for all joints. The tests shall conducted as per standards indicated in this specification. ii iii iv v Short time current test Temperature rise test for 2000 Amps rating. 11. Drawings : The tenderer shall submit the following drawings along with offer: i. Final dimensions and General Arrangement drawings. iv.
Copies of type test certificates for the above indicated tests shall be furnished after award of work. The bus assembly tested shall include bolted connections and flexible connections.3 testing at site : Following pre-commissioning tests have to be conducted at site : i.
3C 150 Sq. b. It is the responsibility of the contractor to make suitable arrangement for transport. The cable shall be stranded compact circular aluminium conductor. conductor screened with extruded semi-conducting compound. they shall be clamped with 3 mm thick aluminium clamps of adequate width on 6 mm thick aluminium spacers at 600 mm to 750 mm intervals in the horizontal run and 700 mm to 1000 mm in the vertical run based on the size of the cable as directed by the Engineer — In. HT cables shall be laid at a depth of 1 Metre and width of trench shall be as per Site condition. XLPE 11KV. precaution shall be taken to avoid damages for other services pipe lines. 0 a. galvanised steel flat strip armoured and over all PVC sheathed cable conforming to IS 7098/1985 with latest amendments. Spacers shall be grouted to wall with one or more screws and the clamps screwed to the spacers. Each run of cable will be cut of after actual measurement of route length at Site and after approval of the Site Engineer. inner sheath of PVC tape. insulation screened with extruded semi-conducting compound in combination with copper tape (0. While excavating the trenches. Any obstruction like bushes and trees along the proposed cable routing shall be trimmed removed by the contractor at his own cost. This scope covers Supply. unloading. 3C 240 Sq.1 and 5.3 KA for one sec. so that no undue axial pulling force is given to the cables. loading. buried in grounds. XLPE insulated. lifting and positioning of the cables in drums. All the cable drums shall be carefully transported and unloaded to the nearest locations of cable laying. Unwinding of the cable shall be carefully done. laying. The trench of sufficient depth as required shall be excavated by the contractor along cable routing. XLPE 11KV. i.11. other cables laid already along the same route. Insulators ii.mm.mm. Wherever cables are not pulled in pipes. Flexible joints.
Item No 5. testing and commissioning of HT cable in the excavated trench / through hume pipes/over the cable tray/supports partly on the wall as the case may be. Each cable run shall be identified at either end with suitable aluminium tags.) cores laid up. or laid in trays. iii.2 1. (E) Aluminium conductor armoured cable.4 Test reports for components Manufacturer’s test certificates shall be submitted for tests conducted as per relevant standards for the following components.Charge at site. The cable shall be provided with adequate supports/clamps/ Slabs and identification PVC punched tags at selected locations. (E) Aluminium conductor armoured cable.
River sand will be filled up on sides and top of the cable (75 mm all around the cable). Inspection: 15 days advance intimation shall be given to enable the purchaser's representatives to witness the routine tests.. all joints cable positions should be carefully plotted. Cable identification tags shall be tied all along the cable at an interval of 100 m. disposal of soil as directed by engineer-in-charge and other such relevant items.0 Type test:
The 11KV. The requisite protective covering shall then be "provided. covering with river sand /table molded chamber bricks including supply of river sand. 3. Excavation shall be done to lines and levels as directed by engineer-in-charge.3 Excavation for cable laying in the soil The excavation of trenches shall be made in all types of soil including soft rock and hard rock and no extra cost shall be paid for cutting the trench in soft rock or hard soil. Then cable shall be covered with standard brick. Item No: 5. The Earth work shall consist of all works involved in site grading. End termination of cables shall mean the mechanical connection to the associated electrical equipment by means of sealing glands. XLPE cables offered should be a type tested product in line with standard and technical specifications. straightened and dressed neatly and covered on sides with standard table molded brick. Backfilling and consolidating shall be done as directed by the engineer-in-charge. The excavated soil shall be refilled and it is advisable to leave heap of earth not less then 50 mm in the centre and tapering towards the sides of the trench. 4. bricks per 1Rmtr). bricks cut to shape will be used to avoid gap in the top cover. After the cables have been l ai d and before the trench is filled in. The scope of excavation of trench shall also include cutting of bushes and trees in the route and protecting other existing properties if exposed.0 Routine test
All the routine tests specified in the relevant standards shall be conducted at works in the presence of the purchaser representative on all cables. excavation.All excavation work shall be inspected and approved by the engineer-in-charge before any further works in excavated areas are allowed to commence. RCC slabs and testing and commissioning. The cable shall be laid on the river sand bed.. gland earthing etc. Test certificates shall be submitted . sorting. Tests and test certificate:. After issue of shipping release the cables shall transported. connection of cables shall mean the connection of the conductor of the cable to the current carrying
. filling around foundation. and at every entry and exit points of Hume pipes. ITEM No: 6 End termination (Indoor) for 3 Core 11 kV cable 150 and 240 sqmm.0 Laying: The scope of work shall include transporting the cable from place of storage to the laying location. All the LT cables will have bricks on top & on sides(18 no.2. The cable shall be grouped and installed as directed. The tenderer shall furnish the type tests reports as per the relevant IS. Cables shall be laid using suitable roller and enough care shall be taken not to damage the cables. laying the cable in the excavation trench. All bends and curves.
lifting and positioning of the cables in drums. The scope of the work covers Supply. overall PVC sheathed 1100 volts grade cable conforming to relevant IS with upto date amendments. PVC inner sheathed. All the cables laid in ground shall be identified along the route of the cable by the cable route markers with inscription as instructed by the site Engineer. unloading. glands. armoured . bolts nuts etc. PVC sheathed and Flat wire armoured power cable of 660/1100 Volts grade confirm to Relevant IS. The cable shall be laid partly in the prepared trench.portion of the associated electrical equipment to make the electrical system continuous. All the cable drums shall be carefully transported and unloaded to the nearest locations of cable laying. The cable markers shall be fixed at an interval of about 50 metres along the cable route and at cable route changing points.0 1. shall be carried out as directed.
. and at every 100 Mtrs. cost of ferrules. termination and connection of cable shall include the cost of Al crimping type terminal lugs. partly through existing RCC hume pipe.. providing cable identification tag marks etc.. 400mm width And 60 mm thick.In Trench/ Brick Walls / RCC Structures. Transportation and laying of Cables in Built . cable identification tags and all other consumable items. The cable route indicator sh all be yellow painted and lettering shall be black color. The marker shall be 400mm buried under earth. testing and commissioning of cables as per schedule of approved make. The high voltage power cables shall be terminated using Raychem make heat shrinkable termination kits and suitable crimping type lugs. required for the satisfactory completion of the job. Entry and exit points of hume pipes/ RCC structures/ GI pipes. so that no undue axial pulling force is given to the cables. inside the built-in trenches within the substation premises. The unit rate quoted by the contractor for the supply. Gland plates shall not take the load. earthing with copper clips. providing supports wherever necessary and terminating the cable. The Unit rate quoted shall be inclusive of cable identification tags made out of 75 x 25 mm Aluminium flat with letters of 6 mm size (min) punched. Power cables: Aluminium/ Copper conductor XLPE/ PVC insulated. Unwinding of the cable shall be carefully done. Gland holes shall be provided in the gland plates by using hole saw cutters or other approved methods. Installation. loading. partly on the cable tray/supports as required complete with clamping/dressing/brick protection. anodized after punching and all other consumable items (like supporting clamps. The Cable Tags shall be provided at either end of the cable near termination.
Item No 8. installation. in Hume/GI Pipes etc.). It is the responsibility of the contractor to make suitable arrangement for transport. The scope of work includes dressing the cable at the termination end.0 Supply and laying of 1100V MV cables. XLPE /PVC insulated. Item No 7
Supply and installation of cable markers: The RCC route marker should be 750mm length.
Single compression tinned brass (Heavy Duty) Cable glands and suitable crimping type lugs. Before filling the river sand bed.0 End termination for LT Power Cable The medium voltage power cables shall be terminated by using "Siemens" type SIBG. Gland holes shall be provided in the gland plates by using hole saw cutters or other approved methods.0 Type test:
The 1. and earth clips of size and thickness as approved by Engineer . While excavating the trenches. Supply of glands and lugs is also in the scope of termination work Aluminium lugs for aluminium cables and copper lugs for copper cables shall be used. they should be gradual. precaution shall be taken to avoid damages for other services pipe lines. The scope of work includes dressing the cable at the termination end. Item 9 1.
.0 Routine test
All the routine tests specified in the relevant standards shall be conducted at works in the presence of the purchaser representative on all cables. Glands shall be earthed with copper 8 SWG wire. they shall be clamped with 3 mm thick aluminium clamps of adequate width on 6mm thick aluminium spacers at 600 mm to 750mm intervals in the horizontal run and 700mm to 1000 mm in the vertical run based on the size of the cables as directed by the engineer incharge at site. Wherever cables are not pulled in pipes. 3. Medium voltage cables shall be lad in ground at a depth of 750mm form the normal ground level. After issue of shipping release the cables shall transported. the bottom of the trench should be carefully leveled and shall be free from stones. In the excavated cable trench. Each run of the cable will be cut after actual measurement of route length at site and after approval of the site engineer. other cables laid already along the same route. 2.Charge.In . Each cable run shall be identified at either end with suitable aluminum tags. river sand shall be filled up for 75 mm height. Spacers shall be grouted to wall one or more wood screws and the clamp screwed to the spacers.All HT power cable trench depth shall be 1000mm from ground level. or laid in trays.1KV cables offered should be a type tested product in line with standard and technical specifications. providing supports wherever necessary and terminating the cable. but if gradients and change of depth are unavoidable. Any obstruction like bushes and trees along the proposed cable routing shall be trimmed and removed by the contractor at his own cost. buried in grounds. The trench of sufficient depth as per drawing shall be excavated by the contractor along cable routing. All Materials required for completion of the work shall be in the scope of the Contract. Test certificates shall be submitted . Gland plates shall not take the load. The tenderer shall furnish the type tests reports as per the relevant IS.
1. Item No 10 Cable tray and supports 1. The oblong perforation of size 5 x 10 shall be used. The tenderer shall furnish the type tests reports as per the relevant IS.0 Mechanical Components The cable trays shall be of nominal width 75. 300. Test certificates shall be submitted .1KV cables offered should be a type tested product in line with standard and technical specifications. These cable trays shall be pre-fabricated and erected at site as detailed in the following clauses: 3. The materials shall be supplied in strict accordance as per the item description. 2.0 Type test:
The 1. 7x14 mm diameter holes are drilled at a distance of 25 mm from the edge with the spacing of 250 mm between holes. At the base of perforated cable tray. For the fixing of grounding conductor supports 9 mm diameter holes are drilled in the flange with the spacing of 500 mm between holes. For all the sections covered in this specification radius of 90° bend shall be 4 mm. On the top flange of 20 mm width.5 metres and 2.0 Perforated type cable tray Perforated type cable tray shall be prefabricated with flange height of 100 mm for 150mm width tray & 10mm for 75mm width tray and with standard lengths of 1 metre.0 Routine test
All the routine tests specified in the relevant standards shall be conducted at works in the presence of the purchaser representative on all cables.2.
. All the steel sections after drilling and cold forming shall be hot dip galvanized.0 General: Steel sections covered in this specification shall be cold formed from steel structural members of thickness 2 mm conforming to IS 1079. After issue of shipping release the cables shall transported. In the flange height of 100 mm two number oblong holes of 7x14 mm diameter at each end are drilled for making connections with the adjacent perforated tray with the help of a connecting piece. 450 mm and these shall comprise of the following components.0 Ladder type cable tray Ladder type cable tray shall be prefabricated ladder type cable. 7 mm diameter holes are drilled at the interval of 250 mm for fixing with the top cover plate. 150.5 metres and thickness steel sheet shall be of 2 mm. Sheet steels used for the fabrication of steel sections covered in this specification shall be of new. 4. 3.
3. GI hardware shall be used.5 m
5.5 mm and the dimensional details for various connecting pieces such as straight. they shall be bolted to the support pieces and the support pieces shall be welded to the EPs on the ceiling / floor. 1.Material 2.3 Prefabricated Ladder type cable tray: 1. 6. 45°bend. Hardware
: 2. 3. 5. 5. 5.5 mm
Cold formed hot dip galvanized steel
: straight. Material Thickness Standard nominal widths Rung spacing Cable tray height Standard lengths : Cold formed hot dip galvanized steel : 2 mm : 300. The support channel shall be welded to the Embedded Part (EP) on the wail in case of wall mounted cable trays and in case of ceiling / floor mounted cable trays.1 Support channel – The support fabrication Support shall be of 40 x40 x6mm ISA with various lengths. Standard lengths 5. 4. 90° bend and 135° bend shall be suitable for connecting the tray /bend.4 Prefabricated Perforated type cable tray: 1. 2. 5.Types of connecting piece
4. 8. Material Thickness Standard nominal widths Cable tray height Type of perforation Perforation arrangement Size Hole spacing Cold formed hot dip galvanized steel 2 mm 150. 90° bend and 135° bend(Horizontal / vertical)
.5 Connecting Piece:
1. 6.5 m and 2. 2. 75 mm :
100 mm for 150mm width tray &10 mm for 75 width tray
Oblong holes: Staggered: 5x10 20 mm and 15 mm in X and Y direction respectively • lm 1.5 m and 2. 450mm : 250 mm : 100 mm : 1m. 30°bend.2 Connecting pieces The connecting pieces shall be of thickness 2.Thickness 3.5.5 m
9. 7.0 Cable tray supports 5. 4.
Ladder Cold formed hot dip galvanized steel 2 mm
2.6 as per IS 2016
3. Perforated Cold formed hot dip galvanized steel 2 mm
2. . Horizontal Elbow: Description Material Ladder Cold formed hot dip galvanized steel 2 mm for Runner and 4 mm for Perforated Cold formed hot dip galvanized steel 2 mm
Perforated Cold formed hot dip galvanized steel 2 mm
8. Description Material Ladder Cold formed hot dip galvanized steel 2 mm for Runner and 4 mm for crosspiece 30° 45° 60° and 90deg .6.19. 3
Thickness Bending angle Tee/Cross : Description Material
30° 45° 60° .0 Cable tray reducer : SI. Descripton Material Thickness Ladder Cold formed hot dip galvanized steel 2 mm 450-300 Perforated Solid bottom Cold formed hot dip galvanized steel 2 mm 150-75 M6x 16N as per IS 1363 : A 6.0 Vertical Bend (Inside and outside ) SI. . 1.5. Cable tray accessories: 2.
Hexagonal Head screw and nuts : Punched washers
. No 1 1.1 Sl 1.
.5% and shall be tined by approved means. Nuts and Washers. spring Washers of thickness not less than 2 mm are to supplied for each set of bolt and nut. Scope of work includes supply and filling of tereck chemicals 10 Kg for each pit. 8 Nos. The drawing for plate Electrode shall be submitted and got approved before taking up fabrication and effecting bulk supply. a. Required holes are to be drilled and the terminal plate shall also be welded prior to galvanizing of the Electrode by Hot Dip Method to ensure long life and to prevent rusting. The construction assembly and dimensions of the plate Electrode shall be as detailed in IS:3043. Erection of earth electrode. The Electrode shall be supplied with a detachable galvanized Cast Iron Funnel/with Stainless Steel Wire Mesh| which can be screwed to the top of the Electrode. which can be screwed to the top of the Electrode. The terminal plates shall be provided with 4 Nos. 2 Nos. spring Washers. Bolts shall be of 10mm Dia stainless steel made and Washers . etc..In charge. The unit rate quoted shall include the cost of excavation in all types of soil including & Hard rocks.1 supply. The funnel shall be provided with a grub screw prevent pilferage . The RCC Cover Slab shall be engraved with the marking "Earth Pit" Excavation of earth is included in the scope of this item and will not be measured separately. The Funnel shall be provided with a grub screw to prevent pilferage. Plate and spring Washers shall be thickness not less man 2 mm are to supplied for each set of bolt and nut. holes for the connection of grounding conductor and shall be supplied with 4 Bolts.shall be of minimum 2 mm thickness. providing of Brick Chamber or RCC hume pipe of 600mm Dia and 450 mm Height —RCC slab cover shall be provided as per drawing and as directed by Engineer . the pipe shall be of Medium Gauge. Bolts. b. soil treatment with tereck chemicals. Thickness of galvanizing shall not be less than 75 microns. The drawing for Pipe electrode shall submitted and got approved before taking up fabrication are effecting bulk supply. 40mm dia heavy gauge GI pipe from plate electrode to ground level to be provided with holes. brick filling of soil by layers and consolidation by watering. Plate Electrodes:
The Plate Electrode shall be of size 600 x 600 x 3 mm made out Electrolytic Grade Copper of purity not less than 99. Pipe Electrodes:
The Pipe Electrode shall be fabricated out of 40 NB. 40mm dia GI Pipe Sleeves to be provided in the Brick Chamber for entry of copper conductor from the adjacent earth pit and near by distribution equipmentk. 250mm long. installation and testing of earth electrodes:Two Type of Earth Electrodes are to be supplied and installed by the Contractor as detailed below.used in the Electrode Assembly shall be Stainless Steel Bolts shall be of 12 mm Dia. Nuts. 2 Plate Washers and 1 No . 50 x 6mm tinned Copper Plate with suitable holes for fixing and Connection grounding conductors shall be fitted to the GI terminal plate provided on the top of the Pipe Electrode. Plate washers and 4 Nos. refilling.Item no 11. and Washers shall be of minimum 2 mm thickness. Heavy gauge Pipes and the construction assembly and dimensions of the pipe electrode shall be as detailed in 1S:3043. The GI pipe shall be supplied with a detachable galvanized( Thickness of galvanizing shall not be less than 75 microns) Cast Iron Funnel with Stainless steel Wire mesh.
complete with TPN tinned copper bus bar and interconnection of adequate rating.After completion of installation of earth pits.1 The scope covers supply.3 & 11. powder coated painting. controller etc.4 supply. Incoming and outgoing feeders shall be as per schedule. phase segregated double door MCB DB . All the required hardwares which are essential for the completion of installation shall be under the scope of bidder.5meter long 16mm dia copper rod electrode including supply of all materials. The Panel shall be flush mounted or surface mounted as per the requirement of engineer in charge The scope covers supply and installation of MCCBs and MCBs mentioned in the schedule of quantities. Item NO :12. Gland earthing is not included in this item Gland earthing with 8 swg cu wire for different sizes of cables are covered under end terminations. 50 x 6mm copper flats for earthing interconnections of Transformer body.1 This scope covers Supply and installation of Early streamer Emission lightning system complete with ionization device. The copper flats shall be fixed on the RCC Wall/Floor as the case may be.
. The cost shall also bear the cost of test link. All fixing fasteners shall be of GI. Item No: 13 Electrical services for sub station building. 11.2 . masonary chamber with cover slab required as per IS specification. lightining protection and transformer neutral earthing.2 This scope covers supply .2 This scope covers forming earth pit for lightning protection earthing with 2. Item No: 13. wall mounting type MCB / Distribution Board made out of MS sheet enclosure assembled with components as per schedule. testing and commissioning of MCB’s in the existing 4 way. The GI spacers shall 6 mm thick. on the terrace of the substation building with 75 NB GI tubular structure of 5. Item No 12.. Item No 11. Test links as shown in the drawing shall be provided on the walls. Item No: 13. Clamps shall be made out of adequately sized GI Flats. complete with concrete pedestal and other items for structural requirements. 25 x 6mm. Suitable dummy plates shall be provided wherever necessary. earthing.0m high.5 Supply and laying of 10 SWG bare copper wire for equipment and DB earthing as per IS. cable chamber. etc.installation. ItemNo: 11. HV & LV switch gear panels. fabrication and installation of ground bus:The scope covers Supply and laying of 25 x 3 mm. testing and commissioning of cubicle. earth resistance of the earth pit shall be measured by earth megger shall be furnished in the format and as directed by Engineer-In-Charge. using GI Clamps and spacers. erection.
5Sqmm for P.2 and 16. The junction box shall be made of SMC or thermosetting material. 1 m of this item covers 3 runs of 2.
.3 The scope covers Supply & Installation of 20 Pair Krone terminal & stainless steel finger.3 This scope covers supply and installation of 10HP DOL starter controlled by 40A TP MCB. Item No: 16.0 The scope covers Supply.N and 1R of 2. Item No:14. The ends shall be provided with ferrules for identification.2 The scope covers supply and laying of Cat 5(E) wire for computer wiring. Testing and Commissioning of modular plates in the corresponding boxes which are already embedded.3 The scope covers pulling of wires in the existing conduit for Lighting / fan and exhaust fan from the switch box and from adjacent light / fan / Exhaust fan points. Installation. Item No:15. ferrules shall be provided for identification. sleeves. FRLS PVC Copper wire shall be used. 4P AC-2 duty magnetic contactor controlled by a 24 hours.1 The scope covers supply and laying of 2 Pair Telephone wiring . Item No: 13.Item No: 13. cycle timer as per schedule. The conductor shall be 0. Item No:14.5 This scope covers supply and installation of 40A TP MCB combined with 40A.5 Sq.mm copper FRLS cable (P + N + E) .5 mm dia copper and shall be teminated in RJ11. Wiring shall be done with 2R of 1. The scope covers the termination of all the telephone cables into the krone with ferrules.4 This scope covers supply and installation of 32A TPN MCB housed in suitable sheet metal housing. all housed in a suitable sheet metal enclosure. Item No: 16. Item No: 13.stickers and ferrules.
Item No:14.5sqmm of 1m length . Neutral & Earth can’t be looped from Nearest Point.5 sqmm for E. The scope covers termination of end wire with lugs.1 The scope covers pulling wires in the existing conduit for Lighting Circuit main / Single phase sockets from DB to the switch control box (SB) with 3R of 2. copper conductor FRLS PVC insulated 1100V grade wire.
Installation.3 The scope covers Supply. Testing and Commissioning of 1 X 40 W surface mounted Mirror Optics with serrated aluminium cross louvers. The 6A & 16A socket shall be combined shuttered socket. The components and boxes shall be properly aligned and leveled by repositioning the boxes wherever required and making good the wall surface. Testing and Commissioning of 6&16A Socket. Item No 17. The scope
.8 The scope covers Supply. The scope covers termination of end wire with lugs.0 The scope of work includes supply. Installation. testing and commissioning of lighting fixtures of approved make and type along with lamps and other accessories/ fixing materials as per the specification. Item No 17. The fixtures shall be tested before installing . socket and downrods/conduit nipples and check nuts or directly mounted to ceiling. All fixing screws and accessories shall be supplied by the contractor.5 and 17. Item No: 18.testing and commissioning of RJ11 and Rj45 shuttered outlet. installation. The scope covers all the hardwares required for complete installation of the fittings.7 The scope covers Supply. Item No:17. ItemNo : 17. Testing and Commissioning of 16A Switches.
Item No:17. Installation. Testing and Commissioning of 2 X 40 W surface mounted Mirror Optics with serrated aluminium cross louvers. Testing and Commissioning step type(Five step) Fan Regulator dimmer 400W. Testing and Commissioning of 6A switches. Item No 18.6 The Scope covers supply. sleeves and ferrules. The scope covers connection of RJ 11 with telephone wire. transportation. Installation. The 6A socket shall be 5 pin shuttered type. Installation. Item No 17. in the corresponding boxes already embedded. installation.4 The scope covers Supply& Installation of Blank plates.Neutral & Earth can be looped from Nearest Point.2 The scope covers Supply. The scope covers termination of end wire with lugs and ferrules.1 The scope covers Supply.1 The scope covers Supply.2 and 17. Item No:17. downrods shall bepainted with approved color. Installation. Necessary down rods if required shall be provided and shall be included in the unit rate of this item. Lighting fixtures are to be suspended from embedded junction box with ball.0 The scope includes supply and installation of the specified components of specified make. Item No: 18.
The cost should include all the materials necessary for the completion of wiring and energisation. testing and commissioning of 1200 mm Ceiling Fan with double ball bearing. The cost should include all the materials necessary for the completion and energiation. Supply and installation of notice board and key board. Material Sections Length Dia of the pole :FRP : 1 or multi : 1000 mm : 27 x 32mm
Wall thickness of the pole : 33mm Line clamp Earthing lead : spring controlled with copper contacts suitable round/flat conductors up to 30mm dia. Item No 24 Supply and installation of cable/ Line discharge rods. Scope of work involves supply of FRP (fiber class line discharging Pole) conforming to the following specifications. 23 and 26 Supply and installation of Notice boards and key boards.22. 19.1 The scope covers supply. Necessary down rods if required shall be provided and shall be included in the unit rate of this item.covers termination of end wire with lugs. Item No 21. sleeves and ferrules. The scope covers termination of end wire with lugs. The cost should include all the materials necessary for the completion and energiation.5Sqmm wire for connecting to the power point.3 The scope covers Supply. Proper fixing arrangement shall be made.charge. The scope covers supply of 3C×1.3 The scope covers supply installation testing and commissioning of 200mm and 300mm Exhaust Fan with gravity type nylon or FRP Louver shutter.2. Item No: 19. installation. sleeves and ferrules. The scope covers all the hardwares required for complete installation of the fittings. The scope covers termination of end wire with lugs. sleeves and ferrules. Item No: 19. The fitting shall be anchored into the ceiling.5m (length) x 1 m (width) x 40mm thick. 1000volts grade/IS694
. The dimensions shall be 1. Item No:18. Down rods to be provided as per site requirement. : 1 x 10mts long 4 sqmm PVC insulated flexible copper conductor cable. Installation. Testing and commissioning of 2 X 11 W Surface Fitting.
Item No 20:
The scope covers laying of free issued 11KV PVC floor mat for panel room and transformer room as per instruction of engineer – in. The junction box shall be made of GI.
Sterlized cotton 50 grams b. Shock treatment chart in tamil/English h. Item No 25 The first aid box shall be made out of teak wood frame. Johnson and Johnson plain plaster d. All necessary frame work arrangement with canopy at the top shall be provided.5 m with Aluminium edging alround. Supply & installation of white board of size 1. Each stand shall have 3 fire buckets filled with sand. Burnol 50 mg f. Soframycin 50 mg g.1 pair
.5m (length) x 1 m (width) x 20mm thick. Item No 28 Supply and installation of fire buckets.1 set .
Socket for clamp end and crocodile clip for earthing end with soldered ends shall also be supplied.1 tube . savlan 100Ml e.10 rolls . Resuscitator i. . sterilized bandage clothes c. The front door shall be teak wood frame fitted with glass pan fitted and godrej brass 5 lever lock with 2 keys. three sides covered by laminated novapan sheets. The first aid box shall consist the following a.1 tube .0 m x 1.10 rolls .2 rolls -1 bottle .Type tested Quantity required
: 11KV : 3 Nos of each 1 meter long. Fire buckets which are to be provided as a mandatory safety requirements shall be supplied transported and installed as directed by engineer in charge(Electrical).1 No . The single line drawing shall be made with stickers on this display board. Item No 27 The white board dimensions shall be 1. Electrical rubber hand gloves 14” (33KV tested with ISI mark) Item No 26 Supply and installation of white write board.
Repeater Panel. installation and testing of fire alarms and controls
TECHNICAL SPECIFICATION FOR INTELLIGENT ADDRESSABLE FIRE ALARM SYSTEM SPEC. Sounders. equipments and appliances and labour necessary to commission the said system. Manual Pull Stations. Modules.1
SCOPE The scope of work under this head shall include supply. The system shall act as a loop when it is interconnected with FACP to be installed in Project Station Building . Any openings / chasing in the wall / ceiling required to be made for the installation shall be made good in appropriate manner.
. The work under this system shall consist of supply. / FA – 1. for interfacing with other devices . testing. installation. complete with Smoke sensors. and installation of Fire Alarm System. necessary for installation of the system as indicated in the specification and Bill of Quantities.0
1. training and handing over of all materials.Item No 29 Supply. It shall also include laying of cabling. relays etc. DOC.
Standard Specification for an Automatic Addressable Analogue Fire Detection System 1. National Fire Protection Association (NFPA) – USA: No. Device status The condition of each line device. shall be UL approved components. Device address Each device on line must be uniquely identifiable by the control unit. 1971 Visual Notification Appliances BS 5839 & Local fire Code APPROVALS The system shall have proper listing and / or approval from the following nationally recognized agencies: UL ULC FM Underwriters laboratories Inc Underwriters Laboratories Canada Factory Mutual
MEA Material Equipment Acceptance (NYC) CSFM California State Fire marshal The fire alarm detectors. 268 Smoke Detectors for Fire Protective Signaling Systems No. 1. calibration and contamination..e. 38 Manually Actuated Signaling Boxes No. sprinkler switch. devices. If no specific local laws are available NFPA 72 shall be followed. Smoke and heat detectors. 72 National Fire Alarm Code Underwriters Laboratories Inc. 521 Heat Detectors for Fire Protective Signaling System No.3.
. including circuit. 864 Control Units for Fire Protective Signaling Systems No. etc. (UL) – USA: No. This must be achieved by pre-setting the address of each device. sounder.STANDARDS The System shall meet the following design Standards as required by the law of the country. 268A Smoke Detectors for Duct Applications No.4 Device identification The identification of each type of address unit and each type of sensor (i.) must be transmitted to the panel on each polling scan. Removal of a detector head from its base must extend a fault condition to the control unit. must be transmitted to the panel on each polling scan. 346 Water flow Indicators for Fire Protective Signaling systems No. 464 Audible signaling Appliances No.5. 1. strobes etc.
Calibration The system must check the calibration of each analogue line device and record changes caused by environmental contamination. When maximum calibration adjustment is reached the panel must indicate a “maintenance” signal. This must be a dedicated signal, and must be separate from the “pre-alarm” signal. The build-up of dirt or similar contamination cause the output signal from the detector control panel shall be capable of monitoring and at a predetermined level indicate that servicing. on the optical surfaces will to gradually change. The this slow change in signal the detector is in need of
Display and indicators All display and indicators shall be LCD for text, and LED for lamp indication. The type, calibration, sensitivity and status of each device must be able to be displayed at the control panel.
Number of devices in alarm There shall be no limit to the number of devices which may be in alarm simultaneously. When a detector is in alarm an LED in it’s head or base shall be switched on.
Line protection and monitoring The addressable line must be monitored for short circuit or open circuit. The occurrence of an open circuit shall cause a fault signal on the panel, but all sensors or devices shall function correctly. The occurrence of a short circuit shall cause no more than 20 sensors or callpoints to cease operating, and all remaining devices shall function correctly.
Loop Operation Addresses 2.1.1. The loop devices shall each have a unique address. Each device may be addressed as often as is required. 2.1.2. There shall be no preset order for addressing the devices. The devices shall be addressed appropriate to site conditions. This order will be determined during system design or commissioning. Every device must be checked by the control panel every 2 seconds. In order to maintain system integrity, the panel must not bypass any sensors during a scan. 2.1.3. The control panel will have the facility of determining if more than one device has the same address on the loop. A “double address” alarm shall be given if this occurs.
Loop Devices 2.2.1. It shall be possible to fit a range of sensors and devices to the loop, as indicated in detail later in this specification.
2.2.2. Sensors shall transmit data to the control panel every 2 seconds, which shall be interpreted by the algorithm allocated to the particular sensor. Response shall be determined by the characteristics of the algorithm. 2.2.3. Manual callpoints shall each have their own unique address and the panel shall be capable of identifying and responding to the operation of a callpoint within three seconds, as required by BS5839. 2.2.4. Loop sounders shall be powered directly from the addressable loop, without requiring any additional wiring. It shall be possible to fit up to 20 sounders onto each loop, depending on the size and length of the loop cabling. 2.2.5. It shall be possible to fit loop isolators at a maximum spacing of one per 20 devices. The isolators shall protect against short circuits, and partial short circuits, on the loop by isolating that section of the loop where the short circuit occurred, thus maintaining the integrity of the remainder of the system. 2.2.6. Fire condition LED indicators fitted to the devices and any remote indicators shall be remotely and separately operated from the control panel. 2.3 Interfacing to other systems. The loop shall be capable of receiving information form third-party systems, e.g. Operation of sprinkler system, by means of standard interface units. The source of this information shall be identified by its own unique address. In addition, the interface unit shall indicate to the panel the type of alarm, e.g. “Sprinkler”, “security”, etc.
Device monitoring 2.4.1. The panel shall monitor each device on every scan, and give a fault signal for any of the following conditions within 30 seconds: 184.108.40.206. Detector removed 220.127.116.11. Address unit removed 18.104.22.168. Incorrect device type 22.214.171.124. Faulty calibration or sensitivity
Line capacity The capacity of the address line shall be at least 127 addressable devices. These must be input devices, such as smoke sensors, or output devices, such as sounders or relays.
Floating Thresholds The alarm thresholds of each analogue detector shall vary individually in accordance with its idle status. This includes alarm thresholds, rate
algorithms, pre-alarm and maintenance thresholds. When the threshold reaches its maximum limit, the panel must be able to indicate a “maintenance required” signal for the particular detector. This must be separate to a “pre-alarm” signal. The use of a combined signal for “prealarm/maintenance” is not acceptable. Device Types 3.1.1. It shall be possible to connect the following detectors/devices to the control unit addressable loop: 126.96.36.199. 188.8.131.52. 184.108.40.206. 220.127.116.11. 18.104.22.168. 22.214.171.124. 126.96.36.199. 188.8.131.52. 184.108.40.206. Optical smoke sensors – analogue type Heat sensors – analogue type Manual callpoint “break-glass” units Addressable relays i.e. Output devices Interface Units i.e. Input devices Addressable Sounders (Loop powered) Sounder Circuit Controllers Addressable Remote LED Indicators Loop Isolators
Intelligent Point Sensors: General Requirements 3.2.1. Sensors shall have complete electromagnetic and electrostatic protection against externally generated noise and the effects of devices such as fluorescent light fixtures, variable frequency motor controllers, cellular telephones, and electrical surges from other sources. Protection must meet the European Directive CE336/89, and must comply with the following standards: a) IEC801-1: b) IEC801-2: c) IEC801-3: d) IEC801-4: e) IEC801-5: requirements General surge protection requirements Electrostatic discharges Radiated Electro magnetic interference Voltage transients – Fast transient bursts Process equipment: surge immunity
In addition, sensors must be fully resistant to RFI interference to a signal strength of 10v/m over a frequency range of 1MHz to 1000 MHz, and a signal strength of 50v/m over 50v/m over cellular telephone signal ranges 450 – 466 MHz, and 890 – 960 MHz. 3.2.2. The sensors shall be suitable for connecting to a ZP fire alarm panel using a two wire circuit, and compatible with ZP hardware and software protocol. Data transmission to and from the control panel from the detector shall be via an integrated communication protocol which is factory fitted to the detector by the original detector manufacturer and forms a complete and integral part of the detector. The system shall operate satisfactorily within the supply voltage range of 17V – 28V dc. 3.2.3. An indicator LED shall be provided on the detector which illuminates when the detector is in an alarm condition. The indicator shall be operated independently of the detector from the central control panel. 3.2.4. Provision shall be made for an output from the detector suitable for operation of a remote indicator LED. The output shall be operated independently of the smoke detector from the central control panel.
3.2.5. Sensors must plug into separate mounting bases with a twist-lock action. The bases shall be fitted with corrosion resistant connector springs and terminal screws with captive clamping plates. 3.2.6. All bases shall incorporate a concealed security lock to prevent unauthorized removal or tampering with sensors. It shall be possible to activate the security lock in areas where required. With the security lock activated, it must only be possible to remove a sensor from its base using a special tool. 3.2.7. There shall be a facility on the base for attaching a label indicating the address of that detector. A similar facility shall be available on the detector, enabling the fitting of a label indicating its address. When the detector is fitted to its base, both the detector and base address labels shall be visible, and aligned adjacent to each other. 3.2.8. Smoke entry points must be protected against insect ingress by corrosion resistant mesh. 3.2.9. The detector shall be supplied complete and fully tested and calibrated. 3.2.10. 3.2.11. The unique address of the detector shall be set by the installer using high integrity sealed dip switches. The sensors must be unobtrusive when installed, having a dimension not exceeding 70mm x 115mm diameter maximum including the mounting base.
The detector shall be capable of being remotely tested from the control panel by the transmission of a test instruction to the addressed detector. This shall result in a healthy detector transmitting back smoke and thermal analogue values in excess of the recommended fire alarm threshold. The control panel will recognize this signal as a test result and shall not raise an alarm against this signal.
3.2.13. The detector shall have twin LEDs and shall have 360 viewing angle. LED on the detector shall blink each time the sensor is scanned by the FACP. If the FACP determines that the sensor is in alarm, the FACP will command the sensor LED to remain on to indicate the same. Each sensor will be capable of being tested for alarm via command from the FACP. Each sensor shall respond to FACP scan with the information about its type for identification. 3.2.14. The detector shall be programmed using a hand-held programmer and address stored in a non-volatile memory within the sensor or by a decade / Rotary switch or shall be thro an electronic addressing. 3.3.1. Photoelectric (optical) smoke sensors (analogue/addressable) 220.127.116.11. The photoelectric optical smoke sensors must comply fully with the general requirements for intelligent point sensors as specified in paragraph 5.2.
3.2.3. 3.3. The system shall be. The installation and citing of the sensors shall be carried out in accordance with standards BS5839 Part 1.3. The photoelectronic optical smoke sensors shall be suitable for detecting visible smoke such as is produced by slow smouldering fires.18.104.22.168.3. 3.1. which shall be normally screened to provide absolute reliability at all times.3.2. 4.3. 5. 4. and shall comply fully with the requirements of the following standards as required by EN54: IEC 801-2 IEC 801-3 Electrostatic discharges Radiated Electro magnetic interference
.2.1.1. The control unit shall continually update the idle state of each detector.1. as far as possible. 4.
3.1. They shall be of the light scattering type using a pulsed internal LED light source and a photocell sensor.1.2. and shall monitor ambient temperature by means of a NTC thermistor. The heat detector shall be electronic in operation.2. The heat sensors must comply fully with the general requirements for intelligent point sensors as specified in paragraph 5. and in all environments. 3.3. The installation and siting of the sensors must conform to BS5839 Part 1 (1980).5m.1.1. 5.1.1. and indicate a “maintenance required” signal in the event of a detector sensitivity being too high or too low. Heat sensors shall comply with standard EN54-5 (1996).4.1. 5. The detector shall be capable of protecting an area up to 100m2 at a height of up to 12m.4. or similar Standards.2.5. Each detector shall be suitable for protecting an area up to 50m2 at a height of up to 7.2. System Maintenance General 4. Photoelectric optical smoke sensors shall comply with standard EN54-7. self-testing and maintenance free.3.2. 3. Heat sensors (analogue/addressable) 3.1. System Wiring Loop Wiring Configuration 5. The system shall meet the requirements of European Union Directive CE336/89 for the ability to perform satisfactorily under conditions of electrical surges and transients. 22.214.171.124. The system device address loops shall each operate on a single two-wire circuit.
5. Tee-off’s must be permitted.1. An externally visible LED must be incorporated to indicate when the device is in alarm. the system shall operate satisfactorily with a loop length of up to 3500 meters. call points and interface-units.IEC 801-4
Voltage transients – Fast transient bursts
5. The overall size of the call point shall not exceed 100 mm x 100 mm x 60 mm. the illumination of the LED will be by command from the control panel.1. call points. with a captive glass pane. without damage to any electronics. All the other detectors shall remain functional because of the Class A wiring of the loop. 5. The LED shall illuminate when the callpoint is activated. Wiring is to be suitable for return loop arrangement.1. It shall not be necessary to replace or reset an isolator module after its normal operation. and interface-units. thereby protecting the operator from injury. The isolator module / Base shall not require any address-setting. When used with sensors. When the short circuit condition is corrected. with full monitoring. or single direction arrangement. the system shall operate satisfactorily with a loop length of up to 1000 meters. It shall be possible to carry out a high-voltage electrical test on a complete loop of cable. At least one isolator module shall be provided for each floor or protected zone of the building. of a cable type and size as specified by the equipment manufacturer. However. 5. If a wire-to-wire short occurs. When used with high-power devices. It shall consist of an enclosure. but with sensor heads removed. 5. the isolator module / Base shall automatically open-circuit (disconnect) the SLC. such as loop-powered sounders. with the bases connected. no secondary action shall be required by the operator. in addition to sensors. of a cable type and size as specified by the equipment manufacturer.1.6.4. Manual call points shall comply with standard BS5839. Breaking the pane shall initiate an alarm. and its operations shall be totally automatic. It shall provide a single LED that shall flash to indicate that the isolator
. The isolator module shall limit the number of modules or detectors that may be rendered inoperative by a short circuit fault on the SLC loop segment or branch. Manual callpoint The call point shall be manufactured from red injection moulded plastic. Isolator modules / Base shall be provided to automatically isolate wire-towire short circuits on an SLC Class A or Class B branch. The callpoint shall incorporate a plastic-laminated safety glass which will not produce sharp edges when broken. SHORT CIRCUIT ISOLATOR This unit shall be placed on the loop preferably after every 20 devices and shall be able to isolate electrical short circuit in the wiring. the isolator module shall automatically reconnect the isolated section.3. and it shall incorporate an addressable communications module.
It shall be capable of mounting easily into rectangular or circular ducts.is operational and shall illuminate steadily to indicate that a short circuit condition has been detected and isolated. The sounder shall be programmed to get activated in event of an alarm from a single detector / device or a group of detectors / devices. The sound output from the Hooter should not be less than 85 decibels at the source point. The sounder relay module shall be programmed to activate the sounder in a wing in event of an alarm from a single detector / device or a group of detectors / devices. zero halogen and construction and easy to terminate and install. It shall be of low smoke. The Duct housing shall have UL approval. Sampling tube shall be easily installed after the housing mounted to the duct. The housing shall be capable of mounting either in rectangular or circular ducts. DUCT HOUSING FOR SMOKE ADDRESSABLE DETECTOR The Duct Housing shall be placed in each return air duct to Sense Smoke in the return air. The duct detector housing shall incorporate an airtight smoke chamber for mounting the detector. The Cables shall meet the followings requirements. The strobes shall be an electronic visible warning signal device that flashes at least once in every 1.
. SOUNDER / SOUNDER WITH STROBE The sounder shall be electronic type and shall give discontinuous / intermittent audible alarm from a command from the Addressable Bell relay modules whenever any detector or call box operates. It shall have the facility to connect a remote LED. The sampling tube both for inlet & outlet shall be easily installed after housing is mounted to the duct by passing thro the duct housing. The unit shall be reset using a local reset button. The outer cover of the Strobe shall have a printed fire signal warning. It shall be capable of being directly mounted on the wall / ceiling. The sounder / strobe shall be powered from the FACP panel and no separate power supply should be used. The Housing shall be capable of withstanding air velocities from 500 to 4000 FPM. It shall be capable of being directly mounted on the wall / ceiling. The Duct Housing shall accommodate the addressable Smoke detector as specified above.5 candela at 24 VDC. CABLES The Cable shall be pliable fire resistant designed as per BS 5839 – 1: 2002 standards. It shall have an integral filter system to reduce dust. The strobe light shall use Xenon flash tube with low current requirements. The light intensity shall be at least 1.5 Seconds in an event of an alarm. It shall be capable of Local Testing using a test Magnetic switch. The Isolator shall have UL approval. The electronic circuits inside the strobes shall be compatible with DC alarm supervision and meet the required safety standards. Also the cables shall approved by UL as per UL 2196 standards. The strobes shall be mounted on the sounder or on the wall / ceiling and shall be UL Listed.
LIST OF APPROVED MAKES FOR ADDRESSABLE FIRE ALARM SYSTEM Repeater Panel Addressable Smoke Detector : Edwards / Notifier / Cerebrus / Simplex / Morley : Edwards / Notifier / Cerebrus / Simplex / Hochiki
. The bidder shall be authorized and trained by the manufacturer to design. WARRANTY: The supplier shall ensure guarantee by executing periodical testing and cleaning (preferably once in a month) of all FA equipments.6 mm 18. Cables shall be laid by skilled and experienced workmen. At all changes in directions (vertical & horizontal planes) the cables shall be bent smooth with a radius as recommended by the manufactures. operation manual and maintenance manual. COMMISSIONING TEST Commissioning of the entire installation shall be done in the presence of the owner and / or its representative.1 mm 85
The strands of cable shall not be cut to accommodate and connect the terminals. 12. The Contractor shall record all tests and system calibrations and a copy of these results shall be retained on site in the system Log Book.2.13 mm 0. equipment. The bidder shall submit computer generated software calculations for design of aspirating pipe network. The bidder should provide. Great care shall be taken while laying cables to avoid kinks.0. the as-built drawing. on award of the contract. Product data and performance criteria shall be submitted by the bidder. Transport time should not to exceed 90 Seconds. FUNCTIONAL TEST Introduce Smoke into the Detector Assembly to provide a basic functional test. Introduce smoke to the least favorable Sampling Point in each Sampling Pipe. All cables should run in a separate flame proof/metallic conduits. install. materials and labour shall be provided by the Contractor. DOCUMENTATION a.No of Cores Nominal dia of conductor Nominal insulation Thickness Maximum conductor resistance Capacitance pf / m core to core
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2 1. devices in the network during the warranty period. All necessary instrumentation. Terminals shall have sufficient cross sectional area to take in all the stands. test and maintain the Detection system and shall be able to produce a certificate issued by the manufacturer along with the offer. as part of handing over. 12. TESTING
Addressable Heat Detector Duct Housing Short Circuit Isolator Addressable Manual Call Point Sounder with relay Module Strobes Cables Batteries
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Edwards / Notifier / Cerebrus / Simplex / Hochiki Edwards / Notifier / Cerebrus / Simplex / Hochiki : Edwards / Notifier / Cerebrus / Simplex / Hochiki Edwards / Notifier / Cerebrus / Simplex / Hochiki Edwards / Notifier / Cerebrus / Simplex / Hochiki Edwards / Notifier / Cerebrus / Simplex / Hochiki Pyrotenax / Beldon / UL approved CSB / Exide / Hitachi / GS