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General Catalog 2005-2006
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What is the edge you get with Cameron? It’s the difference between a company that merely delivers and one that strives to exceed your expectations. It’s the total value only the oil and gas industry leader can deliver. Through leading-edge experience and legendary reliability. Through cutting-edge, innovative products and unmatched global support. Through our competitive edge, you get the edge that makes you more competitive. With Cameron, the edge is yours.
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n the world of onshore, offshore, and subsea drilling and production, there’s a lot to be said for working with the
Cameron surface systems have been developed to answer the needs of the industry. From conventional low pressure wellhead systems to HP/HT wellheads and Christmas trees to dry completion systems, all were designed to add value and reduce operating expenses.
leader. Because when you work with Cameron, all the benefits of our leadership translate into distinct advantages for you. Cameron’s experience spans decades, earning us a reputation our customers can rely on. With a history of unsurpassed quality and reliability, along with proven brands, no other provider gives you the peace of mind Cameron can. Equally recognized for innovation, Cameron has a long tradition of firsts — firsts that have put our customers at the forefront by answering their challenges with real, costeffective solutions — all of which have become industry standards. A few examples: the first BOP; the first guidelineless drilling system; the first horizontal tree, SpoolTree™; FLS-R gate valves up to 9” and up to15,000 psi; and in
The Cameron Willis name is synonymous with chokes. Whether for drilling or production, surface or subsea, Cameron Willis designs and manufactures precision chokes and actuators to exacting specifications. In addition, Cameron Willis designs and manufactures the complete line of Saf-T-Gard® Actuators for use with Cameron gate valves. But the Cameron edge does not stop with superior products and systems. A leader never stands still. Beyond experience and innovation, Cameron works aggressively to give you the largest, most diverse mix of systems and support in the industry today.
2004, the world’s first and only all-electric DC subsea production system, CameronDC™. Simply put, Cameron is continuously expanding the edge of technology — not for technology’s sake, but for yours.
CAMSERV AFTERMARKET SERVICES
Through our robust Web site and powerful TRANSACT application, you can take advantage of our technical library, training materials and project management information. The Cameron Commerce function of TRANSACT offers an online, 24/7 purchasing tool for quality Cameron equipment. Specify a system. Create an inquiry. Track an order. Buy a replacement part. Obtain a budget quote. Check inventory status. All online. All available now at www.camerondiv.com. Whether it is products, services, support or technology — Cameron is committed to being the leader. When you choose Cameron, you can be confident knowing you are getting the full benefit of Cameron-quality expertise — from a single product to an entire system. From drilling to production, surface to subsea, with Cameron, the edge is yours.
Through CAMSERV™ Aftermarket Services, you have access to the industry’s largest network: 65 centers for world-class assistance around the globe and around the clock, with services from comprehensive to custom that save you CAPEX and OPEX dollars.
From the world’s first BOP to today’s lightweight BOPs, Cameron has a reputation for providing the finest drilling systems in the industry. In fact, there are more Cameron BOPs in the field today than any other brand; however, we don’t stop there. We provide the industry’s finest elastomers, a full line of drilling connectors, riser systems and motion compensators just to name a few.
Not only does Cameron provide the most technologically advanced subsea production equipment, we also offer comprehensive systems solutions. Through our systems approach to engineering and problem solving, you can be confident knowing you’re getting the full benefit of Cameronquality expertise — from a single product to an entire system.
CAMERON CAMSERV Drilling Systems Subsea Systems Surface Systems Cameron Willis 4 6 20 30 46
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With CAMSERV™ as your OEM aftermarket resource, you’ll get a higher level of support while you lower the cost of owning and operating your equipment. Yes, CAMSERV is comprehensive, but you determine the level of service you need — from annual maintenance to a global alliance, from single to bundled. With CAMSERV, the edge is service.
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he CAMSERV edge provides Cameron customers with the most comprehensive suite of aftermarket facilities and services in the industry. In fact, Cameron saved a major offshore operator $144 million in non-productive time through a comprehensive aftermarket program tailor made to suit their specific service requirements. Why not put the Cameron edge to work for you? PA R T S CAMSERV Service Centers stock both new and reconditioned replacement parts, many for immediate delivery. Less frequently needed parts or parts for older equipment can easily be ordered through direct integration with you, or via secure and convenient online commerce. SERVICE With CAMSERV, you’ve got the industry’s largest network at your disposal: 59 centers for world-class assistance around the globe and the clock. On site, our skilled field service technicians can do it all: from installation, maintenance, and repair to tech support; even specialized well services.
WESTERN HEMISPHERE Canada
EASTERN HEMISPHERE Europe
Edmonton, Alberta Halifax, Nova Scotia
Aberdeen, Scotland Bergen, Norway Celle, Germany Great Yarmouth, UK Hoogezand, The Netherlands
United States Anchorage, Alaska Bakersfield, California
Stavanger, Norway Africa Hassi Messaoud, Algeria
Berwick, Louisiana Broussard, Louisiana Casper, Wyoming Corpus Christi, Texas Farmington, New Mexico Grand Junction, Colorado Hobbs, New Mexico Houston, Texas Katy, Texas Laurel, Mississippi Caspian Region Baku, Azerbaijan Tengiz, Kazakhstan A S I A PA C I F I C Batam, Indonesia
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Luanda, Angola Malabo, Equatorial Guinea Port Gentil, Gabon Onne Port, Nigeria
Liberty, Texas Longview, Texas Odessa, Texas
R E PA I R Your place or ours, other brands or ours, you’re always assured of fully OEM-certified technicians. We restore your equipment to the level you specify, extending not only equipment life but also your investment in it. Whenever possible, we troubleshoot and repair on-site without removing your equipment from service, thereby maximizing your uptime. REMANUFACTURING For any type, any brand, we can provide you with the full complement of services: disassembly, inspection, reassembly, testing, machining, welding, heat-treating, you name it. CAMSERV reconditions to your needs — from first class, to fit for function, to working condition. ASSET MANAGEMENT From basic storage, to tracking, to reporting, all the way up to global visibility systems and strict financial accountability, CAMSERV optimizes your inventory. Through our advanced technologies you get secure, worldwide access to your records. Through brokering and buy-backs, you reduce excess inventory and stretch OPEX dollars. With CAMSERV, the edge is service.
Oklahoma City, Oklahoma Patterson, Louisiana Rock Springs, Wyoming Vernal, Utah Mexico Ciudad del Carmen, Campeche Reynosa, Tamaulipas Balikpapan, Indonesia Hattar, Pakistan Jakarta, Indonesia Kemaman, Malaysia Kuala Belait, Brunei Kuala Lumpur, Malaysia Labuan, Malaysia
Veracruz, Veracruz South America
Melbourne, Australia Perth, Australia Singapore
Macae, Brazil Maracaibo, Venezuela Maturin, Venezuela Santa Cruz, Bolivia
Subang Jaya, Malaysia MIDDLE EAST Abu Dhabi, UAE Cairo, Egypt
Damman, Saudi Arabia Muscat, Oman
and cost-effective. Cameron’s leadership has brought our worldwide drilling customers innovative system solutions that are safe. With Cameron. With total systems expertise in surface and subsea drilling and production that has benefitted our customers for more than 80 years. the edge is experience. reliable.6 T H E E D G E I S E X P E R I E N C E D R I L L I N G S YS T E M S From the first blowout preventer in 1922 to the largest installed base of BOPs today. you can continue to rely on us for smart drilling control methods. .
For surface applications. These rigs have rated water depths from several hundred to more than 10. M O T I O N C O M P E N S AT I O N S Y S T E M S Cameron also offers a range of motion compensation systems including deepwater compensators.T H E E D G E I S E X P E R I E N C E 7 C ameron pioneered the drilling pressure control market more than 80 years ago. Cameron is a leader in the supply of emergency disconnect systems. semisubmersibles. Cameron delivers complete drilling systems. the manifold to the wellhead. Both systems accommodate high tension loads and provide for multiple control lines. In addition. For drillships. CHOKE MANIFOLD SYSTEMS Cameron also provides the manifold systems for many drilling rigs. offshore platform. Cameron offers a definite advantage in the supply of complete drilling systems — from the BOP to the control system. and choke systems. RISER SYSTEMS For subsea applications. We provide complete manifold systems from the surface panels to the chokes. and pressure transmitters. In subsea applications. From the industry leading U™ BOP to the latest generation TL™ BOP. platforms and jackups. deepwater deployment systems. CONTROL SYSTEMS Cameron offers a range of drilling controls systems from simple hydraulic to MoRPH to electro-hydraulic multiplex. actuators. Performance that starts with BOP design and continues through proprietary products like CAMRAM™ and CAMRAM 350™ high performance elastomers. high-pressure applications including BOP stack systems. RAM-TYPE AND ANNULAR BOPS Cameron BOPs are legendary. that experience gives Cameron the edge as a global supplier of integrated drilling systems for land. Today.000 feet and operate at 5000 to 15. The Cameron LoadKing™ and RF™ Riser systems meet the rigorous demands of deepwater drilling. control systems. Cameron is the premier supplier of integrated subsea drilling systems designed specifically to tackle the demands of deepwater. CAMERON DRILLING SYSTEMS Surface Drilling Systems Subsea Drilling Systems Ram-Type BOPs TL BOP U BOP UM BOP Annular BOPs DL BOP A BOP Cameron Elastomer Technology Ram Packers Flexpacker VBR-II FlexPacker-NR Inserted Packer for Stripping and Snubbing Dual Bore Flexpacker Grip and Seal Packer CAMRAM Packer CAMRAM 350 Collet Connectors Model 70 HC DWHC HCH4 Motion Compensation Systems Active Deployment System Deepwater Motion Compensator Conductor Pipe Tensioner Deepwater Riser Tensioner Riser Systems LoadKing RF CAMCHEC Riser Inspection System Environmental Safe Guard System Drilling Control Systems Land and Platform Control Systems MUX Subsea Systems Subsea Piloted Systems Direct Hydraulic Systems MoRPH Emergency.000 psi working pressure. and active compensation systems. valves. and subsea applications. deepwater tensioners. riser systems. riser tensioning systems. Cameron offers a full line of riser systems. the Cameron name is synonymous with superior performance. With Cameron Drilling Systems — the edge is experience. Backup and Deepwater Systems Drilling Chokes 8 9 10 10 10 11 11 11 11 11 11 11 11 11 11 11 12 12 12 12 13 13 13 13 14 14 15 16 17 17 17 17 18 19 51 .
Double Ram-Type BOP 3. Casing Head Spool 9. the manifold to the wellhead. Drilling Choke 15. Hydraulic Gate Valve 6. Annular BOP 2.8 S U R F A C E D R I L L I N G S Y S T E M S Surface Drilling System Components Cameron has a definite advantage in the supply of complete drilling systems for surface applications. Degasser . Transmitter 11. Manual Gate Valve 5. Transmitter BOP Control System 17. Standpipe Pressure Gauges. Pressure Gauge 12. Pipe Rack 19. From the BOP to the control system. Drilling Spool 4. Closing Unit 18. Single Ram-Type BOP 8. Manual Gate Valve 13. Remote Control Panel 20. Check Valve 7. Hydraulic Gate Valve 14. Cameron offers a variety of systems to meet different requirements. Gate Valves. Casing Head Housing Choke Manifold 10. Choke Control Console 16. Mud Tanks. Mud Pumps and Manifold. Cameron components for surface systems include all the following: Cameron BOP Stack 1. Mud Valves. Pressure Gauges 21.
Choke Manifold 7. MUX Control Pod 3. Collet Connector . Auxiliary Remote Control Panel and Battery Bank 2. Choke/Kill Connector BOP Stack 10. Hydraulic Power Unit 4. Flex Joint 8. Riser Tensioner Subsea Drilling System Components (Subsea) Control System 1. Conduit Valve Riser System 4. Subsea Gate Valve 11. Double Ram-Type BOP 13. Riser Joint 5. Double Ram-Type BOP with Super Shear 12. Hydraulic Conduit Supply Line 2. Choke Manifold Control Console Riser System 8.S U B S E A D R I L L I N G S Y S T E M S 9 Riser System Cameron supplies integrated subsea drilling systems designed specifically to tackle the demands of deepwater. Driller’s Panel 3. riser systems and choke systems. Accumulator Bank 5. Hose/Cable Reels Choke System 6. control systems. Riser Connector 6. Cameron subsea drilling components include the following: Subsea Drilling System Components (Surface) Control System 1. Annular BOP 9. high pressure applications including BOP stack systems. Guide Structure 14. Drill String Compensator 10. Telescoping Joint Stack System Motion Compensation System 9. Termination Spool Lower Marine Riser Package 7.
snubbing (7-1/16" only) 7-1/16" and 11" 3000–15. lower height and easier maintenance. 10. triple Yes Standard RamLocks (5000. UM™ BOP The UM BOP is a lightweight BOP designed for easy maintenance and long life. double Yes Available Wedgelocks (with pressure balance chambers) UM BOP Surface. 11".000 psi WP). 16-3/4" 3000–10.000 psi.10 R A M .000.000 psi. 15. 26-3/4" 3000 psi Single.000.000 psi. 10. 5000. double. 20-3/4" 3000 psi. 15. 21-1/4" 2000. Cameron also makes the DL Annular BOP which features a lightweight.000 psi Body Styles Pressure-Energized Rams Bonnet Seal Carrier Hydromechanical Lock Single. ST Lock (10.000 psi.T Y P E B O P S C ameron developed the TL and UM ram-type BOPs based on the highly successful U BOP design to meet today’s demand for reduced weight.000 psi.000. 13-5/8" 10. double Yes Available Wedgelocks Optional Shear Bonnets Super Shear Tandem Boosters Large Bore Shear Bonnets Hydraulically Opening Bonnets Bonnet Studs Instead of Bolts Yes Yes No Yes Yes No Yes Yes Yes No No Yes No Yes Yes . The TL offers side ram removal and other features which reduce maintenance and rig downtime.000 psi U BOP Surface and subsea 7-1/16".000 psi WP). low profile design available in single or double body styles. 18-3/4" 10. Wedgelocks (5000 psi WP) Single. 15. subsea. U Blowout Preventer UM Blowout Preventer Description Application Bore Sizes and Working Pressures TL BOP Surface and subsea 18-3/4" 5000. The UM complements the existing line of U preventers and includes bonnets which can be installed on any comparable size U BOP. U™ BOP TL Blowout Preventer (shown with ST Locks) The U BOP is the most widely used ram-type BOP in the world and offers the widest range of sizes of any Cameron ram-type BOP. 13-5/8" 3000–15. 10. TL™ BOP The TL BOP integrates many of the design features of Cameron’s popular T and U BOPs into one of the industry’s most reliable and safe units.
development. The entire operating system may be removed in the field for immediate change out without removing the BOP from the stack. A Annular BOP CAMERON ELASTOMER TECHNOLOGY C A M E R O N R A M PA C K E R S O ne of the many ways to differentiate Cameron drilling products from other manufacturers’ is the elastomers used in critical sealing areas such as ram packers and top seals. The facility is API certified 16A and ISO 9001. For drilling applications. Katy. The dedicated research.A N N U L A R B O P s A N D E L A S T O M E R S 11 DL™ ANNULAR BOP A™ A N N U L A R B O P The DL BOP features a quickrelease top for quick packer change-out. CET has developed CAMRAM™. Texas and provides engineered solutions to elastomeric material problems. CAMRAM 350™. dual High performance CAMULAR The A BOP is shorter in height when compared with the DL BOP. rugged design means easy maintenance. extend service life. FlexPacker™ VBR-II™ FlexPacker-NR™ Inserted Packer for Stripping and Snubbing Dual Bore FlexPacker Grip and Seal Packer CAMRAM™ Packer CAMRAM 350™ Packer . Texas. It is shorter in height and lighter in weight than comparable annulars. testing and manufacturing facility is located in Katy. which allows for no large diameter moving seals exposed to well-bore pressure. These products. CET is the original equipment manufacturer (OEM) for Cameron’s line of high pressure safety equipment Cameron Elastomer Technology.000 psi Single. improve performance. 2000 . CAMLAST™ and DUROCAM™ elastomer products to meet the rigorous demands of the oilfield. Its simple. Cameron drilling products exclusively use the proprietary elastomers designed and manufactured by Cameron Elastomer Technology (CET). reduce downtime and lower operating costs. CAMULAR™.000 psi Single High performance CAMULAR DL BOP Surface and subsea 7-1/16" to 21-1/4". The A BOP has 50% fewer parts than comparable annular BOPs. The one piece packing element quickly returns to full-open bore. when used in Cameron ram-type BOPs and annular BOPs.20. DL Annular BOP Description Application Size Body Style Packer A BOP Surface and subsea 18-3/4" 10.
Model 70 Collet Connector HC Collet Connector DWHC Collet Connector HCH4 Collet Connector Description Available Bore Sizes Available Working Pressures Bending at 10.063. Positively driven-open collet segments during unlock ensure that no overpull is required to disconnect. 2.000 lb 30˚ 12. The HCH4 connector locks onto an H4 wellhead. The DWHC is a high strength drilling and completion collet connector engineered for the high loads encountered in ultra deepwater applications. A secondary unlock function is also included in each design.12 C O L L E T C O N N E C T O R S A s drilling depths have increased.000 lb 4˚ .000 psi WP.000 .300.000 ft-lb DWHC 18-3/4" 15.000 lb Tension Preload Maximum Release Angle Model 70 13-5/8" to 21-1/4" 2000 . All Cameron connectors offer high strength and stiffness with a direct load path through the connector.000 psi 549.000 lb 30˚ 4.15.000 psi 2.000 ft-lb 245.15.000 psi 10.000 ft-lb HC 13-5/8" to 21-1/4" 5000 .15. and metal-to-metal sealing AX gaskets on the collet end ensure seal integrity.740.000 psi 2.385.000 ft-lb HCH4 18-3/4" 10.000 lb 7˚ 4.000. Cameron collet connectors have evolved to address issues concerning higher internal and external pressures. The HC is similar to the Model 70 but is designed to provide greater preload to withstand higher separating forces.109. Cameron offers four collet connectors: • Model 70™ Collet Connector • High Capacity (HC™) Collet Connector • Deepwater High Capacity (DWHC™) Collet Connector • HCH4™ Collet Connector The Model 70 is offered in sizes and pressure ratings for a wide variety of applications. increasing applied bending and tension loads and extreme operating conditions.000.
Once the cylinders are charged to the proper gas pressure. The gas charged system operates completely selfcontained using locally generated dry nitrogen. Recoil Riser Tensioner Recoil Control System constantly monitors the rod position and is designed to engage if three systems report a rod speed of greater than 2. Deepwater Motion Compensator Riser Recoil Control System .000 lb). CONDUCTOR PIPE TENSIONER ACTIVE DEPLOYMENT SYSTEM The vertical design of this skid-mounted system maximizes available deck space with capacities available up to 370.000 lb. The sheave size is based on API recommendations to maximize wire rope life. Its in-line design maximizes variable deck load capacity. and the cylinders are interchangeable with the Deepwater Riser Tensioner. Cameron’s integrated engineering approach to deployment of drilling equipment. Riser Recoil Control System The Riser D E E P W AT E R M O T I O N C O M P E N S AT O R The Deepwater Motion Compensator is designed to allow modular upgrades for existing rigs.000 lb).000 lb). reduces risk of damage to subsea equipment and uses a stateof-the-art hydraulic power unit for operational efficiency. The size is similar to existing designs for easy retro-fit containing a true hydraulic stroke-lock option.000 lb. providing up to 900. The rod speed can be managed if the wire breaks under low tension. Conductor Pipe Tensioner D E E P WAT E R R I S E R T E N S I O N E R Active Deployment System The Deepwater Riser Tensioner is designed to allow modular upgrades for existing rigs. Left-hand and right-hand units use the same parts to simplify maintenance. It is efficiently designed to maximize variable deck load capacity with capacities available up to 370. in a rod-end down. gross compensating capacity (800. they are isolated for operation and do not require external air pressure vessels for continuous operation.5 ft/sec.M O T I O N C O M P E N S A T I O N S Y S T E M S 13 T he Cameron motion compensation product line provides a complete line of motion compensation products for a variety of applications. The hydraulic system operates from the BOP closing unit using one of the spare functions. A single pin lock-bar cartridge simplifies operation and maintenance and a single plate hook frame reduces weight and maintenance. The sheave size is based on API recommendations to maximize wire rope life. gross tensioning capacity (320. Active system technology increases the weather window. adds up to saving time and money. Patented Space Saver™ technology eliminates APVs and uses an internal air/oil reservoir to save space. The riser recoil can be installed in place and requires no adjustment. tension type application.000 lb gross capacity (320. Cylinders are interchangeable with the Deepwater Motion Compensator. and the flexibility of single source engineering. The optional tool attachment allows multi-role operations. The design integrates with the International Active System. The system is available in two configurations: hydraulic and gas charged. only initial commissioning. The Conductor Pipe Tensioner System is based on a 36" stroke cylinder.
wall thicknesses. When pressure testing of the auxiliary lines is required. Riser sections are available in varying lengths. The running tool is available in manual and hydraulic options.5 million lb through 4. . LoadKing Riser Connectors are available with tension ratings of 2. The mandrel on the other end has a 4-1/2”IFTJ so that common rig tools can be used for handling. LOADKING ™ Riser Spider RISER SYSTEM Gimbal Telescoping Joint RISER SYSTEMS The LoadKing family of riser connectors is designed to meet the demands of ultra deepwater drilling in water depths of 7000 ft (2134 m) or more. RISER RUNNING TOOL Riser Joint Cameron’s riser running tool is used to lift and handle the marine riser joints and test the auxiliary lines. Riser Fill-Up Valve Riser Joint Riser Joint Termination Spool Flex Joint Cameron riser systems meet a variety of applications. LoadKing Riser Connectors incorporate many of the features of the RF Riser Connector while holding the weight of the riser joints to less than two percent heavier than a comparably equipped RF Riser Joint.0 million lb. It is designed to meet the needs of the drilling industry for a deepwater riser system that is less costly and quicker to operate than conventional systems.14 R I S E R S Y S T E M S C ameron offers drilling riser systems which accommodate the stringent conditions encountered in deepwater drilling including high tension loads. and with preps for buoyancy materials as required. Cameron hydraulic or manual running tools are available for risers utilizing either LoadKing or RF Riser Connectors. RF™ RISER SYSTEMS The RF Riser Connector is designed to meet API 16R requirements with fewer components and higher capacity than other flanged riser connectors. and the need to respond to changes in surface weather conditions. the running tool is left locked in place and the test plugs are lowered into position. The tool has a flange on the lower end to make up with a flange connector and manually lock into place using standard riser bolts. multiple control lines. All Cameron risers are supplied with integral choke and kill lines.
R I S E R S Y S T E M S / C A M C H E C 15 LoadKing Riser Connector RF/RFM Riser Connector Description Rated Tension Load Auxiliary Lines LoadKing 3.000 lb Up to Six Positions Fixed 2" to 6-3/4" OD API 16R LoadKing 4. Data Display Equipment The CAMCHEC Riser Inspection System incorporates a number of time saving features.000 lb Up to Six Positions Fixed 2" to 6-3/4" OD API 16R RF 2.000.000 lb C/K Fixed 2" to 5-1/2" OD Industry Specifications API 16R CAMCHEC™ RISER INSPECTION SYSTEM The Cameron CAMCHEC Riser Inspection System is a revolutionary new approach for non-intrusive inspection of marine drilling riser. saving valuable time • CAMCHEC provides more detailed inspection results for wall thickness surveys and TOFD weld inspections • Digitally recorded inspection results and video images are available for future comparisons • More accurate inspection means early identification of future repair requirements.000 lb Up to Six Positions Interchangeable 2" to 5-1/2" OD API 16R RFM 2. The CAMCHEC system utilizes a series of precision tools to perform the most comprehensive riser inspection in the industry. These services are available individually or as a complete package and offer the following benefits: • On-site inspection without removal of buoyancy and/or auxiliary lines reduces downtime.000.500. and the possibility of damage due to handling and shipping • Complete inspection can be achieved without removing riser coatings. CAMCHEC Time of Flight Diffraction (TOFD) Tool . Each step is performed along the entire length of the main riser tube and TOFD Tool and all auxiliary lines.800.
Complete Cameron ESG System . seal and disconnect from the seabed while the traditional surface BOP stack handles all the well control functions. if anything damages the highpressure riser while drilling. ROV-actuated or hydraulic) system is used to signal the subsea BOP to shear the pipe. utilizing a subsea BOP stack. Once the shearing blind rams shear and seal off the bore. allowing the rig to be moved safely off location with minimal loss of drilling or well fluids. Cameron’s ESG System evolves one step further. the control (acoustic. This means that the rig is essentially cemented in place. allowing no practical means of disconnecting in the event of an emergency. electric. utilizing a floating vessel equipped with a combination of subsea and surface modules. fluids in the riser escape to the environment. High-pressure riser is run from the surface BOPs to the sea floor where it is cemented in place. with full control and drilling riser systems or with a jackup or platform utilizing a surface BOP stack and controls. The subsea portion. Three-barrel Telescoping Joint Tensioning System Surface BOP Stack Casing/Riser Collet Connector BOP with Shearing Blind Rams Collet Connector Wellhead The ESG System allows the drilling rig to safely disconnect in an emergency situation. is used to shear. at only a fraction of the size and weight of a traditional subsea stack. Traditionally offshore drilling is done either with a floating vessel. reliable and cost-effective alternative to traditional subsea drilling practices and combines field-proven equipment into an evolutionary new system. Another method utilizes a floating vessel with surface BOPs in place of subsea BOPs. the control system is used to signal the upper connector to disconnect. In the event of an emergency. Also.16 E N V I R O N M E N T A L S A F E G U A R D C ameron’s award winning Environmental Safe Guard (ESG™) System was developed to provide a safe.
000 lb (6804 kg). SUBSEA PILOTED AND DIRECT HYDRAULIC CONTROL SYSTEMS For operating the BOP stack and associated equipment in shallower depths of 5000 ft (1500 m) or less.000 ft (3000 m). Modules feature seawater tolerant. Dual control panels provide maximum flexibility. • Smaller and lighter Cameron subsea MUX drilling control systems are the smallest and lightest in the industry. . The SEM contains dual redundant electronics which provide communications via modem with the surface electronic system.000 ft (3000 m). The hydraulic MUX Control Pod module is a standard Cameron modular pod. capable of 72 functions. offering a compact footprint and weight of 10. metal-to-metal. The electronic MUX package consists of the Subsea Electronics Module (SEM) and the solenoid valve package. Each system is designed with a true systems approach for maximum efficiency. and are fully retrievable without pulling the riser. the modular design of the Cameron system allows the subsea control pod to be retrieved and replaced without pulling the riser stack. Like the subsea MUX systems. fieldproven components as the MUX system. L A N D A N D P L AT F O R M B O P C O N T R O L S Y S T E M S MUX SUBSEA CONTROL PODS Cameron offers reliable. The pod houses the hydraulic module and electronic MUX package. as well as by the tertiary operator panel located on the diverter control unit. Land Closing Unit these systems provide significantly increased response time for control of surface-mounted equipment. but they are controlled via hydraulic connections between the surface controls and subsea control pod. Cameron cellar deck-mounted piloted control systems are unprecedented for control of BOP stacks on jackup type rigs. not just from an equipment level. economical direct hydraulic drilling control systems for use on land or platform. Proven through years of field applications. The Mark II Pod. Two accumulator banks are placed conveniently around the BOP stack. offering customers: • Subsea retrievability Unlike any other system in the industry. is designed for most typical and deepwater applications. toolpusher’s control panel or touchscreen. as well as all appropriate codes and standards for explosive and hazardous area classification.D R I L L I N G C O N T R O L S Y S T E M S 17 T he subsea MUX electro-hydraulic BOP control system from Cameron offers state-of-the-art controls for Cameron BOP systems. These systems offer the same robust. Cameron offers piloted hydraulic drilling control systems. stainless steel valves and pressure regulators with sliding. shear type seals. The Cameron subsea MUX drilling control pods combine rapid response time with an array of features that make them both reliable and economical at depths of 10. Only Cameron combines this approach with the full technical and project management resources of the Cameron organization. • Robust components Subsea components are rated for up to 10. • Redundant system architecture Component level redundancy eliminates single point failures. Subsea system functions can be operated by Hydraulic Control Pod either the driller’s control panel.000 lb (4536 kg). All critical system functions have been engineered with multiple back-ups for continuous operations. the piloted systems feature redundant architecture for absolute reliability. capable of 112 functions. Systems are designed in accordance with API 16D Platform Control System specifications. while the modular components deliver maximum reliability and field serviceability. is designed for ultra deepwater environments and weighs 15. • Functionality Cameron MUX systems provide up to 112 hydraulic functions per subsea control pod. The Mark I Pod. The solenoid valve package converts the electronic commands into hydraulic signals which actuate the large valves in the hydraulic module. The modular structure of the system allows Cameron to look at each drilling program from a total systems level.
accumulators. Riser hydraulic line(s) Hose clamps All hydraulic pods All hydraulic hose reels and umbilical Hydraulic interface Distribution junction box ROVs parking plates Umbilical and reel MoRPH System Use as is Umbilical Clamps Use if over 2-7/8” Use w/ adapting bushing Use w/ new mounting holes Remove New New New New Existing Hydraulic Pod MoRPH Pod Electric/Hydraulic Flying Leads LMRP. manifold. reservoir. MoRPH systems control time-critical functions by electrical signals (similar to MUX systems) while non-critical functions are controlled by pilot lines (like the current shallow water systems). This ensures adherence to the API requirement by converting critical “shut-in” functions to an electro-hydraulic system. shuttles valves. MoRPH systems divide BOP stack control functions into two basic categories: • Time-critical functions such as opening and closing ram and annular BOPs that must meet the API timing requirement • Non-time-critical functions Toolpusher’s Control Panel Driller’s Control Panel MoRPH Umbilical Reel Hydraulic Interface Time-critical functions are controlled by electrical signals. The MoRPH system is easily adapted to existing piloted hydraulic systems. quick. The MoRPH system offers a hybrid design which is ideal for rigs drilling in mid-range water depths. BOP and LMRP plumbing. UPS. In order to do this. economical solution for extending the water depth range of second to fourth generation drilling rigs. while non-time-critical functions are controlled by pilot lines like the current shallow water systems. surface wiring. guide arms. FITA and Clamp assembly Subsea Stack Complete MoRPH system . MoRPH CONVERSION REQUIREMENTS Existing Equipment Driller’s and toolpusher’s control panels. surface hose umbilicals. yet retains the simplicity of direct hydraulics for other functions.18 M o R P H D R I L L I N G C O N T R O L S Y S T E M T he new Cameron MoRPH™ Drilling Control System is the blending of technologies to provide a simple. pumps. etc.
ROV Panels A system to operate a limited number of functions by the use of an ROV when normal operation is not available.E M E R G E N C Y S Y S T E M S 19 G reater concerns for our environment and for the safety of employees are making the automated systems for shutting in a well become standards on all drilling rigs. Acoustic A system to activate a limited number of functions from the rig when no other communications are possible. Cameron offers a variety of emergency. backup and deepwater control systems to meet the needs of all three types of situations. Deadman (Automatic Mode Function) A system to automatically close the shear rams when there is catastrophic loss of the riser systems. Autoshear A system to automatically close the shear rams when there is an unplanned disconnect of the LMRP . emergency mitigated by loss of main controls and major catastrophes (such as damage to the riser system). Automatic Disconnect System A system to automatically close the shear rams when the riser angle exceeds a certain predetermined limit. The choice of which system is required in a particular situation depends upon the specific needs of each individual application. EDS (Emergency Disconnect Sequence) A system to close the rams with a programmed sequence of events when a button is actuated by an operator. Three types of systems emergency situations could potentially require use of emergency backup systems: operator initiated procedures.
reliable. With more than 40 years of subsea innovation. With Cameron. SpoolTree. the industry standard. .000 psi subsea Christmas tree and manifold. and productive installations for our customers. Our organizational infrastructure is designed to provide complete systems comprised of nothing less than firstrate components. the edge is system solutions. the world’s first and only all-electric DC subsea control system.20 T H E E D G E I S S Y S T E M S O L U T I O N S SUBSEA SYSTEMS The first 15. CameronDC. Cameron’s ability to effectively design and project-manage subsea systems is critical in delivering successful.
FLS and FLS-R Gate Valves Chokes Choke Actuators Subsea Flowline Connectors Riser Systems Manifolds and Templates Cameron Production Control Systems 22 24. and hinge-over.T H E E D G E I S S Y S T E M S O L U T I O N S 21 A s the quest for subsea oil and gas reaches farther and deeper. With Cameron Offshore Systems. WELLHEAD SYSTEMS Versatility describes the Cameron line of wellhead systems. availability. CAMERON OFFSHORE SYSTEMS MOSAIC Subsea Systems Wellhead Systems STC STM Christmas Trees SpoolTree Production Systems Dual Bore Production Systems CameronDC Gate Valves SpoolTree System Valve Assemblies Dual Bore Valve Assemblies FL. Cameron’s MOSAIC® product line takes field-proven components and provides flexible modularity to create nearly endless system combinations with field-proven. and expandability. To date. Cameron has also introduced the CameronDC Subsea Control System — the world’s first DC powered subsea control system. horizontal. Cameron has successfully installed manifolds in varying water depths and in operating pressures up to and including 15.000 and 15. . CONTROL SYSTEMS The CAMTROL® Production Control System features an integrated approach and component-level modularity to provide unequaled advantages in uptime availability. the SpoolTree™ Production System — introduced by Cameron a decade ago. 25 24. Integral to the system are compact retrievable subsea control modules and a wide variety of intervention options. For example. metal-to-metal or metal end-cap seals. From our innovation and experience. you’ll get Cameron quality — from project concept through completion. a variety of manifold designs are available including template manifolds. and a variety of casing programs. More than ever. concerns about reliability. and pipeline end manifolds (PLEMs).000 psi. 25 24 25 26 24 25 42 50 51 27 22 22 28 CHRISTMAS TREES Cameron offers customers the widest variety of Christmas tree systems in the industry today. flexibility. This Cameron-exclusive approach allows producers to specify pre-engineered components with application-specific features. MANIFOLDS As part of Cameron’s total subsea package offering. FLOWLINE CONNECTION SYSTEMS Cameron offers a variety of ways to interconnect subsea systems — vertical. First there is the dual bore Christmas tree — an industry favorite for decades. five or six string programs. and economical subsea equipment. cost-effective systems as no other supplier can. the edge is system solutions. the highly successful Cameron Vertical Connection System (CVC™) has been used in more than 550 subsea connections and is growing in popularity for a variety of subsea applications. and maintainability are greater than ever. reliable. cluster manifolds. Cameron is positioned to deliver dependable. The popular STC™ and STM™ wellheads offer choices of 10.000 psi working pressures.
Block Gate Valve Actuators Hydraulic and Electric Chokes Non-retrievable. Flanged. Water Injection Tree Connectors Deepwater High Capacity (DWHC) Block Valves Up to 40 Wing Arrangements Single or Double Master Valves Gate Valves FLS or FLS-R Threaded. Gas Lift. MOSAIC provides flexible modularity to create nearly endless system combinations with reliable and economical subsea equipment. Retrievable Choke Actuators Hydraulic (with or without Fast Close Module) and Electric (with Integral Fast Close Capability) Pneumatic Flowline Connection Systems Cameron Vertical Connection (CVC) Systems McPac™ Flowline Connection Systems Stab and Hinge Riser Systems Production Riser Systems Workover Riser Systems Free-Standing Riser Systems Manifolds and Templates Flowbases Valve Blocks Connectors Structure Porch Extensions Control Systems and Distribution CAMTROL® Production Control Systems Typical Surface Components Master Control Station (MCS) Electrical Power Unit (EPU) Hydraulic Power Unit (HPU) Typical Subsea Components Subsea Control Modules (SCMs) Subsea Accumulator Modules (SAMs) Subsea Distribution Units (SDUs) Umbilicals and Flying Leads Installation Workover Control Systems (IWOCS) Surface Panels Hose Reels Tie-In and Intervention Equipment Umbilicals ROV Tooling . Typical Cameron MOSAIC Systems and Subsystems include: Wellhead Systems Subsea Wellhead Systems STC Wellhead STM Wellhead Christmas Trees Dual Bore and SpoolTree Christmas Trees Guideline.22 M O S A I C S U B S E A S Y S T E M S C ameron’s system solutions use field-proven components from the Cameron MOSAIC® product line. Guidelineless Production.
MOSAIC provides flexible modularity to create nearly endless system combinations with reliable and economical subsea equipment. or building block approach. The Cameron MOSAIC solution for this field development is one of the myriad of combinations available. CAMTROL® Production Control System — standard components which adapt to a variety of field configurations. allows producers to specify pre-engineered components with application specific features. Contact us and we will design one for you. . This modular. MOSAIC systems are all based upon a combination of standard components.M O S A I C S U B S E A S Y S T E M S 23 CAMERON’S MOSAIC® SUBSEA COMPONENTS The Cameron MOSAIC product line incorporates field-proven components including: Cameron SpoolTree Subsea Trees — proven over and over in field applications around the world. Subsea Retrievable Insert Chokes — with a selection of actuator assemblies and trim cartridges.
annulus and isolation valves for downhole functions and the electrical penetrator bonnet assembly. optionally. Five or six string configuration. 2 Valve Actuator 25 Compact Modular (CM) modules available. the SpoolTree design has a wellhead-tree-hanger stackup. Variety of intervention 1 methods. A typical valve cluster includes production and annulus master valve. 5 Wellhead STM or STC wellhead. The valves are contained both as an integral part of the spool body.000 psi. Inserts are retrievable or non-retrievable (fixed). The result is a cost-effective system that can be adapted to virtually any subsea job. CIV and other requirements. Variety of casing programs. Basic Chemical Injection Annulus Crossover Production Choke Gas Lift Choke . 3 Internal Tree Cap With or without wireline plugs. available pressure ratings and sizes are virtually endless. No valves are in the vertical bore of the wellhead/tree system. 4 Tree Connector Mechanical or hydraulic. Common interfaces used throughout. Cameron FLS or FLS-R gate valves. 8 Tubing Hanger Up to six hydraulic and two electrical penetrations as standard. In this configuration. 9 Subsea Choke Diver-assist or diverless. the spool body provides outlets to attach production. Deepwater high capacity (DWHC) model available. Instead of the typical wellhead-hanger-tree stackup. Guideline or guidelineless. crossover valve. the Christmas tree consists of a concentric bore spool with a wellhead connector below and a wellhead connector profile on top. MOSAIC® SpoolTree Production Systems can be configured with a wide array of component choices. and in mini-blocks external to the vertical bore of the tree. 11 Debris Cap (not shown) Weight set or hydraulic SpoolTree Subsea Production System S P O O L T R E E S Y S T E M V A L V E A S S E M B LY C O N F I G U R AT I O N S In the Cameron SpoolTree design. Assemblies are available for 3" through 7" completions. 6 Spool Body and Modular Gate Valve Assembly Configured for various production applications. To 15. Variety of connection types available. production and annulus wing valve. The tubing hanger is hung off inside the spool on a dedicated load shoulder. S P O O LT R E E ™ S U B S E A P R O D U C T I O N S Y S T E M 1 Guidebase For template or satellite installation. diver assist or ROV. Sizes from 2" to 7". Metal-to-metal or metal end-cap seals. horizontal. more can be accomodated. Crown or clamp connectors. The completion is run after the tree is installed and the completion can be pulled with the tree in place and flowline connections undisturbed. 7 Flowline and Pipeline Connection Vertical. and the valves are situated on the side of the spool. workover valve and isolation valves for SCSSV. The tubing hanger landing shoulder is specially ported to accept control stabs and provides hydraulic continuity between the production control system and downhole hydraulics.000 psi WP. 10 Control Module Up to 32 hydraulic control points. The possible combinations of components. Working pressures up to 15.24 S P O O L T R E E P R O D U C T I O N S Y S T E M S T he Cameron SpoolTree Production System is one of the most widely used trees in the world and offers many time and cost saving advantages over conventional tree systems.
1 Variety of intervention methods. Working pressures up to 15. Metal-to-metal or metal end-cap seals. etc. 6 Modular Valve Assembly Total of 320 configurations available. Either commercial cartridge-type isolation needle valves or Cameron heavy-duty isolation needle valves can be used for chemical injection and control line isolation. The modules offer flexibility in location of crossover valve. horizontal. With or without electrical penetrator. 10 Control Module Up to 32 hydraulic control points. diver assist or ROV. 4 Tree Connector Mechanical or hydraulic. A choice of 40 valve module arrangements is available for each wing valve block. 2 Valve Actuator 25 Compact Modular (CM) modules available. chemical injection valve. covering requirements for production. Versions of the dual bore tree are offered for 5000. The dedicated annulus bore and vertical full-bore access to both the production tubing and annulus provide several advantages. 7 Flowline and Pipeline Connection Vertical.000 psi WP ratings. threads and wireline preps. More than 300 have been delivered worldwide since it was introduced in 1985. 10. In addition. Sizes from 2" to 7" .000 or 15. 10. Crown or clamp connectors. 5". Valve assemblies feature Cameron FLS gate valves with one-piece gate.000 and 15. sand production and tubing and packer leaks. Valve assemblies are available in 4". clusters or templates. One to four SCSSC ports. This simplifies troubleshooting by enabling annulus monitoring for downhole pressure and temperature. Common interfaces used throughout. 9 Subsea Choke Diver-assist or diverless. They are used for oil and gas production. 5 Wellhead STM or STC wellhead. DUAL BORE SUBSEA PRODUCTION SYSTEM 1 Guidebase For template or satellite installation. Production Production with Choke Gas Lift Production with Two Chokes Production with Internal Crossover Production with Internal Crossover and Choke Production with Choke and Annulus Connection . Cameron FLS gate valves. Variety of casing programs. one or more electrical penetrators can be provided for downhole pressure and temperature gauges and for electrical submersible pumps.000 psi WP. 8 Tubing Hanger Choice of tubing sizes. or 6-3/8" nominal bore sizes with 5000.000 feet. Today’s version has been reengineered for modularity and standard interfaces have been added to ensure compatibility with a range of systems. Variety of connection types available.000 psi WP and water depths to 10. Inserts are retrievable or non-retrievable (fixed). Metal seals with resilient backup available. gas and water injection service on satellite wells. water injection and gas lift. To 15. Master and swab valves are located in the well bore. metal-to-metal seals for maximum sealing integrity.000 psi. Guideline or guidelineless. Dual Bore Subsea Production System D U A L B O R E V A LV E A S S E M B LY C O N F I G U R AT I O N S The Modular Dual Bore Tree has a total of 320 predetermined master valve block assemblies. The tubing casing annulus can be circulated and pressure bled off.D U A L B O R E P R O D U C T I O N S Y S T E M S 25 T he Cameron Dual Bore Production System has been the number one choice of operators for many years. 3 External Tree Cap (not shown) With or without wireline plugs. Deepwater high capacity (DWHC) model available. spring-loaded seats and corrosion-resistant. Five or six string configuration.
installation and commissioning.26 C A M E R O N D C T he CameronDC™ is a unique all-electric subsea control system powered by direct current. The possibility of hydraulic leaks is eliminated. safety. has fewer parts to maintain. Flow and control of the well are maintained with vastly improved precision. • Actuation speed and accuracy Elimination of the hydraulics means that control system commands can be sent in rapid succession. • Deepwater and long-distance stepouts The CameronDC system is ideal for use in deep water and in applications involving long step-outs. increasing reliability. the CameronDC provides rapid response times meaning water depth limitations disappear and step-out ranges beyond 100 miles (160 km) are possible. as is the issue of fluids disposal. Capital expenditure savings include reduced costs for umbilicals. It is easier to install. and feedback on subsea conditions is instantaneous. avoiding the usual lag time required for accumulators to charge. hydraulic fluids. Other major features of the system include: • Improved availability and reliability CameronDC represents more than a dramatic design departure from conventional systems. communication with equipment is virtually instantaneous. without dependence on conventional hydraulics. it makes a huge leap in system uptime and reliability through elimination of the hydraulic systems. availability and maintainability. • Environmentally friendly CameronDC offers significant health. Because hydraulic control is replaced by electronics. provides better feed-back and greater response times than conventional hydraulic systems. and environmental advantages. lower intervention costs. • OPEX/CAPEX savings Operational savings are achieved from reliability improvements. and increased total production. CameronDC System . and all without the cost of hydraulic fluids in the first place. • High-speed communications and real-time condition monitoring Eliminating the need to transmit a hydraulic signal over a long umbilical. Uptime performance is designed specifically for record cost savings.
• Misalignments accommodated The system can accommodate 2 degrees of misalignment. Once the locking of both connectors is complete. Cameron has installed CVC jumpers subsea onto hubs with up to 6 degrees of vertical inclination and conducted testing on the surface with hubs at 14 degrees of inclination.S U B S E A F L O W L I N E C O N N E C T O R S 27 W ith over 550 subsea connections already in place. The hydraulic CVC running tool is an independent tool which is operated by ROV. securely connecting the subsea tree to the manifold. so one tool can be used for multiple applications. • Simple makeup Collet connectors are lowered directly onto the hubs. then make up and verify the connection. the Cameron Vertical Connection (CVC™) System has proven to be a highly successful and popular system for ™ connecting flowlines and export lines. The ROV releases the CVC running tools. leaving no hydraulics subsea. the tools and spreader beam are retrieved to the surface. This assembly is attached to a spreader beam and then lowered. The jumper is installed into the CVC running tools. No pipe deflection is needed to make up the connection. with the ROV assisting in final positioning over the receiver hubs. The result is a strong. Basic components of the system include a hub support mounted on the subsea structure and a receiver mounted on the flowline to be connected. Other major features of the CVC system include: • Reliable mechanical connection The running tool incorporates a hydraulically operated actuator ring that locks pivoting collet segments under the tapered profile of the hub to form a strong connection capable of handling high bending loads. no hydraulic components are left subsea. • Flexible tooling Running tools are available in 4”-12” and 14”-20” size ranges. The flowline is complete. The ROV hydraulically actuates the CVC running tools to soft land the connector. • Cost-effective Because the running tool is completely independent and is retrieved to the surface after the connection is made. CVC System . mechanical connection.
QA/HSE experts and aftermarket support services. redundant electronics Delivers maximum reliability against single-mode failures. operations personnel. seawater-tolerant components. • Uptime availability Achieved third-party audited availability for all installed CAMTROL® systems. The MCS provides control and monitoring of the complete system. then reconfigure our standard. offering you: The Cameron Project Planning Team Every function within the Cameron Controls division is involved in the proposal phase. (3000 m). pre-engineered equipment and components to meet the RAM analysis optimized solution to your project. This big-picture approach means we get an accurate look at capital and operating expenses up front.2 compliant equipment. purchasing and procurement specialists.000 ft. the other continues to seamlessly operate the control system. plus the flexibility to expand as development scenarios change. Ultra-long offset capability is available. and the standard MCS can accommodate up to eight modems per channel. The CAMSERV worldwide network of dedicated aftermarket locations provides an extensive inventory of spare parts. customer property management and other services. And only Cameron Controls combines this approach with the technical and project management resources of the Cameron organization. This team includes systems engineers. including surface and subsea installed equipment. It’s the first and only system that incorporates all the advanced features the industry now demands: Subsea Control Module • Modular components The reliability of pre-engineered components. the system offers unequaled advantages in uptime availability. Two complete and segregated MCS channel networks simultaneously monitor data functions to and from each other. project managers. CAMSERV Aftermarket Services Starting from the FEED stage. • Smaller and lighter Compact Subsea Control Module weighs less than 2750 lb (1250 kg) at maximum configuration. In the event of a channel network failure. and Macae. we can focus on analyzing the base case and options development scenarios. The system is OPC v. • Segregated. are two examples. saving you money now and through the life of field development. designed and qualified to 10. Cameron provides ongoing technical support and customer services for the life of your project. SYSTEMS LEVEL DESIGN APPROACH marketing and proposal specialists. Scotland. Brazil. This dual redundant architecture eliminates single mode failure points and the requirement for bumpless transfer from the failed to the healthy channel network.28 C A M E R O N P R O D U C T I O N C O N T R O L S Y S T E M S C ameron Controls Subsea Production Control System has been engineered and qualified as a completely integrated system. Rather than designing new components. M A S T E R C O N T R O L S TAT I O N ( M C S ) Beyond field-proven reliability. • Retrievability Standard tooling and modular design enable critical subsea components to be easily retrieved. customer service and sales centers to support every phase of your program. surpassing the industry norm for competitive electro-hydraulic systems. Extensive FIT and SIT programs serve to minimize infant mortality failures. field service. the adaptability to handle any field scenario. The MCS standard modems are qualified to control up to ten SCMs at 46 miles (74 km) offset on 6mm2 conductors (no repeater pod necessary). allowing easy installation and intervention with standard work-class ROVs. . and an appropriate project team is assigned to see you through the entire life of your program. This ensures proper operation and reliability of your complete system before installation and commissioning. The MCS features open-architecture electronics with dual Fast Ethernet links to Master Control Station the host control system (or serial RS-485 and choice of topside communication protocol including MODBUS and Profibus). With its integrated approach and component-level modularity. testing. aftermarket. the flexible and modular structure of the system allows Cameron to look at your field development from a systems level. Cameron conducts comprehensive factory and site integration testing at our dedicated testing facilities. recorded since the first SCM was installed. Dedicated customer service facilities in Aberdeen. • High-integrity materials Robust. Worldwide Support Cameron maintains a worldwide network of engineering. Factory and Site Integration Testing Once the manufacture of your production control system is completed.2 compliant for compatibility with all other OPC v. flexibility and expandability. topsides and subsea networks.
Methods may include diver-assist. The CAMTROL® SCM weighs less than 2750 lb (1250 kg) and measures only 29” x 29” x 34” high (736 mm x 736 mm x 860 mm). downhole intelligence monitoring. SUBSEA CONTROL MODULE (SCM) The modular design allows the SDU to be either separate or fully integrated.000 ft (3000 m). • ROV or diver-operated block and bleed valves • Electrical distribution system with optional diver or ROV replaceable fuses • ROV interfaces compliant with API 17H • Available with integral SCM and SAM (subsea accumulator module). accumulators. seawater-tolerant materials available throughout hydraulic system • Diverless or diver-assisted designs • 3000 or 5000 psi nominal operating supply pressures for tree and manifold valves. tested and certified to accommodate all handling loads. along with dual or single valve electronic modules SUBSEA DISTRIBUTION UNIT (SDU) Electrical Power Unit HYDRAULIC POWER UNIT (HPU) The HPU provides redundant low-pressure and high-pressure hydraulic supplies to the subsea system. The SCM provides multiplexed electro-hydraulic control and monitoring of a wide variety of field functions including traditional tree functions. header pressure/temperature monitoring. All components are suitably earth bonded and corrosion protected to suit the installation. This allows easy installation and intervention by standard work-class ROVs with any of the suite of multimode running tools. This can Subsea Control Module (HydraQuad reduce the number of Couplers not shown) SCMs needed for an entire project. manifold valve control. Yet with up to 32 control functions. the HPU includes duty and backup electrically driven hydraulic pumps. single-phase power for the subsea system through the main control umbilical. controlled-environment electrical connections. interlocks and interface with the MCS. 7500 or 10. most compact control module in the industry. dual redundant filters. together with power supply modules for the MCS and HPU. pressure-compensated construction designed for 14˚ to 104˚ F (-10 to +40˚C). corrosion monitoring and multiphase flow measurement. guidelineless and ROV-assisted. sand detection. guideline. The unit operates autonomously under the Hydraulic Power Unit control of a dedicated programmable logic controller (PLC). The EPU supplies dual. chemical and electrical distribution between the subsea system and the main control umbilical.000 psi nominal operating supply pressure for SCSSV and other HP needs • Segregated dual SEMs are standard. the SCM leads the industry in functionality and future potential. diverless. . making it the lightest. thereby lowering capital expenses. the unit can incorporate hinge-over lock capability. position indication. Other features include: • Oil-filled. Self-contained and totally enclosed. and control and instrumentation for each LP and HP hydraulic circuit. which provides pump motor control. INTERVENTION FLEXIBILITY The CAMTROL system uses common intervention methods for the retrieval and re-installation of the SCM and other equipment. The SDU provides the hydraulic. Additional features include: • ROV or diver make-up flying lead jumpers Subsea Distribution Unit Rated for water depths up to 10.C A M E R O N P R O D U C T I O N C O N T R O L S Y S T E M S 29 ELECTRICAL POWER UNIT (EPU) The EPU provides conditioned electrical power to the topside and subsea system components. The structure is designed. the SCM is the heart of the subsea system. For deepwater applications. isolated. 24 external (4-20 mA) electrical sensor inputs and available multi-dropped intelligent completion capability. choke adjustment.
and manufacturing support. Cameron is uniquely equipped to give our customers the edge: Leadership as the single-source supplier for systems as well as products suitable for any operating environment. All of which help enhance productivity. Surface technologies like the innovative SpoolTree wellhead and Christmas tree design. With Cameron. profitability for you. Global sales. the edge is excellence. safety. service. and ultimately. .30 T H E E D G E I S E X C E L L E N C E S U R FA C E S YS T E M S As the world’s largest provider of surface production equipment.
and you have a wide range of flexibility based on years of proven success. Christmas trees. Couple this with the Saf-T-Gard® line of pneumatic piston. This unique wellhead focuses on three key issues — reduced costs. For example. pneumatic diaphragm. compact design. the Cameron Space Saver™ Wellhead. surface or subsea. and working pressures from 2000 psi to 20. chokes. At Cameron. Not only do we have the largest installed base of equipment in the industry. From simple spool-type wellheads to systems like the Conductor Sharing Wellhead (CSW™) where dual completions are installed in one conductor — Cameron brings a level of technology to surface wellhead systems no other company can match. WELLHEAD SYSTEMS Cameron surface wellhead systems meet a wide variety of applications including conventional. metal seal. With Cameron Surface Systems you can be sure that the edge is excellence. and controls. Cameron also offers a variety of products from the subsea wellhead to the drilling/production system on the platform.000 psi. Every Cameron system incorporates Cameron-quality components including wellheads. Cameron offers a range of products to meet the requirements of spar. we back it with the largest number of support facilities in every major production region around the world. multi-bowl.T H E E D G E I S E X C E L L E N C E 31 W hen it comes to surface systems. the Cameron FLS™ family of gate valves is the most comprehensive line of API gate valves in the industry. and improved safety. actuators. All are available with trims to meet extreme conditions from low pressure/low temperature to high pressure/high temperature. TLP and other dry applications. C H O K E S A N D A C T U AT O R S Cameron Willis surface production chokes and actuators are used in Cameron surface systems to provide precise flow control. HP/HT and many others. Cameron offers all the advantages of working with the global market leader. dry completion. you are always assured of the most costeffective. hydraulic and wireline cutting actuators. Cameron Willis offers needle and seat chokes. compact. G AT E VA LV E S A N D A C T U AT O R S With bore sizes from 11” to 1-13/16”. MOVs and control chokes along with a full line of choke actuators. CAMERON SURFACE SYSTEMS Conventional Wellhead Systems IC Wellhead S Wellhead Compact Wellhead Systems MTBS Tubing Spool SSMC Wellhead Metal Seal Split Compact Wellhead MBS Wellhead Specialty Wellhead Systems SpoolTree Wellhead CSW Wellhead Space Saver Wellhead Dry Completion Wellhead Wellhead Connection Systems SlipLock Connector FastLock Connector FlangeLock Connector FastClamp Connector CAMFORGE Connection System Dry Completion Systems External Tie-Back Connector Adjustable Wellhead Surface Tree System Adjustable Casing Hanger Riser Tensioning System Spar and TLP Systems Gate Valves Large Bore Gate Valves FL Gate Valves FLS Gate Valves M Gate Valves Saf-T-Gard Actuators Pneumatic Actuators Hydraulic Actuators Wireline Cutting Actuators Surface Safety Systems Chokes H2 Classic and H2I Chokes MOVs Control Chokes Choke Actuators 44 44 44 45 48 48 49 49 32 32 33 33 34 34 35 35 36 36 37 37 37 37 38 39 39 39 40 40 40 41 41 41 41 DRY COMPLETION SYSTEMS Drilling or production. . innovative approach to solving any technological challenge.
HOW TO SELECT A WELLHEAD SYSTEM The first step in determining which Cameron wellhead to use is to determine the casing hanger that best suits the application. S-3 SB-3. Each hanger profile is unique and is generally compatible with only a limited number of casing head/ spool bowls. IC-2-BP IC-2. and the subsequent casing spools and hangers. Appendix F testing) . IC-2-BP. each serving different applications. compatibility and interchangeability required for a wide range of applications. The chart below describes the IC System service range. S-11.000 psi (excluding tubing spool) -20˚ F to +150˚ F (-29˚ C to +65˚ C) IC-2. S™ CONVENTIONAL WELLHEAD SYSTEM The S Conventional Wellhead System offers the industry’s highest capacity conventional spool-type wellhead and is designed for use with all well depths and all types of completions. Cameron slip-type hangers are divided into two groups: SB and IC. IC-1P. S-3 S. IC Conventional Wellhead System S Conventional Wellhead System Description Working Pressures S Conventional Wellhead System Up to 15. SB-5.32 C O N V E N T I O N A L W E L L H E A D S Y S T E M S C ameron conventional wellhead systems provide the flexibility. IC™ CONVENTIONAL WELLHEAD SYSTEM The IC Wellhead System features a straight bore design with a single. IC-2 slip and seal assemblies R A N G E A P I T E M P E R T U R E Casing Hanger Selection Chart 250ºF 121ºC Operating Temperatures 180º 82ºC 150ºF 65ºC SB-5 SB-3 Casing Head Housings Casing Head Spools Casing Hangers 100ºF 38ºC U T S P 50ºF 10ºC 0ºF -17ºC -20ºF -29ºC 0 10% 20% IC-1 IC-1-P IC-2 SB-6 30% 40% 50% 60% 70% 80% Hang-Off Capacity (% of Pipe Body Yield) (Operating conditions vertified by API 6 A. S-11. SB-6 slip and seal assemblies IC Conventional Wellhead System Up to 10. IC-2-L IC-1. 45 degree load shoulder. Both the S and IC wellheads consist of the lower casing head and hanger.6 million pounds of casing weight.000 psi (excluding tubing spool) -20˚ F to +250˚ F (-29˚ C to +121˚ C) S. The Cameron S Wellhead System has been proven to successfully suspend over 2. Both wellheads are compatible with most Cameron tubing spool and hanger configurations. 17th Edition. It incorporates dual landing shoulders for maximum casing support.
many components of the conventional wellhead are eliminated by using a single compact housing for multiple casing and tubing hangers. S S M C ™ ( S TA N D A R D S N A P . 15. 13-5/8" MTB.000 psi -75˚ F to +350˚ F (-59˚ C to +177˚ C) Studded Description Sizes Working Pressures Temperature Range SSMC Wellhead 7-1/16" through 20-3/4" Up to 10. Several different bottom preparations are available to satisfy customer preferences.C O M P A C T W E L L H E A D S Y S T E M S 33 MTBS TUBING SPOOL The MTBS Tubing Spool is a single-shoulder bowl design for use with metal-to-metal body seal on MTBS hangers. and a decrease in installation and operation cost. studded FastLock or FlangeLock LS or Metal-End-Cap (MEC) Interchangeable single.000 and 20. enhanced safety and rig time savings features with through-BOP operations. 10. CMTB 5000. The SSMC wellhead provides a technically superior design to that of the conventional wellhead in that it incorporates a reduction in height. Standard sizes are available in 5000 through 20. while using a number of interchangeable components.000 psi WP ratings.R I N G M O D U L A R C O M PA C T ) W E L L H E A D The SSMC Wellhead is a total system designed to accommodate a variety of standard casing programs and working pressures.000 psi -20˚ F to +250˚ F (-29˚ C to +121˚ C) 0˚ F to +350˚ F (-18˚ C to +177˚ C) Line pipe threaded. MTBS Tubing Spool SSMC™ Compact Wellhead Description Sizes Working Pressures Temperature Range Side Outlets Top Connection Annulus Seals Tubing Hangers MTBS Tubing Spool 7-1/16" thru 11".000. dual and tensioned Side Outlets API Flange/Studded or Clamp Hub Top Connection Metal to metal Annulus Seals Metal to metal body and bore seals Tubing Hangers . In addition.
The MBS Multi-Bowl Wellhead System is a compact. offering protection up to 15. an independent tubing hanger landing shoulder.000 psi -20˚ F to +350˚ F (-29˚ C to +177˚ C) Line pipe threaded.000 psi -20˚ F to +250˚ F (-29˚ C to +121˚ C) Line pipe threaded. unitized wellhead which can be used as an alternative to conventional wellhead systems in onshore and platform applications. the casing and tubing can be installed. Metal Seal Split Compact Wellhead MBS Multi-Bowl Wellhead Description Sizes Working Pressures Temperature Range Side Outlets Top Connection Annulus Seals Tubing Hangers Metal Seal Split Compact Wellhead 11” through 13-5/8” Up to 15.B O W L W E L L H E A D S Y S T E M The Metal Seal Split Compact Wellhead is a metal sealing compact wellhead system. dual Description Sizes Working Pressures Temperature Range Side Outlets Top Connection Annulus Seals Tubing Hangers MBS Multi-Bowl Wellhead System 11” through 13-5/8” 10. CANH Interchangeable single. In addition. slip . increasing safety and saving rig time normally required to remove and reinstall the BOP stack during conventional wellhead installations. landed and sealed through the BOP stack. the lower and upper casing heads are installed as a single unit. Using field proven metal-to-metal seals. studded FastLock or FlangeLock JS. This metal sealing version is for the more critical service application.000 psi WP and accommodating high operation temperatures.34 C O M P A C T W E L L H E A D S Y S T E M S M E TA L S E A L S P L I T C O M PA C T W E L L H E A D M B S ™ M U LT I . saving installation time. this system includes a retrievable metal seal assembly on the tubing hanger with external testing capabilities. studded Flanged Energized with plastic packing or lockscrew Mandrel. With the MBS Wellhead. and hydraulically set metal annulus seals with external testing capabilities.
allowing direct access to the well without disturbing the SpoolTree assembly or associated pipe work. The top of the SpoolTree is blanked off. FlangeLock LS or Metal-End-Cap (MEC) Single spool type Description Sizes Working Pressure Temperature Range Conductor Sharing Wellhead (CSW) 9" through 20-3/4" Up to 10.000 psi -20˚ F to +250˚ F (-29˚ C to +121˚ C) 0˚ F to +350˚ F (-18˚ C to +177˚ C) Flanged.000 psi -20˚ F to +250˚ F (-29˚ C to +121˚ C) 0˚ F to +250˚ F (-18˚ C to +121˚ C) Single P. Double P Flanged. The tree is installed and tested prior to running the completion. The compact tree allows the hole to be drilled and completed without having to isolate/plug the completion. Each can be drilled and completed independently using a minimal number of connections. Single T. JB threaded LS or Metal-End-Cap (MEC) Interchangeable single. The production flow is directed horizontally from the tubing hanger through a special set of production side valves which are at a level above the annulus side valves. I The CSW System provides compact wellhead technology for drilling two or more wells through one conductor.S P E C I A L T Y W E L L H E A D S Y S T E M S 35 S P O O LT R E E ™ W E L L H E A D S Y S T E M CSW™ (CONDUCTOR SHARING WELLHEAD) The SpoolTree Wellhead System replaces the wellhead tubing spool with a dual purpose spool and tree assembly. FastLock. Double T. dual or tensioned SRL (straight radial lip) Secondary Seals Top Connection Annulus Seals Tubing Hangers Top Connection Annulus Seals Tubing Hangers Tubing Hanger Neck Seal . Full BOP access is available at all times. I I I I I I I I I I I SpoolTree Wellhead CSW Wellhead Description Sizes Working Pressure Temperature Range SpoolTree Wellhead System 7-1/16” through 20-3/4” Up to 10. Critical hanger and seal assemblies used in CSW systems are the same as Cameron’s field proven SSMC™ wellhead system. CSW systems allow up to three independent dual completions in one conductor. NX Bushing.
Dry Completion Wellhead System Space Saver Wellhead Description Description Sizes Working Pressure Temperature Range Bottom Connection Annulus Seals Tubing Hangers Tubing Hanger Neck Seal Space Saver Wellhead Sizes 9" through 20-3/4" Working Pressure Up to 5000 psi Temperature Range -20˚ F to +250˚ F (-29˚ C to +121˚ C) Threaded. 6FB and 6FC capability Metal-End-Cap (MEC) or metal-to-metal FastLock Buttweld. and improved safety. Systems are available for both single and dual tensioned casing risers. Slip-On Weld or CAMFORGE Elastomer Mandrel Elastomer Secondary Seals Top Connection Bottom Connection Annulus Seals Dry Completion Wellhead System 11" and 13-5/8" Up to 15. The Dry Completion Wellhead System is designed for deepwater completions such as TLPs. SPARs and DDCVs. significant rig time savings over conventional flanged equipment.000 psi -20˚ F to +350˚ F (-29˚ C to + 177˚ C) with API 6FA. robust adjustment system with full metal-to-metal sealing capability. The simple design offers many important benefits including reduced height requirements for applications where rig space is at a premium. The system utilizes a field-proven. CAMFORGE or SlipLock CANH . multi-bowl system which allows the suspension of two casing/tubing strings in a single housing.36 S P E C I A L T Y W E L L H E A D S Y S T E M S S PA C E S AV E R ™ W E L L H E A D S Y S T E M DRY COMPLETION WELLHEAD SYSTEM The Space Saver Wellhead System is an economical compact.
This allows for a smaller. faster makeup times and improved safety over conventional clamps. housings and BOPs. BX. The connector features reduced make-up torque. FastLock connectors would be installed on land and platform BOP stacks taking full advantage of the installation time savings offered by this unique design. FlangeLock and FastClamp connections are fast make-up connectors used as end connections for wellhead spools. The CAMFORGE and SlipLock systems are used primarily to attach wellhead housings to surface casing. The FastLock Connector is designed as an efficient replacement for flanged connections on surface wellheads. compact wellheads Compatibility Seal Type CF Conventional API ring gaskets Elastomer (P seal) or metal-to-metal (CANH™ seal) Up to 10. FASTLOCK™ CONNECTOR The FastClamp Connector was developed as an alternative to the conventional clamp assemblies and fits standard clamp hub profiles using conventional API ring gaskets.W E L L H E A D C O N N E C T I O N S Y S T E M S 37 C ameron offers several connection systems which feature reduced make-up time and increased safety.000 psi Working Pressure Up to 15. FlangeLock Connector SlipLock Wellhead Housing FastClamp Connector FastLock Connector Description Application FastLock Replaces standard flanged connection Fits reduced diameter proprietary hubs and standard API hubs CF. It can be bolted directly onto FastLock connector hubs. Its low torque allows for fast make-up and saves rig time. RX FlangeLock Alternative to production FastLock Connector Bolts directly to FastLock hub FastClamp Replaces standard clamp connections Fits all standard clamp hub profiles SlipLock Surface conductor-to-casing head housing connection S and IC wellheads. Typically. The FastLock. more cost-effective overall connection and provides maximum flexibility for drilling and workover operations.000 psi Up to 6500 psi Up to 15.000 psi . ™ FLANGELOCK™ CONNECTOR The FlangeLock Connector is designed as a low cost connection for 5000 psi WP applications. FASTCLAMP™ CONNECTOR SLIPLOCK CONNECTOR SYSTEM The SlipLock Connector System uses a simple slip-type mechanism to replace conventional casing threads or slip-on preparations which require field welding.
The safety aspect alone has been enough of a deciding factor to make many operators choose the CAMFORGE system. Therefore. But not with the CAMFORGE method. The CAMFORGE system provides a consistently predictable connection that removes the worry about welding variables such as preheat and post-heat temperatures and welder’s skills — and it can be accomplished as easily in the rain as in the sunshine. CAMFORGE provides a true metal-to-metal forged connection that leaves the traditional welding process out in the cold. offshore platforms conventional welded installations of a wellhead often require adjacent wells to be shut in. the potential for ignition of surface gas is completely eliminated with CAMFORGE. Description Application Compatibility Seal Type Sizes Working Pressure CAMFORGE Surface conductor-to-casing head housing connection S and IC wellheads.000 psi The CAMFORGE forging tool cold forges the connection. In addition. CAMFORGE Connection The CAMFORGE system requires no welding. The CAMFORGE wellhead system’s overall cost is less than conventional slip-on weld type units. thus avoiding production losses from shut-in wells.38 W E L L H E A D C O N N E C T I O N S Y S T E M S CAMFORGE™ CONNECTION SYSTEM Based on development started in 1984. . Significant savings are realized from drastically reduced installation times of approximately one hour. the CAMFORGE system has been utilized on hundreds of wellheads as well as subsea pipeline tie-ins. There are no open flames or sparks in the CAMFORGE cold forging process. compact wellheads Metal-to-metal Wide range of sizes Up to 10. ensuring safety.
For an 18-3/4" wellhead system. enhanced safety and rig-time savings with utilization of Cameron’s FastLock connector. and field proven technology. The Cameron product line covers all critical components from the subsea wellhead to the drilling/production system on the platform.50"(82. hydraulic pressure acting on the piston activates collet segments similar to those in a traditional collet connector. surface or subsea. positive disengagement and misalignment protection. five degree angle connect and disconnect. positive unlock. The connector is an annular piston design which minimizes the outside diameter to only 32. The Cameron External Tie-Back Connector is used in dry completion production systems to connect the subsea wellhead to the riser system. EXTERNAL TIE-BACK CONNECTOR A D J U S TA B L E W E L L H E A D A N D SURFACE TREE SYSTEM Cameron offers custom built Adjustable Tension Tie-Back Wellhead and Surface Tree Systems. production and workover control systems as well as the industry’s most comprehensive suite of aftermarket services to meet the needs of any application. Adjustable Wellhead System and Surface Tree External Tie-Back Connector Adjustable Wellhead System and Surface Tree . Additional features on the connector include ROV operation. The key features are reduced height. Cameron offers a complete line of drilling. In addition.5 cm). Cameron offers a range of products to meet the requirements of spar. TLP and other dry tree applications. high load bearing capacity.D R Y C O M P L E T I O N S Y S T E M S 39 D rilling or production.
The casing hanger permits the main casing load to be suspended at the mudline of spar and TLP systems. a roller system centering the riser. The metal-to-metal CANH™ Seal is used in the adjustable casing hanger for optimum reliability. custom design for specific applications. Features include: availability of upward or downward facing systems. an integrated cassette frame that can be installed fully assembled. The tieback allows for length adjustment in small increments for accurate positioning and tensionAdjustable Casing Hanger ing. Drilling Mode Production Mode BOPs Tensioner System Surface Wellhead and Tree Buoyancy Units The Riser Tensioning System utilizes a series of hydraulically operated pistons and an integrated frame to hold the riser in proper tension during drilling and production operations.40 D R Y C O M P L E T I O N S Y S T E M S A D J U S TA B L E CASING HANGER S PA R A N D T L P S Y S T E M S Cameron offers an adjustable casing hanger for use with dry completion systems. Drilling Riser System Production Riser System Wellhead Connection Subsea Wellhead Downward Facing Riser Tensioning System Complete Spar System . Cameron’s experience in deepwater drilling and production systems provides a vast amount of expertise and proven performance for this demanding market. and an integrated control panel that monitors the pressure and tension of each cylinder. RISER TENSIONING SYSTEM Spar and TLP systems are designed for economical drilling and production in deepwater applications.
unlike reduced bore API 6D designs. Cameron FLS and FLS-R gate valves have proven themselves time and time again in demanding applications such as high temperature/high pressure. For actuated surface applications. manufacture and installation of large bore gate valves for surface applications.A P I G A T E V A L V E S 41 C ameron is the industry leader in the design. Both the FLS and the FLS-R offer the same field-proven features. Cameron offers a family of valves to meet the needs of the large bore market. 6-3/8” 15. and 9” 15.000 psi WP FLS-R Gate Valves Large bore HP/HT tie-back wellhead and block valve with actuators Large bore wellhead and single stacked gate valves with actuators .000 psi WP. and formation fracturing in various parts of the world.000 psi WP. They offer full bore operation. including API 6A Appendix F qualification testing. For manual surface applications. the FLS-R gate valve offers low torque opening and closing due to the unique ball screw mechanism and lower balance stem. Cameron has completed an extensive testing program for the large bore gate valve design. full bore through conduit valves. the Cameron FLS valve is paired with the Cameron Willis Saf-T-Gard hydraulic actuator. They are designed to API 6A and 17D specifications and are slab gate. 9” 10.
5000 to 15. The FLS valve is used in high pressure. 2000 to 5000 psi WP FLS-R . Expanding Gate • M Gate Valves – sizes 2-1/16" to 4 1/16". Single Unit Valve Stacked Tree Gate Valve Application Guide 11 9 7 1/16 6 3/8 5 1/8 Bore Size (in) 4 1/16 3 1/16 2 9/16 2 1/16 1 13/16 0 0 2. The FLS-R valve is used in manually operated.000 F L ™.000 20. 2000 to 5000 psi WP • FLS Gate Valves – sizes 1-13/16" to 9". 6A SSV/USV and 17D.000 5. formation fracturing operations. pressure-energized lip seals which are installed between each seat and body. Large bore and high pressure valves are available for use in varying service conditions including high temperature applications.000 15. F L S ™ A N D F L S . FLS and FLS-R forged body gate valves for both manual and actuated applications. The reliability of Cameron gate valves makes them essential Platform Tree with Block Valve components for both subsea and surface applications. FLS FLS FLS M Gate Valve . FLS Actuated FLS M. drilling and subsea production manifolds.R ™ G AT E V A LV E S Slab-style gates are used in the Cameron FL. Standard and customized configurations of solid block valves are available for use in Christmas tree applications. • FL Gate Valves – sizes 2-1/6" to 4-1/16".000 3. along with single gate valves. This seal is unaffected by line pressure fluctuations and vibration. Cameron offers both slab-style and expanding-style gate valves in full bore through conduit designs to meet API 6A requirements. single gate valve Christmas trees provide flexibility in configuration and easy replacement. FLS and FLS-R Gate Valves include inert.000 psi WP M ™ G AT E VA LV E S Expanding-style gates are used in the Cameron M cast body manual gate valves.000 psi WP • FLS-R Gate Valves – sizes 4-1/16" to 11". spring-loaded. Selection of a valve for a specific application depends on a number of factors including bore size and working pressure. slab-style gates may also be used when wireline cutting is required. The manual FLS-R valve shares many of the same features as the FLS valve and it incorporates a lower balance stem and a unique ball screw mechanism which provide remarkably low operating torque.42 A P I G A T E V A L V E S C ameron offers a full range of gate valves for surface and subsea applications. chokes and controls providing a single source of supply. These seals assist in low-pressure sealing and protect against intrusion of particle contaminants into the body and seal areas. However. large bore applications requiring actuation. The Pow-R-Seal® gate design provides a positive seal against the upstream and downstream seats simultaneously as the handwheel is tightened. 2000 to 20. These valves meet or exceed the requirements of API Specifications 6A. The slabstyle gate effects a metal-to-metal seal on the Slab Gate flow stream. In addition. Common features of the FL. All Cameron gate valves are available with a full range of Cameron Willis actuators.000 Working Pressure (psi) 10. large bore applications. FL. Solid block valves provide a more compact design and improved fireresistance with fewer potential leak paths.
A P I G A T E V A L V E S 43 FL and FLS Gate Valve FLS-R™ Gate Valve FLS Gate Valve with Cameron Willis MHW Saf-T-Gard Wirecutting Actuator Conductor Sharing Wellhead and Block Valve Platform Dual Block Valves .
This series is available in a variety of actuator diameters and configurations to meet a variety of service requirements. Cameron offers two models of hydraulic wireline cutting actuators: the MSVW and the MHW. allows Cameron actuator bonnets to match specific gate valves’ metallurgical and elastomeric requirements to extend wear life. It is modular and features interchangeable spring and wireline cutting modules for easy conversion from wirecutting to nonwirecutting applications. compressed air. Field-proven performance.44 S A F . MP13 MA12 MP Series Pneumatic Piston Actuator MA Series Pneumatic Diaphragm Actuator MHW Series Wireline Cutting Actuator MH70 NRS Single Piston Hydraulic Actuator . Cameron actuators are designed to be interchangeable and offer a wide range of flexibility.T. H Y D R A U L I C S A F . P N E U M A T I C S A F . These actuators can be used on the full line of Cameron gate valves in wellhead and pipeline applications. nitrogen.G A R D A C T U A T O R S C ameron designs and manufactures a full range of Saf-T-Gard® pneumatic piston and diaphragm actuators and hydraulic and wireline cutting actuators.T . The MHW is a wireline cutting version of the MH series piston hydraulic actuator. WIRELINE CUTTING A C T U AT O R S Cameron pneumatic Saf-T-Gard actuators are available in piston and diaphragm designs. feature-rich design that offers the power required to operate safely and reliably. combined with innovative technology.G A R D A C T U AT O R S Actuator bonnet assemblies on Cameron FL. These actuators are designed to meet a wide range of service requirements and are available in single and dual piston versions in a variety of sizes and pressure ranges. MH7035L Series The MSVW is an actuator for a Hydraulic Actuator surface safety valve. The bonnet assembly isolates all of the well bore fluids in the valve body from the actuator. These bonnet assemblies are compatible with Cameron hydraulic and pneumatic actuators. It is a single piston design which minimizes the amount of fluid required to compress the large power spring.G A R D A C T U A T O R S All Cameron hydraulic actuators are interchangeable with standard bonnet adapters. They can also be used on other manufacturers’ direct-acting and reverseacting gate valves. The MH series is available in single and dual piston models and in rising and nonrising stem configurations. or well gas. These actuators offer an innovative. The MP pneumatic piston actuators are interchangeable and operate with many types of supply: gas. A C T U AT O R B O N N E T A S S E M B L I E S The MA pneumatic diaphragm actuators’ simple design and operating principle make it inherently trouble-free. FLS and M gate valves provide the interface between the gate valve and actuator.T.
Solar panels or wind generators are also available as alternative power supplies. Systems include high and low pressure sensing monitors which ensure high calibration accuracy. selfcontained and pilot-based systems. Cameron safety shutdown systems are available in a number of configurations including panel-based. these systems help reduce maintenance time and costs because enclosures meet the requirement for operation in hazardous locations without the need to purge boxes. These systems provide the most reliable surface safety shutdown system security available to operators for the protection of energy resources. emergency shutdown valves and pressure regulators. malfunction or operating irregularity. 3000 4000 2000 5000 6000 1000 0 psi 100 60 40 20 0 140 160 180 200 psi ICE SERV SSV SURE PRES In Ou to fS Se IN rvic PLOT SURE PRES e E ESOCLOS TO PULL HAND PUMP erv ES ice D MODE PILOT CTOR SELE PLOT SURE PRES PLOT SURE PRES LY SUPPR PILOT LATO REGU HIGH PILOT LOW PILOT Surface Safety System with StandMounted Controls SCMS Self-Contained Control System Model ME Fail-Safe Electric Actuator Actuator Supply Source MA16 Typical Pneumatically Operated Safety System .S U R F A C E S A F E T Y S Y S T E M S 45 C ameron Saf-T-Gard actuators are part of a complete line of equipment for surface safety systems. pressure sensors. property and the environment. gas or electricity. In addition. inline test valves. Components on Cameron shutdown systems include precision-engineered pilot valves. Cameron safety control systems are designed to shut in a flow line in the event of abnormal condition. probes. quick bleeds. Systems are available to operate single or multi-well installations and units may be operated by compressed air. continuous monitoring of shutdown set points and accurate shutdown set point changes. dump valves.
the edge is technology. Cameron Willis offers precision control solutions for drilling and production service.46 T H E E D G E I S T E C H N O L O G Y CAMERON WILLIS With a dedicated focus on the worldwide supply of Cameron and Willis chokes and actuators. . Customers can also choose from a full line of actuators for Cameron gate valves. Cameron Willis brings renowned brand reputation and legendary quality to our full line of chokes for both surface and subsea applications. With Cameron Willis.
line heaters. and pilot-based systems. With Cameron Willis — the edge is technology. and a Fast Acting Module which ensures that an operator can safely close a subsea choke within 30 seconds. malfunction or operating irregularity. For subsea applications. MOVs Cameron Willis Multiple Orifice Valves (MOVs) use precision engineered rotating discs to control the flow in surface wellhead. N E E D L E A N D S E AT C H O K E S The Cameron H2 and H2I chokes are well-known for rugged dependability in controlling flow in surface applications. separator. Cameron Willis supplies a full complement of choke systems to meet the requirements of even the most complex applications. These popular chokes are available in a wide range of sizes and in trims to meet the toughest environments. manifolds. MOVs. manifold. Cameron safety shutdown systems are available in a number of configurations including panel-based. All can be supplied with wireline cutting capability. options include retrievable and non-retrievable inserts. These rugged chokes are suitable for drilling or well clean-up applications. letdown waterflood. self-contained. They can be supplied with plug and cage or external sleeve trims. and are ideally suited for single. . diaphragm. hydraulic and electric operators. and a full range of Saf-T-Gard® actuators. and units may be operated by compressed air.T H E E D G E I S T E C H N O L O G Y 47 C ameron Willis is the technological leader in the design and manufacture of drilling and production chokes for surface and subsea applications. G AT E VA LV E A C T U AT O R S Cameron Willis Saf-T-Gard actuators are used on the full line of Cameron gate valves in wellhead and pipeline applications. Systems are available to operate single. H2I MC-10.000 psi WP.or multi-phase liquid and gas production service. EOR and gas lift applications. Actuator designs include pneumatic piston. CO2. Cameron Willis choke products include needle and seat chokes.or multi-well installations. CAMERON WILLIS CHOKES Surface Chokes Needle and Seat Chokes H2 Classic Chokes H2I Chokes MOVs Control Chokes Plug and Cage Chokes External Sleeve Chokes SLCA Actuators Subsea Chokes Retrievable Insert Chokes Crown Connector Style Clamp Connector Style Non-Retrievable Chokes Fast Acting Modules Actuators RD250 Actuator SSLCA Actuator Aqua-Torq Actuator Remote Position Feedback Drilling Chokes Willis Drilling Choke Cameron Drilling Choke 48 48 48 49 49 49 50 50 50 51 51 51 51 51 51 P R O D U C T I O N C H O K E M O D E L A P P L I C AT I O N S H2. water injection and gas lift applications. MC-20 M1A-M6 Surface Subsea Needle and Seat Positive Adjustable MOV Plug and Cage External Sleeve Manual Actuated CC15-CC60 CC70-CC80 • • • • • • • • • • • • • • • • • • • • • • • • • • • • SURFACE SAFETY SYSTEMS Cameron safety control systems are designed to shut in a flow line in the event of abnormal condition. DRILLING CHOKES Cameron Willis offers drilling chokes for use in applications from 5000 to 20. control chokes. gas or electricity. CONTROL CHOKES Cameron Willis Control Chokes are used worldwide to control the flow of oil and gas in Christmas trees.
3". 3". H2I: 2" H2 Classic: 1". including performance verification testing for PR2 level chokes Description Applications Multiple Orifice Valves (MOVs) Wellhead. separator. 2" 2000 to 15. EOR. CO2 .48 S U R F A C E C H O K E S H2 CLASSIC™ AND H 2 I ™ N E E D L E A N D S E AT C H O K E S M U LT I P L E O R I F I C E VA LV E S ( M O V s ) The H2 Classic Choke has an externally threaded body and is the standard for needle and seat chokes.000 psi API ratings K through X -75˚ F to +350˚ F (-59˚ C to +177˚ C) API ratings AA through HH Standard: Induction hardened stainless steel Super: Stainless steel with tungsten carbide wear surfaces API 6A.000 psi -50˚ F to +250˚ F (-46˚ C to +121˚ C) API ratings AA through HH Complete range of materials and trims Manual or actuated Materials Needle and Seat Trims Sizes Working Pressure Operating Temperatures Materials Trims Actuation Performance Verification . The Cameron H2I Choke has a recessed bean/seat design and an externally threaded bonnet cap to ease maintenance. 4". 3". 2". manifold. 4". H2I: 1". subsea 1". The Cameron Willis MOV uses two matched discs. 6" 2000 to 10. MC-10 MOV with Electric Actuator H2 Classic Positive Choke with bean H2I Adjustable Choke Manual MC-10 MOV Description Nominal Sizes Needle/Maximum Orifice Size Working Pressure Operating Temperatures H2 Classic and H2I Needle and Seat Chokes H2 Classic: 2". 2". waterflood. each with a pair of circular openings to create variable flow areas as one disc is rotated relative to the other. gas lift. let-down.
(80 psi min to 150 psi max). CC60.S U R F A C E C H O K E S 49 CONTROL CHOKES Cameron Willis Control Chokes are designed to provide precise flow and pressure control over the entire operating range. subsea. Typical applications include Christmas trees. (Optional – 3000. 10. CC40. land-based and subsea High flow capacity.000. injection Platform. CC30. land-based and subsea High erosive and high pressure drop CC20. waterflood. EE. water injection and gas lift. As a result. These chokes are available with the Cameron Willis SLCA Actuator. CC. It provides precise incremental steps from open to closed. Numerous field applications have shown this trim to be the industry leader Pneumatic Operating Pressure Hydraulic Operating Pressure Operating Temperatures Performance Verification . 15. separator. CO2 . manifold. line heaters. –75˚ F to +400˚ F (–59˚ C to +204˚ C) Description Applications Plug and Cage Control Chokes Wellhead. CC40 5000.000 and 20. gas lift. SLCA Surface Actuator Materials Trims Actuation External Sleeve Control Chokes The External Sleeve Control Choke has a sleeve that throttles the flow on the outside diameter of the ported cage.400 ft (3474 m) 100 psi.000 psi API ratings K through X –75˚ F to +350˚ F (–59˚ C to +177˚ C) API ratings AA through HH Variety of materials and configurations SLCA or user preference Description Water Depth Rating SLCA Actuator To 11. EOR. this trim is the preferred solution for low to moderate capacity/high pressure drop applications. CC70. 110 ft/lb at 100 psi 1500 psi. 5000 psi maximum) Surface: –20˚ F to +150˚ F (–29˚ C to +66˚ C) Subsea: 0˚ F to +150˚ F (–18˚ C to +66˚ C) API 6A PR2. CC30. This trim is typically used for high capacity/medium pressure drop applications such as oil production. BB. CC80 5000 and 10. moderate erosion CC15. DD.000 psi Working Pressure Operating Temperatures API ratings K through X. They can be supplied with plug and cage or external sleeve trims and are ideally suited for single. FF.or multi-phase liquid and gas production service. HH Tungsten carbide cage and sleeve SLCA or user preference Operating Environment Service Models Available Working Pressure Operating Temperatures S L C A ™ A C T U AT O R The SLCA Actuator is offered in both surface and subsea designs. Plug and Cage Control Chokes The Plug and Cage Control Choke uses a plug on the inside diameter of the cage to throttle the flow ports. in erosion performance. let-down. manifolds. CC20. External Sleeve Control Choke Description Applications Operating Environment Service Models Available Plug and Cage Control Choke External Sleeve Control Chokes Wellhead production and injection Platform. API 17D Materials Trims Actuation API ratings AA.
Cameron Willis offers a Fast Acting Module that can be used with Aqua-Torq actuators. RD250 Gearbox Materials: Performance Verification: Actuation: . or oil fields with steep gradient flowlines. 6". With this in mind. Nonretrievable designs are used primarily in shallow water or as Subsea Choke Running Tool part of a retrievable manifold/module assembly. non-retrievable and retrievable. API 17D Non-Retrievable – SSLCA. 4". gas injection and gas lift applications. direct hydraulic systems. 3". the AquaTorq and SSLCA.000 psi -50˚ F to +350˚ F (-46˚ C to +177˚ C) API ratings AA through HH API 6A Appendix F. Retrievable chokes feature a retrievable insert and a fixed choke body. Both retrievable and non-retrievable subsea chokes are available with plug and cage or external sleeve trim packages. 5”. Retrievable Insert Choke with Crown Connector Retrievable Insert Choke with Clamp Connector Fast Acting Module Description Nominal Sizes: Water Depth Rating: Working Pressure: Operating Temperatures: Crown Connector Detail Clamp Connector Detail Cameron Willis Subsea Control Chokes 2". FAST ACTING MODULE An operator may be faced with closing the well faster for HIPP systems. The Fast Acting Module ensures that the operator can close a choke within 30 seconds without damaging the choke or causing excessive pressure drops within the hydraulic supply system. Cameron Willis designs and manufactures actuators for use with their line of subsea production control chokes. Retrievable chokes are available with two types of connections for attaching the retrievable insert to the choke body: Crown Connectors and Clamp Connectors. RD250 Gearbox Retrievable – Aqua-Torq. 8" To 11.50 S U B S E A C H O K E S C ameron Willis offers two types of subsea control chokes. water injection. Three designs are available: the RD250 Gearbox. Cameron Willis subsea chokes are used in production. actuator and retention mechanism can be retrieved to the surface for maintenance and upgrading.400 ft (3474 m) 5000 to 15. The non-retrievable choke is permanently attached to a subsea structure. The retrievable chokes are designed so that the trim.
local position indicator on the case allows precise choke settings to be easily read. They have been tested to simulated water depths of 11. The Aqua-Torq Actuator is oil-filled and pressureAqua-Torq Subsea Actuator compensated and has been endurance tested to a minimum of 1 million actuation pulses and hyperbaric tested to 11. the gearbox is oil-filled and pressure-compensated. AQUA-TORQ™ A C T U AT O R Subsea Stepping Linear Choke Actuator The Cameron Willis AquaTorq Actuator is a compact and field-proven hydraulic actuator which provides actuation in precise incremental steps from open to closed. 4" 5000 to 20. These sensors are robust. They have high flow capacities with large trim openings to pass well debris.400 ft (3474 m). The design of the SSLCA actuator includes independent open and close piston assemblies. Both chokes have trim that can be replaced without removing the choke from the manifold. It incorporates a local.000 psi -20˚ F to +350˚ F (-29˚ C to +177˚ C) API ratings AA through HH Disc MOV (Willis). In this design. REMOTE POSITION FEEDBACK S S L C A ™ A C T U AT O R The Subsea Stepping Linear Choke Actuator (SSLCA) was developed for use on the Cameron Willis non-retrievable control chokes.S U B S E A A N D D R I L L I N G C H O K E S 51 R D 2 5 0 G E A R B O X A C T U AT O R The RD250 Gearbox actuator was developed for diver or ROV operation. DRILLING CHOKES Cameron Willis offers two styles of drilling chokes. These chokes are suitable for drilling or well clean-up applications. reliable and field-proven. An external. Cameron Willis offers a remote position feedback sensor as an option for the Aqua-Torq and SSLCA actuators. Willis Drilling Choke Cameron Manual Drilling Choke Description Nominal Sizes Working Pressure Operating Temperatures Materials Trim Styles Performance Verification Drilling Chokes 3". Gate and Seat (Cameron) API 16C Cameron Hydraulic Drilling Choke . providing a “double step” operation on the close piston for rapid shut-in of the choke. external position indicator and is available with an internal LVDT remote position transmitter.400 ft (3474 m). It is suitable for mineral oil and water-based control fluids.
Western Hemisphere Cameron PO Box 1212 Houston Texas 77251-1212 USA Tel 1-713-939-2211 Fax 1-713-939-2620 e-mail subsea@camerondiv. IC Conventional Wellhead. CAMULAR.com Asia Pacific/Middle East Cooper Cameron (Singapore) Pte. No. RF Riser. FLS-R Gate Valve.com A Annular BOP. S Conventional Wellhead.K. 2 Gul Circle.com www. FLS Gate Valve. 1/05. ESG. CAMTROL. TC1784 . SSMC. U BOP. STC. HCH4. CAMLAST. TL BOP. FASTCLAMP. SpoolTree. CAMFORGE. 5 Mondial Way Harlington Hayes UB3 5AR England Tel 44-208-990-1800 Fax 44-208-990-1888 e-mail email@example.com. SLIPLOCK. Aqua-Torq. Printed in USA. FASTLOCK. Saf-T-Seal. © Cooper Cameron Corporation. 3 Jurong Town Post Office Singapore 629560 Republic Of Singapore Tel 65-6861-3355 Fax 65-6861-6197 e-mail subsea@camerondiv. SLCA. DUROCAM.) Ltd.com www. Space Saver. HC.com Eastern Hemisphere Cooper Cameron (U. Cameron Division. CameronDC. H2I. Cameron Division Cameron. FLANGELOCK. CAMSERV. MoRPH. Cameron Division. CAMCHEC.camerondiv. MBS. LoadKing. Model 70. M Gate Valve. McPac.camerondiv. and Willis are registered trademarks of the Cooper Cameron Corporation. CSW. DWHC. MOSAIC. H2 Classic. FlexPacker. SP/10M. DL Annular BOP. CANH. Jurong Industrial Est Locked Bag Service No. CAMRAM 350. UM BOP and VBR-II are trademarks of the Cooper Cameron Corporation. FlexPacker NR. SSLCA. CAMRAM. FL Gate Valve.com www. STM. Ltd. CVC.