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General Catalog 2005-2006
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What is the edge you get with Cameron? It’s the difference between a company that merely delivers and one that strives to exceed your expectations. It’s the total value only the oil and gas industry leader can deliver. Through leading-edge experience and legendary reliability. Through cutting-edge, innovative products and unmatched global support. Through our competitive edge, you get the edge that makes you more competitive. With Cameron, the edge is yours.
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n the world of onshore, offshore, and subsea drilling and production, there’s a lot to be said for working with the
Cameron surface systems have been developed to answer the needs of the industry. From conventional low pressure wellhead systems to HP/HT wellheads and Christmas trees to dry completion systems, all were designed to add value and reduce operating expenses.
leader. Because when you work with Cameron, all the benefits of our leadership translate into distinct advantages for you. Cameron’s experience spans decades, earning us a reputation our customers can rely on. With a history of unsurpassed quality and reliability, along with proven brands, no other provider gives you the peace of mind Cameron can. Equally recognized for innovation, Cameron has a long tradition of firsts — firsts that have put our customers at the forefront by answering their challenges with real, costeffective solutions — all of which have become industry standards. A few examples: the first BOP; the first guidelineless drilling system; the first horizontal tree, SpoolTree™; FLS-R gate valves up to 9” and up to15,000 psi; and in
The Cameron Willis name is synonymous with chokes. Whether for drilling or production, surface or subsea, Cameron Willis designs and manufactures precision chokes and actuators to exacting specifications. In addition, Cameron Willis designs and manufactures the complete line of Saf-T-Gard® Actuators for use with Cameron gate valves. But the Cameron edge does not stop with superior products and systems. A leader never stands still. Beyond experience and innovation, Cameron works aggressively to give you the largest, most diverse mix of systems and support in the industry today.
2004, the world’s first and only all-electric DC subsea production system, CameronDC™. Simply put, Cameron is continuously expanding the edge of technology — not for technology’s sake, but for yours.
CAMSERV AFTERMARKET SERVICES
Through our robust Web site and powerful TRANSACT application, you can take advantage of our technical library, training materials and project management information. The Cameron Commerce function of TRANSACT offers an online, 24/7 purchasing tool for quality Cameron equipment. Specify a system. Create an inquiry. Track an order. Buy a replacement part. Obtain a budget quote. Check inventory status. All online. All available now at www.camerondiv.com. Whether it is products, services, support or technology — Cameron is committed to being the leader. When you choose Cameron, you can be confident knowing you are getting the full benefit of Cameron-quality expertise — from a single product to an entire system. From drilling to production, surface to subsea, with Cameron, the edge is yours.
Through CAMSERV™ Aftermarket Services, you have access to the industry’s largest network: 65 centers for world-class assistance around the globe and around the clock, with services from comprehensive to custom that save you CAPEX and OPEX dollars.
From the world’s first BOP to today’s lightweight BOPs, Cameron has a reputation for providing the finest drilling systems in the industry. In fact, there are more Cameron BOPs in the field today than any other brand; however, we don’t stop there. We provide the industry’s finest elastomers, a full line of drilling connectors, riser systems and motion compensators just to name a few.
Not only does Cameron provide the most technologically advanced subsea production equipment, we also offer comprehensive systems solutions. Through our systems approach to engineering and problem solving, you can be confident knowing you’re getting the full benefit of Cameronquality expertise — from a single product to an entire system.
CAMERON CAMSERV Drilling Systems Subsea Systems Surface Systems Cameron Willis 4 6 20 30 46
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With CAMSERV™ as your OEM aftermarket resource, you’ll get a higher level of support while you lower the cost of owning and operating your equipment. Yes, CAMSERV is comprehensive, but you determine the level of service you need — from annual maintenance to a global alliance, from single to bundled. With CAMSERV, the edge is service.
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he CAMSERV edge provides Cameron customers with the most comprehensive suite of aftermarket facilities and services in the industry. In fact, Cameron saved a major offshore operator $144 million in non-productive time through a comprehensive aftermarket program tailor made to suit their specific service requirements. Why not put the Cameron edge to work for you? PA R T S CAMSERV Service Centers stock both new and reconditioned replacement parts, many for immediate delivery. Less frequently needed parts or parts for older equipment can easily be ordered through direct integration with you, or via secure and convenient online commerce. SERVICE With CAMSERV, you’ve got the industry’s largest network at your disposal: 59 centers for world-class assistance around the globe and the clock. On site, our skilled field service technicians can do it all: from installation, maintenance, and repair to tech support; even specialized well services.
WESTERN HEMISPHERE Canada
EASTERN HEMISPHERE Europe
Edmonton, Alberta Halifax, Nova Scotia
Aberdeen, Scotland Bergen, Norway Celle, Germany Great Yarmouth, UK Hoogezand, The Netherlands
United States Anchorage, Alaska Bakersfield, California
Stavanger, Norway Africa Hassi Messaoud, Algeria
Berwick, Louisiana Broussard, Louisiana Casper, Wyoming Corpus Christi, Texas Farmington, New Mexico Grand Junction, Colorado Hobbs, New Mexico Houston, Texas Katy, Texas Laurel, Mississippi Caspian Region Baku, Azerbaijan Tengiz, Kazakhstan A S I A PA C I F I C Batam, Indonesia
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Luanda, Angola Malabo, Equatorial Guinea Port Gentil, Gabon Onne Port, Nigeria
Liberty, Texas Longview, Texas Odessa, Texas
R E PA I R Your place or ours, other brands or ours, you’re always assured of fully OEM-certified technicians. We restore your equipment to the level you specify, extending not only equipment life but also your investment in it. Whenever possible, we troubleshoot and repair on-site without removing your equipment from service, thereby maximizing your uptime. REMANUFACTURING For any type, any brand, we can provide you with the full complement of services: disassembly, inspection, reassembly, testing, machining, welding, heat-treating, you name it. CAMSERV reconditions to your needs — from first class, to fit for function, to working condition. ASSET MANAGEMENT From basic storage, to tracking, to reporting, all the way up to global visibility systems and strict financial accountability, CAMSERV optimizes your inventory. Through our advanced technologies you get secure, worldwide access to your records. Through brokering and buy-backs, you reduce excess inventory and stretch OPEX dollars. With CAMSERV, the edge is service.
Oklahoma City, Oklahoma Patterson, Louisiana Rock Springs, Wyoming Vernal, Utah Mexico Ciudad del Carmen, Campeche Reynosa, Tamaulipas Balikpapan, Indonesia Hattar, Pakistan Jakarta, Indonesia Kemaman, Malaysia Kuala Belait, Brunei Kuala Lumpur, Malaysia Labuan, Malaysia
Veracruz, Veracruz South America
Melbourne, Australia Perth, Australia Singapore
Macae, Brazil Maracaibo, Venezuela Maturin, Venezuela Santa Cruz, Bolivia
Subang Jaya, Malaysia MIDDLE EAST Abu Dhabi, UAE Cairo, Egypt
Damman, Saudi Arabia Muscat, Oman
With Cameron. and cost-effective. you can continue to rely on us for smart drilling control methods. reliable. . With total systems expertise in surface and subsea drilling and production that has benefitted our customers for more than 80 years. Cameron’s leadership has brought our worldwide drilling customers innovative system solutions that are safe.6 T H E E D G E I S E X P E R I E N C E D R I L L I N G S YS T E M S From the first blowout preventer in 1922 to the largest installed base of BOPs today. the edge is experience.
Backup and Deepwater Systems Drilling Chokes 8 9 10 10 10 11 11 11 11 11 11 11 11 11 11 11 12 12 12 12 13 13 13 13 14 14 15 16 17 17 17 17 18 19 51 . We provide complete manifold systems from the surface panels to the chokes. control systems. Cameron offers a full line of riser systems. Cameron delivers complete drilling systems. CHOKE MANIFOLD SYSTEMS Cameron also provides the manifold systems for many drilling rigs. the Cameron name is synonymous with superior performance.T H E E D G E I S E X P E R I E N C E 7 C ameron pioneered the drilling pressure control market more than 80 years ago. and choke systems. M O T I O N C O M P E N S AT I O N S Y S T E M S Cameron also offers a range of motion compensation systems including deepwater compensators. riser systems. For surface applications.000 feet and operate at 5000 to 15.000 psi working pressure. deepwater deployment systems. The Cameron LoadKing™ and RF™ Riser systems meet the rigorous demands of deepwater drilling. offshore platform. From the industry leading U™ BOP to the latest generation TL™ BOP. Cameron is a leader in the supply of emergency disconnect systems. With Cameron Drilling Systems — the edge is experience. RAM-TYPE AND ANNULAR BOPS Cameron BOPs are legendary. and subsea applications. For drillships. Performance that starts with BOP design and continues through proprietary products like CAMRAM™ and CAMRAM 350™ high performance elastomers. riser tensioning systems. Today. actuators. semisubmersibles. that experience gives Cameron the edge as a global supplier of integrated drilling systems for land. and pressure transmitters. Cameron is the premier supplier of integrated subsea drilling systems designed specifically to tackle the demands of deepwater. the manifold to the wellhead. and active compensation systems. Both systems accommodate high tension loads and provide for multiple control lines. high-pressure applications including BOP stack systems. platforms and jackups. CONTROL SYSTEMS Cameron offers a range of drilling controls systems from simple hydraulic to MoRPH to electro-hydraulic multiplex. In addition. valves. CAMERON DRILLING SYSTEMS Surface Drilling Systems Subsea Drilling Systems Ram-Type BOPs TL BOP U BOP UM BOP Annular BOPs DL BOP A BOP Cameron Elastomer Technology Ram Packers Flexpacker VBR-II FlexPacker-NR Inserted Packer for Stripping and Snubbing Dual Bore Flexpacker Grip and Seal Packer CAMRAM Packer CAMRAM 350 Collet Connectors Model 70 HC DWHC HCH4 Motion Compensation Systems Active Deployment System Deepwater Motion Compensator Conductor Pipe Tensioner Deepwater Riser Tensioner Riser Systems LoadKing RF CAMCHEC Riser Inspection System Environmental Safe Guard System Drilling Control Systems Land and Platform Control Systems MUX Subsea Systems Subsea Piloted Systems Direct Hydraulic Systems MoRPH Emergency. Cameron offers a definite advantage in the supply of complete drilling systems — from the BOP to the control system. These rigs have rated water depths from several hundred to more than 10. In subsea applications. RISER SYSTEMS For subsea applications. deepwater tensioners.
Drilling Spool 4. Annular BOP 2. Transmitter BOP Control System 17. Drilling Choke 15. Mud Pumps and Manifold. From the BOP to the control system. Casing Head Housing Choke Manifold 10. Hydraulic Gate Valve 6. Transmitter 11. Check Valve 7. Casing Head Spool 9. Pressure Gauge 12. Remote Control Panel 20. Manual Gate Valve 13. Mud Valves.8 S U R F A C E D R I L L I N G S Y S T E M S Surface Drilling System Components Cameron has a definite advantage in the supply of complete drilling systems for surface applications. Pipe Rack 19. Hydraulic Gate Valve 14. the manifold to the wellhead. Double Ram-Type BOP 3. Mud Tanks. Choke Control Console 16. Pressure Gauges 21. Degasser . Gate Valves. Cameron offers a variety of systems to meet different requirements. Cameron components for surface systems include all the following: Cameron BOP Stack 1. Manual Gate Valve 5. Standpipe Pressure Gauges. Closing Unit 18. Single Ram-Type BOP 8.
Termination Spool Lower Marine Riser Package 7.S U B S E A D R I L L I N G S Y S T E M S 9 Riser System Cameron supplies integrated subsea drilling systems designed specifically to tackle the demands of deepwater. Double Ram-Type BOP 13. Riser Joint 5. Flex Joint 8. Guide Structure 14. Choke Manifold Control Console Riser System 8. Choke/Kill Connector BOP Stack 10. riser systems and choke systems. Hose/Cable Reels Choke System 6. Hydraulic Power Unit 4. Accumulator Bank 5. high pressure applications including BOP stack systems. Auxiliary Remote Control Panel and Battery Bank 2. Double Ram-Type BOP with Super Shear 12. Driller’s Panel 3. Conduit Valve Riser System 4. Telescoping Joint Stack System Motion Compensation System 9. Cameron subsea drilling components include the following: Subsea Drilling System Components (Surface) Control System 1. Riser Connector 6. Choke Manifold 7. Riser Tensioner Subsea Drilling System Components (Subsea) Control System 1. Annular BOP 9. Drill String Compensator 10. Hydraulic Conduit Supply Line 2. Subsea Gate Valve 11. control systems. MUX Control Pod 3. Collet Connector .
10. subsea. 13-5/8" 3000–15. 26-3/4" 3000 psi Single. double Yes Available Wedgelocks Optional Shear Bonnets Super Shear Tandem Boosters Large Bore Shear Bonnets Hydraulically Opening Bonnets Bonnet Studs Instead of Bolts Yes Yes No Yes Yes No Yes Yes Yes No No Yes No Yes Yes .000 psi. 15. triple Yes Standard RamLocks (5000.000 psi. 11". 10. The TL offers side ram removal and other features which reduce maintenance and rig downtime. TL™ BOP The TL BOP integrates many of the design features of Cameron’s popular T and U BOPs into one of the industry’s most reliable and safe units.000.T Y P E B O P S C ameron developed the TL and UM ram-type BOPs based on the highly successful U BOP design to meet today’s demand for reduced weight. Wedgelocks (5000 psi WP) Single.000.10 R A M . 15. 5000. ST Lock (10. U™ BOP TL Blowout Preventer (shown with ST Locks) The U BOP is the most widely used ram-type BOP in the world and offers the widest range of sizes of any Cameron ram-type BOP.000 psi. 21-1/4" 2000. low profile design available in single or double body styles. 16-3/4" 3000–10. 18-3/4" 10. double Yes Available Wedgelocks (with pressure balance chambers) UM BOP Surface. U Blowout Preventer UM Blowout Preventer Description Application Bore Sizes and Working Pressures TL BOP Surface and subsea 18-3/4" 5000. The UM complements the existing line of U preventers and includes bonnets which can be installed on any comparable size U BOP.000 psi WP).000 psi.000 psi U BOP Surface and subsea 7-1/16". 15.000 psi. lower height and easier maintenance. UM™ BOP The UM BOP is a lightweight BOP designed for easy maintenance and long life. Cameron also makes the DL Annular BOP which features a lightweight. 10. 13-5/8" 10. snubbing (7-1/16" only) 7-1/16" and 11" 3000–15. 20-3/4" 3000 psi.000 psi Body Styles Pressure-Energized Rams Bonnet Seal Carrier Hydromechanical Lock Single. double.000.000 psi WP).
The dedicated research. A Annular BOP CAMERON ELASTOMER TECHNOLOGY C A M E R O N R A M PA C K E R S O ne of the many ways to differentiate Cameron drilling products from other manufacturers’ is the elastomers used in critical sealing areas such as ram packers and top seals. CET has developed CAMRAM™. Texas and provides engineered solutions to elastomeric material problems. 2000 . The entire operating system may be removed in the field for immediate change out without removing the BOP from the stack. dual High performance CAMULAR The A BOP is shorter in height when compared with the DL BOP.000 psi Single. reduce downtime and lower operating costs. CAMLAST™ and DUROCAM™ elastomer products to meet the rigorous demands of the oilfield. when used in Cameron ram-type BOPs and annular BOPs. Texas. development. It is shorter in height and lighter in weight than comparable annulars. testing and manufacturing facility is located in Katy. FlexPacker™ VBR-II™ FlexPacker-NR™ Inserted Packer for Stripping and Snubbing Dual Bore FlexPacker Grip and Seal Packer CAMRAM™ Packer CAMRAM 350™ Packer . Its simple.A N N U L A R B O P s A N D E L A S T O M E R S 11 DL™ ANNULAR BOP A™ A N N U L A R B O P The DL BOP features a quickrelease top for quick packer change-out.000 psi Single High performance CAMULAR DL BOP Surface and subsea 7-1/16" to 21-1/4". CAMRAM 350™. The one piece packing element quickly returns to full-open bore. extend service life. Katy.20. The A BOP has 50% fewer parts than comparable annular BOPs. The facility is API certified 16A and ISO 9001. DL Annular BOP Description Application Size Body Style Packer A BOP Surface and subsea 18-3/4" 10. rugged design means easy maintenance. For drilling applications. CAMULAR™. improve performance. These products. CET is the original equipment manufacturer (OEM) for Cameron’s line of high pressure safety equipment Cameron Elastomer Technology. which allows for no large diameter moving seals exposed to well-bore pressure. Cameron drilling products exclusively use the proprietary elastomers designed and manufactured by Cameron Elastomer Technology (CET).
Model 70 Collet Connector HC Collet Connector DWHC Collet Connector HCH4 Collet Connector Description Available Bore Sizes Available Working Pressures Bending at 10.000 lb Tension Preload Maximum Release Angle Model 70 13-5/8" to 21-1/4" 2000 .000 ft-lb HC 13-5/8" to 21-1/4" 5000 . Positively driven-open collet segments during unlock ensure that no overpull is required to disconnect.12 C O L L E T C O N N E C T O R S A s drilling depths have increased. The HC is similar to the Model 70 but is designed to provide greater preload to withstand higher separating forces.000 lb 4˚ .000 lb 30˚ 4.15.000 psi WP.000 psi 2.300.15. All Cameron connectors offer high strength and stiffness with a direct load path through the connector. Cameron collet connectors have evolved to address issues concerning higher internal and external pressures. increasing applied bending and tension loads and extreme operating conditions.000 psi 2. The HCH4 connector locks onto an H4 wellhead.000 lb 30˚ 12.000 lb 7˚ 4.109. The DWHC is a high strength drilling and completion collet connector engineered for the high loads encountered in ultra deepwater applications.000.000 ft-lb DWHC 18-3/4" 15. and metal-to-metal sealing AX gaskets on the collet end ensure seal integrity.000.740. A secondary unlock function is also included in each design. Cameron offers four collet connectors: • Model 70™ Collet Connector • High Capacity (HC™) Collet Connector • Deepwater High Capacity (DWHC™) Collet Connector • HCH4™ Collet Connector The Model 70 is offered in sizes and pressure ratings for a wide variety of applications.000 ft-lb 245.000 psi 549.15.000 psi 10.000 .063.000 ft-lb HCH4 18-3/4" 10.385. 2.
reduces risk of damage to subsea equipment and uses a stateof-the-art hydraulic power unit for operational efficiency. only initial commissioning.000 lb. The riser recoil can be installed in place and requires no adjustment.000 lb). The gas charged system operates completely selfcontained using locally generated dry nitrogen. in a rod-end down. The design integrates with the International Active System. providing up to 900. The Conductor Pipe Tensioner System is based on a 36" stroke cylinder. The sheave size is based on API recommendations to maximize wire rope life. Once the cylinders are charged to the proper gas pressure.000 lb. Conductor Pipe Tensioner D E E P WAT E R R I S E R T E N S I O N E R Active Deployment System The Deepwater Riser Tensioner is designed to allow modular upgrades for existing rigs. gross tensioning capacity (320. they are isolated for operation and do not require external air pressure vessels for continuous operation. Cylinders are interchangeable with the Deepwater Motion Compensator. The system is available in two configurations: hydraulic and gas charged.000 lb). The sheave size is based on API recommendations to maximize wire rope life. Left-hand and right-hand units use the same parts to simplify maintenance.000 lb).000 lb gross capacity (320. tension type application.M O T I O N C O M P E N S A T I O N S Y S T E M S 13 T he Cameron motion compensation product line provides a complete line of motion compensation products for a variety of applications. and the flexibility of single source engineering.5 ft/sec. Active system technology increases the weather window. gross compensating capacity (800. Cameron’s integrated engineering approach to deployment of drilling equipment. CONDUCTOR PIPE TENSIONER ACTIVE DEPLOYMENT SYSTEM The vertical design of this skid-mounted system maximizes available deck space with capacities available up to 370. Recoil Riser Tensioner Recoil Control System constantly monitors the rod position and is designed to engage if three systems report a rod speed of greater than 2. A single pin lock-bar cartridge simplifies operation and maintenance and a single plate hook frame reduces weight and maintenance. It is efficiently designed to maximize variable deck load capacity with capacities available up to 370. Riser Recoil Control System The Riser D E E P W AT E R M O T I O N C O M P E N S AT O R The Deepwater Motion Compensator is designed to allow modular upgrades for existing rigs. The optional tool attachment allows multi-role operations. Patented Space Saver™ technology eliminates APVs and uses an internal air/oil reservoir to save space. adds up to saving time and money. Deepwater Motion Compensator Riser Recoil Control System . The hydraulic system operates from the BOP closing unit using one of the spare functions. The size is similar to existing designs for easy retro-fit containing a true hydraulic stroke-lock option. The rod speed can be managed if the wire breaks under low tension. and the cylinders are interchangeable with the Deepwater Riser Tensioner. Its in-line design maximizes variable deck load capacity.
Riser sections are available in varying lengths. LOADKING ™ Riser Spider RISER SYSTEM Gimbal Telescoping Joint RISER SYSTEMS The LoadKing family of riser connectors is designed to meet the demands of ultra deepwater drilling in water depths of 7000 ft (2134 m) or more. The tool has a flange on the lower end to make up with a flange connector and manually lock into place using standard riser bolts. Cameron hydraulic or manual running tools are available for risers utilizing either LoadKing or RF Riser Connectors. LoadKing Riser Connectors are available with tension ratings of 2. When pressure testing of the auxiliary lines is required. All Cameron risers are supplied with integral choke and kill lines.0 million lb. RISER RUNNING TOOL Riser Joint Cameron’s riser running tool is used to lift and handle the marine riser joints and test the auxiliary lines. Riser Fill-Up Valve Riser Joint Riser Joint Termination Spool Flex Joint Cameron riser systems meet a variety of applications.5 million lb through 4. and the need to respond to changes in surface weather conditions. The mandrel on the other end has a 4-1/2”IFTJ so that common rig tools can be used for handling. LoadKing Riser Connectors incorporate many of the features of the RF Riser Connector while holding the weight of the riser joints to less than two percent heavier than a comparably equipped RF Riser Joint. . and with preps for buoyancy materials as required.14 R I S E R S Y S T E M S C ameron offers drilling riser systems which accommodate the stringent conditions encountered in deepwater drilling including high tension loads. The running tool is available in manual and hydraulic options. RF™ RISER SYSTEMS The RF Riser Connector is designed to meet API 16R requirements with fewer components and higher capacity than other flanged riser connectors. multiple control lines. the running tool is left locked in place and the test plugs are lowered into position. wall thicknesses. It is designed to meet the needs of the drilling industry for a deepwater riser system that is less costly and quicker to operate than conventional systems.
The CAMCHEC system utilizes a series of precision tools to perform the most comprehensive riser inspection in the industry.000.000.000 lb Up to Six Positions Fixed 2" to 6-3/4" OD API 16R LoadKing 4. These services are available individually or as a complete package and offer the following benefits: • On-site inspection without removal of buoyancy and/or auxiliary lines reduces downtime.800.000 lb C/K Fixed 2" to 5-1/2" OD Industry Specifications API 16R CAMCHEC™ RISER INSPECTION SYSTEM The Cameron CAMCHEC Riser Inspection System is a revolutionary new approach for non-intrusive inspection of marine drilling riser.000 lb Up to Six Positions Interchangeable 2" to 5-1/2" OD API 16R RFM 2. Each step is performed along the entire length of the main riser tube and TOFD Tool and all auxiliary lines. CAMCHEC Time of Flight Diffraction (TOFD) Tool .R I S E R S Y S T E M S / C A M C H E C 15 LoadKing Riser Connector RF/RFM Riser Connector Description Rated Tension Load Auxiliary Lines LoadKing 3. saving valuable time • CAMCHEC provides more detailed inspection results for wall thickness surveys and TOFD weld inspections • Digitally recorded inspection results and video images are available for future comparisons • More accurate inspection means early identification of future repair requirements. Data Display Equipment The CAMCHEC Riser Inspection System incorporates a number of time saving features.000 lb Up to Six Positions Fixed 2" to 6-3/4" OD API 16R RF 2.500. and the possibility of damage due to handling and shipping • Complete inspection can be achieved without removing riser coatings.
Three-barrel Telescoping Joint Tensioning System Surface BOP Stack Casing/Riser Collet Connector BOP with Shearing Blind Rams Collet Connector Wellhead The ESG System allows the drilling rig to safely disconnect in an emergency situation. Also.16 E N V I R O N M E N T A L S A F E G U A R D C ameron’s award winning Environmental Safe Guard (ESG™) System was developed to provide a safe. utilizing a subsea BOP stack. allowing no practical means of disconnecting in the event of an emergency. Cameron’s ESG System evolves one step further. is used to shear. electric. Complete Cameron ESG System . the control system is used to signal the upper connector to disconnect. The subsea portion. Traditionally offshore drilling is done either with a floating vessel. Another method utilizes a floating vessel with surface BOPs in place of subsea BOPs. with full control and drilling riser systems or with a jackup or platform utilizing a surface BOP stack and controls. Once the shearing blind rams shear and seal off the bore. the control (acoustic. allowing the rig to be moved safely off location with minimal loss of drilling or well fluids. High-pressure riser is run from the surface BOPs to the sea floor where it is cemented in place. at only a fraction of the size and weight of a traditional subsea stack. seal and disconnect from the seabed while the traditional surface BOP stack handles all the well control functions. fluids in the riser escape to the environment. reliable and cost-effective alternative to traditional subsea drilling practices and combines field-proven equipment into an evolutionary new system. In the event of an emergency. utilizing a floating vessel equipped with a combination of subsea and surface modules. This means that the rig is essentially cemented in place. if anything damages the highpressure riser while drilling. ROV-actuated or hydraulic) system is used to signal the subsea BOP to shear the pipe.
• Functionality Cameron MUX systems provide up to 112 hydraulic functions per subsea control pod. The electronic MUX package consists of the Subsea Electronics Module (SEM) and the solenoid valve package. • Redundant system architecture Component level redundancy eliminates single point failures. Cameron cellar deck-mounted piloted control systems are unprecedented for control of BOP stacks on jackup type rigs. capable of 72 functions. while the modular components deliver maximum reliability and field serviceability. Only Cameron combines this approach with the full technical and project management resources of the Cameron organization. is designed for most typical and deepwater applications. L A N D A N D P L AT F O R M B O P C O N T R O L S Y S T E M S MUX SUBSEA CONTROL PODS Cameron offers reliable. economical direct hydraulic drilling control systems for use on land or platform. and are fully retrievable without pulling the riser. stainless steel valves and pressure regulators with sliding. Proven through years of field applications. The Mark II Pod. The SEM contains dual redundant electronics which provide communications via modem with the surface electronic system. not just from an equipment level. is designed for ultra deepwater environments and weighs 15.000 lb (6804 kg). fieldproven components as the MUX system. toolpusher’s control panel or touchscreen. Systems are designed in accordance with API 16D Platform Control System specifications. shear type seals. Modules feature seawater tolerant.000 lb (4536 kg). The Mark I Pod. as well as all appropriate codes and standards for explosive and hazardous area classification. SUBSEA PILOTED AND DIRECT HYDRAULIC CONTROL SYSTEMS For operating the BOP stack and associated equipment in shallower depths of 5000 ft (1500 m) or less.D R I L L I N G C O N T R O L S Y S T E M S 17 T he subsea MUX electro-hydraulic BOP control system from Cameron offers state-of-the-art controls for Cameron BOP systems. offering customers: • Subsea retrievability Unlike any other system in the industry. but they are controlled via hydraulic connections between the surface controls and subsea control pod. Cameron offers piloted hydraulic drilling control systems. The Cameron subsea MUX drilling control pods combine rapid response time with an array of features that make them both reliable and economical at depths of 10. Two accumulator banks are placed conveniently around the BOP stack. the modular design of the Cameron system allows the subsea control pod to be retrieved and replaced without pulling the riser stack.000 ft (3000 m). The solenoid valve package converts the electronic commands into hydraulic signals which actuate the large valves in the hydraulic module. These systems offer the same robust. Like the subsea MUX systems. as well as by the tertiary operator panel located on the diverter control unit. Dual control panels provide maximum flexibility. The modular structure of the system allows Cameron to look at each drilling program from a total systems level.000 ft (3000 m). Each system is designed with a true systems approach for maximum efficiency. Land Closing Unit these systems provide significantly increased response time for control of surface-mounted equipment. • Smaller and lighter Cameron subsea MUX drilling control systems are the smallest and lightest in the industry. offering a compact footprint and weight of 10. metal-to-metal. . the piloted systems feature redundant architecture for absolute reliability. • Robust components Subsea components are rated for up to 10. Subsea system functions can be operated by Hydraulic Control Pod either the driller’s control panel. The pod houses the hydraulic module and electronic MUX package. All critical system functions have been engineered with multiple back-ups for continuous operations. The hydraulic MUX Control Pod module is a standard Cameron modular pod. capable of 112 functions.
surface hose umbilicals. FITA and Clamp assembly Subsea Stack Complete MoRPH system . UPS.18 M o R P H D R I L L I N G C O N T R O L S Y S T E M T he new Cameron MoRPH™ Drilling Control System is the blending of technologies to provide a simple. guide arms. reservoir. yet retains the simplicity of direct hydraulics for other functions. Riser hydraulic line(s) Hose clamps All hydraulic pods All hydraulic hose reels and umbilical Hydraulic interface Distribution junction box ROVs parking plates Umbilical and reel MoRPH System Use as is Umbilical Clamps Use if over 2-7/8” Use w/ adapting bushing Use w/ new mounting holes Remove New New New New Existing Hydraulic Pod MoRPH Pod Electric/Hydraulic Flying Leads LMRP. etc. MoRPH systems control time-critical functions by electrical signals (similar to MUX systems) while non-critical functions are controlled by pilot lines (like the current shallow water systems). accumulators. surface wiring. BOP and LMRP plumbing. shuttles valves. In order to do this. economical solution for extending the water depth range of second to fourth generation drilling rigs. manifold. This ensures adherence to the API requirement by converting critical “shut-in” functions to an electro-hydraulic system. The MoRPH system offers a hybrid design which is ideal for rigs drilling in mid-range water depths. MoRPH systems divide BOP stack control functions into two basic categories: • Time-critical functions such as opening and closing ram and annular BOPs that must meet the API timing requirement • Non-time-critical functions Toolpusher’s Control Panel Driller’s Control Panel MoRPH Umbilical Reel Hydraulic Interface Time-critical functions are controlled by electrical signals. The MoRPH system is easily adapted to existing piloted hydraulic systems. MoRPH CONVERSION REQUIREMENTS Existing Equipment Driller’s and toolpusher’s control panels. quick. pumps. while non-time-critical functions are controlled by pilot lines like the current shallow water systems.
ROV Panels A system to operate a limited number of functions by the use of an ROV when normal operation is not available. Deadman (Automatic Mode Function) A system to automatically close the shear rams when there is catastrophic loss of the riser systems. Acoustic A system to activate a limited number of functions from the rig when no other communications are possible.E M E R G E N C Y S Y S T E M S 19 G reater concerns for our environment and for the safety of employees are making the automated systems for shutting in a well become standards on all drilling rigs. The choice of which system is required in a particular situation depends upon the specific needs of each individual application. Automatic Disconnect System A system to automatically close the shear rams when the riser angle exceeds a certain predetermined limit. Cameron offers a variety of emergency. emergency mitigated by loss of main controls and major catastrophes (such as damage to the riser system). Three types of systems emergency situations could potentially require use of emergency backup systems: operator initiated procedures. EDS (Emergency Disconnect Sequence) A system to close the rams with a programmed sequence of events when a button is actuated by an operator. backup and deepwater control systems to meet the needs of all three types of situations. Autoshear A system to automatically close the shear rams when there is an unplanned disconnect of the LMRP .
the industry standard. the world’s first and only all-electric DC subsea control system. reliable. and productive installations for our customers. With Cameron. the edge is system solutions. . SpoolTree.000 psi subsea Christmas tree and manifold.20 T H E E D G E I S S Y S T E M S O L U T I O N S SUBSEA SYSTEMS The first 15. Our organizational infrastructure is designed to provide complete systems comprised of nothing less than firstrate components. With more than 40 years of subsea innovation. CameronDC. Cameron’s ability to effectively design and project-manage subsea systems is critical in delivering successful.
000 and 15. Integral to the system are compact retrievable subsea control modules and a wide variety of intervention options. From our innovation and experience. five or six string programs. and hinge-over. This Cameron-exclusive approach allows producers to specify pre-engineered components with application-specific features. More than ever.000 psi working pressures. Cameron has also introduced the CameronDC Subsea Control System — the world’s first DC powered subsea control system. Cameron has successfully installed manifolds in varying water depths and in operating pressures up to and including 15. For example. Cameron is positioned to deliver dependable. To date. metal-to-metal or metal end-cap seals. availability. cluster manifolds.000 psi. the highly successful Cameron Vertical Connection System (CVC™) has been used in more than 550 subsea connections and is growing in popularity for a variety of subsea applications. and pipeline end manifolds (PLEMs). the edge is system solutions. concerns about reliability. 25 24. With Cameron Offshore Systems. reliable. the SpoolTree™ Production System — introduced by Cameron a decade ago. cost-effective systems as no other supplier can. 25 24 25 26 24 25 42 50 51 27 22 22 28 CHRISTMAS TREES Cameron offers customers the widest variety of Christmas tree systems in the industry today. horizontal. FLOWLINE CONNECTION SYSTEMS Cameron offers a variety of ways to interconnect subsea systems — vertical. CONTROL SYSTEMS The CAMTROL® Production Control System features an integrated approach and component-level modularity to provide unequaled advantages in uptime availability. CAMERON OFFSHORE SYSTEMS MOSAIC Subsea Systems Wellhead Systems STC STM Christmas Trees SpoolTree Production Systems Dual Bore Production Systems CameronDC Gate Valves SpoolTree System Valve Assemblies Dual Bore Valve Assemblies FL.T H E E D G E I S S Y S T E M S O L U T I O N S 21 A s the quest for subsea oil and gas reaches farther and deeper. flexibility. The popular STC™ and STM™ wellheads offer choices of 10. and maintainability are greater than ever. WELLHEAD SYSTEMS Versatility describes the Cameron line of wellhead systems. FLS and FLS-R Gate Valves Chokes Choke Actuators Subsea Flowline Connectors Riser Systems Manifolds and Templates Cameron Production Control Systems 22 24. you’ll get Cameron quality — from project concept through completion. . First there is the dual bore Christmas tree — an industry favorite for decades. and economical subsea equipment. Cameron’s MOSAIC® product line takes field-proven components and provides flexible modularity to create nearly endless system combinations with field-proven. MANIFOLDS As part of Cameron’s total subsea package offering. and expandability. a variety of manifold designs are available including template manifolds. and a variety of casing programs.
Block Gate Valve Actuators Hydraulic and Electric Chokes Non-retrievable. Gas Lift. Typical Cameron MOSAIC Systems and Subsystems include: Wellhead Systems Subsea Wellhead Systems STC Wellhead STM Wellhead Christmas Trees Dual Bore and SpoolTree Christmas Trees Guideline. Retrievable Choke Actuators Hydraulic (with or without Fast Close Module) and Electric (with Integral Fast Close Capability) Pneumatic Flowline Connection Systems Cameron Vertical Connection (CVC) Systems McPac™ Flowline Connection Systems Stab and Hinge Riser Systems Production Riser Systems Workover Riser Systems Free-Standing Riser Systems Manifolds and Templates Flowbases Valve Blocks Connectors Structure Porch Extensions Control Systems and Distribution CAMTROL® Production Control Systems Typical Surface Components Master Control Station (MCS) Electrical Power Unit (EPU) Hydraulic Power Unit (HPU) Typical Subsea Components Subsea Control Modules (SCMs) Subsea Accumulator Modules (SAMs) Subsea Distribution Units (SDUs) Umbilicals and Flying Leads Installation Workover Control Systems (IWOCS) Surface Panels Hose Reels Tie-In and Intervention Equipment Umbilicals ROV Tooling . Water Injection Tree Connectors Deepwater High Capacity (DWHC) Block Valves Up to 40 Wing Arrangements Single or Double Master Valves Gate Valves FLS or FLS-R Threaded. Flanged.22 M O S A I C S U B S E A S Y S T E M S C ameron’s system solutions use field-proven components from the Cameron MOSAIC® product line. Guidelineless Production. MOSAIC provides flexible modularity to create nearly endless system combinations with reliable and economical subsea equipment.
allows producers to specify pre-engineered components with application specific features. MOSAIC systems are all based upon a combination of standard components. Contact us and we will design one for you. MOSAIC provides flexible modularity to create nearly endless system combinations with reliable and economical subsea equipment. The Cameron MOSAIC solution for this field development is one of the myriad of combinations available. This modular.M O S A I C S U B S E A S Y S T E M S 23 CAMERON’S MOSAIC® SUBSEA COMPONENTS The Cameron MOSAIC product line incorporates field-proven components including: Cameron SpoolTree Subsea Trees — proven over and over in field applications around the world. or building block approach. CAMTROL® Production Control System — standard components which adapt to a variety of field configurations. Subsea Retrievable Insert Chokes — with a selection of actuator assemblies and trim cartridges. .
more can be accomodated. In this configuration. Deepwater high capacity (DWHC) model available. available pressure ratings and sizes are virtually endless. Instead of the typical wellhead-hanger-tree stackup. the SpoolTree design has a wellhead-tree-hanger stackup. the Christmas tree consists of a concentric bore spool with a wellhead connector below and a wellhead connector profile on top. CIV and other requirements. 8 Tubing Hanger Up to six hydraulic and two electrical penetrations as standard. 2 Valve Actuator 25 Compact Modular (CM) modules available. Sizes from 2" to 7". The tubing hanger landing shoulder is specially ported to accept control stabs and provides hydraulic continuity between the production control system and downhole hydraulics. The valves are contained both as an integral part of the spool body. Guideline or guidelineless. No valves are in the vertical bore of the wellhead/tree system. Common interfaces used throughout. 9 Subsea Choke Diver-assist or diverless.24 S P O O L T R E E P R O D U C T I O N S Y S T E M S T he Cameron SpoolTree Production System is one of the most widely used trees in the world and offers many time and cost saving advantages over conventional tree systems. The tubing hanger is hung off inside the spool on a dedicated load shoulder.000 psi WP. optionally. and the valves are situated on the side of the spool. Crown or clamp connectors. Metal-to-metal or metal end-cap seals. Variety of casing programs. 11 Debris Cap (not shown) Weight set or hydraulic SpoolTree Subsea Production System S P O O L T R E E S Y S T E M V A L V E A S S E M B LY C O N F I G U R AT I O N S In the Cameron SpoolTree design. Cameron FLS or FLS-R gate valves. 5 Wellhead STM or STC wellhead. The result is a cost-effective system that can be adapted to virtually any subsea job. 10 Control Module Up to 32 hydraulic control points. the spool body provides outlets to attach production. 4 Tree Connector Mechanical or hydraulic. production and annulus wing valve. and in mini-blocks external to the vertical bore of the tree. 3 Internal Tree Cap With or without wireline plugs. The possible combinations of components. Five or six string configuration. Working pressures up to 15. The completion is run after the tree is installed and the completion can be pulled with the tree in place and flowline connections undisturbed. annulus and isolation valves for downhole functions and the electrical penetrator bonnet assembly. MOSAIC® SpoolTree Production Systems can be configured with a wide array of component choices. Basic Chemical Injection Annulus Crossover Production Choke Gas Lift Choke . Variety of intervention 1 methods. diver assist or ROV. Inserts are retrievable or non-retrievable (fixed). To 15. Assemblies are available for 3" through 7" completions.000 psi. Variety of connection types available. A typical valve cluster includes production and annulus master valve. workover valve and isolation valves for SCSSV. crossover valve. S P O O LT R E E ™ S U B S E A P R O D U C T I O N S Y S T E M 1 Guidebase For template or satellite installation. 6 Spool Body and Modular Gate Valve Assembly Configured for various production applications. horizontal. 7 Flowline and Pipeline Connection Vertical.
To 15. 2 Valve Actuator 25 Compact Modular (CM) modules available.000 feet. 7 Flowline and Pipeline Connection Vertical. The dedicated annulus bore and vertical full-bore access to both the production tubing and annulus provide several advantages. Versions of the dual bore tree are offered for 5000. diver assist or ROV. 5". More than 300 have been delivered worldwide since it was introduced in 1985. Guideline or guidelineless. 9 Subsea Choke Diver-assist or diverless. Production Production with Choke Gas Lift Production with Two Chokes Production with Internal Crossover Production with Internal Crossover and Choke Production with Choke and Annulus Connection . Inserts are retrievable or non-retrievable (fixed). The tubing casing annulus can be circulated and pressure bled off. one or more electrical penetrators can be provided for downhole pressure and temperature gauges and for electrical submersible pumps. Metal-to-metal or metal end-cap seals. Variety of casing programs. 8 Tubing Hanger Choice of tubing sizes.000 psi WP and water depths to 10. Cameron FLS gate valves. 5 Wellhead STM or STC wellhead. etc. threads and wireline preps. gas and water injection service on satellite wells. 10. The modules offer flexibility in location of crossover valve. Working pressures up to 15. With or without electrical penetrator. 6 Modular Valve Assembly Total of 320 configurations available. 3 External Tree Cap (not shown) With or without wireline plugs. clusters or templates. A choice of 40 valve module arrangements is available for each wing valve block. Variety of connection types available. Five or six string configuration.000 psi. Valve assemblies are available in 4". They are used for oil and gas production. 4 Tree Connector Mechanical or hydraulic. Common interfaces used throughout. metal-to-metal seals for maximum sealing integrity. This simplifies troubleshooting by enabling annulus monitoring for downhole pressure and temperature. or 6-3/8" nominal bore sizes with 5000.000 psi WP. sand production and tubing and packer leaks. 10. spring-loaded seats and corrosion-resistant. Sizes from 2" to 7" .000 psi WP ratings.D U A L B O R E P R O D U C T I O N S Y S T E M S 25 T he Cameron Dual Bore Production System has been the number one choice of operators for many years. Metal seals with resilient backup available. Crown or clamp connectors. Today’s version has been reengineered for modularity and standard interfaces have been added to ensure compatibility with a range of systems.000 and 15. chemical injection valve. Master and swab valves are located in the well bore. Either commercial cartridge-type isolation needle valves or Cameron heavy-duty isolation needle valves can be used for chemical injection and control line isolation. covering requirements for production. water injection and gas lift. 1 Variety of intervention methods. Deepwater high capacity (DWHC) model available. horizontal. 10 Control Module Up to 32 hydraulic control points. One to four SCSSC ports.000 or 15. Valve assemblies feature Cameron FLS gate valves with one-piece gate. DUAL BORE SUBSEA PRODUCTION SYSTEM 1 Guidebase For template or satellite installation. In addition. Dual Bore Subsea Production System D U A L B O R E V A LV E A S S E M B LY C O N F I G U R AT I O N S The Modular Dual Bore Tree has a total of 320 predetermined master valve block assemblies.
Uptime performance is designed specifically for record cost savings. communication with equipment is virtually instantaneous. • Environmentally friendly CameronDC offers significant health. • High-speed communications and real-time condition monitoring Eliminating the need to transmit a hydraulic signal over a long umbilical. increasing reliability. as is the issue of fluids disposal. avoiding the usual lag time required for accumulators to charge. The possibility of hydraulic leaks is eliminated. the CameronDC provides rapid response times meaning water depth limitations disappear and step-out ranges beyond 100 miles (160 km) are possible. without dependence on conventional hydraulics. and feedback on subsea conditions is instantaneous. and all without the cost of hydraulic fluids in the first place. It is easier to install.26 C A M E R O N D C T he CameronDC™ is a unique all-electric subsea control system powered by direct current. CameronDC System . and increased total production. it makes a huge leap in system uptime and reliability through elimination of the hydraulic systems. Because hydraulic control is replaced by electronics. availability and maintainability. Other major features of the system include: • Improved availability and reliability CameronDC represents more than a dramatic design departure from conventional systems. installation and commissioning. • OPEX/CAPEX savings Operational savings are achieved from reliability improvements. • Actuation speed and accuracy Elimination of the hydraulics means that control system commands can be sent in rapid succession. • Deepwater and long-distance stepouts The CameronDC system is ideal for use in deep water and in applications involving long step-outs. has fewer parts to maintain. provides better feed-back and greater response times than conventional hydraulic systems. lower intervention costs. safety. Capital expenditure savings include reduced costs for umbilicals. and environmental advantages. Flow and control of the well are maintained with vastly improved precision. hydraulic fluids.
• Misalignments accommodated The system can accommodate 2 degrees of misalignment. the tools and spreader beam are retrieved to the surface. so one tool can be used for multiple applications. leaving no hydraulics subsea. Once the locking of both connectors is complete. Cameron has installed CVC jumpers subsea onto hubs with up to 6 degrees of vertical inclination and conducted testing on the surface with hubs at 14 degrees of inclination. The result is a strong. Other major features of the CVC system include: • Reliable mechanical connection The running tool incorporates a hydraulically operated actuator ring that locks pivoting collet segments under the tapered profile of the hub to form a strong connection capable of handling high bending loads. mechanical connection. securely connecting the subsea tree to the manifold. The ROV releases the CVC running tools. then make up and verify the connection. • Flexible tooling Running tools are available in 4”-12” and 14”-20” size ranges. The jumper is installed into the CVC running tools.S U B S E A F L O W L I N E C O N N E C T O R S 27 W ith over 550 subsea connections already in place. the Cameron Vertical Connection (CVC™) System has proven to be a highly successful and popular system for ™ connecting flowlines and export lines. with the ROV assisting in final positioning over the receiver hubs. • Cost-effective Because the running tool is completely independent and is retrieved to the surface after the connection is made. The flowline is complete. Basic components of the system include a hub support mounted on the subsea structure and a receiver mounted on the flowline to be connected. CVC System . This assembly is attached to a spreader beam and then lowered. The ROV hydraulically actuates the CVC running tools to soft land the connector. no hydraulic components are left subsea. No pipe deflection is needed to make up the connection. The hydraulic CVC running tool is an independent tool which is operated by ROV. • Simple makeup Collet connectors are lowered directly onto the hubs.
and an appropriate project team is assigned to see you through the entire life of your program. then reconfigure our standard. • Segregated. the system offers unequaled advantages in uptime availability. Cameron provides ongoing technical support and customer services for the life of your project. This big-picture approach means we get an accurate look at capital and operating expenses up front. The system is OPC v. Extensive FIT and SIT programs serve to minimize infant mortality failures. The MCS features open-architecture electronics with dual Fast Ethernet links to Master Control Station the host control system (or serial RS-485 and choice of topside communication protocol including MODBUS and Profibus).000 ft. Two complete and segregated MCS channel networks simultaneously monitor data functions to and from each other. SYSTEMS LEVEL DESIGN APPROACH marketing and proposal specialists.2 compliant equipment. This team includes systems engineers. allowing easy installation and intervention with standard work-class ROVs. customer service and sales centers to support every phase of your program. project managers. are two examples. . designed and qualified to 10. and the standard MCS can accommodate up to eight modems per channel. Scotland. This ensures proper operation and reliability of your complete system before installation and commissioning. redundant electronics Delivers maximum reliability against single-mode failures. the flexible and modular structure of the system allows Cameron to look at your field development from a systems level. With its integrated approach and component-level modularity. and Macae. Rather than designing new components. The MCS provides control and monitoring of the complete system. It’s the first and only system that incorporates all the advanced features the industry now demands: Subsea Control Module • Modular components The reliability of pre-engineered components. the adaptability to handle any field scenario. operations personnel. field service. The CAMSERV worldwide network of dedicated aftermarket locations provides an extensive inventory of spare parts. flexibility and expandability. offering you: The Cameron Project Planning Team Every function within the Cameron Controls division is involved in the proposal phase. The MCS standard modems are qualified to control up to ten SCMs at 46 miles (74 km) offset on 6mm2 conductors (no repeater pod necessary). Worldwide Support Cameron maintains a worldwide network of engineering. Cameron conducts comprehensive factory and site integration testing at our dedicated testing facilities. the other continues to seamlessly operate the control system. • Smaller and lighter Compact Subsea Control Module weighs less than 2750 lb (1250 kg) at maximum configuration. including surface and subsea installed equipment. And only Cameron Controls combines this approach with the technical and project management resources of the Cameron organization. customer property management and other services. aftermarket. In the event of a channel network failure. purchasing and procurement specialists. we can focus on analyzing the base case and options development scenarios. testing. Ultra-long offset capability is available. saving you money now and through the life of field development. pre-engineered equipment and components to meet the RAM analysis optimized solution to your project. topsides and subsea networks. This dual redundant architecture eliminates single mode failure points and the requirement for bumpless transfer from the failed to the healthy channel network.28 C A M E R O N P R O D U C T I O N C O N T R O L S Y S T E M S C ameron Controls Subsea Production Control System has been engineered and qualified as a completely integrated system. • High-integrity materials Robust. (3000 m). surpassing the industry norm for competitive electro-hydraulic systems. seawater-tolerant components. CAMSERV Aftermarket Services Starting from the FEED stage.2 compliant for compatibility with all other OPC v. plus the flexibility to expand as development scenarios change. • Retrievability Standard tooling and modular design enable critical subsea components to be easily retrieved. Dedicated customer service facilities in Aberdeen. recorded since the first SCM was installed. Brazil. Factory and Site Integration Testing Once the manufacture of your production control system is completed. QA/HSE experts and aftermarket support services. M A S T E R C O N T R O L S TAT I O N ( M C S ) Beyond field-proven reliability. • Uptime availability Achieved third-party audited availability for all installed CAMTROL® systems.
isolated. the SCM leads the industry in functionality and future potential. The structure is designed. choke adjustment.000 psi nominal operating supply pressure for SCSSV and other HP needs • Segregated dual SEMs are standard. INTERVENTION FLEXIBILITY The CAMTROL system uses common intervention methods for the retrieval and re-installation of the SCM and other equipment. which provides pump motor control. manifold valve control. This allows easy installation and intervention by standard work-class ROVs with any of the suite of multimode running tools. diverless. the HPU includes duty and backup electrically driven hydraulic pumps.000 ft (3000 m). making it the lightest. guideline. . position indication. SUBSEA CONTROL MODULE (SCM) The modular design allows the SDU to be either separate or fully integrated. corrosion monitoring and multiphase flow measurement. single-phase power for the subsea system through the main control umbilical. The unit operates autonomously under the Hydraulic Power Unit control of a dedicated programmable logic controller (PLC). downhole intelligence monitoring. Yet with up to 32 control functions. sand detection. the unit can incorporate hinge-over lock capability. seawater-tolerant materials available throughout hydraulic system • Diverless or diver-assisted designs • 3000 or 5000 psi nominal operating supply pressures for tree and manifold valves. The CAMTROL® SCM weighs less than 2750 lb (1250 kg) and measures only 29” x 29” x 34” high (736 mm x 736 mm x 860 mm). accumulators. guidelineless and ROV-assisted. interlocks and interface with the MCS. Methods may include diver-assist. header pressure/temperature monitoring. • ROV or diver-operated block and bleed valves • Electrical distribution system with optional diver or ROV replaceable fuses • ROV interfaces compliant with API 17H • Available with integral SCM and SAM (subsea accumulator module). pressure-compensated construction designed for 14˚ to 104˚ F (-10 to +40˚C). most compact control module in the industry. The SCM provides multiplexed electro-hydraulic control and monitoring of a wide variety of field functions including traditional tree functions. tested and certified to accommodate all handling loads. controlled-environment electrical connections. chemical and electrical distribution between the subsea system and the main control umbilical. dual redundant filters. The EPU supplies dual. along with dual or single valve electronic modules SUBSEA DISTRIBUTION UNIT (SDU) Electrical Power Unit HYDRAULIC POWER UNIT (HPU) The HPU provides redundant low-pressure and high-pressure hydraulic supplies to the subsea system. All components are suitably earth bonded and corrosion protected to suit the installation. and control and instrumentation for each LP and HP hydraulic circuit. Self-contained and totally enclosed. thereby lowering capital expenses. the SCM is the heart of the subsea system. 24 external (4-20 mA) electrical sensor inputs and available multi-dropped intelligent completion capability. This can Subsea Control Module (HydraQuad reduce the number of Couplers not shown) SCMs needed for an entire project. Additional features include: • ROV or diver make-up flying lead jumpers Subsea Distribution Unit Rated for water depths up to 10. Other features include: • Oil-filled.C A M E R O N P R O D U C T I O N C O N T R O L S Y S T E M S 29 ELECTRICAL POWER UNIT (EPU) The EPU provides conditioned electrical power to the topside and subsea system components. together with power supply modules for the MCS and HPU. For deepwater applications. The SDU provides the hydraulic. 7500 or 10.
Surface technologies like the innovative SpoolTree wellhead and Christmas tree design. Cameron is uniquely equipped to give our customers the edge: Leadership as the single-source supplier for systems as well as products suitable for any operating environment. Global sales. With Cameron. safety.30 T H E E D G E I S E X C E L L E N C E S U R FA C E S YS T E M S As the world’s largest provider of surface production equipment. and manufacturing support. service. the edge is excellence. profitability for you. . All of which help enhance productivity. and ultimately.
000 psi. we back it with the largest number of support facilities in every major production region around the world. . For example. pneumatic diaphragm. MOVs and control chokes along with a full line of choke actuators. WELLHEAD SYSTEMS Cameron surface wellhead systems meet a wide variety of applications including conventional. At Cameron. compact design. Couple this with the Saf-T-Gard® line of pneumatic piston. Cameron offers all the advantages of working with the global market leader. TLP and other dry applications. With Cameron Surface Systems you can be sure that the edge is excellence. From simple spool-type wellheads to systems like the Conductor Sharing Wellhead (CSW™) where dual completions are installed in one conductor — Cameron brings a level of technology to surface wellhead systems no other company can match. you are always assured of the most costeffective. multi-bowl. HP/HT and many others. compact. Every Cameron system incorporates Cameron-quality components including wellheads. dry completion. chokes. Cameron Willis offers needle and seat chokes. the Cameron Space Saver™ Wellhead. C H O K E S A N D A C T U AT O R S Cameron Willis surface production chokes and actuators are used in Cameron surface systems to provide precise flow control. innovative approach to solving any technological challenge. Cameron offers a range of products to meet the requirements of spar. metal seal. Not only do we have the largest installed base of equipment in the industry. and improved safety. This unique wellhead focuses on three key issues — reduced costs. the Cameron FLS™ family of gate valves is the most comprehensive line of API gate valves in the industry. actuators. hydraulic and wireline cutting actuators. Christmas trees. CAMERON SURFACE SYSTEMS Conventional Wellhead Systems IC Wellhead S Wellhead Compact Wellhead Systems MTBS Tubing Spool SSMC Wellhead Metal Seal Split Compact Wellhead MBS Wellhead Specialty Wellhead Systems SpoolTree Wellhead CSW Wellhead Space Saver Wellhead Dry Completion Wellhead Wellhead Connection Systems SlipLock Connector FastLock Connector FlangeLock Connector FastClamp Connector CAMFORGE Connection System Dry Completion Systems External Tie-Back Connector Adjustable Wellhead Surface Tree System Adjustable Casing Hanger Riser Tensioning System Spar and TLP Systems Gate Valves Large Bore Gate Valves FL Gate Valves FLS Gate Valves M Gate Valves Saf-T-Gard Actuators Pneumatic Actuators Hydraulic Actuators Wireline Cutting Actuators Surface Safety Systems Chokes H2 Classic and H2I Chokes MOVs Control Chokes Choke Actuators 44 44 44 45 48 48 49 49 32 32 33 33 34 34 35 35 36 36 37 37 37 37 38 39 39 39 40 40 40 41 41 41 41 DRY COMPLETION SYSTEMS Drilling or production. G AT E VA LV E S A N D A C T U AT O R S With bore sizes from 11” to 1-13/16”.T H E E D G E I S E X C E L L E N C E 31 W hen it comes to surface systems. surface or subsea. and controls. Cameron also offers a variety of products from the subsea wellhead to the drilling/production system on the platform. and working pressures from 2000 psi to 20. and you have a wide range of flexibility based on years of proven success. All are available with trims to meet extreme conditions from low pressure/low temperature to high pressure/high temperature.
32 C O N V E N T I O N A L W E L L H E A D S Y S T E M S C ameron conventional wellhead systems provide the flexibility. IC™ CONVENTIONAL WELLHEAD SYSTEM The IC Wellhead System features a straight bore design with a single. 17th Edition. IC-2-L IC-1. and the subsequent casing spools and hangers. IC-2-BP.000 psi (excluding tubing spool) -20˚ F to +250˚ F (-29˚ C to +121˚ C) S. Cameron slip-type hangers are divided into two groups: SB and IC. S-11. Appendix F testing) . SB-5.000 psi (excluding tubing spool) -20˚ F to +150˚ F (-29˚ C to +65˚ C) IC-2. IC-2-BP IC-2.6 million pounds of casing weight. It incorporates dual landing shoulders for maximum casing support. IC-2 slip and seal assemblies R A N G E A P I T E M P E R T U R E Casing Hanger Selection Chart 250ºF 121ºC Operating Temperatures 180º 82ºC 150ºF 65ºC SB-5 SB-3 Casing Head Housings Casing Head Spools Casing Hangers 100ºF 38ºC U T S P 50ºF 10ºC 0ºF -17ºC -20ºF -29ºC 0 10% 20% IC-1 IC-1-P IC-2 SB-6 30% 40% 50% 60% 70% 80% Hang-Off Capacity (% of Pipe Body Yield) (Operating conditions vertified by API 6 A. S-3 SB-3. Both the S and IC wellheads consist of the lower casing head and hanger. Each hanger profile is unique and is generally compatible with only a limited number of casing head/ spool bowls. each serving different applications. S-3 S. 45 degree load shoulder. compatibility and interchangeability required for a wide range of applications. IC Conventional Wellhead System S Conventional Wellhead System Description Working Pressures S Conventional Wellhead System Up to 15. HOW TO SELECT A WELLHEAD SYSTEM The first step in determining which Cameron wellhead to use is to determine the casing hanger that best suits the application. The chart below describes the IC System service range. SB-6 slip and seal assemblies IC Conventional Wellhead System Up to 10. IC-1P. S-11. S™ CONVENTIONAL WELLHEAD SYSTEM The S Conventional Wellhead System offers the industry’s highest capacity conventional spool-type wellhead and is designed for use with all well depths and all types of completions. The Cameron S Wellhead System has been proven to successfully suspend over 2. Both wellheads are compatible with most Cameron tubing spool and hanger configurations.
000 and 20.000. In addition. MTBS Tubing Spool SSMC™ Compact Wellhead Description Sizes Working Pressures Temperature Range Side Outlets Top Connection Annulus Seals Tubing Hangers MTBS Tubing Spool 7-1/16" thru 11". while using a number of interchangeable components. Several different bottom preparations are available to satisfy customer preferences. The SSMC wellhead provides a technically superior design to that of the conventional wellhead in that it incorporates a reduction in height.000 psi WP ratings. many components of the conventional wellhead are eliminated by using a single compact housing for multiple casing and tubing hangers. dual and tensioned Side Outlets API Flange/Studded or Clamp Hub Top Connection Metal to metal Annulus Seals Metal to metal body and bore seals Tubing Hangers . 10.000 psi -20˚ F to +250˚ F (-29˚ C to +121˚ C) 0˚ F to +350˚ F (-18˚ C to +177˚ C) Line pipe threaded.R I N G M O D U L A R C O M PA C T ) W E L L H E A D The SSMC Wellhead is a total system designed to accommodate a variety of standard casing programs and working pressures. studded FastLock or FlangeLock LS or Metal-End-Cap (MEC) Interchangeable single.000 psi -75˚ F to +350˚ F (-59˚ C to +177˚ C) Studded Description Sizes Working Pressures Temperature Range SSMC Wellhead 7-1/16" through 20-3/4" Up to 10. 13-5/8" MTB. S S M C ™ ( S TA N D A R D S N A P . CMTB 5000. Standard sizes are available in 5000 through 20.C O M P A C T W E L L H E A D S Y S T E M S 33 MTBS TUBING SPOOL The MTBS Tubing Spool is a single-shoulder bowl design for use with metal-to-metal body seal on MTBS hangers. enhanced safety and rig time savings features with through-BOP operations. 15. and a decrease in installation and operation cost.
Metal Seal Split Compact Wellhead MBS Multi-Bowl Wellhead Description Sizes Working Pressures Temperature Range Side Outlets Top Connection Annulus Seals Tubing Hangers Metal Seal Split Compact Wellhead 11” through 13-5/8” Up to 15. In addition. this system includes a retrievable metal seal assembly on the tubing hanger with external testing capabilities.B O W L W E L L H E A D S Y S T E M The Metal Seal Split Compact Wellhead is a metal sealing compact wellhead system. the lower and upper casing heads are installed as a single unit.000 psi -20˚ F to +250˚ F (-29˚ C to +121˚ C) Line pipe threaded. and hydraulically set metal annulus seals with external testing capabilities. studded FastLock or FlangeLock JS. CANH Interchangeable single.34 C O M P A C T W E L L H E A D S Y S T E M S M E TA L S E A L S P L I T C O M PA C T W E L L H E A D M B S ™ M U LT I . saving installation time. landed and sealed through the BOP stack. With the MBS Wellhead. Using field proven metal-to-metal seals.000 psi WP and accommodating high operation temperatures. The MBS Multi-Bowl Wellhead System is a compact. dual Description Sizes Working Pressures Temperature Range Side Outlets Top Connection Annulus Seals Tubing Hangers MBS Multi-Bowl Wellhead System 11” through 13-5/8” 10. offering protection up to 15. This metal sealing version is for the more critical service application.000 psi -20˚ F to +350˚ F (-29˚ C to +177˚ C) Line pipe threaded. slip . an independent tubing hanger landing shoulder. unitized wellhead which can be used as an alternative to conventional wellhead systems in onshore and platform applications. the casing and tubing can be installed. increasing safety and saving rig time normally required to remove and reinstall the BOP stack during conventional wellhead installations. studded Flanged Energized with plastic packing or lockscrew Mandrel.
The tree is installed and tested prior to running the completion. allowing direct access to the well without disturbing the SpoolTree assembly or associated pipe work. The top of the SpoolTree is blanked off.S P E C I A L T Y W E L L H E A D S Y S T E M S 35 S P O O LT R E E ™ W E L L H E A D S Y S T E M CSW™ (CONDUCTOR SHARING WELLHEAD) The SpoolTree Wellhead System replaces the wellhead tubing spool with a dual purpose spool and tree assembly. Full BOP access is available at all times.000 psi -20˚ F to +250˚ F (-29˚ C to +121˚ C) 0˚ F to +350˚ F (-18˚ C to +177˚ C) Flanged. JB threaded LS or Metal-End-Cap (MEC) Interchangeable single.000 psi -20˚ F to +250˚ F (-29˚ C to +121˚ C) 0˚ F to +250˚ F (-18˚ C to +121˚ C) Single P. FlangeLock LS or Metal-End-Cap (MEC) Single spool type Description Sizes Working Pressure Temperature Range Conductor Sharing Wellhead (CSW) 9" through 20-3/4" Up to 10. Critical hanger and seal assemblies used in CSW systems are the same as Cameron’s field proven SSMC™ wellhead system. Double P Flanged. The production flow is directed horizontally from the tubing hanger through a special set of production side valves which are at a level above the annulus side valves. I I I I I I I I I I I SpoolTree Wellhead CSW Wellhead Description Sizes Working Pressure Temperature Range SpoolTree Wellhead System 7-1/16” through 20-3/4” Up to 10. The compact tree allows the hole to be drilled and completed without having to isolate/plug the completion. Double T. Single T. CSW systems allow up to three independent dual completions in one conductor. Each can be drilled and completed independently using a minimal number of connections. NX Bushing. dual or tensioned SRL (straight radial lip) Secondary Seals Top Connection Annulus Seals Tubing Hangers Top Connection Annulus Seals Tubing Hangers Tubing Hanger Neck Seal . FastLock. I The CSW System provides compact wellhead technology for drilling two or more wells through one conductor.
The simple design offers many important benefits including reduced height requirements for applications where rig space is at a premium.36 S P E C I A L T Y W E L L H E A D S Y S T E M S S PA C E S AV E R ™ W E L L H E A D S Y S T E M DRY COMPLETION WELLHEAD SYSTEM The Space Saver Wellhead System is an economical compact. robust adjustment system with full metal-to-metal sealing capability. The Dry Completion Wellhead System is designed for deepwater completions such as TLPs. and improved safety. Dry Completion Wellhead System Space Saver Wellhead Description Description Sizes Working Pressure Temperature Range Bottom Connection Annulus Seals Tubing Hangers Tubing Hanger Neck Seal Space Saver Wellhead Sizes 9" through 20-3/4" Working Pressure Up to 5000 psi Temperature Range -20˚ F to +250˚ F (-29˚ C to +121˚ C) Threaded. The system utilizes a field-proven. significant rig time savings over conventional flanged equipment. Systems are available for both single and dual tensioned casing risers. Slip-On Weld or CAMFORGE Elastomer Mandrel Elastomer Secondary Seals Top Connection Bottom Connection Annulus Seals Dry Completion Wellhead System 11" and 13-5/8" Up to 15.000 psi -20˚ F to +350˚ F (-29˚ C to + 177˚ C) with API 6FA. multi-bowl system which allows the suspension of two casing/tubing strings in a single housing. 6FB and 6FC capability Metal-End-Cap (MEC) or metal-to-metal FastLock Buttweld. CAMFORGE or SlipLock CANH . SPARs and DDCVs.
000 psi Up to 6500 psi Up to 15.W E L L H E A D C O N N E C T I O N S Y S T E M S 37 C ameron offers several connection systems which feature reduced make-up time and increased safety. This allows for a smaller. RX FlangeLock Alternative to production FastLock Connector Bolts directly to FastLock hub FastClamp Replaces standard clamp connections Fits all standard clamp hub profiles SlipLock Surface conductor-to-casing head housing connection S and IC wellheads. The connector features reduced make-up torque. FASTLOCK™ CONNECTOR The FastClamp Connector was developed as an alternative to the conventional clamp assemblies and fits standard clamp hub profiles using conventional API ring gaskets. BX. Typically. Its low torque allows for fast make-up and saves rig time.000 psi Working Pressure Up to 15.000 psi . faster makeup times and improved safety over conventional clamps. The CAMFORGE and SlipLock systems are used primarily to attach wellhead housings to surface casing. ™ FLANGELOCK™ CONNECTOR The FlangeLock Connector is designed as a low cost connection for 5000 psi WP applications. The FastLock Connector is designed as an efficient replacement for flanged connections on surface wellheads. FlangeLock Connector SlipLock Wellhead Housing FastClamp Connector FastLock Connector Description Application FastLock Replaces standard flanged connection Fits reduced diameter proprietary hubs and standard API hubs CF. compact wellheads Compatibility Seal Type CF Conventional API ring gaskets Elastomer (P seal) or metal-to-metal (CANH™ seal) Up to 10. The FastLock. FASTCLAMP™ CONNECTOR SLIPLOCK CONNECTOR SYSTEM The SlipLock Connector System uses a simple slip-type mechanism to replace conventional casing threads or slip-on preparations which require field welding. It can be bolted directly onto FastLock connector hubs. housings and BOPs. more cost-effective overall connection and provides maximum flexibility for drilling and workover operations. FastLock connectors would be installed on land and platform BOP stacks taking full advantage of the installation time savings offered by this unique design. FlangeLock and FastClamp connections are fast make-up connectors used as end connections for wellhead spools.
The CAMFORGE system provides a consistently predictable connection that removes the worry about welding variables such as preheat and post-heat temperatures and welder’s skills — and it can be accomplished as easily in the rain as in the sunshine. Therefore. Description Application Compatibility Seal Type Sizes Working Pressure CAMFORGE Surface conductor-to-casing head housing connection S and IC wellheads. The CAMFORGE wellhead system’s overall cost is less than conventional slip-on weld type units. offshore platforms conventional welded installations of a wellhead often require adjacent wells to be shut in. The safety aspect alone has been enough of a deciding factor to make many operators choose the CAMFORGE system. There are no open flames or sparks in the CAMFORGE cold forging process. Significant savings are realized from drastically reduced installation times of approximately one hour. .38 W E L L H E A D C O N N E C T I O N S Y S T E M S CAMFORGE™ CONNECTION SYSTEM Based on development started in 1984. ensuring safety. But not with the CAMFORGE method. CAMFORGE Connection The CAMFORGE system requires no welding.000 psi The CAMFORGE forging tool cold forges the connection. compact wellheads Metal-to-metal Wide range of sizes Up to 10. In addition. the potential for ignition of surface gas is completely eliminated with CAMFORGE. the CAMFORGE system has been utilized on hundreds of wellheads as well as subsea pipeline tie-ins. thus avoiding production losses from shut-in wells. CAMFORGE provides a true metal-to-metal forged connection that leaves the traditional welding process out in the cold.
five degree angle connect and disconnect. Cameron offers a range of products to meet the requirements of spar. The Cameron product line covers all critical components from the subsea wellhead to the drilling/production system on the platform. The connector is an annular piston design which minimizes the outside diameter to only 32.5 cm). The key features are reduced height. In addition. The Cameron External Tie-Back Connector is used in dry completion production systems to connect the subsea wellhead to the riser system. positive unlock. surface or subsea. For an 18-3/4" wellhead system. EXTERNAL TIE-BACK CONNECTOR A D J U S TA B L E W E L L H E A D A N D SURFACE TREE SYSTEM Cameron offers custom built Adjustable Tension Tie-Back Wellhead and Surface Tree Systems. positive disengagement and misalignment protection. enhanced safety and rig-time savings with utilization of Cameron’s FastLock connector.50"(82. production and workover control systems as well as the industry’s most comprehensive suite of aftermarket services to meet the needs of any application. hydraulic pressure acting on the piston activates collet segments similar to those in a traditional collet connector.D R Y C O M P L E T I O N S Y S T E M S 39 D rilling or production. TLP and other dry tree applications. and field proven technology. high load bearing capacity. Additional features on the connector include ROV operation. Adjustable Wellhead System and Surface Tree External Tie-Back Connector Adjustable Wellhead System and Surface Tree . Cameron offers a complete line of drilling.
Drilling Riser System Production Riser System Wellhead Connection Subsea Wellhead Downward Facing Riser Tensioning System Complete Spar System . The tieback allows for length adjustment in small increments for accurate positioning and tensionAdjustable Casing Hanger ing. custom design for specific applications. The metal-to-metal CANH™ Seal is used in the adjustable casing hanger for optimum reliability. Features include: availability of upward or downward facing systems. Drilling Mode Production Mode BOPs Tensioner System Surface Wellhead and Tree Buoyancy Units The Riser Tensioning System utilizes a series of hydraulically operated pistons and an integrated frame to hold the riser in proper tension during drilling and production operations. The casing hanger permits the main casing load to be suspended at the mudline of spar and TLP systems. and an integrated control panel that monitors the pressure and tension of each cylinder. a roller system centering the riser. an integrated cassette frame that can be installed fully assembled. RISER TENSIONING SYSTEM Spar and TLP systems are designed for economical drilling and production in deepwater applications.40 D R Y C O M P L E T I O N S Y S T E M S A D J U S TA B L E CASING HANGER S PA R A N D T L P S Y S T E M S Cameron offers an adjustable casing hanger for use with dry completion systems. Cameron’s experience in deepwater drilling and production systems provides a vast amount of expertise and proven performance for this demanding market.
the FLS-R gate valve offers low torque opening and closing due to the unique ball screw mechanism and lower balance stem. and formation fracturing in various parts of the world. the Cameron FLS valve is paired with the Cameron Willis Saf-T-Gard hydraulic actuator. including API 6A Appendix F qualification testing. They offer full bore operation.000 psi WP. 6-3/8” 15. Cameron FLS and FLS-R gate valves have proven themselves time and time again in demanding applications such as high temperature/high pressure.000 psi WP. 9” 10. For manual surface applications. They are designed to API 6A and 17D specifications and are slab gate.A P I G A T E V A L V E S 41 C ameron is the industry leader in the design. Cameron offers a family of valves to meet the needs of the large bore market. unlike reduced bore API 6D designs. and 9” 15. full bore through conduit valves. Cameron has completed an extensive testing program for the large bore gate valve design. For actuated surface applications. Both the FLS and the FLS-R offer the same field-proven features. manufacture and installation of large bore gate valves for surface applications.000 psi WP FLS-R Gate Valves Large bore HP/HT tie-back wellhead and block valve with actuators Large bore wellhead and single stacked gate valves with actuators .
The reliability of Cameron gate valves makes them essential Platform Tree with Block Valve components for both subsea and surface applications. 2000 to 20.000 Working Pressure (psi) 10.000 F L ™. FLS and FLS-R Gate Valves include inert. FLS Actuated FLS M.000 3. large bore applications. Solid block valves provide a more compact design and improved fireresistance with fewer potential leak paths. Selection of a valve for a specific application depends on a number of factors including bore size and working pressure. In addition. All Cameron gate valves are available with a full range of Cameron Willis actuators. spring-loaded. FLS FLS FLS M Gate Valve . 5000 to 15. However. 2000 to 5000 psi WP FLS-R . large bore applications requiring actuation. These valves meet or exceed the requirements of API Specifications 6A.R ™ G AT E V A LV E S Slab-style gates are used in the Cameron FL. Expanding Gate • M Gate Valves – sizes 2-1/16" to 4 1/16". Large bore and high pressure valves are available for use in varying service conditions including high temperature applications. The Pow-R-Seal® gate design provides a positive seal against the upstream and downstream seats simultaneously as the handwheel is tightened.000 psi WP • FLS-R Gate Valves – sizes 4-1/16" to 11". drilling and subsea production manifolds. slab-style gates may also be used when wireline cutting is required. formation fracturing operations. pressure-energized lip seals which are installed between each seat and body. Cameron offers both slab-style and expanding-style gate valves in full bore through conduit designs to meet API 6A requirements. These seals assist in low-pressure sealing and protect against intrusion of particle contaminants into the body and seal areas. Standard and customized configurations of solid block valves are available for use in Christmas tree applications. Single Unit Valve Stacked Tree Gate Valve Application Guide 11 9 7 1/16 6 3/8 5 1/8 Bore Size (in) 4 1/16 3 1/16 2 9/16 2 1/16 1 13/16 0 0 2.000 5. F L S ™ A N D F L S . chokes and controls providing a single source of supply. The FLS-R valve is used in manually operated.000 20. 6A SSV/USV and 17D.000 15. The FLS valve is used in high pressure.42 A P I G A T E V A L V E S C ameron offers a full range of gate valves for surface and subsea applications. FL. 2000 to 5000 psi WP • FLS Gate Valves – sizes 1-13/16" to 9". FLS and FLS-R forged body gate valves for both manual and actuated applications. The manual FLS-R valve shares many of the same features as the FLS valve and it incorporates a lower balance stem and a unique ball screw mechanism which provide remarkably low operating torque. The slabstyle gate effects a metal-to-metal seal on the Slab Gate flow stream. single gate valve Christmas trees provide flexibility in configuration and easy replacement.000 psi WP M ™ G AT E VA LV E S Expanding-style gates are used in the Cameron M cast body manual gate valves. • FL Gate Valves – sizes 2-1/6" to 4-1/16". along with single gate valves. Common features of the FL. This seal is unaffected by line pressure fluctuations and vibration.
A P I G A T E V A L V E S 43 FL and FLS Gate Valve FLS-R™ Gate Valve FLS Gate Valve with Cameron Willis MHW Saf-T-Gard Wirecutting Actuator Conductor Sharing Wellhead and Block Valve Platform Dual Block Valves .
They can also be used on other manufacturers’ direct-acting and reverseacting gate valves.44 S A F . These actuators offer an innovative. or well gas. This series is available in a variety of actuator diameters and configurations to meet a variety of service requirements.T.G A R D A C T U A T O R S C ameron designs and manufactures a full range of Saf-T-Gard® pneumatic piston and diaphragm actuators and hydraulic and wireline cutting actuators. nitrogen.T . The MP pneumatic piston actuators are interchangeable and operate with many types of supply: gas. combined with innovative technology. Field-proven performance. MH7035L Series The MSVW is an actuator for a Hydraulic Actuator surface safety valve. MP13 MA12 MP Series Pneumatic Piston Actuator MA Series Pneumatic Diaphragm Actuator MHW Series Wireline Cutting Actuator MH70 NRS Single Piston Hydraulic Actuator .T. The bonnet assembly isolates all of the well bore fluids in the valve body from the actuator. feature-rich design that offers the power required to operate safely and reliably. These actuators are designed to meet a wide range of service requirements and are available in single and dual piston versions in a variety of sizes and pressure ranges. FLS and M gate valves provide the interface between the gate valve and actuator. It is a single piston design which minimizes the amount of fluid required to compress the large power spring. WIRELINE CUTTING A C T U AT O R S Cameron pneumatic Saf-T-Gard actuators are available in piston and diaphragm designs. P N E U M A T I C S A F . allows Cameron actuator bonnets to match specific gate valves’ metallurgical and elastomeric requirements to extend wear life. It is modular and features interchangeable spring and wireline cutting modules for easy conversion from wirecutting to nonwirecutting applications. Cameron offers two models of hydraulic wireline cutting actuators: the MSVW and the MHW. The MH series is available in single and dual piston models and in rising and nonrising stem configurations. These actuators can be used on the full line of Cameron gate valves in wellhead and pipeline applications. The MHW is a wireline cutting version of the MH series piston hydraulic actuator. compressed air.G A R D A C T U A T O R S All Cameron hydraulic actuators are interchangeable with standard bonnet adapters. Cameron actuators are designed to be interchangeable and offer a wide range of flexibility. A C T U AT O R B O N N E T A S S E M B L I E S The MA pneumatic diaphragm actuators’ simple design and operating principle make it inherently trouble-free. These bonnet assemblies are compatible with Cameron hydraulic and pneumatic actuators. H Y D R A U L I C S A F .G A R D A C T U AT O R S Actuator bonnet assemblies on Cameron FL.
quick bleeds. Cameron safety control systems are designed to shut in a flow line in the event of abnormal condition. Cameron safety shutdown systems are available in a number of configurations including panel-based. inline test valves. probes. In addition. dump valves. Systems are available to operate single or multi-well installations and units may be operated by compressed air. continuous monitoring of shutdown set points and accurate shutdown set point changes.S U R F A C E S A F E T Y S Y S T E M S 45 C ameron Saf-T-Gard actuators are part of a complete line of equipment for surface safety systems. malfunction or operating irregularity. emergency shutdown valves and pressure regulators. property and the environment. these systems help reduce maintenance time and costs because enclosures meet the requirement for operation in hazardous locations without the need to purge boxes. pressure sensors. These systems provide the most reliable surface safety shutdown system security available to operators for the protection of energy resources. gas or electricity. Systems include high and low pressure sensing monitors which ensure high calibration accuracy. 3000 4000 2000 5000 6000 1000 0 psi 100 60 40 20 0 140 160 180 200 psi ICE SERV SSV SURE PRES In Ou to fS Se IN rvic PLOT SURE PRES e E ESOCLOS TO PULL HAND PUMP erv ES ice D MODE PILOT CTOR SELE PLOT SURE PRES PLOT SURE PRES LY SUPPR PILOT LATO REGU HIGH PILOT LOW PILOT Surface Safety System with StandMounted Controls SCMS Self-Contained Control System Model ME Fail-Safe Electric Actuator Actuator Supply Source MA16 Typical Pneumatically Operated Safety System . selfcontained and pilot-based systems. Solar panels or wind generators are also available as alternative power supplies. Components on Cameron shutdown systems include precision-engineered pilot valves.
. With Cameron Willis. Cameron Willis brings renowned brand reputation and legendary quality to our full line of chokes for both surface and subsea applications.46 T H E E D G E I S T E C H N O L O G Y CAMERON WILLIS With a dedicated focus on the worldwide supply of Cameron and Willis chokes and actuators. Customers can also choose from a full line of actuators for Cameron gate valves. Cameron Willis offers precision control solutions for drilling and production service. the edge is technology.
000 psi WP. MOVs. self-contained. N E E D L E A N D S E AT C H O K E S The Cameron H2 and H2I chokes are well-known for rugged dependability in controlling flow in surface applications. These rugged chokes are suitable for drilling or well clean-up applications. . and a Fast Acting Module which ensures that an operator can safely close a subsea choke within 30 seconds. H2I MC-10. For subsea applications. manifolds. diaphragm. MOVs Cameron Willis Multiple Orifice Valves (MOVs) use precision engineered rotating discs to control the flow in surface wellhead. Actuator designs include pneumatic piston. EOR and gas lift applications. They can be supplied with plug and cage or external sleeve trims. CONTROL CHOKES Cameron Willis Control Chokes are used worldwide to control the flow of oil and gas in Christmas trees. CO2. Cameron Willis choke products include needle and seat chokes. manifold. MC-20 M1A-M6 Surface Subsea Needle and Seat Positive Adjustable MOV Plug and Cage External Sleeve Manual Actuated CC15-CC60 CC70-CC80 • • • • • • • • • • • • • • • • • • • • • • • • • • • • SURFACE SAFETY SYSTEMS Cameron safety control systems are designed to shut in a flow line in the event of abnormal condition. Systems are available to operate single. separator.or multi-phase liquid and gas production service.T H E E D G E I S T E C H N O L O G Y 47 C ameron Willis is the technological leader in the design and manufacture of drilling and production chokes for surface and subsea applications. malfunction or operating irregularity. DRILLING CHOKES Cameron Willis offers drilling chokes for use in applications from 5000 to 20. gas or electricity. options include retrievable and non-retrievable inserts. Cameron Willis supplies a full complement of choke systems to meet the requirements of even the most complex applications. hydraulic and electric operators. line heaters. With Cameron Willis — the edge is technology. and are ideally suited for single. G AT E VA LV E A C T U AT O R S Cameron Willis Saf-T-Gard actuators are used on the full line of Cameron gate valves in wellhead and pipeline applications. water injection and gas lift applications. letdown waterflood. and a full range of Saf-T-Gard® actuators. and pilot-based systems.or multi-well installations. control chokes. and units may be operated by compressed air. Cameron safety shutdown systems are available in a number of configurations including panel-based. These popular chokes are available in a wide range of sizes and in trims to meet the toughest environments. CAMERON WILLIS CHOKES Surface Chokes Needle and Seat Chokes H2 Classic Chokes H2I Chokes MOVs Control Chokes Plug and Cage Chokes External Sleeve Chokes SLCA Actuators Subsea Chokes Retrievable Insert Chokes Crown Connector Style Clamp Connector Style Non-Retrievable Chokes Fast Acting Modules Actuators RD250 Actuator SSLCA Actuator Aqua-Torq Actuator Remote Position Feedback Drilling Chokes Willis Drilling Choke Cameron Drilling Choke 48 48 48 49 49 49 50 50 50 51 51 51 51 51 51 P R O D U C T I O N C H O K E M O D E L A P P L I C AT I O N S H2. All can be supplied with wireline cutting capability.
3". 2".000 psi -50˚ F to +250˚ F (-46˚ C to +121˚ C) API ratings AA through HH Complete range of materials and trims Manual or actuated Materials Needle and Seat Trims Sizes Working Pressure Operating Temperatures Materials Trims Actuation Performance Verification . let-down.48 S U R F A C E C H O K E S H2 CLASSIC™ AND H 2 I ™ N E E D L E A N D S E AT C H O K E S M U LT I P L E O R I F I C E VA LV E S ( M O V s ) The H2 Classic Choke has an externally threaded body and is the standard for needle and seat chokes. EOR. 2". MC-10 MOV with Electric Actuator H2 Classic Positive Choke with bean H2I Adjustable Choke Manual MC-10 MOV Description Nominal Sizes Needle/Maximum Orifice Size Working Pressure Operating Temperatures H2 Classic and H2I Needle and Seat Chokes H2 Classic: 2". each with a pair of circular openings to create variable flow areas as one disc is rotated relative to the other. waterflood. The Cameron H2I Choke has a recessed bean/seat design and an externally threaded bonnet cap to ease maintenance. H2I: 2" H2 Classic: 1". H2I: 1". 3". including performance verification testing for PR2 level chokes Description Applications Multiple Orifice Valves (MOVs) Wellhead. 3". 6" 2000 to 10. subsea 1". 4". The Cameron Willis MOV uses two matched discs. 2" 2000 to 15.000 psi API ratings K through X -75˚ F to +350˚ F (-59˚ C to +177˚ C) API ratings AA through HH Standard: Induction hardened stainless steel Super: Stainless steel with tungsten carbide wear surfaces API 6A. gas lift. separator. 4". CO2 . manifold.
this trim is the preferred solution for low to moderate capacity/high pressure drop applications. It provides precise incremental steps from open to closed. gas lift. This trim is typically used for high capacity/medium pressure drop applications such as oil production. Numerous field applications have shown this trim to be the industry leader Pneumatic Operating Pressure Hydraulic Operating Pressure Operating Temperatures Performance Verification . –75˚ F to +400˚ F (–59˚ C to +204˚ C) Description Applications Plug and Cage Control Chokes Wellhead. CC30.400 ft (3474 m) 100 psi. let-down. These chokes are available with the Cameron Willis SLCA Actuator. 15. They can be supplied with plug and cage or external sleeve trims and are ideally suited for single. subsea. land-based and subsea High flow capacity. manifold. land-based and subsea High erosive and high pressure drop CC20. EE. As a result. (80 psi min to 150 psi max). water injection and gas lift. SLCA Surface Actuator Materials Trims Actuation External Sleeve Control Chokes The External Sleeve Control Choke has a sleeve that throttles the flow on the outside diameter of the ported cage. BB. separator. moderate erosion CC15. DD. 10. HH Tungsten carbide cage and sleeve SLCA or user preference Operating Environment Service Models Available Working Pressure Operating Temperatures S L C A ™ A C T U AT O R The SLCA Actuator is offered in both surface and subsea designs. waterflood. CC80 5000 and 10.000 psi Working Pressure Operating Temperatures API ratings K through X. FF. CC70. CC60.or multi-phase liquid and gas production service. CC40 5000. 5000 psi maximum) Surface: –20˚ F to +150˚ F (–29˚ C to +66˚ C) Subsea: 0˚ F to +150˚ F (–18˚ C to +66˚ C) API 6A PR2. in erosion performance. CC. EOR. Plug and Cage Control Chokes The Plug and Cage Control Choke uses a plug on the inside diameter of the cage to throttle the flow ports.000 psi API ratings K through X –75˚ F to +350˚ F (–59˚ C to +177˚ C) API ratings AA through HH Variety of materials and configurations SLCA or user preference Description Water Depth Rating SLCA Actuator To 11. External Sleeve Control Choke Description Applications Operating Environment Service Models Available Plug and Cage Control Choke External Sleeve Control Chokes Wellhead production and injection Platform. 110 ft/lb at 100 psi 1500 psi.000 and 20. Typical applications include Christmas trees.S U R F A C E C H O K E S 49 CONTROL CHOKES Cameron Willis Control Chokes are designed to provide precise flow and pressure control over the entire operating range. CC30. CC40. manifolds. API 17D Materials Trims Actuation API ratings AA. (Optional – 3000. CC20. line heaters.000. CO2 . injection Platform.
Cameron Willis offers a Fast Acting Module that can be used with Aqua-Torq actuators. Cameron Willis subsea chokes are used in production. RD250 Gearbox Retrievable – Aqua-Torq.400 ft (3474 m) 5000 to 15.000 psi -50˚ F to +350˚ F (-46˚ C to +177˚ C) API ratings AA through HH API 6A Appendix F. actuator and retention mechanism can be retrieved to the surface for maintenance and upgrading. RD250 Gearbox Materials: Performance Verification: Actuation: . The Fast Acting Module ensures that the operator can close a choke within 30 seconds without damaging the choke or causing excessive pressure drops within the hydraulic supply system. Retrievable Insert Choke with Crown Connector Retrievable Insert Choke with Clamp Connector Fast Acting Module Description Nominal Sizes: Water Depth Rating: Working Pressure: Operating Temperatures: Crown Connector Detail Clamp Connector Detail Cameron Willis Subsea Control Chokes 2". Nonretrievable designs are used primarily in shallow water or as Subsea Choke Running Tool part of a retrievable manifold/module assembly. Retrievable chokes are available with two types of connections for attaching the retrievable insert to the choke body: Crown Connectors and Clamp Connectors. 5”. FAST ACTING MODULE An operator may be faced with closing the well faster for HIPP systems. the AquaTorq and SSLCA. Three designs are available: the RD250 Gearbox. 6". 4". The retrievable chokes are designed so that the trim. With this in mind. or oil fields with steep gradient flowlines. 8" To 11. non-retrievable and retrievable.50 S U B S E A C H O K E S C ameron Willis offers two types of subsea control chokes. gas injection and gas lift applications. Cameron Willis designs and manufactures actuators for use with their line of subsea production control chokes. 3". water injection. Retrievable chokes feature a retrievable insert and a fixed choke body. API 17D Non-Retrievable – SSLCA. Both retrievable and non-retrievable subsea chokes are available with plug and cage or external sleeve trim packages. direct hydraulic systems. The non-retrievable choke is permanently attached to a subsea structure.
REMOTE POSITION FEEDBACK S S L C A ™ A C T U AT O R The Subsea Stepping Linear Choke Actuator (SSLCA) was developed for use on the Cameron Willis non-retrievable control chokes. Gate and Seat (Cameron) API 16C Cameron Hydraulic Drilling Choke . It is suitable for mineral oil and water-based control fluids. In this design. The design of the SSLCA actuator includes independent open and close piston assemblies. An external. Willis Drilling Choke Cameron Manual Drilling Choke Description Nominal Sizes Working Pressure Operating Temperatures Materials Trim Styles Performance Verification Drilling Chokes 3". 4" 5000 to 20. It incorporates a local. AQUA-TORQ™ A C T U AT O R Subsea Stepping Linear Choke Actuator The Cameron Willis AquaTorq Actuator is a compact and field-proven hydraulic actuator which provides actuation in precise incremental steps from open to closed. Both chokes have trim that can be replaced without removing the choke from the manifold. They have high flow capacities with large trim openings to pass well debris.400 ft (3474 m).S U B S E A A N D D R I L L I N G C H O K E S 51 R D 2 5 0 G E A R B O X A C T U AT O R The RD250 Gearbox actuator was developed for diver or ROV operation. They have been tested to simulated water depths of 11.000 psi -20˚ F to +350˚ F (-29˚ C to +177˚ C) API ratings AA through HH Disc MOV (Willis). reliable and field-proven. local position indicator on the case allows precise choke settings to be easily read. external position indicator and is available with an internal LVDT remote position transmitter. The Aqua-Torq Actuator is oil-filled and pressureAqua-Torq Subsea Actuator compensated and has been endurance tested to a minimum of 1 million actuation pulses and hyperbaric tested to 11. Cameron Willis offers a remote position feedback sensor as an option for the Aqua-Torq and SSLCA actuators. These sensors are robust. These chokes are suitable for drilling or well clean-up applications.400 ft (3474 m). providing a “double step” operation on the close piston for rapid shut-in of the choke. the gearbox is oil-filled and pressure-compensated. DRILLING CHOKES Cameron Willis offers two styles of drilling chokes.
SpoolTree. CAMRAM. STC. CAMULAR. CSW. H2 Classic. CAMCHEC. RF Riser. FLANGELOCK. DL Annular BOP. FlexPacker. Aqua-Torq. and Willis are registered trademarks of the Cooper Cameron Corporation. LoadKing. CANH. Cameron Division Cameron. DWHC. Printed in USA. MOSAIC. 3 Jurong Town Post Office Singapore 629560 Republic Of Singapore Tel 65-6861-3355 Fax 65-6861-6197 e-mail firstname.lastname@example.org.) Ltd. M Gate Valve. IC Conventional Wellhead. No. SLCA.camerondiv. CAMFORGE. CAMSERV. McPac.com www. STM. CAMTROL. CameronDC. SSLCA. Cameron Division. FlexPacker NR. MBS. Ltd.com A Annular BOP. FASTCLAMP. Saf-T-Seal. CAMRAM 350. UM BOP and VBR-II are trademarks of the Cooper Cameron Corporation.com Asia Pacific/Middle East Cooper Cameron (Singapore) Pte.com Eastern Hemisphere Cooper Cameron (U. HCH4. SLIPLOCK. FLS-R Gate Valve. SP/10M. CVC.K. H2I. Jurong Industrial Est Locked Bag Service No. MoRPH. 1/05. FASTLOCK. HC. TL BOP. CAMLAST. Model 70. DUROCAM.camerondiv. Cameron Division. ESG. SSMC. 2 Gul Circle.Western Hemisphere Cameron PO Box 1212 Houston Texas 77251-1212 USA Tel 1-713-939-2211 Fax 1-713-939-2620 e-mail subsea@camerondiv. FL Gate Valve. FLS Gate Valve.com www. © Cooper Cameron Corporation. TC1784 . S Conventional Wellhead. Space Saver. U BOP.com www. 5 Mondial Way Harlington Hayes UB3 5AR England Tel 44-208-990-1800 Fax 44-208-990-1888 e-mail subsea@camerondiv.
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