You are on page 1of 106

KZ550-D1 (1981) Page 1 of 106

AIR CLEANER
KZ550-D1 (1981) Page 2 of 106
AIR CLEANER

Ref # Part Number Qty Description


11010 11010-1103 1 FILTER-ASSY-AIR US
11010A 11010-1104 1 FILTER-ASSY-AIR (Canada) CN
11012 11012-1183 1 CAP,AIR FILTER
11013 11013-1013 1 ELEMENT,AIR CLNR
11034 32070-038 2 BRACKET,AIR CLEANER
14073 11015-057 2 INLET DUCT,#2,3
14073A 11015-063 2 INLET PIPE,#1.4
16126 16126-1017 1 VALVE ASSY,AIR SWITCH US
49098 11019-003 1 BAFFLE PLT,AIR CLEANE
92005 92005-1017 1 FITTING,TUBE US
92037 92037-072 6 CLAMP-PIPE US
92037A 92037-1076 1 CLAMP US
92037B 92037-213 4 CLAMP,BREATHER TUBE US
92059 92059-1162 2 TUBE,VACUUM,LONG US
92059A 92059-1034 2 TUBE US
92059B 92059-1039 1 TUBE,19X21X340L US
92059C 92059-1040 1 TUBE,4X9X220L US
92059D 92059-1200 1 TUBE,BREATHER,10X63L
92071 92071-1013 1 GROMMET,AIR CLEANER US
92081 92081-1351 4 SPRING,INLET DUCT
110 112G0612 2 BOLT-UPSET,6X12
110A 112G0618 2 BOLT-UPSET
220 220B0612 2 SCREW PAN HEAD 6X12
410 410B0600 2 WASHER PLAIN 6MM
411 411B0600 4 WASHER PLAIN 6MM
461 461F0600 2 WASHER SPRING 6MM
KZ550-D1 (1981) Page 3 of 106
BATTERY CASE/TOOL CASE
KZ550-D1 (1981) Page 4 of 106
BATTERY CASE/TOOL CASE

Ref # Part Number Qty Description


11034 11034-1239 1 BRACKET,ELECTRO BASE
11034A 11034-1872 1 BRACKET,RESERVOIR TNK
11034B 11034-1926 1 BRACKET,HELMET LOCK
11036 11036-1026 1 BRACKET,FUSE
11036A 11036-1470 1 BRACKET,BATTERY
11036B 11036-1137 1 BRACKET,RESERVOIR LIG
14025 14025-1049 1 COVER,ELECTRO
27016 27016-5038 1 LOCK ASSY,HELMET
32097 32097-1029 1 CASE-BATTERY
32098 32098-1005 1 CASE,TOOL
35011 35011-1083 1 STAY,RR
35011A 35011-1084 1 STAY,MUFFLER,LH
35011B 35011-1085 1 STAY,MUFFLER,RH
53045 53045-1001 1 HOOK ASSY,HELMET
92001 92001-1095 4 BOLT,8X28
92022 92022-024 2 WASHER PLAIN
92022A 92022-125 2 WASHER 6.5X20X1.6T
92027 92027-165 2 COLLAR
92037 92037-1246 1 CLAMP,BREATHER TUBE
92059 92059-101 1 CONNECTOR PIPE
92072 92072-1019 1 BAND,BATTERY
92075 92075-1076 1 DAMPER,BATTERY BASE
92075A 92075-1113 1 DAMPER,BATTERY BAND
92075B 92075-149 2 DAMPER RUBBER
110 112G0612 4 BOLT-UPSET,6X12
110A 112B0614 3 BOLT-UPSET 6X14
110B 112G0620 2 BOLT-UPSET,6X20
114 115G0816 2 BOLT-SMALL-UPSET,8X16
220 220B0510 2 SCREW PAN HEAD 5X10
220A 220B0612 3 SCREW PAN HEAD 6X12
410 410B0800 2 WASHER PLAIN 8MM
411 411B0600 6 WASHER PLAIN 6MM
461 461F0500 2 WASHER SPRING 5MM
461A 461F0600 9 WASHER SPRING 6MM
461B 461F0800 2 WASHER SPRING 8MM
701 701Q06530 1 TUBE-PVC,6X530
KZ550-D1 (1981) Page 5 of 106
BRAKE PEDAL/TORQUE LINK
KZ550-D1 (1981) Page 6 of 106
BRAKE PEDAL/TORQUE LINK

Ref # Part Number Qty Description


43001 43001-1065 1 LEVER-BRAKE,PEDAL
43004 43004-1024 1 SHAFT-BRAKE,PEDAL
43007 43007-1015 1 TORQUE ROD,REAR BRAKE
92001 130G0825 1 BOLT-FLANGED,8X25
92001A 92001-1208 1 BOLT,TORQUE ROD FRONT
92001B 92001-1307 1 BOLT,SQUARE HEAD
92015 92015-1429 2 NUT,10MM
92081 92081-1147 1 SPRING,BRAKE PEDAL
110 112G0620 1 BOLT-UPSET,6X20
311 311B0600 1 NUT 6MM
461 461F1000 2 WASHER SPRING 10MM
KZ550-D1 (1981) Page 7 of 106
BREATHER COVER/OIL PAN
KZ550-D1 (1981) Page 8 of 106
BREATHER COVER/OIL PAN

Ref # Part Number Qty Description


11009 11060-1057 1 GASKET,OIL PAN
11009A 11060-1056 1 GASKET,TRANSMISSION C
11009B 92065-097 1 GASKET,DRIN PLUG
12053 12053-1006 1 GUIDE,CHAIN
14025 14024-011 1 COVER,MISSION
14070 14070-1008 1 BODY-BREATHER
49034 49034-1011 1 PAN-OIL
92001 92003-107 1 BOLT,HEX HEAD,8X72
92049 92049-1017 1 OIL SEAL,SD-8187
92049A 92050-024 1 OIL SEAL SC325210
92049B 92051-005 1 OIL SEAL,TB13225.5
92055 92055-052 1 "O" RING,91MM
92055A 92055-077 3 "O" RING
92066 92066-1174 1 PLUG,OIL DRAIN,12X15
110 112B0614 3 BOLT-UPSET 6X14
130 130G0625 13 BOLT,FLANGED,6X25
220 220B0620 5 SCREW PAN HEAD 6X20
220A 220B0640 2 SCREW PAN HEAD 6X40
670 670B1508 1 "O" RING,8MM
671 671B2590 1 "0" RING,90MM
KZ550-D1 (1981) Page 9 of 106
CABLES
KZ550-D1 (1981) Page 10 of 106
CABLES

Ref # Part Number Qty Description


54001 54001-1012 1 CABLE,SPEEDOMETER
54011 54011-1025 1 CABLE-CLUTCH
54012 54012-1041 1 CABLE-THROTTLE,OPEN
54012A 54012-1042 1 CABLE-THROTTLE,CLOS
54018 54018-1008 1 CABLE,TACHOMETER
92037 92037-1086 1 CLAMP,CLUTCH CABLE
92037A 92037-1170 1 CLAMP,CLUTCH CABLE
110 112B0614 1 BOLT-UPSET 6X14
411 411B0600 1 WASHER PLAIN 6MM
461 461F0600 1 WASHER SPRING 6MM
KZ550-D1 (1981) Page 11 of 106
CAMSHAFT/CHAIN/TENSIONER
KZ550-D1 (1981) Page 12 of 106
CAMSHAFT/CHAIN/TENSIONER

Ref # Part Number Qty Description


11034 11034-1240 1 BRACKET,CHAIN GUIDE
12044 12044-1034 1 CAMSHAFT,INLET
12044A 12044-1035 1 CAMSHAFT,EXHAUST
12046 12046-1019 2 SPROCKET,CAM,42T
12049 12049-1009 1 TENSIONER,CAM CHAIN
12053 12053-1018 1 GUIDE,CAM CHAIN,HEAD
12053A 12053-1113 1 GUIDE-CHAIN,CAM,RR
12053B 12053-1022 1 GUIDE,CAM CHAIN,FRONT
13116 13116-1012 1 ROD,PUSH,CAM CHAIN
13116A 13116-1020 1 ROD,PUSH,CAM CHAIN
92001 92003-208 4 BOLT,SPROCKET FITTING
92015 92015-1100 1 CAP,TENSIONER,18M/M
92022 92022-1175 1 WASHER,18.3X24X1.4T
92057 92057-1290 1 CHAIN,CAM,82RH2015-14
92081 92081-1075 1 SPRING,TENSIONER
92081A 92081-1302 1 SPRING,TENSIONER
120 120P0618 2 BOLT,ALLEN,6X18
130 130G0625 2 BOLT,FLANGED,6X25
551 551A0825 1 PIN,DOWEL,8X25
610 610A0408 1 PIN DOWEL 4X8
670 670E2022 1 "O" RING,22M/M
KZ550-D1 (1981) Page 13 of 106
CARBURETOR ASSY
KZ550-D1 (1981) Page 14 of 106
CARBURETOR ASSY

Ref # Part Number Qty Description


11034 11034-1588 1 BRACKET,CARBURETOR
11034A 11034-1590 1 BRACKET,THROTTLE STOP
11034B 11034-1591 1 PLATE,THROTTLE SHAFT
11034C 11034-1592 1 BRACKET,THROTTLE CABL
11034D 11034-1593 1 BRACKET,THROTTLE RETN
13168 13168-1053 1 LEVER ASSY,TIMING
13168A 13168-1054 1 LEVER ASSY,THROTTLE
13168B 13168-1055 1 LEVER,ASSY,THROTTLE
16001 16001-1412 1 CARBURETOR,AP,F.BLACK US
16001A 16001-1413 1 CARBURETOR,NO-AP,F.BLACK (Cana CN
16021 16021-1017 1 SCREW,THROTTLE STOP
16041 16041-1012 1 SHAFT,THROTTLE
16041A 16041-1021 1 SHAFT,CHOKE LEVER
49060 49060-1002 1 CAM,CHOKE
92005 92005-1020 1 "T"JOINT,FUEL
92005A 92005-1021 2 JOINT,FUEL
92009 92009-1080 1 SCREW.CNTSNK HD,4X12
92009A 92009-1081 1 SCREW,TIMING LEVER
92009B 92009-1082 1 SCREW,TIMING LEVER
92009C 92009-1083 1 SCREW,THROTTLE STOP
92022 92022-1168 1 WASHER,CHOKE LEVER
92022A 92022-1168 1 WASHER,CHOKE LEVER
92037 92037-1158 2 CLAMP,FUEL HOSE
92037A 92037-1159 2 CLAMP,NEGATIVE PRESSU
92037B 92037-134 1 CLAMP,OVER FLOW PIPE
92059 92059-1098 1 HOSE,FUEL,7X12X180
92059A 92059-1099 2 HOSE,AIR VENT,4.5X30
92059B 92059-1100 2 HOSE,AIR VENT,4.5X300
92059C 92059-1101 1 HOSE,NEGATIVE PRESSUR
92059D 92059-1102 4 HOSE,OVERFLOW,3.5X550
92081 92081-1191 1 SPRING,CHOKE LEVER
92081A 92081-1192 1 SPRING,TIMING LEVER
92081B 92081-1193 1 SPRING,ADJUST SCREW
92081C 92081-1195 1 SPRING, CHOKE LEVER
92081D 92081-1382 1 SPRING,THROTTLE RETUR
92093 92093-1033 6 DUST SEAL,THROTTLE
92093A 92093-1034 2 CAP,THROTTLE SHAFT
220 220B0408 1 SCREW PAN HEAD 4X8
220A 220B0514 3 SCREW-PAN-CROS
220B 220B0614 2 SCREW PAN HEAD 6X14
221 221B0514A 2 SCREW,CNTSNK HD,5X14
221A 221B0616 8 SCREW CNTSNK HD 6X16
312 312B0500 2 NUT 5MM
411 411B0600 1 WASHER PLAIN 6MM
461 461F0500 3 WASHER SPRING 5MM
461A 461F0600 2 WASHER SPRING 6MM
482 482J3000 1 CIRCLIP,3M/M
600 600A0500 1 BALL STEEL 5/32'
670 670B1507 12 "O" RING,7MM
KZ550-D1 (1981) Page 15 of 106
CARBURETOR PARTS
KZ550-D1 (1981) Page 16 of 106
CARBURETOR PARTS

Ref # Part Number Qty Description


11009 11009-1160 4 GASKET,FLOAT VALVE
11009A 11009-1161 4 GASKET,FLOAT CHAMBER
11009B 11009-1162 4 GASKET,MIXING CHAMBER
11034 11034-1587 4 BRACKET ASSY,THROTTLE
16005 16005-1008 4 TOP,MIXING CHAMBER
16009 16009-1060 4 JET NEEDLE,#4D92 US
16009A 16009-1061 4 JET NEEDLE,#4D93 CN
16014 16014-1019 4 SCREW,AIR ADJUSTING US
16014A 16014-1024 4 SCREW,AIR ADJUSTING US
16017 16017-1044 4 NEEDLE JET,#V95 CN
16017A 16017-1057 4 NEEDLE JET,#V95 US
16025 16025-1038 4 VALVE,THROTTLE,CA2.5
16030 16030-1009 4 FLOAT VALVE ASSY.
16031 16031-1009 4 FLOAT
13126 16126-1024 4 VALVE ASSY,CHOKE
21083 21083-1006 4 ARM,THROTTLE
21083A 21083-1007 4 ARM,CHOKE
49122 49122-1010 4 PIPE,BLEED US
92009 92009-1079 4 SCREW,ADJUST,THROTTLE
92009A 92009-1080 4 SCREW.CNTSNK HD,4X12
92022 92022-1167 4 WASHER,PLAIN
92037 92037-1157 4 CIRCLIP,JET NEEDLE
92043 92043-1065 4 PIN,SPRING,THROTTLE
92043A 92043-1066 4 PIN
92055 92055-1070 4 "O" RING,AIR SCREW
92055A 92055-1071 4 "O" RING,OVERFLOW
92063 92063-1108 4 MAIN JET,#94
92064 92064-1028 4 PILOT JET #32
92066 92066-1051 4 PLUG,PILOT SCREW US
92066A 92066-1065 4 SCREW,DRAIN
92081 92081-1189 4 SPRING,THROTTLE ARM
92081A 92081-1190 4 SPRING,AIR SCREW
220 220B0312 12 SCREW PAN HEAD 3X12
220A 220B0414 12 SCREW-PAN-CROS
220B 220B0416 16 SCREW PAN HEAD 4X16
312 312B0500 4 NUT 5MM
461 461F0300 12 WASHER SPRING 3MM
461A 461F0400 28 WASHER SPRING 4MM
670 670B1505 8 "O" RING,5MM
KZ550-D1 (1981) Page 17 of 106
CHASSIS ELECTRICAL EQUIPMENT
KZ550-D1 (1981) Page 18 of 106
CHASSIS ELECTRICAL EQUIPMENT

Ref # Part Number Qty Description


26001 26001-1202 1 HARNESS,SUB
26001A 26001-1261 1 HARNESS,MAIN
26004 26004-1002 1 FUSE ASSY
26004A 26004-1014 1 FUSE-ASSY,ACCESSORY
26006 26006-003 3 FUSE 10A
26006A 26006-005 2 FUSE-20A
26006B 26006-1002 3 FUSE,10A,L=30M/M
26011 26011-1032 1 WIRE,LEAD,BATTERY(-)
26011A 26011-1156 1 WIRE-LEAD,BATTERY
27002 27002-011 1 RELAY-TURN SIGNAL
27003 27003-1014 1 HORN
27010 27010-1024 1 SWITCH,RESERVE LIGHTI
27010A 28019-001 1 SWITCH,OUTAGE,INDICTR
92001 92001-137 1 BOLT,HEX HEAD,6MM
92037 92037-1069 3 CLAMP,WIRING HARNESS
92072 92072-030 2 BAND,SHORT
92072A 92072-031 2 BAND,MIDDLE
92072B 92072-032 2 BAND,LONG
92075 92075-279 1 DAMPER RUBBER,FUSE
114 115G0816 2 BOLT-SMALL-UPSET,8X16
220 220B0620 2 SCREW PAN HEAD 6X20
410 410B0600 2 WASHER PLAIN 6MM
461 461F0600 3 WASHER SPRING 6MM
461A 461F0800 2 WASHER SPRING 8MM
KZ550-D1 (1981) Page 19 of 106
CLUTCH
KZ550-D1 (1981) Page 20 of 106
CLUTCH

Ref # Part Number Qty Description


13081 13081-1044 1 CLUTCH-ASSY
13087 13087-1052 1 HUB-CLUTCH
13088 13088-040 7 PLATE,CLUTCH FRICTION
13089 13089-026 6 PLATE,CLUTCH STEEL
13095 13095-1030 1 HOUSING,CLUTCH,65T
13102 13102-1008 1 RELEASE,CLUTCH
13116 13116-029 1 PUSHER,CLTCH SPRG PLT
13116A 13116-1007 1 ROD,CLUTCH PUSH
13119 13119-1003 1 CAM,RELEASE,CLUTCH
13187 13187-008 1 PLATE,CLUTCH SPRING
92001 92001-1066 5 BOLT,CLUTCH SPR FITT
92009 92009-1009 1 SCREW,SLOTTED,8M/M
92015 92015-1555 1 NUT,20MM
92022 92125-002 1 WASHER
92026 92026-022 1 WASHER TH 25.5X47X2.5
92026A 92026-116 1 SPACER,THRUST,T=5.5MM
92028 92028-178 1 BUSHING,CLUTCH
92045 92045-1001 1 BEARING,BALL,CLUTCH
92046 92046-028 1 BEARING,KTV323723
92081 92081-069 1 SPRING-CLUTCH RELEASE
92081A 92081-139 5 SPRING,CLUTCH
318 318B0800 1 NUT 8MM
550 550D1615 1 PIN COTTER 1.6X15
600 600A1200 1 BALL STEEL 3/8'
KZ550-D1 (1981) Page 21 of 106
CRANKCASE
KZ550-D1 (1981) Page 22 of 106
CRANKCASE

Ref # Part Number Qty Description


14001 14001-5096 1 SET-CRANKCASE,F.BLACK
14013 14013-004 2 RING BEARING SETTING
14014 14014-1006 1 PLATE,POSITION
92004 92004-059 3 STUD
92004A 92004-1016 4 STUD,8X146
92004B 92004-1017 4 STUD,8X108.5
92004C 92004-1018 4 STUD,8X128.5
92043 92043-1037 2 PIN,DOWEL,10X8.2X14
92046 92046-051 1 BRG,NEDL,37BTM4312
92055 92055-1146 2 RING-O
92055A 670D2010 2 O RING
92062 92062-011 1 NOZZLE,OIL BIAS
92062A 92062-014 1 NOZZLE
92062B 92062-015 1 NOZZLE
92062C 92062-016 2 NOZZLE
92066 92066-066 2 PLUG
92066A 92066-1019 1 PLUG,SECONDARY SHAFT
220 220B0620 2 SCREW PAN HEAD 6X20
670 670B3046 1 "0" RING,46MM
670A 670D1508 2 "O" RING,8M/M
KZ550-D1 (1981) Page 23 of 106
CRANKCASE BOLT & STUD PATTERN
KZ550-D1 (1981) Page 24 of 106
CRANKCASE BOLT & STUD PATTERN

Ref # Part Number Qty Description


92001 130P0895 10 BOLT-FLANGED,8X95
92043 92042-007 6 PIN-DOWEL
92043A 92042-016 2 PIN DOWEL 6MM
130 130G06105 1 BOLT-FLANGED,6X105
130A 130G0640 12 BOLT,FLANGED,6X40
130B 130G0655 2 BOLT,FLANGED,6X55
130C 130G0695 5 BOLT-FLANGED,6X95
KZ550-D1 (1981) Page 25 of 106
CRANKSHAFT/SECONDARY SHAFT
KZ550-D1 (1981) Page 26 of 106
CRANKSHAFT/SECONDARY SHAFT

Ref # Part Number Qty Description


13031 13031-1014 1 CRANK SHAFT ASSY
13034 13034-1067 AR BUSHING,CONNECTING RO
13034A 13034-1068 AR BUSHING,CONNECTING RO
13034B 13034-1069 AR BUSHING,CONNECTING RO
13034C 13034-1016 AR METAL,BRG,"BROWN"MARK
13034D 13034-1017 AR METAL,BRG"BLACK"MARK
13034E 13034-1018 AR METAL,BRG,"BLUE"MARK
13097 13097-1008 1 GEAR,PRIMARY,26T
13127 13127-1007 1 SHAFT,SECONDARY
13251 13251-1004-JJ 4 ROD-ASSY-CONNECTING
13251A 13251-1004-JJ 4 ROD-ASSY-CONNECTING
42034 42034-1004 1 COUPLING,OUTER
42034A 42034-1005 1 COUPLING,INNER
92001 92001-1793 8 BOLT,CONNECTING ROD
92015 92015-019 1 NUT 18MM
92015A 92016-060 8 NUT,CONNECTING ROD
92027 92027-1438 1 COLLAR
92028 92028-1037 1 BUSHING,SECONDARY
92043 555A0408 1 PIN-SPRING,4X8
92045 92045-1017 1 BEARING,BALL,#63/22X
92049 92049-1013 1 OIL SEAL,HSCY 25X36X7
92049A 92050-081 1 OIL SEAL,HSCY25397
92057 92057-1011 1 CHAIN,#63-139X50L
92075 92075-1070 8 DAMPER RUBBER,COUPLNG
480 480J2200 1 CIRCLIP,22MM
480A 480J2800 1 CIRCLIP 28MM
601 601B6205 1 BEARING BALL #6205
KZ550-D1 (1981) Page 27 of 106
CYLINDER HEAD
KZ550-D1 (1981) Page 28 of 106
CYLINDER HEAD

Ref # Part Number Qty Description


11002 11002-1062 1 HEAD-ASSY-CYL,F.BLACK
11004 11004-1212 1 GASKET-HEAD
11009 92065-103 1 GASKET,TACHOMETER GER
13091 13091-1008 1 HOLDER,TACHOMETER2.3T
13091A 13091-1009 1 HOLDER,TACHOMETR,3.2T
16065 16065-1014 4 HOLDER,CARBURETOR
41060 13223-011 1 GEAR,TACHOMETER,10T
49002 49002-1005 8 GUIDE,VALVE
92001 92001-1105 16 BOLT,FLANGED,6X38
92004 92004-066 8 STUD,6X27
92015 92015-1143 12 NUT-8MM
92033 92036-023 8 CIRCLIP-VALVE
92037 92037-1242 4 CLAMP,CARBURETOR HOLD
92043 92042-007 16 PIN-DOWEL
92049 92050-075 1 OIL SEAL
92066 92066-1111 4 PLUG,CAMSHAFT,11.35X1
92066A 92068-006 2 RUBBER PLUG US
92066A 92068-006 4 RUBBER PLUG CN
92087 92087-010 1 GUIDE,TACHOMETER GEAR
120 120P0614 1 BOLT,6X14
220 220B0616 8 SCREW PAN HEAD 6X16
670 670D1510 1 "0" RING,10MM
KZ550-D1 (1981) Page 29 of 106
CYLINDER HEAD COVER
KZ550-D1 (1981) Page 30 of 106
CYLINDER HEAD COVER

Ref # Part Number Qty Description


11009 11009-1058 1 GASKET,CYL HEAD COVER
11012 11012-1192 2 CAP,REED VALVE,F.BLAK US
12021 12021-1003 2 VALVE ASSY REED US
14025 14025-1334 1 COVER,CYLINDER HEAD US
14025A 14025-1335 1 COVER,CYLINDER HEAD (Canada) CN
130 130G0620 4 BOLT,FLANGED,6X20 US
130A 130H0635 16 BOLT,FLANGED,6X35 US
130A 130H0635 20 BOLT,FLANGED,6X35 CN
130B 130G0645 4 BOLT,FLANGED,6X45
130C 130G0665 4 BOLT,FLANGED,6X65 US
KZ550-D1 (1981) Page 31 of 106
CYLINDER/PISTONS
KZ550-D1 (1981) Page 32 of 106
CYLINDER/PISTONS

Ref # Part Number Qty Description


11005 11005-1076 1 CYLINDER ASSY,F.BLACK
11009 11009-1932 1 GASKET,CYLINDER BASE
13001 13001-1127 4 PISTON-ENGINE,STD
13002 13002-1012 4 PIN-PISTON
13008 13008-1009 4 RING-SET-PISTON,STD
13024 13024-1010 4 RING-SET-PISTON-LL
13025 13025-1010 4 RING-SET-PISTON-L
13027 13027-1058 4 PISTON-ENGINE,O/S
13029 13029-1062 4 PISTON-ENGINE,O/S
92001 92003-202 5 BOLT
92015 92015-1078 3 NUT-6MM
92033 92033-1050 8 CIRCLIP,PISTON
92043 92042-031 2 PIN,DOWEL,12MM
92043A 92043-1210 2 PIN,OIL LINE
92055 92055-1147 2 RING-O
KZ550-D1 (1981) Page 33 of 106
ENGINE COVERS
KZ550-D1 (1981) Page 34 of 106
ENGINE COVERS

Ref # Part Number Qty Description


11009 11060-1055 1 GASKET,GENERATOR COVE
11009A 11060-1054 1 GASKET,CLUTCH COVER
11009B 11060-1053 1 GASKET,PULSING COIL C
11009C 14049-004 1 GASKET,CLUTCH ADJ CAP
11012 11012-1166 1 CAP,CONTACT BREAKER
11012A 11012-1181 1 CAP,CLUTCH ADJUSTING
14026 14026-1043 1 COVER-CHAIN,F.BLACK
14031 14031-1066 1 COVER-GENERATOR
14032 14032-1057 1 COVER-CLUTCH,F.BLACK
16115 16115-1009 1 CAP-OIL FILLER
52005 52005-1009 1 GAUGE,OIL LEVEL
92004 92004-1038 1 STUD,CHANGE LEVER PIV
92049 92049-1003 1 OIL SEAL,CLUTCH RELES
92055 92055-049 1 "0" RING,31MM
130 130G0670 4 BOLT-FLANGED,6X70
220 220B0618 2 SCREW PAN HEAD 6X18
220A 220B0630 9 SCREW PAN HEAD 6X30
220B 220B0640 4 SCREW PAN HEAD 6X40
220C 220B0660 2 SCREW PAN HEAD 6X60
KZ550-D1 (1981) Page 35 of 106
FAIRING
KZ550-D1 (1981) Page 36 of 106
FAIRING

Ref # Part Number Qty Description


11036 11036-1152 1 BRACKET,COWLING,LOWER
11036A 11036-1153 2 BRACKET,COWLING
11036B 11036-1154 1 BRACKET,COWLING,LH
11036C 11036-1155 1 BRACKET,COWLING,RH
39154 39154-1007 1 WINDSHIELD
53044 53044-1034 1 TRIM,COWLING
55028 55028-1010-B1 1 COWLING,F.RED
92009 220C0512 7 SCREW-PAN-CROS,5X12,B
92009A 92009-1099 2 SCREW,5X16,BLACK
92015 92015-1025 3 NUT,5M/M
92015A 92015-1150 4 NUT,5MM
92015B 92019-014 2 NUT-LOCK,5MM
92022 92022-1038 7 WASHER,PLAIN
92022A 92022-125 2 WASHER 6.5X20X1.6T
92022B 92022-263 2 WASHER,PLAIN,6MM
92027 92027-120 2 COLLAR 6.8X10X10.5
92071 92071-1010 2 GROMMET
92075 92075-1138 4 DAMPER,PILOT LAMP
110 112G0625 2 BOLT-UPSET
322 322B0600 2 NUT-CAP,6MM
461 461F0600 4 WASHER SPRING 6MM
KZ550-D1 (1981) Page 37 of 106
FENDERS
KZ550-D1 (1981) Page 38 of 106
FENDERS

Ref # Part Number Qty Description


32099 32099-1004 1 CASE,MANUAL
35004 35004-1023-B1 1 FENDER-FR,F.RED
35023 35023-1007-6Z 1 FENDER-RR,BLACK
35023A 35023-1027 1 FENDER-RR
92022 92022-125 2 WASHER 6.5X20X1.6T
110 112G0618 4 BOLT-UPSET
114 115G0816 4 BOLT-SMALL-UPSET,8X16
461 461F0600 4 WASHER SPRING 6MM
461A 461F0800 4 WASHER SPRING 8MM
KZ550-D1 (1981) Page 39 of 106
FOOTRESTS
KZ550-D1 (1981) Page 40 of 106
FOOTRESTS

Ref # Part Number Qty Description


34003 34003-1106 1 HOLDER-STEP,FR,LH
34003A 34003-1107 1 HOLDER-STEP,FR,RH
34003B 34003-1108 1 HOLDER-STEP,RR,LH
34003C 34003-1109 1 HOLDER-STEP,RR,RH
34028 34028-1009 1 STEP,FOOTREST,REAR,LH
34028A 34028-1010 1 STEP,FOOTREST,REAR,RH
34028B 34028-1018 1 STEP-ASSY,FR,RH
34028C 34028-1018 1 STEP-ASSY,FR,RH
92001 92001-1355 2 BOLT,FLANGED,10X41
92015 92019-021 2 NUT,LOCK,10MM
92022 92022-181 2 WASHER-PLAIN
92022A 92022-250 2 WASHER,PLAIN
92043 92043-1464 2 PIN
92043A 92043-115 2 PIN,FOOTREST BAR FIT
113 113G1225A 2 BOLT,HEX HEAD,12X25
411 411B1000 2 WASHER PLAIN 10MM
461 461F1200 2 WASHER SPRING 12MM
550 550D2012 2 PIN,COTTER,2.0X12
550A 550D2515 2 PIN,COTTER,2.5X15
KZ550-D1 (1981) Page 41 of 106
FRAME
KZ550-D1 (1981) Page 42 of 106
FRAME

Ref # Part Number Qty Description


11012 46098-016 1 CAP, STEERING STEM
32002 32002-1269 1 FRAME-COMP
92001 92007-031 1 BOLT,STEERG STEM HEAD
92015 92090-007 1 NUT STEERING STEM LCK
92022 46100-003 1 WASHER,WAVE
92022A 92022-230 1 WASHER,STEERG STM HD
92048 92047-011 1 CONE,STRNG STM BRNG
92048A 92048-006 1 RACE STRNG STEM BERNG
92048B 92048-008 1 RACE,STRNG STM BRNG
600 600A0800 39 BALL STEEL 1/4'
KZ550-D1 (1981) Page 43 of 106
FRAME FITTINGS
KZ550-D1 (1981) Page 44 of 106
FRAME FITTINGS

Ref # Part Number Qty Description


11036 11036-1168 1 BRACKET,OIL COOLER
32029 32029-1048 1 BRACKET,ENGINE
32029A 32029-1049 1 BRACKET,ENGINE
32029B 32029-1157 1 BRACKET-ENGINE,RR,RH
92001 92001-1048 2 BOLT,HEX HEAD,10X84
92001A 92001-1049 1 BOLT,HEX HEAD,10X72
92001B 92001-1599 1 BOLT,FLANGED,10X60
92001C 92001-1599 1 BOLT,FLANGED,10X60
92001D 92001-1581 1 BOLT,FLANGED,8X60
92001E 92001-1582 1 BOLT-FLANGE
92001F 92001-1578 4 BOLT
92001G 92001-1609 1 BOLT,FLANGED,10X255
92015 92019-021 6 NUT,10MM
92027 92027-1109 1 COLLAR,L=57.5M/M
92027A 92027-1110 1 COLLAR,L=37M/M
92027B 92027-194 2 COLLAR
92075 92075-277 2 DAMPER RUBBER
110 112G0625 2 BOLT-UPSET
317 317B0800 2 NUT,8M/M
461 461F0600 2 WASHER SPRING 6MM
461A 461F0800 6 WASHER SPRING 8MM
KZ550-D1 (1981) Page 45 of 106
FRONT BRAKE
KZ550-D1 (1981) Page 46 of 106
FRONT BRAKE

Ref # Part Number Qty Description


13070 13070-1026 4 GUIDE,PAD
41080 41080-1130 2 DISC,FR,SILVER
43020 43020-1096 2 PISTON-COMP-BRAKE
43041 43041-1039 1 CALIPER ASSY,FR BRAKE
43041A 43041-1040 1 CALIPER ASSY,FR BRAKE
43045 43045-1007 2 SHAFT,CALIPER
43045A 43045-1008 2 SHAFT,CALIPER
43049 43049-002 2 RING,PISTON SEAL
43056 43056-003 2 BREEDER
43057 43057-003 2 CAP,BREEDER
43082 43082-1007 2 PAD SET,FRONT BRAKE
49006 49006-1043 2 DUST SEAL,PISTON
49006A 49006-1044 4 DUST SEAL
92001 92001-1951 14 BOLT,SOCKET,8X30
92001A 92001-1299 4 BOLT,HEX HEAD,10X44
92001B 92001-1510 4 BOLT,FLANGED,8X25,BLA
92028 92028-1090 2 BUSHING,SHAFT CALIPER
92081 92081-1229 2 SPRING,PAD
KZ550-D1 (1981) Page 47 of 106
FRONT FORK
KZ550-D1 (1981) Page 48 of 106
FRONT FORK

Ref # Part Number Qty Description


11009 44045-047 2 GASKET,DRAIN PLUG
11009A 44045-051 2 GASKET,FORK CYL BOLT
11012 11012-1136 2 CAP,FORK TOP
13169 13169-1134 2 GUIDE,FORK COVER,LOW
13169A 13169-1135 2 GUIDE,FORK COVER,UPPE
16126 16126-1025 2 VALVE ASSY,AIR
44001 44001-1281 1 FORK-FRONT
44005 44005-1056 1 TUBE,LH,FORK OUTER
44006 44006-1056 1 TUBE,RH,FORK OUTER
44013 44013-1060 2 PIPE-FORK INNER
44022 44022-1057 2 CYLINDER-FORK
44026 44026-1077 2 SPRING,FORK INNER
44028 44028-1008 2 GUIDE-FORK SPRING
44029 44029-1019 2 SEAT,FORK SPRING
44033 44033-1071 1 COVER-FORK,LH,CR-PLAT
44033A 44033-1072 1 COVER FORK,RH FLT BLK
44037 44037-1013 1 STEM,STEERING
44039 44039-1011 1 HEAD,STEERING STEM
44065 44065-1011 2 BUSHING, FORK
92001 44041-078 2 BOLT,FORK CYLINDER
92001A 92001-1064 1 BOLT,HEX HEAD,8X55
92001B 92001-1136 1 BOLT,HEX HEAD,8X45
92001C 92001-1149 6 BOLT,8X40
92015 92015-1055 1 NUT,8MM
92015A 92015-1124 1 NUT,LOCK,8MM
92022 92022-1111 2 WASHER,FORK COVER
92022A 92022-231 1 WASHER,PLAIN
92026 92026-1038 2 SPACER,FORK
92033 92033-1023 2 CIRCLIP,FORK TOP
92033A 92033-1055 2 RING,SNAP
92048 92047-012 1 CONE,STEERING STEM
92049 92049-1063 2 SEAL-OIL,FORK
92049A 92056-003 1 OIL SEAL,STEERING STM
92055 92055-1034 2 "0" RING
92075 92075-1137 2 DAMPER RUBBER,FORK
92093 92093-1047 2 SEAL,DUST
110 110B0608 2 BOLT HEX HEAD 6X8
461 461F0800 1 WASHER SPRING 8MM
KZ550-D1 (1981) Page 49 of 106
FRONT MASTER CYLINDER
KZ550-D1 (1981) Page 50 of 106
FRONT MASTER CYLINDER

Ref # Part Number Qty Description


11036 11036-1170 1 BRACKET,BRAKE HOSE,FR
11036 11036-1171 1 BRACKET,BRAKE HOSE,FR
14008 14008-1007 1 LINER,PISTON
27010 27010-1028 1 SWITCH,BRAKE
43015 43015-1081 1 CYLINDER-ASSY-MASTER
43020 43020-1023 1 PISTON-COMP-BRAKE
43022 43022-1001 1 STOPER,PISTON
43026 43026-1006 1 CAP,OIL CUP
43028 43028-1008 1 DIAPHRAGM
43034 43034-1001 1 HOLDER,MASTER CYLINDR
43059 43059-1153 1 HOSE-BRAKE,FR,L=310
43059A 43059-1102 2 HOSE-BRAKE,CALIPER,FR
43061 43061-1002 1 JOINT,FR BRAKE HOSE
46092 46092-1023 1 LEVER-GRIP,BRAKE,FR
49006 49006-1041 1 BOOT,DUST
49016 49016-1010 1 DUST COVER
92001 43033-003 2 BOLT,HEX HEAD,6X25
92001A 92002-1888 4 BOLT,OIL,L=23
92001B 92001-1055 2 SCREW,COUNTERSUNK HED
92001C 92001-1056 1 BOLT,CLUTCH LEV FITT
92001D 92002-1909 1 BOLT
92015 312B0600 1 NUT 6MM
92022 43067-001 11 WASHER-OIL BOLT
110 112G0630 2 BOLT-UPSET
411 411B0600 2 WASHER PLAIN 6MM
KZ550-D1 (1981) Page 51 of 106
FRONT WHEEL/HUB
KZ550-D1 (1981) Page 52 of 106
FRONT WHEEL/HUB

Ref # Part Number Qty Description


41060 41059-026 1 GEAR,SPEEDOMETER
41060A 41060-1016 1 PINION,SPEEDOMETER,9T
41064 41064-1006 1 RECEIVER,SPEEDOMETER
41068 41068-1009 1 AXLE,FRONT,L=204M/M
41073 41073-1139-21 1 WHEEL-ASSY,FR,SOLID,B
41078 41078-1013 1 GEAR BOX ASSY,
92015 92015-1407 1 NUT,14MM
92022 41063-001 1 WASHER THRST SPD PINI
92022A 41063-001 1 WASHER THRST SPD PINI
92027 92027-1223 1 COLLAR,FR HUB L=55M/M
92027A 92027-1225 1 COLLAR,FR AXLE L=30MM
92033 92033-1041 2 CIRCLIP,42MM
92043 41082-001 1 PIN,SPRING
92049 92049-1057 1 OIL SEAL,BJN30427-C3
92049A 92049-1058 1 OIL SEAL,AG1144AO
92087 92087-1002 1 BUSHING,METER GEAR
601 601B6302Z 2 BEARING BALL #6302Z
KZ550-D1 (1981) Page 53 of 106
FUEL TANK
KZ550-D1 (1981) Page 54 of 106
FUEL TANK

Ref # Part Number Qty Description


11009 11009-1051 1 GASKET,FUEL TANK CAP
11009A 11009-1188 1 GASKET,FUEL TAP
14025 14025-1091 1 COVER,FUEL GAGE
16146 16146-1009 1 COVER ASSY,FUEL TAP
43028 43028-1021 1 DIAPHRAGM VALVE ASSY
43058 51039-003 1 "O" RING
51001 51001-1067-B1 1 TANK-FUEL,F.RED
51023 51023-1030 1 TAP ASSY,FUEL
51048 51048-1015 1 CAP-ASSY-TANK,FUEL
52005 52005-1022 1 GAUGE,FUEL
92001 92001-1091 2 BOLT,6X20,FUEL TAP
92022 92022-1038 2 WASHER,PLAIN
92022A 92022-183 2 WASHER-PLAIN
92055 92055-1023 2 "0" RING
92055A 92055-1067 1 "0" RING
92055B 92055-1085 1 "0" RING,FUEL TAP LEV
92075 92075-101 2 DAMPER RUBBER-FL TANK
92075A 92075-281 1 DAMPER RUBBER
92075B 92075-295 1 DAMPER RUBBER FUEL TA
92081 92081-1240 1 SPRING,DIAPHRAGM VALV
220 220B0308 2 SCREW PAN HEAD 3X8
220A 220B0508 5 SCREW PAN HEAD 5X8
220B 220B0510 2 SCREW PAN HEAD 5X10
221 221B0414 4 SCREW-CSK-CROS,4X14
461 461F0500 5 WASHER SPRING 5MM
670 670B1504 1 "O" RING,4MM
KZ550-D1 (1981) Page 55 of 106
GEAR CHANGE DRUM & FORKS
KZ550-D1 (1981) Page 56 of 106
GEAR CHANGE DRUM & FORKS

Ref # Part Number Qty Description


13091 13091-1104 1 HOLDER,CHANGE DRUM PI
13140 13140-1062 2 FORK-SHIFT,OUTPUT
13140A 13140-1016 1 SHIFT FORK,GEAR SHIFT
13145 13145-1058 1 CAM-CHANGE DRUM
13151 13151-1007 1 SWITCH,NEUTRAL
13239 13239-1119 1 DRUM-ASSY-CHANGE
49047 49047-5003 1 ROD-SHIFT
92022 92065-058 1 GASKET CHECK VALVE
92033 92033-035 1 CIRCLIP,37MM
92043 92042-014 1 PIN GEAR CHANGE DRUM
92043A 92042-021 1 DOWEL PIN,8X18
92043B 92042-030 5 PIN,GEAR CHNGE DRUM
221 221B0620 1 SCREW CNTSNK HD 6X20
480 480J1200 1 CIRCLIP 12MM
480A 480J3000 1 CIRCLIP,30MM
550 550D3020 1 PIN COTTER 3.0X20
610 610A0406 1 PIN-DOWEL,4X6
KZ550-D1 (1981) Page 57 of 106
GEAR CHANGE MECHANISM
KZ550-D1 (1981) Page 58 of 106
GEAR CHANGE MECHANISM

Ref # Part Number Qty Description


13161 13161-042 1 LEVER ASSY,GEAR SFT
13242 13242-1045 1 LEVER-ASSY-CHANGE PED
13242A 13242-1057 1 LEVER-ASSY-CHANGE,ROD
39110 39110-1004 1 ROD-ASSY-TIE,CHANGE
49006 49006-1061 1 BOOT,CHANGE LEVER
92001 92001-1037 1 BOLT,NEUTRAL POSITION
92001A 92001-1401 1 BOLT,RETURN SPRING
92001B 92001-174 1 BOLT,HEX HEAD,10X26
92015 92015-1125 1 NUT,6MM
92022 92022-072 2 WASHER PLAIN 12MM
92022A 92024-074 1 WASHER,LOCK,10MM
92043 92043-076 1 PIN-NEUTRAL POSITION
92075 92160-1036 1 DAMPER,CHANGE PEDAL
92081 92081-112 1 SPRING
92081A 92083-018 1 SPRING,KICK PAWL
92081B 92083-028 1 SPRING,CHG PEDL RTRN
110 112G0620 1 BOLT-UPSET,6X20
311 311G0600 1 NUT,6M/M
480 480J1200 1 CIRCLIP 12MM
KZ550-D1 (1981) Page 59 of 106
GENERATOR/REGULATOR
KZ550-D1 (1981) Page 60 of 106
GENERATOR/REGULATOR

Ref # Part Number Qty Description


21003 21003-1038 1 STATOR,GENERATOR
21050 21050-1019 1 FLYWHEEL,GENERATOR
21066 21066-1008 1 REGULATOR,VOLTAGE
92001 92001-1201 1 BOLT,10X40
92037 21126-008 2 CLAMP,WIRING HARNESS
92037A 92037-1122 1 CLAMP,GENERATOR WIRE
110 112G0625 2 BOLT-UPSET
120 120P0628 3 BOLT,ALLEN,6X28
220 220B0512 2 SCREW PAN HEAD 5X12
461 461F0500 2 WASHER SPRING 5MM
461A 461F0600 2 WASHER SPRING 6MM
KZ550-D1 (1981) Page 61 of 106
HANDLEBAR
KZ550-D1 (1981) Page 62 of 106
HANDLEBAR

Ref # Part Number Qty Description


13091 46094-019 1 HOLDER,CLUTCH LEVER
27010 27010-1009 1 SWITCH ASSY,HORN BUTN
27010A 27043-002 1 SWITCH,CLUTCH
46003 46003-1078 1 HANDLEBAR,BLACK
46012 46012-008 2 HOLDER-HANDLEBAR
46019 46019-1004 1 GRIP ASSY,THROTTLE
46075 46075-1001 1 RUBBER,L.H.GRIP
46076 46076-1014 1 LEVER-ASSY-GRIP,LH
46091 46091-1105 1 HOUSING ASSY,CONTR,RH
46091A 46091-1141 1 HOUSING ASSY,CONTR,LH
46092 46092-1022 1 LEVER-GRIP,LH
56001 56001-5006 1 MIRROR-ASSY,LH&RH
56001A 56001-1094 1 MIRROR-ASSY,RH
92001 92001-1405 4 BOLT 8X38
92001A 92007-047 1 BOLT,HEX HEAD
92009 46055-003 1 SCREW CABLE ADJUST
92015 46056-007 1 NUT,CABLE ADUST NUT
92015A 92019-008 1 NUT
110 110N0625 1 BOLT HEX HEAD 6X25
220 220B0530 2 SCREW PAN HEAD 5X30
220A 220B0535 1 SCREW-PAN-CROS
220B 220B0540 1 SCREW-PAN-CROS
410 410B0600 1 WASHER PLAIN 6MM
461 461F0800 4 WASHER SPRING 8MM
KZ550-D1 (1981) Page 63 of 106
HEADLIGHT
KZ550-D1 (1981) Page 64 of 106
HEADLIGHT

Ref # Part Number Qty Description


11036 11036-1132 1 BRACKET,HEAD LAMP BOD
13091 13091-1035 1 HOLDER,HEAD LAMP MOUN
13091A 13091-1036 1 HOLDER,HEAD LAMP SOCK
14020 14020-1005 1 RETAINER,HEAD LAMP
23004 23004-1075 1 LAMP-HEAD
23005 23005-1021-21 1 BODY-COMP-HEAD LAMP
23006 23006-1005 1 RIM,HEAD LAMP
23007 23007-1013 1 LENS UNIT,HEAD LAMP
49016 49016-1023 1 COVER,HEAD LAMP SOCKE
92009 23019-023 2 SCREW-PAN HEAD,5X12
92009A 92009-1047 1 SCREW,HEAD LAMP LENS
92009B 92011-024 2 SCREW-PAN HEAD,5MM
92015 23020-018 1 NUT,4MM
92015A 23020-023 1 NUT,HEAD LAMP RIM FIT
92015B 92015-1143 2 NUT-8MM
92022 23021-004 1 WASHER
92022A 23021-010 2 WASHER
92022B 23021-012 2 WASHER-PLAIN,5MM
92027 92027-1131 2 COLLAR,HEAD LAMP FITT
92069 92069-1002 1 BULB,12V-60/55W
92075 92075-1109 2 DAMPER,HEAD LAMP FITT
92075A 92075-1110 2 DAMPER,HEAD LAMP FITT
92081 92081-1103 1 SPRING,HEAD LAMP LENS
110 112G0612 1 BOLT-UPSET,6X12
114 114G0836 2 BOLT
220 220B0308 4 SCREW PAN HEAD 3X8
411 411B0600 1 WASHER PLAIN 6MM
411A 411B0800 2 WASHER PLAIN 8MM
461 461F0500 2 WASHER SPRING 5MM
461A 461F0600 1 WASHER SPRING 6MM
KZ550-D1 (1981) Page 65 of 106
IGNITION
KZ550-D1 (1981) Page 66 of 106
IGNITION

Ref # Part Number Qty Description


21119 21119-1040 1 IGNITER
21121 21121-1035 1 COIL,IGNITION #1/4
21121A 21121-1036 1 COIL,IGNITION,#2/3
21130 21130-1003 4 CAP,SPARK PLUG"LD05F" US
21148 21148-1016 1 ADVANCER,
21160 21160-1016 4 CAP-ASSY-PLUG,SPARK CN
59026 59026-1009 1 COIL,PULSING
92001 92001-1397 1 BOLT-8X63
92015 92015-1078 4 NUT-6MM
92022 92022-244 1 WASHER,SPARK ADVANCER
92037 21126-008 2 CLAMP,WIRING HARNESS
92070 D8EA 4 SPARK PLUG D8EA
92071 21132-005 4 GROMMET,SPARK PLG CAP US
92071A 92071-1015 4 USGROMMET,SPARK PLUG
110 112G0616 2 BOLT-UPSET,6X16
220 220B0512 3 SCREW PAN HEAD 5X12
461 461F0600 2 WASHER SPRING 6MM
KZ550-D1 (1981) Page 67 of 106
IGNITION SWITCH/LOCKS/REFLECTORS
KZ550-D1 (1981) Page 68 of 106
IGNITION SWITCH/LOCKS/REFLECTORS

Ref # Part Number Qty Description


27004 27004-5099 1 LOCK ASSY
27005 27005-5014 1 SWITCH ASSY,IGNITION
27008 27008-1103 1 KEY-LOCK,BLANK (OPTION)
27010 27010-025 1 SWITCH,BRAKE LIGHT
28012 28012-016 2 REFLECTOR,REFLEX
92075 92094-011 2 DAMPER RUBBER,REFLECT
92081 27011-017 1 SPRING,BRAKE LAMP SN
120 120S0616 2 BOLT-SOCKET,6X16,BLAC
461 461F0600 2 WASHER SPRING 6MM
KZ550-D1 (1981) Page 69 of 106
LABELS
KZ550-D1 (1981) Page 70 of 106
LABELS

Ref # Part Number Qty Description


56014 56014-1043 2 EMBLEM,FUEL TANK
56018 56018-1248 2 MARK,SIDE COV,GPZ550
92009 221C0306 4 SCREW-CSK-CROS
92015 92018-005 4 NUT,LOCK,3MM
KZ550-D1 (1981) Page 71 of 106
METERS
KZ550-D1 (1981) Page 72 of 106
METERS

Ref # Part Number Qty Description


13169 13169-1426 1 PLATE,SOCKET
14025 14025-1068 1 COVER,SPEEDOMETER
14025A 14025-1069 1 COVER,TACHOMETER
14025B 14025-1368 1 COVER,PILOT BOX,LOWER
23008 23008-1100 1 SOCKET-ASSY,SPEEDOMET
23008A 23008-1101 1 SOCKET-ASSY,TACHOMETE
23008B 23008-1102 1 SOCKET-ASSY,PILOT BOX
25005 25005-1117 1 SPEEDOMETER,MPH
25008 25008-1038 1 BRACKET-METER
25008A 25008-1039 1 BRACKET-METER,FUEL
25015 25015-1066 1 TACHOMETER,(X1000RPM)
25023 25023-1027 1 COVER-METER CASE
28011 28011-1024 1 METER,FUEL
92009 92009-1040 2 SCREW,TAPPING,4X10
92009A 92009-1092 2 SCREW,COUNTERSNK,4X40
92009B 92009-1121 2 SCREW,TAPPING,3.5X20
92015 322C0500 4 NUT-CAP,5MM
92022 25009-004 2 WASHER,5.2X16X16X1.2T
92069 92069-1007 12 BULB,12V3.4W
92075 25019-023 2 DAMPER RUBBER,MET FIT
92075A 92075-080 4 DAMPER RUBBER
92075B 92075-1101 4 SHOCK DAMPER,METER
92075C 92075-1332 1 DAMPER,PILOT BOX,LOW
92075D 92075-1333 1 DAMPER,PILOT BOX
311 311B0400 4 NUT,4MM
317 317B0800 2 NUT,8M/M
410 410B0400 2 WASHER PLAIN 4MM
411 411B0800 2 WASHER PLAIN 8MM
461 461F0400 2 WASHER SPRING 4MM
461A 461F0800 2 WASHER SPRING 8MM
KZ550-D1 (1981) Page 73 of 106
MUFFLERS
KZ550-D1 (1981) Page 74 of 106
MUFFLERS

Ref # Part Number Qty Description


11009 11060-1051 2 GASKET,MUFFLER CONNEC
11009A 11009-1667 2 GASKET,EXHAUST PIPE C
11009B 11009-1866 4 GASKET,EXHAUST PIPE H
14025 14025-1336 1 COVER,MUFFLER,LH
14025A 14025-1337 1 COVER,MUFFLER,RH
18001 18001-1216 1 MUFFLER,LH,F.BLACK
18001A 18001-1217 1 MUFFLER,RH,F.BLACK
18049 18049-1144 1 PIPE-EXHAUST,#2
18049A 18049-1145 1 PIPE-EXHAUST,#3
18069 18069-1017 4 HOLDER-EXHAUST PIPE
32032 32032-1596 1 PIPE,MUFFLER CONNECT
32069 32069-1031 1 BRACKET,MUFFLER,L.H.
32069A 32069-1032 1 BRACKET,MUFFLER,R.H.
92015 92015-1078 8 NUT-6MM
92027 92027-264 8 COLLAR,EXHAUST PIPE
92037 92037-1243 2 CLAMP,MUFFLER,37MM
92037A 92037-1350 2 CLAMP,42MM,BLACK
92075 92075-015 1 DAMPER RUBB MAIN STAD
220 220B0640 4 SCREW PAN HEAD 6X40
317 317B0800 4 NUT,8M/M
461 461F0600 4 WASHER SPRING 6MM
461A 461F0800 4 WASHER SPRING 8MM
KZ550-D1 (1981) Page 75 of 106
OIL COOLER
KZ550-D1 (1981) Page 76 of 106
OIL COOLER

Ref # Part Number Qty Description


14025 14025-1370 1 COVER,OIL COOLER,UPP
14025A 14025-1371 1 COVER,OIL COOLER,LOW
39061 39061-1002 1 COOLER,OIL
51044 51044-1006 1 TUBE-ASSY,OIL COOLER
51044A 51044-1007 1 TUBE-ASSY,OIL COOLER
92027 92027-194 4 COLLAR
92075 92075-277 4 DAMPER RUBBER
120 120P0625 4 BOLT,6X25
130 130G0616 4 BOLT-FLANGED,6X16
411 411B0600 4 WASHER PLAIN 6MM
670 670B2012 2 "O" RING,12MM
KZ550-D1 (1981) Page 77 of 106
OIL PUMP/OIL FILTER
KZ550-D1 (1981) Page 78 of 106
OIL PUMP/OIL FILTER

Ref # Part Number Qty Description


11009 16145-004 1 GASKET,OIL PUMP COVER
13107 16086-004 1 SHAFT,OIL PUMP
13169 13169-1110 1 PLATE,OIL FILTER
14025 16101-004 1 COVER,OIL FILTER
14043 16111-004 1 STRAINER,OIL PUMP
16082 16082-064 1 OIL PUMP ASSY
16085 16085-025 1 GEAR,OIL PUMP,57T
16126 16126-1108 1 VALVE,OIL FILTER
16130 16130-1001 1 RELEAF VALVE ASSY
16142 16142-005 1 COVER,OIL PUMP
16154 16154-003 1 ROTOR ASSY,OIL PUMP
27010 27010-1155 1 SWITCH,OIL PRESSURE
52010 16099-003 1 FILTER,OIL
92001 92001-165 1 BOLT,HEX HEAD,6X45
92022 92022-1012 1 WASHER,20.5X30X1.0
92022A 92022-311 1 WASHER,PLAIN
92043 92043-1302 1 PIN,DOWEL,8X10
92043A 92042-041 2 PIN,DOWEL
92043B 92042-050 2 PIN,DOWEL,6.2X8X28
92043C 92043-111 1 SPRING PIN
92081 92081-1018 1 SPRING,OIL FILTER
92081A 92081-109 1 SPRING
220 220B0622 3 SCREW PAN HEAD 6X22
221 221B0655 2 SCREW,CNTSNK HD,6X55
480 480J1100 1 CIRCLIP,11MM
600 600A1200 1 BALL STEEL 3/8'
670 670B2016 1 "0" RING,16MM
671 671B2590 1 "0" RING,90MM
KZ550-D1 (1981) Page 79 of 106
OWNER TOOLS
KZ550-D1 (1981) Page 80 of 106
OWNER TOOLS

Ref # Part Number Qty Description


14025A 56019-120 1 BOND,#10
52005 52005-1031 1 GAUGE,AIR,3.5KG/CM2
56007 56007-1070 1 TOOL KIT
56008 56008-009 1 BAG,TOOL
92104 92104-002 1 LIQUID GASKET
92106 92106-1001 1 GRIP,SCREW DRIVER
92107 92107-1052 1 TOOL-DRIVER
92107A 92110-1004 1 WRENCH,OPEN END,19M/M
92107B 92107-008 1 92107-1002 (Canada)
92110 92110-1147 1 TOOL-WRENCH,BOX END,2
92110A 92110-1004 1 WRENCH,OPEN END,19M/M
92110B 92110-1018 1 WRENCH,SPARK PLUG
92110C 92110-1148 1 TOOL-WRENCH,BOX END,2
92110D 92110-1038 1 TOOL-WRENCH,OPEN END
92110E 92110-1153 1 TOOL-WRENCH,OPEN END,
92111 92111-004 1 TOOL-WRENCH,OPEN END,
92112 92112-003 1 PLIERS,160MM
KZ550-D1 (1981) Page 81 of 106
REAR BRAKE
KZ550-D1 (1981) Page 82 of 106
REAR BRAKE

Ref # Part Number Qty Description


13070 13070-1026 2 GUIDE,PAD
41080 41080-1131 1 DISC,RR,SILVER
43020 43020-1096 1 PISTON-COMP-BRAKE
43041 43041-1057 1 CALIPER-ASSY,RR
43045 43045-1007 1 SHAFT,CALIPER
43045A 43045-1008 1 SHAFT,CALIPER
43049 43049-002 1 RING,PISTON SEAL
43056 43056-003 1 BREEDER
43057 43057-003 1 CAP,BREEDER
43082 43082-1025 1 PAD-ASSY-BRAKE
49006 49006-1043 1 DUST SEAL,PISTON
49006A 49006-1044 2 DUST SEAL
92001 92001-1951 7 BOLT,SOCKET,8X30
92001A 92001-1510 2 BOLT,FLANGED,8X25,BLA
92028 92028-1090 1 BUSHING,SHAFT CALIPER
92081 92081-1229 1 SPRING,PAD
KZ550-D1 (1981) Page 83 of 106
REAR MASTER CYLINDER
KZ550-D1 (1981) Page 84 of 106
REAR MASTER CYLINDER

Ref # Part Number Qty Description


13159 13159-1005 1 CONNECTOR
43010 43010-1005 1 ROD-ASSY-BRAKE,MASTER
43015 43015-1082 1 CYLINDER-ASSY-MASTER
43020 43020-1022 1 PISTON-COMP-BRAKE,RR
43022 43022-1002 1 STOPPER,PISTON
43026 43026-1016 1 CAP-BRAKE
43027 43027-1005 1 PLATE,DIAPHRAGM
43028 43028-1016 1 DIAPHRAGM
43049 43049-1008 1 PACKING
43058 43058-004 1 RING,DUST SEAL
43059 43059-1076 1 HOSE-BRAKE,RR,L=580
43059A 43059-1097 1 HOSE-BRAKE,MASTER CYL
43078 43078-1008 1 RESERVOIR
49016 43024-003 1 DUST COVER
92001 92002-1888 2 BOLT,OIL,L=23
92022 43067-001 4 WASHER-OIL BOLT
92037 43064-007 3 DAMPER RUBBER
92037A 92037-1154 2 CLAMP,BRAKE HOSE
92043 92043-1013 1 PIN
130 130B0620 1 BOLT,FLANGED,6X20
130A 130G0830 2 BOLT,FLANGED,8X30
550 550D2015 1 PIN COTTER 2.0X15
KZ550-D1 (1981) Page 85 of 106
REAR WHEEL/HUB/CHAIN
KZ550-D1 (1981) Page 86 of 106
REAR WHEEL/HUB/CHAIN

Ref # Part Number Qty Description


41068 41068-1086 1 AXLE,RR
41073 41073-1140-21 1 WHEEL-ASSY,RR,SOLID,F
42033 42033-1021 1 COUPLING ASSY,RR HUB
42036 42036-1036 1 SLEEVE,RR HUB L=33M/M
42041 42041-1054 1 SPROCKET,REAR,38T
92001 92001-161 6 BOLT
92015 42045-005 6 NUT 10MM
92015A 92015-055 1 NUT CASTLE,16MM
92022 92022-1212 3 WASHER,LOCK
92027 92027-1261 1 COLLAR,RR HUB L=90M/M
92027A 92027-1262 1 COLLAR,RR AXLE L.H
92027B 92027-1263 1 COLLAR,RR AXLE L=31
92033 92033-1042 1 CIRCLIP,47M/M
92033A 92033-1044 1 CIRCLIP,62M/M
92049 92049-1056 1 OIL SEAL,AG1556EO
92049A 92050-027 1 OIL SEAL
92057 92057-1050 1 CHAIN,530X100 SH-O
92075 42014-033 1 SHOCK DAMPER,REAR HUB
550 550D4035 1 PIN-COTTER,4.0X35
601 601B6206 1 BALL BEARING,#6206
601A 601B6303ZZ 2 BRG,BALL,#6303ZZC3
671 671B2565 1 "0" RING,65MM
KZ550-D1 (1981) Page 87 of 106
SEAT/SEAT COVER
KZ550-D1 (1981) Page 88 of 106
SEAT/SEAT COVER

Ref # Part Number Qty Description


11034 53058-001 1 BRACKET, SEAT CATCH
14025 14025-5038-B1 1 COVER,SEAT,F.RED
27012 53056-002 1 CATCH, SEAT
27016 27016-5010 1 LOCK-ASSY,SEAT
35011 53054-001 1 HOOK SEAT
53001 53001-1145 1 SEAT-ASSY,DUAL
53009 53009-017-10 1 HINGE,BLACK
53009A 53009-1010 1 HINGE,SEAT,FRONT
92027 92027-251 2 COLLAR
92043 53011-002 1 PIN
92043A 53011-008 1 PIN,DUAL SEAT PIVOT
92071 92071-072 2 GROMMET,SIDE COVER
92075 92075-1061 1 DAMPER RUBBER,SEAT
92075A 92075-156 4 DAMPER RUBBER-SEAT
92075B 92075-174 2 RUBBER,FENDER COVER
92075C 92075-175 2 DAMPER RUBBER
92081 92081-1053 1 SPRING,SEAT HOOK
110 112B0614 6 BOLT-UPSET 6X14
110A 112B0622 2 BOLT 6X22
220 220B0614 1 SCREW PAN HEAD 6X14
311 311B0600 4 NUT 6MM
410 410B0600 1 WASHER PLAIN 6MM
411 411B0600 10 WASHER PLAIN 6MM
461 461F0600 9 WASHER SPRING 6MM
554 554A0600 3 PIN,SNAP
KZ550-D1 (1981) Page 89 of 106
SIDE COVERS/CHAIN COVER
KZ550-D1 (1981) Page 90 of 106
SIDE COVERS/CHAIN COVER

Ref # Part Number Qty Description


36001 36001-1027-B1 1 COVER-SIDE,LH,F.RED
36001A 36001-1028-B1 1 COVER-SIDE,RH,F.RED
36014 36014-1005 1 CASE-CHAIN
92022 92022-125 2 WASHER 6.5X20X1.6T
92071 92071-056 6 GROMMET
220 220B0614 1 SCREW PAN HEAD 6X14
220A 220B0670 1 SCREW PAN HEAD 6X70
KZ550-D1 (1981) Page 91 of 106
STANDS
KZ550-D1 (1981) Page 92 of 106
STANDS

Ref # Part Number Qty Description


34011 34011-1010 1 STAND-MAIN
34019 34019-016 1 SHAFT,MAIN STAND
34024 34024-1036 1 STAND-SIDE
92001 92003-079 1 BOLT-SIDE STAND
92075 92075-031 1 DAMPER RUBB SIDE STND
92081 34025-005 1 SPRING,SIDE STAND
92081A 92081-1145 1 SPRING,MAIN STAND,R.H
114 115G0840 2 BOLT,8X40
315 315B1000 1 NUT 10MM
317 317B0800 2 NUT,8M/M
410 410B0800 4 WASHER PLAIN 8MM
550 550D3030 1 PIN COTTER 3.0X30
KZ550-D1 (1981) Page 93 of 106
STARTER MOTOR/STARTER CLUTCH
KZ550-D1 (1981) Page 94 of 106
STARTER MOTOR/STARTER CLUTCH

Ref # Part Number Qty Description


11009 11009-1069 1 GASKET,STARTER COVER
13107 13107-1006 1 SHAFT,IDLE GEAR
13193 13193-1002 1 CLUTCH ASSY,ONEWAY
14025 14025-1379 1 COVER,STARTER MOTOR
21039 21039-1005 1 BRUSH SET,CARBON
21040 21040-1002 4 SPRING,CARBON BRUSH
21163 21163-1031 1 STARTER-ELECTRIC
26011 26011-1073 1 WIRE,STARTER MOTOR
27010 21164-005 1 SWITCH ASSY,MAGNETIC
59051 59051-1011 1 GEAR,STARTER IDLE
59051A 16085-1030 1 GEAR,ONEWAY CLUTCH
92001 92001-1151 2 BOLT,6X10
92001A 92001-1424 3 BOLT,SOCKET,8X10
92009 21015-005 2 SCREW,PAN HEAD,6X110
92015 92015-1078 2 NUT-6MM
92022 21025-011 4 WASHER,THRUST,0.2T
92022A 92022-1132 1 WASHER,THRUST,0.8T
92026 92026-1025 2 SPACER,25X36X3.2
92043 92043-132 3 PIN
92055 21027-004 1 "0" RING,STARTING MTR
92055A 92055-1086 1 "0" RING,STARTER MOTR
92071 21017-017 2 GROMMET,CORD
92075 21064-002 1 DAMPER MAG SWITCH SHK
92081 92081-159 3 SPRING,COIL
92122 92122-006 3 ROLLER
130 130G0655 2 BOLT,FLANGED,6X55
312 312B0600 1 NUT 6MM
461 461F0500 2 WASHER SPRING 5MM
461A 461F0600 1 WASHER SPRING 6MM
482 482K0200 1 CIRCLIP 12MM
KZ550-D1 (1981) Page 95 of 106
SWING ARM/SHOCK ABSORBERS
KZ550-D1 (1981) Page 96 of 106
SWING ARM/SHOCK ABSORBERS

Ref # Part Number Qty Description


32085 33044-002 2 STOPPER,CHAIN ADJUST
33001 33001-1111 1 ARM-COMP-SWING
33032 33032-1004 1 SHAFT,SWING ARM
33040 33040-056 2 ADJUSTER,CHAIN
42036 42036-1018 1 SLEEVE,SWING ARM
45014 45014-1133 2 SHOCK ABSBR RR
92001 92001-1399 2 BOLT,8X50
92015 92019-011 1 NUT-LOCK,14MM
92015A 92020-003 2 NUT SHOCK ABSORBER
92022 92022-176 2 WASHER-PLN,10X22X3.2
92027 45016-008 2 BUSHING,SHOCK ABSORB
92037 92037-1274 1 CLAMP,BRAKE HOSE,RR
92046 92046-1115 2 BEARING-NEEDLE,HK2216
92049 92049-1059 2 OIL SEAL,MHA22284
92075 45017-012 2 BUSHING, SHCK ABS RUB
92075A 45017-015 2 BUSHING,SHCK ABS RUB
113 113N1035 2 BOLT HEX HEAD 10X35
114 115G0835 2 BOLT,SMALL UPSET
318 318B0800 2 NUT 8MM
411 411B1000 2 WASHER PLAIN 10MM
461 461F0800 2 WASHER SPRING 8MM
461A 461F1000 4 WASHER SPRING 10MM
A 92025-1228 AR SHIM,SWING ARM,34X0.5 OPTION
KZ550-D1 (1981) Page 97 of 106
TAILLIGHT
KZ550-D1 (1981) Page 98 of 106
TAILLIGHT

Ref # Part Number Qty Description


11009 23028-021 1 GASKET,TAIL LENS
23025 23025-064 1 TAIL LAMP UNIT
23026 23026-034 1 LENS,TAIL LAMP
23027 23027-041 1 CASE,TAIL LIGHT
23036 23036-1011 1 BRACKET,TAIL LAMP
92022 92022-125 5 WASHER 6.5X20X1.6T
92027 92027-120 3 COLLAR 6.8X10X10.5
92027A 92027-156 2 COLLAR 6.8X10X14.5
92069 92069-059 1 BULB,12V 32/3CP
92075 92075-1092 2 DAMPER RUBBER
92075A 92075-1103 2 DAMPER RUBBER,TAIL
92075B 92075-112 3 DAMPER RUBBER
110 112G0620 3 BOLT-UPSET,6X20
110A 112B0622 2 BOLT 6X22
220 220R0460 2 SCREW-PAN-CROS
KZ550-D1 (1981) Page 99 of 106
TIRES
KZ550-D1 (1981) Page 100 of 106
TIRES

Ref # Part Number Qty Description


16126 16126-1136 2 VALVE
41002 41002-1147 1 TIRE 325H-19 F8 (F)
41002A 41002-1198 1 TIRE 375H-18 K130 R
41075 41075-1011 AR BALANCER-WHEEL,10G
41075A 41075-1012 AR BALANCER-WHEEL,20G
41075B 41075-1013 AR BALANCER-WHEEL,30G
KZ550-D1 (1981) Page 101 of 106
TRANSMISSION
KZ550-D1 (1981) Page 102 of 106
TRANSMISSION

Ref # Part Number Qty Description


13127 13127-1008 1 SHAFT,DRIVE,14T
13128 13128-1009 1 SHAFT,OUTPUT
13129 13129-1076 1 LOW GEAR,OUTPUT,36T
13129A 13129-1077 1 2ND GEAR,DRIVE SHAFT
13129B 13129-1078 1 2ND GEAR,OUTPUT,32T
13129C 13260-1195 1 GEAR INPUT 3RD&4TH,21
13129D 13129-1080 1 3RD GEAR,OUTPUT,29T
13129E 13129-1081 1 4TH GEAR,OUTPUT,27T
13129F 13129-1082 1 5TH GEAR,DRIVE SHAFT
13129G 13129-1083 1 5TH GEAR,OUTPUT,25T
13129H 13129-1658 1 GEAR,INPUT TOP,27T
13129I 13129-1662 1 GEAR,OUTPUT TOP,23T
13144 13144-1016 1 SPROCKET,ENGINE,16T
13169 13270-1060 1 PLATE,SPROCKET
92022 92022-1072 1 WASHER,LOCK,30X1.OT
92022A 92022-1139 4 WASHER,LOCK,1.0T
92022B 92022-161 1 WASHER PLAIN
92022C 92024-033 1 WASHER-LOCK
92026 92026-1022 2 SPACER,20.3X30X2T
92027 92027-1106 1 COLLAR,25X32X23.5L
92028 92028-1552 1 BUSHING,INPUT TOP GEA
92028A 92028-1032 1 BUSHING,DRIVE SHAFT
92028B 92028-180 1 BUSHING,OUTPUT SHAFT
92033 92033-015 2 CIRCLIP
92033A 92033-026 3 CIRCLIP
92033B 92033-1037 3 SNAP RING,25.9X1.2T
92045 92045-035 2 BEARING,BALL
92046 92046-1030 2 BEARING,VS20/14A
130 130G0612 2 BOLT,FLANGED,6X12
600 600A0500 3 BALL STEEL 5/32'
670 670B1508 1 "O" RING,8MM
KZ550-D1 (1981) Page 103 of 106
TURN SIGNALS
KZ550-D1 (1981) Page 104 of 106
TURN SIGNALS

Ref # Part Number Qty Description


11009 11009-1150 4 GASKET,SIGNAL LAMP
23037 23037-1131 2 LAMP-ASSY-SIGNAL,FR
23037A 23037-1113 2 LAMP-ASSY-SIGNAL,RR
23048 23048-1019 4 LENS-SIGNAL LAMP
92009 92009-1069 8 SCREW,TAPPING,4X25
92022 92022-1246 2 WASHER,10.5X37X1.6
92027 92027-147 2 COLLAR
92069 92069-055 2 BULB 12V 32CP
92069A 92069-060 2 BULB,12V 23/8W
92075 23058-002 8 WASHER-PLAIN,4MM
92075A 92075-1278 2 DAMPER,SIGNAL LAMP BR
92075B 92075-1279 4 DAMPER,SIGNAL LAMP BR
92075C 92075-158 2 DAMPER RUBBER,SIG LM
315 315B1000 4 NUT 10MM
461 461F1000 4 WASHER SPRING 10MM
KZ550-D1 (1981) Page 105 of 106
VALVES
KZ550-D1 (1981) Page 106 of 106
VALVES

Ref # Part Number Qty Description


12004 12004-1016 4 VALVE,INTAKE
12005 12005-1013 4 VALVE,EXHAUST
12009 12009-1002 8 RETAINER,VALVE SPRING
12011 12011-1003 16 SPLIT KEEPER,VALVE SP
12032 12032-1001 8 TAPPET
16007 16007-1024 8 SEAT-SPRING,VALVE
49078 49078-1001 8 SPRING,VALVE,INNER
49078A 49078-1002 8 SPRING,VALVE,OUTER
92025 92025-1090 AR SHIM,2.007
92025A 92025-1091 AR SHIM,2.05T
92025B 92025-1092 AR SHIM,2.10T
92025C 92025-1093 AR SHIM,2.15T
92025D 92025-1094 AR SHIM,2.20T
92025E 92025-1095 AR SHIM,2.25T
92025F 92025-1096 AR SHIM,2.30T
92025G 92025-1097 AR SHIM,2.35T
92025H 92025-1098 AR SHIM,2.40T
92025I 92025-1099 AR SHIM,2.45T
92025J 92025-1100 AR SHIM,2.50T
92025K 92025-1101 AR SHIM T2.55
92025L 92025-1102 AR SHIM,2.60T
92025M 92025-1103 AR SHIM,2.65T
92025N 92025-1104 AR SHIM,2.70T
92025O 92025-1105 AR SHIM,2.75T
92025P 92025-1106 AR SHIM,2.80T
92025Q 92025-1107 AR SHIM,2.85T
92025R 92025-1108 AR SHIM,2.90T
92025S 92025-1109 AR SHIM,2.95
92025T 92025-1110 AR SHIM,3.00T
92025U 92025-1111 AR SHIM,3.05T
92025V 92025-1112 AR SHIM,3.10T
92025W 92025-1113 AR SHIM,3.15T
92025X 92025-1114 AR SHIM,3.20T
92049 92049-1153 8 SEAL-OIL,VALVE STEM