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INTRODUCTION MATERIAL SELECTION CONSTRUCTION AND WORKING DESIGN AND PROJECT PROCESS SHEET TESTING OF MACHINE MAINTENANCE COST ESTIMATION SOURCE BIBLOGRAPHY
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COPY MILLING MACHINE
We express esteemed gratitude and our sincere thanks to our worthy lecturer guide Prof.Ambadekar, project incharge Prof V. P. Hiwanj, H.O.D. Prof R. O. Gawande,and principal Prof A.P.Patil.Our vocabulary do not have suitable words benefiting to high standard at knowledge and extreme sincerity , deviation and affection with they have regularly encourage us to put heart and soul in this work of manufacturing Copy Milling Machine.
COPY MILLING MACHINE
CHAPTER NO.01 INTRODUCTION
die molds .This machine is provided with a tracer unit having an manually controlled steering mechanism.1 What is milling ? Milling is a machine process in which material is removed by rotation multiple tooth cutter.A master or a template is used as model to reproduce work piece shape . Electric 4.spectacles profile or any other intricate profile for either piece or mass production requirement are often equipped with copying capabilities through tracer control . Mechanical 2. radial cam profile . Irregular countours .The co-ordinates of cuter path are determined by tracing template through a stylus or pilot . The relative motion between the work piece and the cutter can in be any direction.COPY MILLING MACHINE 4 1. In manual operation the worker constantly sense the contract with the template or masterpiece and adjust SHREERAM POLYTECHNIC . As the cutter rotates each tooth removes a small amount of material from the advancing work for each spindle (rotation) revolution . Optical control (light beam with electric eye sensor) Copy milling machines with tow axis tracing are equipped with flat template . Surface having any orientation can be machined in milling. What is copy milling ? Milling machine to produce complex shape like cam. Hydraulic 3. Introduction 1.or constant depth grooves like that of fixtures can be milled on this machine . The tracer control is obtained by one of the following system: 1.
so that always remain in contact with template and guide itself automatically around the contour of template in the longitudinal plane.COPY MILLING MACHINE 5 the direction of the bias pressure applied to the stylus rod .These machine are used for engraving purpose where fine details are to be obtained with good finishing. Mechanically controlled machine with 2 or 3 dimensional copy are known as pantograph milling machine . SHREERAM POLYTECHNIC .
This lead to us to use copy milling machine for manufacturing of templates. This machine is used to prepare templates of acrylic and plastic (i. at a higher rate of production thereby reducing the cost of manufacturing.e. The copy milling machine is used to cut contour of templates of different shape and sizes depending on the master piece.celluiod acetate).2 What our project deals with To day to satisfy the demand and increasing the productivity as whole we require to have specialized machines which could manufacturing template of better quality .COPY MILLING MACHINE 6 1. SHREERAM POLYTECHNIC .
Also it facilitate increase in productivity as various feature such as simple yet effective work holding devices .3 What is our project made for The end milling operation of production of a flat surface which is horizontal to the table surface can be perform very easily by even a unskilled machine operator by use of our project. Are to increase the productivity effectively without compensating with safety features.no engraving or tapping on work pieces is required prior to machining . SHREERAM POLYTECHNIC .COPY MILLING MACHINE 7 1.
02 SELECTION OF MATERIAL SHREERAM POLYTECHNIC .COPY MILLING MACHINE 8 CHAPTER NO.
Plasticity 6.Hardness SHREERAM POLYTECHNIC .Malliability 9. Stiffness 4. For a design engineer it is must that he is familiar with the effects which the manufacturing process and heat treatment have on the material.COPY MILLING MACHINE 9 2. Strength 2. Material Selection The proper material selection for the different parts of machine is main objective in the fabrication of machine. Properties considered while designing of machine are 1.Resilience 11.Toughness 10. Ductility 7.Brittleness 8.Creep 12. Elasticity 5. Stress 3.
5 2.S.S.Flat(Bright) M.COPY MILLING MACHINE 10 2.1 0.5 1.Flat(Bright) M.35 1 2 3 FIXTURE Bottom plate (M.2 Material used for project Serial no.) Angel plate (5mm thk) Top plate Fixture plate 4 UPPER ARM M. Flat M.S.Flat(Bright) 75 X 6 X 325 X 1 55 X 6 X 325 X 2 75 X 6 X 150 X 1 75 X 6 X 110 X 1 1.S.9 SHREERAM POLYTECHNIC .S.Flat(Bright) M.S. 1 COMPONENTS TABLE Top & bottom guide ways DIMENSIONS(mm) 255 X 200 X 162 25 X 18 X 255 X 4 75 X 40 X 500 X 2 40 X 10 X 260 X 3 100 X 10 X 230 X 1 50 X 20 X 240 X 2 25 X 25 X 160 X 1 75 X 6 X 185 X 1 75 X 6 X 170 X 2 WEIGHT (kg) 7 2 BASE Channel M.S.Flat 6 3 2 3 0.
1 SHREERAM POLYTECHNIC .COPY MILLING MACHINE 11 5.5 3.Flat(Bright) Dia 6 disc(6mm thk) DIA 65 X 325 X 1 100 X 10 X 160 X 1 25 X 6 X 30 X 1 DIA 65 X 6mm 4 1.S.S.S.5 6.Flat(Bright) M.Flat(Bright) DIA 25 X 255 X 1 DIA 75 X 126 X 1 DIA 85 X 68 X 1 30 X 8 X 30 X 2 1 4. COLUMN Pipe (8mm thk) M. SPINDLE UNIT Spindle(EN-8) Housing Boss M.
COPY MILLING MACHINE 12 Chapter no.03 Construction and working SHREERAM POLYTECHNIC .
SHREERAM POLYTECHNIC . Group II : Box type housing which individual units are assembled like spindle and pinion mechanism. The structure of this machine is depend on function may be divided into following three groups : Group I : Bed and base upon which the various subassemblies are mounted . Group III : Parts that serve for supporting and moving the workpiece like spindle units and fixture for holding the component . CONSTRUCTION & WORKING OF COPY MILLING MACHINE This is manually operated tracer control milling machine which is used for profile cutting of a templates or any easy shape the major parts of machine their construction and working are discussed .COPY MILLING MACHINE 13 3.
In this antifriction ways rolling members (rollers) are inserted between the sliding surfaces. The two tables are mounted one on another and at right angle to each other so as to obtained the motion in two directions. The center of the grooves is slightly offsetted in the table and the bed. It is mounted on top of the bed and is fixed to it by helps of Allen head holts.COPY MILLING MACHINE 14 The structure of this machine tool consist of following components Bed Table Column Spindle Units Tracer Arm Main Arm Pinion Mechanism Fixture 3. It has two degree of motion in x and y direction. thus changing the nature of friction from sliding to rolling they have following the features.2 TABLE:. SHREERAM POLYTECHNIC . arm. column.1 BED :. The bed of this machine is manufactured from two c-channels on top of which three plates at right angle are welded.The table used in this machine is a manually operated antifriction table.It is the bottom most part of machine on which various other parts are mounted like table. 3. The table slides between two guide blocks v-grooves are cut in the table and guides.
The spindle units of the machine hold the cutter in the spindle and satisfies the following requirement : • Rotates at high degree of accuracy.COPY MILLING MACHINE 15 (1) Low friction as compared to slide ways. SHREERAM POLYTECHNIC . Four web are welded to the bed with the help of 4 bolts. which is experienced by the column. 2.3 COLUMN :.The column of this machine holds the over arm which in turn holds the spindle and spindle driving mechanism. The column is crome plated so as to increase the appearance and the surface finish of the column. Column piped is welded to the plate perpendicular to its axis the outer face of the plate is faced and the pipe is turned. 3. is less circular section of the column is chosen. X direction (lower table) = 200 mm Y direction (upper table) = 160 mm 3. During the operation of the machine.4 SPINDLE UNITS :. bending and tension or compression. crome plating is done to prevent corrosion. Thus looking at all different constraints of loading for clamping at arm and as the load. which is determined by radial and axial run out of the spindle nose. (2) Uniformity of motion at slow speed due to virtual absence of the stick slip phenomenon (3) High stiffness if the rolling member are preloaded and. The travel of the table ‘x’ and ‘y’ direction are as follows : 1. tool the structures are subjected to compound loading and their resultant deformation consist of torsion.
• The spindle units must be hardened to reduce the wear. • The deformation of the spindle due to heat transmitted to it by bearing.and min = 25mm.5 TRACER ARM :. • The spindle units must have a fixture. cutting tools. which have been press. work piece etc.A tracer arm of the silver steel is mounted in a elongated bush which is further welded to the upper arm.Thus the boss guided the housing assembly as whole. The travel of the spindle is adjustable with the help of s ring which is threaded on the housing . The threads are provided on housing to a length of 30mm from the top face . The assembly as a whole is held in a boss is further welded to the horizontal arm . The housing gets a sliding motion inside the boss . Should not be larger. The length of the boss being 65mm . which provide quick and reliable centering and clamping of the cutting tool. The gunmetal bushes . Thickness of ring being 10mm. A ‘y’ shaped plate connects the tracer arm with the spindle SHREERAM POLYTECHNIC . The total travel of spindle units is max = 45mm . Rack has been cut on housing surface to length of 95mm with the rack and vertical motion of the tool is obtained as in the case of drilling machine. The spindle of machine is guided by the bearing which is turn is press fitted in the housing . as this has an adverse effect on the machining accuracy. 3. fitted (one on either end) in elongated of the tracer arm.COPY MILLING MACHINE 16 • Spindle units must have high dynamic stiffness.
as it has maintain parallelity between the column. However for extreme. The bush of the tracer arm is then further welded in the small bore.The upper arm is the most precision part of the machine. A small bore has been provided on the arm to accommodate the pinion mechanism. tracer arm and the spindle.A pinion is mounted on the stepped shaft.COPY MILLING MACHINE 17 through the ring threaded to the housing. A slot has been machined beyond hole on the end for effective champing the upper arm to the column at right angle.6 MAIN ARM :. The operator always constantly senses the contact with the template of master and adjusts the direction of the bios pressure applied to the longitudinal plane. 3. The parallelity between the three parts is responsible for precise and accurate operation of the machine. the achieve this objective two complete holes and one semicircular hole is board in the upper arm. A space is used to positioned the gear SHREERAM POLYTECHNIC . The main arm itself is mounted on the column as stated. pilot mechanism. This facility the simultaneously vertical movement of the spindle and the tracer arm.7 PINION MECHANISM :. A chuck has been threaded to the lower end of the tracer arm to hold the pilots. 3. This assures a perfect/accurate perpendicularity between the spindle axis and the arm. accuracy and precision collects are used. which is turn is mounted on the arm. The boss of the spindle is then welded to the semicircular bore. Thus the upper arm of the machine holds the spindle mechanism.
COPY MILLING MACHINE 18 in relation to the rack. and it is the starting position of cutter. The gear has keyed to stepped shaft to prevent its rotation relatives to the shaft.This is obtained SHREERAM POLYTECHNIC . This pinion is used raised or lower the spindle housing. The bush no. 7. This pinion meshes with rack on the housing. which has been machined on the spindle housing. Intermediate position :. The cutter has three position viz.The collar provided on spindle housing obtained the top position of spindle . The mechanism consist of a spring loaded ball which is fixed inside the head of the head of pinion shaft and the semicircular groove cut in the bush no. 4 is fitted inside the bore in the upper arm. • Top position • Intermediate position • Final position Top Position :.Depending upon the position of the first cut and the thickness of sheet this intermediate position is adjusted . It provides a greater supporting length to the rotating spacer and shaft A spring loaded ball mechanism is used to lock the spindle mechanism at a particular depth.
3. This provides additional clamping force on the sheet and also avoids the slighter movement in the sheet while cutting. The rear fixture consists of the plate on the top of which the template is directly mounted. Final position :. This is provided for the initial or rough cutting of profile. The sheet is positioned with the help of 3 dowel pins or stoppers. There are two fixtures mounted on two flat bars at right angle to it and parallel to each other. As the cutting force is less the subsequent champing force required is also less.Depending upon the operation to be performed on the machine the fixture is changed. This makes it easy to load and unload the work piece. Three set screws with pointed edged are fitted in the top plate such that their pointed edges.The final position is obtained by adjusting the position of ring on the spindle housing . which the job or sheet is mounted . on of each end. Spring ate fitter in and dowel so as to provide auto lifting of the top plate of fixture. In this profile of the template is same as that is of the profile of the spectacles. Since the position of groove (for fixing or lens) depends on thickness of sheet and whether the groove is offset from the center. This ensures proper position of the sheet. 7 by rotating it. The front fixture. The centre distance between the front and the rear fixture is maintained to 120 mm apart. SHREERAM POLYTECHNIC . The top plate then clamp the sheet from the top and clamping force is applied with help of the two wing nuts. protrude from the bottom. consists of a bottom plate on the tope of which the sheet of plastic is mounted. There are two cuts in between fixture plates so as to provide space for cutter to move inside the profile.8 FIXTURE :.COPY MILLING MACHINE 19 by adjusting the position of groove in bush no.
COPY MILLING MACHINE 20 SHREERAM POLYTECHNIC .
1 Spindle Material used for spindle=EN8(C-45) SHREERAM POLYTECHNIC .COPY MILLING MACHINE 21 CHAPTER NO :04 DESIGN OF PROJECT Design of machine 4.
14XN =29.8Mpa=(16 x T x1000)/d3 d3 68.6204 for the spindle.8Mpa As the spindle has no key way 68.68 X 1000 d=19.35 X 380 =68.35X shear = 0.00mm Due to manufacturing difficulty and other consideration we have taken the spindle diameter as 20mm at the bearing We have chosen bearing No.10mm.07=20. which is also quite safe 4.The travel of the table: SHREERAM POLYTECHNIC .8 =16 X 29. The diameter at which chuck is bearing fitted is the minimum diameter i.68N-mx1000 = 29.2 .COPY MILLING MACHINE 22 Tensile ultimate=600N/mm Torque Calculation: N=120rpm Power of motion=1/2HP Yield=300N/mm2 =1/2 x 746 Watt Torque =60P/2X3.18 X tensile =0.e.68X10^3N-mm Design as per ASME code Tensile strength for all material=0.18 X 600 =108Mpa And shear strength of all material=0.
total travel =2(L-Lc) a) For bottom table total travel=2(L-Lc) L=230 LC=130 For bottom table total travel=2(230-130)=2(100)=200mm b) For top table Total travel=2(L=Lc) L=230 Lc=150 =2(80) =160mm The equation is valid for when the roller cage is in the center of the guide ways and the moving members.3 Travel of spindle arm: SHREERAM POLYTECHNIC .which have been used are in the cage Therefore the travel is restricted and is as follows Let. 4.COPY MILLING MACHINE 23 The construction of the machine has been explained in the previous topic: The material used for the table is alluminium The guide are of anti friction type The roller . Lc = length of cage l =length of guide way therefore .
14X 29= 91.Length of treads on the housing = lt = 30mm 4.106mm For the travel of 18mmon PCD Let Oc be the angle of rotation in radian Oc X D = 25mm x 180/3.Length of boos = lh=120mm = lb =65mm 3.lr = 30-10 = 20mm Minimum travel of the housing = lh .lb.4 Design of the travel of the pinion and the position of the groove for locking the spindle Pinion PCD = 29mm Pinion circumstance = 3. the position of the spindle can be set anywhere between 25mm & 45mm = lr = 10mm 4 .10 = 45mm Therefore .Lenth of housing 2.30 = 25mm b) Maximum travel of the housing: Maximum travel of the housing =lh.lb – lt =120 . Length of ring a) Minimum travel of the spindle housing : Travel of ring = Tr = lt.COPY MILLING MACHINE 24 Total travel of the spindle arm has been calculated as follows : 1.14 SHREERAM POLYTECHNIC .65 .65 .lr = 120 .
14 Oc = 41.COPY MILLING MACHINE 25 = 25/29 x 180/3.49 from its initial position such that the spindle travels by 18mm downward the groove is cut at this angle from the starting point on the bush in the pinion mechanism.5 MACHINE SPECIFICATION SHREERAM POLYTECHNIC . 4.49 Hence the pinion has to rotated at an angle of 41.
COPY MILLING MACHINE 26 1. Spindle Travel Maximum=45mm Minimum=25mm 4. Table Travel Bottom Table = 200mm Top Table = 160mm 3. Spindle rpm=120rpm SHREERAM POLYTECHNIC .5hp/120rpm/Single Phase 2. Motor = 0.
1 SHREERAM POLYTECHNIC .COPY MILLING MACHINE 27 CHAPTER NO:-05 PROCESS SHEET TABLE NO.
4 - 60 40 3. 5.68 5.6 to a 8.00 Kg : 1.4 TIME SET UP 200 60 M/C ing 3.68 5. Dog. 3. NO.00 7. Facing Tool Lathe.1 OPERATION 1. 2.COPY MILLING MACHINE 28 Part No.01 : SPINDLE NET WEIGHT : EM-8 : 255 X DIA 25 MACHINE & SPEED EQUIPMENT rpm USED Lathe 509 509 FEED Mm ------Rev 0. Unload job and hold it center to of dogs on the face - - 500 - center with the help dead 7 live place Turn dia 21. center Drill & Drill chuck Lathe Lathe. : SU. Unload job & overturn the Job Face BB Center Drill 509 509 0. center drill & drill chuck Lathe. facing Mount center drill tool Lathe. Load job on the lathe & turn the job Facing AA Lathe.00 SHREERAM POLYTECHNIC . 509 0.4 - 59. face plate 7 center Turning tool 4. 6.4 0. Part Name Material Blank Size SR.
2 Part No.4 - 17.S. 90 0.-25 : DIA 70 X 123 mm Kg : 4. length of 200mm Turn dia 19 to a length of 108 mm Unclamp over turn the job Turn the remaining length to a dia of 20 mm Relieve to dia 19 mm a length of 16 mm Turn the remaining length of 22 mm to a dia of 10 mm Threading of M10 on the dia 10 mm for a length of 22 mm Lathe & turning tool Lathe Lathe & turning tool Lathe & parting tool Lathe & turning tool Lathe & threading tool 509 509 0.4 - 6.00 42.60 TABLE NO.40 14.02 : HOUSING NET WEIGHT : M.00 12. Part Name Material Blank Size : SU.4 0.C. 509 0.4 60 - 31.8 - 36.68 13. 509 0.5 SHREERAM POLYTECHNIC .COPY MILLING MACHINE 29 9. 10. 11.
dia 10 drill.00 - 6. NO. dia 10 drill.00 0.25 - 160. 0. center drill & drill chuck Lathe. turning tool Lathe.COPY MILLING MACHINE 30 SR.25 - 61. dia 25 drill. 5. dia 25 chuck Lathe. Mount & true the blank Face side AA Mount center drill & center drill on face AA Turn dia 65 to a length of 60 mm Remove center drill & put dia 10 drill Drill dia 10 on face AA 4. drill chuck Lathe.20 SHREERAM POLYTECHNIC . drill chuck Lathe. Drill dia 25 on face AA 9.1 100. brong 235 368 764 182 182 - FEED Mm ------Rev 0.00 7. drill 8.4 - TIME SET UP 200 60 M/C ing 0 28.40 0. facing tool Lathe. Replace dia 10 - 90 - drill by dia 25 drill drill. 0. OPERATION MACHINE & SPEED EQUIPMENT rpm USED Lathe Lathe.84 5.4 - 90 20. 123 mm Boring of 50 to a 764 0. boring tool Lathe.00 1. drill chuck Lathe.1 - 98. Boaring of dia 32 mm to a length of 10. 3. 2.
Remove & unload the job SHREERAM POLYTECHNIC .COPY MILLING MACHINE 31 11.1 mm/toot h 90 90 250. facing face Turn the remaining length to a dia 65 mm Turn the collar to a length of 3 mm tool Lathe. turning tool 182 182 0. turning tool Lathe.00 15.4 - 5. 182 0. length of 15 mm Remove the job & load it tool Lathe - - 200 - 12. & dia 69 mm Bore dia 50 mm to Lathe.00 14. 16. On other side Do facing on other Lathe.8 - 61. Milling machine Milling machine rack cutter Milling machine 140 0.4 - 28.84 20.00 810 = 19. 20.4 9.8 0. 13. - - 600 - load it on a milling machine 18. boring a length of 15 mm tool Do threading from Lathe.20 75.00 17.25 0. end A to a length threading tool Milling 30 mm Remove the job & machine Index after every finishing Cut Cut rack to a length of 95 mm 235 90.
55 NET WEIGHT 3.SET M/C Rev UP ing 149. Part Name Material Blank Size : SU-03 : BOSS : M.1 Kg : 1. OPERATION MACHINE & EQUIPMENT USED Lathe.COPY MILLING MACHINE 32 TABLE NO. 3 Part No. facing tool SPEED FEED TIME rpm Mm ------. NO.4 300 42.S : DIA 85 X 68 mm : ( 30 X 30 X 8) X 2 SR. Load the job on lathe 7 do facing SHREERAM POLYTECHNIC .8 0.
Lathe 7 boring tool Lathe Lathe & facing 190 149. on face AA Turn to dia 82 a length of 40mm from AA Mount center drill & center drill on face AA Replace drill by dia 10 drill & drill to a length of 65 mm Replace dia 10 drill by dia 25 drill & drill to a length of 65 mm Bore to dia 65 mm Unload over turn & true the job Face BB Lathe turning tool Lathe.85 8. 382 0. 10. drill dia 10 drill chuck 149.25 0.05 3.machine & drill dia 10 drill 7 drill chuck Unload & mount it Slotting m/c on a slotting m/c 12.00 6. 7.1 90 = = 90 60 656.51 25. 11.8 382 0.8 0.COPY MILLING MACHINE 33 2.8 149. 8. - - 60 5 4. center drill & drill chuck Lathe.00 5. Lathe.35 tool Turn the remaining Lathe & turning length to dia 82 tool Unload & mount it Drilling machine drill machine Mount dia 10 drill Drilling.1 60 155. drill dia 25 drill chuck 153 0.4 0.4 0.03 13. 9. - - 200 - SHREERAM POLYTECHNIC .1 60 102.4 - 40.
COPY MILLING MACHINE 34 13.00 - SHREERAM POLYTECHNIC .00 15. Machine the slot Unload the job & weld the two pieces Drill two holes of dia 8 Unload & mount it on a milling m/c Load slitting saw & perform slitting Unload Slotting m/c Arc welding m/c - - 200 - 240. 14.26 400. 18.1 0. Drilling m/c Milling m/c Slitting saw - 382 140 - 0.22 - 60 400 60 25. 17. 16.
199 0.36 SHREERAM POLYTECHNIC .07 143 143 FEED Mm ------Rev 0.S : DIA 89 X12 mm 30 MACHINE & SPEED EQUIPMENT rpm USED Lathe Lathe.60 5.68 1273 -/1 67. : SU. drill 15 mm chuck Replace drill dia 10 Lathe.00 Gms : 600 OPERATION 1. Facing tool Lathe.1 60 17. Part Name Material Blank Size SR. center drill & drill chuck Lathe.4 0.4 TIME SET UP 200 60 M/C ing 46. Mount the job on lathe & true the job Face AA Mount center drill & center drill face AA Replace center drill by dia 10 drill & 4.04 : RING NET WEIGHT : M. 4 Part No. dia 10 drill & drill 509 0. NO. 5. 3. 2.25 120 101. boring drill 15 mm Bore to dia 64 6. dia 25 by dia 25 drill & drill & drill chuck Lathe.COPY MILLING MACHINE 35 TABLE NO.
threading tool 143 90 0.73 12. parting distance of 10 mm tool Lathe from outer end Unload. clamp & true the job in the chuck Face BB Threading of M10 for a length of 10mm (internal threading) 143 0.4 = - 15.00 10. 8. over turn. parting tool 143 143 0. mm Parting operation at Lathe. Lathe. 12.00 SHREERAM POLYTECHNIC . - - 200 - 11. Turn to dia 65 for a length of 15 mm Make a groove of dia 80 & length 6 tool199 Lathe turning tool Lathe.4 0.60 9.4 0.60 16. facing tool Lathe.8 60 46.4 - 33.COPY MILLING MACHINE 36 7.
turning 231. turning tool Lathe. 3.4 0.4 35. turning tool Lathe. Load job on the machine & true the 2. 5.1 OPERATION SHREERAM POLYTECHNIC . 5 Part No.00 231. facing tool Lathe. mm Chamfering Unload the job & overturn the job Turn a length of 93 mm from the face 7. BB to dia 12 Turn a length of 55 Lathe.01 : PINION SHAFTFIXED NET WEIGHT Kg : C-25 : DIA 55 X 115 mm MACHINE & SPEED EQUIPMENT USED rpm FEED Mm ------Rev 1.4 17.4 200 5 482. NO.5 0. Part Name BUSH Material Blank Size SR.5 231. job Face AA Turn a length of 20mm to dia 50 4.COPY MILLING MACHINE 37 TABLE No.5 231. 6.5 0. : PU.4 0.81 12 Lathe SET UP 200 M/C ing TIME : 2.63 231. turning tool Lathe Lathe.5 0.
6 Part No.8 33.33 TABLE NO.COPY MILLING MACHINE 38 mm from the face 8. bb to dia 8 Threading to a length of 20 mm from the face fBB tool Lathe threading tool 90 0. : PU.02 SHREERAM POLYTECHNIC .
24 8.07 5. drilling) chuck Remove centre drill Lathe. - - 60 5. 3.00 6. drill & & put dia & drill Drill dia to a length drill chuck Lathe & dia 8 478 670 670 0.95 4.S : DIA 19 X 40 OPERATION MACHINE & SPEED EQUIPMENT rpm USED FEED Mm ------Rev TIME SET UP 60 M/C Ing Gms : 100 1. 9. 6.4 0.80 of 35 mm drill Unload v 7 overturn 7 true the job Face BB Turn to dia 14 a length of 15mm Lathe & facing tool Lathe & turning tool SHREERAM POLYTECHNIC .4 0. 7. Load the job on the machine and true the job Face AA Turn to dia 14 & length of 20 mm from AA Centre drill (mounting & 2.00 5. 8.COPY MILLING MACHINE 39 Part Name Material Blank Size SR.1 0. Lathe & facing tool Lathe & turning tool Lathe.4 - 4.4 90 60 - 47. NO. centre drill & drill 670 670 0. : SPACER NET WEIGHT : M.
7 Part No.03 : FIXED BUSH NET WEIGHT : M.COPY MILLING MACHINE 40 TABLE NO. Part Name Material Blank Size : PU.S : DIA 30 X 30 Gms : 299 SHREERAM POLYTECHNIC .
COPY MILLING MACHINE
MACHINE & SPEED EQUIPMENT rpm USED 425 425
FEED Mm ------Rev 0.4 0.4
TIME SET UP 60 M/C ing 10.60 5.3
1. 2. 3.
Load & true the job Lathe on the machine Do facing on face AA Turn to dia 25 a length of 15 mm from AA Load centre drill & centre drill Lathe, facing tool Lathe, turning tool Lathe, centre drill, centre chuck Lathe, drill dia 10, drill chuck Lathe Lathe, facing tool
Replace centre drill by drill dia 10 & drill Unload overturn & true the job Face BB
COPY MILLING MACHINE
Part No. : PU -04 Part Name : M.S. Material : M.S. Blank size : DIA 63X30mm SR. MACHINE & NO OPERATION EQUIPEMENT USED 1 Load the job & Lathe true it 2 Face BB Lathe facing tool
NET WEIGHT :750 Gms SPEED rpm 202.1 FEED mm/rev 0.4 TIME SET M/Cing UP 80 46.74
COPY MILLING MACHINE
3 4 5 6 7 8 9
Turn a lathe of 18mm to a dia.25mm Load centre drill & drill chuck Drill dia. 12 to a length of 25mm Unload , overturn & true the job Face AA Turn a length of 6mm to dia60 Turn a length of 3mm from AA to dia.50
202.1 Lathe ,turning tool Lathe ,centre drill & drill chuck Lathe dia. 12 drill & chuck Lathe Lathe facing tool Lathe ,turning tool Lathe ,turning tool 318.3 202.1 202.1 254.6
0.4 0.1 0.4 0.4 0.4
60 60 -
13.36 5.00 50.80 18.9 4.45 7.04
TABLE NO. 09:
Part No. : TU -01 Part Name : BOTTOM TABLE Material : ALLUMINIUM Blank size : 255X200X16 SR. MACHINE & NO OPERATION EQUIPEMENT USED 1 Load the job on Milling milling machine machine 2 Milling edge at Milling
NET WEIGHT :2.6 KG SPEED rpm 140 FEED mm/rev 0.22 TIME SET M/Cing UP 300 200 1800
22 0.55 3.00 3.075 0. 7 drill & drill chuck Tap of M5 - 120 120 3600 3600 0. 8 to a length of 16mm Unload &tap all 8 inclined holes of M5 Unload the job Drilling machine Drilling machine dia. 4 machine Unload & overturn the job & drill another 4 inclined holes of dia.55 9 3600 0.075 300 300 200 500 568.20 10 11 - - 200 60 1800 - SHREERAM POLYTECHNIC . of 250 on side B milling cutter Unload the job & Drilling mount it on drilling machine machine Drill 4 inclined Drilling holes of dia.00 568.075 200 14.22 0.4 Drill 4 holes of dia.COPY MILLING MACHINE 44 right angles 3 4 5 6 7 8 machine side milling cutter Milling of v Milling grooves of length machine of 250 on side A Milling cutter Unload & overturn Milling the job machine Milling of v Milling grooves of length machine.
COPY MILLING MACHINE 45 TABLE NO. 10: Part No.6 KG SPEED rpm 140 FEED mm/rev 0.22 TIME SET M/Cing UP 300 200 1800 . : TU -02 Part Name : TOP TABLE Material : ALLUMINIUM Blank size : 255X200X16 SR. MACHINE & NO OPERATION EQUIPEMENT USED 1 Load the job on Milling milling machine machine 2 Milling edge at Milling right angles machine side SHREERAM POLYTECHNIC NET WEIGHT :2.
4 drill by dia.COPY MILLING MACHINE 46 3 4 5 6 7 8 milling cutter Milling of v Milling grooves of length machine of 250 on side A Milling cutter Unload & overturn Milling the job machine Milling of v Milling grooves of length machine.075 200 30.00 3. of 250 on side B milling cutter Unload the job & Drilling mount it on drilling machine machine Drill 4 inclined Drilling holes of dia. 4 drill Drilling by dia. dia.22 0.8 drill 2 holes of 7 drill & tap do tapping ofM8 Unload the job Drilling machine 3600 0. 7 drill & drill 120 120 3600 3600 0. 7 drill & machine dia.4 drill.4 Drilling machine Drilling machine dia.075 300 300 200 500 568.4 Replace dia.72 10 11 12 Drilling machine.55 3.8 to length of 6mm Replace dia.00 3600 0.8 drill & 6 holes of dia.55 9 3600 0. 4 machine Unload & overturn the job & drill another 4 inclined holes of dia.075 0.00 SHREERAM POLYTECHNIC .00 568.22 0.4 & drill 4 holes of dia.075 300.075 300 16. drill chuck Replace dia. 8 by dia.
MACHINE & NO OPERATION EQUIPEMENT USED 1 Load the job on Milling milling machine & machine side do side milling on milling cutter both ends (AABB) 2 Milling V grooves Milling SHREERAM POLYTECHNIC NET WEIGHT : 450Gms SPEED FEED rpm mm/rev 140 0.40 120 0.22 TIME SET M/Cing UP 300 97.00 . : TU -03 Part Name : GUIDE WAYS Material : ALLUMINIUM Blank size : (255X200X18)4PIECES SR. 11 : Part No.22 200 568.COPY MILLING MACHINE 47 TABLE NO.
075 0. : TU -04 Part Name : ROLLER CAGE Material : ALLUMINIUM Blank size : (8X8X140)X2&(8X8X150)X2 SR.24 - TABLE NO.8 machine drill Drill 2 holes of dia. Drilling 8 & 140mm apart machine dia. MACHINE & NO OPERATION EQUIPEMENT USED 1 Finishing the edges Hand file at right angle 2 Mount it on Drilling drilling machine Machine NET WEIGHT : 400Gms SPEED rpm FEED mm/rev TIME SET M/Cing UP 300 60 - SHREERAM POLYTECHNIC .8 drill Unload the job Drilling machine 3600 2500 0.4 machine dia.075 - 300 200 200 100 60 3.12: Part No.55 10. 4 drill Replace the dia.4 Drilling drill 7 put dia.COPY MILLING MACHINE 48 to a length of 250 mm 3 4 5 6 7 machine 90angle milling cutter Unload & mount it Drilling on drilling machine machine Drill 4 inclined Drilling holes of dia.
00 800. MACHINE & SPEED NO OPERATION EQUIPEMENT rpm USED 1 Welding of all three plates on top NET WEIGHT :11 KG FEED mm/rev - TIME SET M/Cing UP 1800 SHREERAM POLYTECHNIC .COPY MILLING MACHINE 49 3 Mount centre drill & drill 4 5 6 7 Drilling Machine centre drill & drill chuck Replace centre drill Drill machine by dia.3 0. drill chuck Unload & mount it Milling in a milling machine machine Mount end milling Milling cutter and mill the machine 8 holes 764 0.1 500 80.00 2500 2387.5 drill & drill chuck Drill dia. Blank size : CHANNEL 75X40X430X2pcs PLATE 40X6X260X2pcs SR. 5 drill dia.32 120 500 300 900 16.075 1.S. : BA -01 Part Name : BASE (BED) Material : M. 5 drill .13: Part No.00 TABLE NO. 5 to a Drill machine length of 6mm dia.
00 SHREERAM POLYTECHNIC . drill chuck vice Tapping tool .62. oil.5 KG SPEED rpm 382 FEED mm/rev 0.14: Part No. Blank size : PIPE-Dia. : co-01 Part Name : column Material : M.46 0.5x142x8mm SR.8 drill. (8 holes) Unload the job & clamp It in vice Do tapping in 4 holes Unload the job Shaper Shaper Shaper Shaper Shaper Drilling machine Drilling machine dia.1 300 300 60 60 180 1500 4000 120 9 10 11 - - 180 15 1800 - TABLE NO.1 TIME SET M/Cing UP 220 60.S.COPY MILLING MACHINE 50 2 3 4 5 6 7 8 of channel L oading on shaping machine Shaping bottom face of the C channels Unload & overturn the job Shaping on the top surface of the base (three plate) Unload & remove the job Mount the job on drilling machine Drilling of dia. tap holder - 477. MACHINE & NO OPERATION EQUIPEMENT USED 1 Drill 4 holes of dia. Drilling 10 in plate machine NET WEIGHT :5.
5 - Unload Weld 4 webs to the Welding pipe machine SHREERAM POLYTECHNIC .00 350.dog face plate Lathe. turning tool Lathe Lathe .4 - 180 60 30 300 180 - 350.00 - 222.5 - 0. 61 a length of 305mm Unload . centre drill& drill chuck Lathe 205.COPY MILLING MACHINE 51 2 3 4 5 6 7 8 9 10 11 12 13 Welding of pipe in the centre of the plate Welding the cap to the open end of the pipe Load job on the machine Face BB Centre drill Unload job Holding the job centre to centre on face plate Turning to dia.00 1800 Lathe .4 0. facing tool 205.70 60.overturn & true the job Face AA Welding machine Welding machine Lathe Lathe.5 205. facing tool Lathe.4 0.
Part Name Material Blank size : MA-01 : MAIN ARM : M. NO FEED mm/rev TIME SET M/Cing UP SHREERAM POLYTECHNIC .15: Part No.S.COPY MILLING MACHINE 52 TABLE NO. BRIGHT PLATE KG : 75X6X325X1pcs 55X6X325X1pcs 75X6X150X1pcs 75X6X110X1pcs MACHINE & SPEED OPERATION EQUIPEMENT rpm USED NET WEIGHT :6.2 SR.
10 rill Lathe dia.00 240 70 9.COPY MILLING MACHINE 53 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Making all the edges perpendicular to each other for all plate Welding of all the 5 plates Mounting & centering the job on face plate at position one Mount centre drill Remove centre drill & put dia.10 drill Lathe boring tool Lathe Lathe centre mounted 30 500 60 500 - 50.1 0. 10 drill Bore to dia. 10 drill Drill dia10 File - Manual - 1200 Arc welding machine Lathe do face plate clamp - - 500 600 1800 - Lathe. 82 Lathe boring tool Unclamp the job & set it for the second position Mount centre drill & drill Replace dia. centre drill Lathe. 25 drill Drill dia. centre drill dia.25 Unclamp & set it for third position Mount centre drill Lathe boring tool Lathe centre drill Lathe dia.25 Lathe dia.25 by dia.50 10.10 drill 382 153 144 382 471 - 0.00 70.00 SHREERAM POLYTECHNIC .25 382 471 - 60 30 10 20 Lathe dia.10 drill Replace dia.1 0. 10 drill & drill Bore to dia.
metal slitting saw Remove the job & Arc welding weld the boss in the position Weld the bush at the position Arc welding 140 - 0. 10 drill 4 holes of drill dia.62 Set it position fourth Mount centre drill Lathe dia.00 SHREERAM POLYTECHNIC .10 drill Lathe dia.1 0.00 96.00 60 20.00 24 25 26 Lathe centre drill Replace it by dia.00 400.25 drill Lathe boring tool Lathe 382 153 190 382 471 382 382 153 190 0.metal slitting saw Do slitting Milling operation machine . Lathe dia.22 - - 400.10 Unload & mount it Milling on milling machine machine .00 60.00 20.10 drill by dia.10 drill drill Bore to dia.00 900. 10 drill Replace dia.1 60 60 200 60 0. Lathe boring throughout tool Unload & it on Drilling drilling machine & machine dia.00 27 - - - 400.25 Bore to dia.25 500 20.COPY MILLING MACHINE 54 16 17 18 19 20 21 22 23 Replace it by dia.
7 & drill 4 holes to a length of 20mm SHREERAM POLYTECHNIC .S.6 NET WEIGHT :11 KG FEED mm/rev 0. drill 545.00 OPERATION Finishing of edges at right angle Mount it on drilling machine Load drill dia.1 TIME SET M/Cing UP 60 1800 60 120 88. Part Name Material Blank size SR.7 drill .:16 Part No.COPY MILLING MACHINE 55 TABLE NO. : 50X20X240 (2pcs) MACHINE & SPEED EQUIPEMENT rpm USED File Drilling machine Drilling machine dia. NO 1 2 3 : FX-01 : BASE PLATE : M.
00 25.5 of 20 mm drill Drill dia. 4 holes M8 in dia.1 - 60 80 130 60 50.00 6 7 8 9 955 955 - 0.4 holes) drill Counter bore dia.13 30 10 11 - - 60 30 1200 - SHREERAM POLYTECHNIC .5 to a length of Counter boring 10mm tool Unload and tap Tap set M5 in dia.7& mount machine.COPY MILLING MACHINE 56 chuck 4 Unload drill Drilling dia. 4 to Drilling length of 20mm(2 machine dia.1 80 50.5 dia.7 holes Unload the job 60 - 5 955 0. counter boring tool Unload the counter Drilling bore and mount machine dia.5 (2 Drilling holes) to a length machine dia. Drilling 10 in two holes of machine dia. counter boring tool counter boring tool Counter bore all 5 Drilling holes machine.5 drill drill Drill dia.1 0.
Part Name JOB Material Blank size SR.COPY MILLING MACHINE 57 TABLE NO.S.1 TIME SET M/Cing UP 180 9000.17: Part No. : 75X6X174 MACHINE & SPEED EQUIPEMENT rpm USED File Drilling machine 764 FEED mm/rev 0. NO 1 2 : FX-02 : FIXTURE PLATE FOR NET WEIGHT :1 KG : M.00 OPERATION Mount it on drilling machine Cut out the profile for the spectacle with the help of SHREERAM POLYTECHNIC .
00 - - - 60. drill . Part Name Material Blank size SR.1 TIME SET M/Cing UP 180 9000.1 80 23.7 drill .56 0. drill chuck Drilling 764 machine. : 25X25X75(2NOS) MACHINE & EQUIPEMENT USED Drilling machine Drilling machine.S.COPY MILLING MACHINE 58 3 drill & file Mount it on drilling machine Mount center drill 4 5 6 7 8 Replace center drill by dia. NO 1 2 : FX-03 : CLAMPING PLATE : M.00 OPERATION Mount it on drilling machine Cut out the profile for the spectacle with the help of drill & file SHREERAM POLYTECHNIC .00 TABLE NO. 5 drill & drill 5 holes of depth of 6mm Replace dia.5 KG SPEED rpm 764 FEED mm/rev 0. 5 drill 764 - 180 - 0. 5 drill Counter sunk by a counter sinking tool & counter sunk dia. 5 holes Drilling machine dia. drill chuck Drilling 764 machine dia.8 Unload the machine Place fit three dowels in dia.00 0.1 60 10.18: Part No.file NET WEIGHT :1. center drill.1 50 25.
4 drill Tap set - 764 764 0.1 90 9.00 15.1 0.42 9 10 11 477.00 45.42 8 477. 4 drill & drill 3 holes to the length of 5 mm Replace dia.1 90 3. 5 with the drill of dia.00 - SHREERAM POLYTECHNIC .8 Tap two holes of dia.COPY MILLING MACHINE 59 3 4 5 6 Weld angle to plate Mount it on drilling machine Mont center drill & drill Replace center drill by a dia. Drilling machine center drill Drilling machine dia.46 0. 4 drill Drilling machine dia.8 Unload Electric arc welding Drilling machine. 5 drill& drill 4 holes 2 a length of 5mm Replace dia.5 drill by dia.4 drill by dia.1 - 70 30 15.08 360.1 180 180 50 90 300.46 - 0. 5 drill Drilling machine dia.70 7 955 0. 4 drill Drilling machine dia. 8 drill & drill 2 holes to the length of 6 mm Counter sunk three holes of dia.
COPY MILLING MACHINE 60 TABLE NO. NO 1 2 OPERATION Mount it on drilling machine Cut out the profile for the spectacle with the help of drill & file MACHINE & EQUIPEMENT USED Drilling machine Drilling machine NET WEIGHT :0.19: Part No.1 TIME SET M/Cing UP 180 9000. Blank size : 75X6X175 SR. : FX-04 Part Name : FIXTURE PLATE FOR TEMPLATE Material : M.5 KG SPEED rpm 764 FEED mm/rev 0.00 SHREERAM POLYTECHNIC .S.
5 drill - - 180 - 0.1 100 23.56 - 30 - SHREERAM POLYTECHNIC .COPY MILLING MACHINE 61 3 Mount it on drilling machine Mount center drill 4 5 6 Replace center drill by dia. center drill.1 50 25.7 drill .00 0.5 Unload the job Drilling machine dia. drill chuck Drilling 764 machine dia. drill chuck Drilling 764 machine. 5 drill & drill 3 holes of dia.
which is already leveled to ground .1 TESTING OF BASE OR FRAME- The testing of the body or frame is mainly depends upon the load which the machine is going to take. Then it is leveled by spirit level. In this way test the perpendicularly of frame of our copy milling machine. SHREERAM POLYTECHNIC .COPY MILLING MACHINE 62 CHAPTER NO:-06 TESTING OF MACHINE 6. Then attached to the protector leg . And the accuracy of alignment depends on the perpendicularity Bevel protractor takes this test. The legs of the body should be at right angle to ground. Then keeping the bevel protractor on surface plate. We proceed for another leg . Before testing the machine it is kept on surface plate . TESTING OF MACHINE PARTS:- 6.
COPY MILLING MACHINE 63 6. Transverse direction. Measuring instrument:.flatness of table is very essential in copy milling. Table consists of two directions.Dial Gauge. Procedure:. Spirit Level.2 TESTING THE FLATENESS OF TABLE PLATE :. then moved along the over arm and the deviation from parallelism observed on dial gauge or spirit level.a spirit level is placed directly On the table for the longitudinal as well As transverse test.The perpendicularity of column to the base plate is tested i. Longitudinal direction. SHREERAM POLYTECHNIC . Procedure:.The over hanging arm is claimed in its extreme extended position.e. The readings are noted 6. The test is performing by placing the spirit level at one end of the column and the error is noted by taking the difference between the readings obtained.4 TESTING OF OVER ARM:- INSTRUMENT:. 6. A.3 PERPENDICULARITY OF COLUMN:. Dial gauge is set to zero position. B.spirit level. in a plane at 90 to the axis of the spindle.
COPY MILLING MACHINE 64 CHAPTER NO:07 MAINTENANCE SHREERAM POLYTECHNIC .
The milling cutter is required to replace if it get warms out. Fixtures screw should be replace periodically. It is required to color the equipment periodically to protect from corrosion The rack is required to be replace the teeth are damaged. SHREERAM POLYTECHNIC .COPY MILLING MACHINE 65 7. The milling cutter is required to be ground or it required to make it true after being periodical used.1 MAINTENANCE : For smooth sliding movement of base greasing is required. The pulleys are replaced if they slip or sometime reconditioned.
COPY MILLING MACHINE 66 The linkages should be welded or replaced as per requirement in warm out condition 7. SHREERAM POLYTECHNIC .2 SAFETY PRECAUTIONS: Do not touch milling cutter when machine is in operation. Always put the best guard on the pulleys. Use to have small of feel to save cutter and motor.
8.COPY MILLING MACHINE 67 CHAPTER NO:08 COST ESTIMATION 8. COST ESTIMATION:- Budget estimation may be defined as the process of forecasting the expenses take into consideration all expenditure involved in a design and manufacturing with all related services facilities such as pattern making as well as portion of the general administrative and selling costs. 2. To determined the selling price of product for a quotation or contract so as to ensure a reasonable profit to the company. Check the quotation supplied by vendors.1 PURPOSE OF COST ESIMATION:1. SHREERAM POLYTECHNIC .
4. Determined the most economical process or material to manufacture the product. 8.2 BASICALLY THE BUDGET ESTIMATION IS OF TWO TYPES :- 1. Material Cost Estimation• Material For Fabrication • Standard Purchase Part 2.COPY MILLING MACHINE 68 3.3 MATERIAL COST ESTIMATION :. These are divided into two categories : • Material for fabrication SHREERAM POLYTECHNIC .Material cost estimation gives total amount required to collect the raw material which has to be processed or fabricated to desire size and functioning of the components . To determined standards of production performance that may be used to control the cost. Machine Cost Estimation- 8.
which includes labor . a. Standard purchased components. Direct labour cost 2.4 MACHINING COST ESTIMATION :. Labour cost is classified as : 1.it is the cost remuneration (wages.5 PROCEDURE FOR CALCULATION OF MATERIAL COST:1.6 LABOUR COST:.COPY MILLING MACHINE 69 • Standard purchase parts 8. Fabricated components. Cost estimation of manufactured parts can be considered as judgment on and after careful consideration . 8. salaries. commission bonus etc) of the employees of concern or enterprises. material and factory services required to produce the required parts . The rates of all standard items are taken and added up. After designing a project a bill is prepared which is divided into categories.This cost estimation is an attempt to forecast the total expenses that may include manufacturing cost apart from material cost . Cost of raw material purchased taken and added up. 3. 2. b. 8. Indirect labour cost SHREERAM POLYTECHNIC .
9.COPY MILLING MACHINE 70 Chapter no :09 Source 9.1 M/S STYLRITE OPTICAL INDUSTRIES . SOURCE :. MALAD. SHREERAM POLYTECHNIC .we have collected the information & necessary technology from following industries and places .
As a executive assistant situated at kandivali. LTD. We get the idea and related information from Mr.Ketan Parmar who is working in ASSOSSIATED CAPSULES PVT.COPY MILLING MACHINE 71 Here we are observed the manufacturing of spectacle frames and various methods of manufacturing . SHREERAM POLYTECHNIC .
COPY MILLING MACHINE 72 Chapter no:10 Biblography 10. We are take a literature from following books:SHREERAM POLYTECHNIC . BIBLOGRAPHY :Following different references we are taken to make our project a successful creation.
Mehta 3. Workshop technology :. Machine tool design :N. Kurmi 5. Production technology :.R.COPY MILLING MACHINE 73 1. PART NO SHREERAM POLYTECHNIC PART NAME QUANTITIY MATERIAL .com BILL OF MATERIAL :- SR NO.Jain.Y Belin 4. www.wikipedia.R. Cutter pilots and accessories catalogue :. Machine design :. K. S.HMT Publication 2. K.
14215RPM SPRING ALEEN SCREW BALL OF DIA.T.D S.T.T. S.D S.T.D SHREERAM POLYTECHNIC .P.D S. MECH MOTOR CLAMPING PLATE MOTOR 0.T.5H.COPY MILLING MACHINE 74 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 BA-01 CO-01 MA-01 TU-01 TU-02 TU-03 TU-04 SU-01 SU-02 SU-03 SU-04 PU-01 PU-02 PU-03 PU-04 FX-01 FX-02 FX-03 FX-04 BASE COLUMN MAIN ARM BOTTOM PLATE TOP PLATE GUIDE WAYS ROLLER CAGE SPINDLE HOUSING BOSS RING PINION SHAFT SPACER FIXED BUSH ADJUSTABLE BUSH BASE PLATE FIXTURE PLATE FOR JOB CLAMPING PLTE CLAMPING PLATE – TEMPLTE MOTOR ADJ.D S.D.8 ROLLERS CHEESE HEAD SCREW WING NUTS NUTS & BOLTS 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 22 1 16 32 2 S.T.
00 6 65.00 130. Flat(bright) Dia.00 60.00 4.00 21.00 COST 1750.00 60. Flat(bright) M.S.00 40.00 1.00 248.00 60. Flat(bright) 5 COLUMN Pipe(8mm) M.00 40X10X260X3pcs 3.Flat (bright) M.D MATERIAL COST:SR COMPONENTS NO 1 TABLE Top & bottom Guideways 2 BASE Channel M.00 50.00 50X20X240X2pcs 25X25X160X1pcs 75X6X185X1pcs 75X6X170X2pcs 3.00 65.00 65.00 20.COPY MILLING MACHINE 75 30 31 DOWELS & STOPPERS HANDLE 16 3 S.00 248.10 1.00 100X10X230X1pcs 2.D S.00 65.00 180.00 20.T.00 180.S.00 155.S.00 55.00 65.00 55.00 240.35 1.50 3.B.00 25X18X255X4pcs 75X40X500X2pcs 6.00 0.S.00 60.00 120.00 155.50 1.00 60.S.00 65.00 255X200X16X2pcs 7.S.00 2.00 60.Flat 3 FIXTURE Bottom plate(M. Flat(bright) M.S. Flat(bright) M.S.00 SHREERAM POLYTECHNIC .S.6 disc(6mm) SPINDLE UNIT spindle(EN-8) DIMENSIONS WEIGHT RATE 250. Flat(bright) M.T.00 50.) Angle plate(5mm) Top plate Fixture plate 4 UPPER ARM M.00 75X6X325X1pcs 55X6X325X2pcs 75X6X150X1pcs 75X6X110X1pcs Dia65X325X1pcs 100X10X160X1pcs 25X6X30X1pcs 30X8X30X2pcs Dia25X255X1pcs 4.00 65.
00 70.00 - 248.5 50X50X50X2pcs 0.00 8 120X160X10X1pcs 1.00 75. 1 PARTICULARS TOTAL MACHINING COST AMOUNT IN Rs. 2495.S.00 9 10 Dia.00 45.S.00 25.10 - 55.0/- SHREERAM POLYTECHNIC .COPY MILLING MACHINE 76 Housing Dia75X126X1pcs Boss Dia85X68X1pcs M.00 100.5 &10mm wide 4.12X450mm - 0.00 TOTAL COST ESTIMATION: SR NO.70 50.00 20. Flat(bright) 30X8X30X2pcs 7 PINION MECHANISM GEAR OTHER PARTS MOTOR CLAMPING PLATE M.00 50.50 3.00 35.00 155.5 - - 30. Flate(Black) ANGLE PLATE(6mm) ROUND BAR NUTS & BOLTS Module 2.
PAINTING.00/2500.00/- 5 12322.OCTRY.00/- SHREERAM POLYTECHNIC .ELECTROPLATING.00/2000. PRINTING & BINDING TOTAL MANUFACTURING COST 5327.COPY MILLING MACHINE 77 2 3 4 TOTAL MATERIAL COST COST OF MOTOR (5HP & 1440RPM) OVERHEADS (INCLUDING TRANSPORT.