DATA TO BE ENTER BY YOU

1 THEME 2 BENCH MARK : : CJ 500, CJUJ worm journal hard turning done in SL3 B
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3 KAIZEN NO 4 LOSS STRUCTURE 5 Area BEFORE AFTER 6 START DATE 7 COMPLETE DATE 8 IDEA 9 TEAM MEMBERS

: : : P Q C Worm D S M

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: : : : 1 2 3 4

12.10.2007 18.10.2007 CJ 500, CJUJ worm journal hard turning done in SL3 B Rajamony Gopalakrishnan

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10 BEFORE PHOTO No 11 AFTER PHOTO No. 12 BENEFIT

: : WITH IN 30 LETTERS A operators fatigue eliminated for forming the grinding wheel B C D E F internal customer satisfied production loss eliminated cylindrical grinding de-bottle necked

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WHY WHY ANALYSIS WHY1 WHY2 WHY 3 SOLUTION RESULT A B C

WITH IN 30 LETTERS bottle neck in cylindrical grinding less output obtained in form grinding hard turning introduction for journal grinding WITH IN 30 WORD productivity improved de-bottle necking of cylindrical grinding internal customer satisfaction improved

D .

CJUJ worm journal hard turning done in SL3 B Before After Benefit .KAIZEN THEME: KAIZEN NO Loss Structure : P Idea : CJ 500. CJUJ worm journal hard turning KZ / 07 – 08 / Worm/ Oct/ 01 done in SL3 B Bench Mark : RML START Completed Worm 12.2007 18.10.Intangible Q C D S M Team : AREA &M/C No CJ 500.10.2007 Rajamony Gopalakrishnan operators fatigue eliminated for forming the grinding wheel internal customer satisfied Benefit : Tangible production loss eliminated Size variation reduced by 4 microns Analysis: Why 1? bottle neck in cylindrical grinding Why 2? less output obtained in form grinding WHY 3? Solution hard turning introduction for journal grinding Result : productivity improved de-bottle necking of cylindrical grinding Horizontal Deployment : Will be included in SOP after clear monitoring of performance .

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