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Complete engine teardown to bare shortblock how-to with pictures
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07-23-2009, 01:25 AM

RotaryResurrection
engine builder

Complete engine teardown to bare shortblock how-to with pictures

Here is a writeup to go with my engine removal how-to elsewhere. After the engine is pulled out of the car in it's complete form, you'll usually be either rebuilding the existing engine block, or using an off your block. There are many ways of doing this, but this method is the most efficient and probably the fastest. Knowing exactly in what order to do things and where each bolt and plug is helps a lot

This also assists customers of mine who wish to send in their engine block for rebuild. Although I do offer a "longblock" service whereby customers can send their complete engine (as shown below), th exchange a bare shortblock, which is what you will end up with at the end of this writeup. When it is engine rebuild time for you guys, remember which builder took time to photo document, transcribe, and post this procedure for free on your forum for your assistance.

Trader Score: (1) Join Date: Feb 2005 Location: Morristown, Tn (east of Knoxville) Posts: 994

First we have the engine hanging here on the hoist exactly as I pull it out of the car.

1 от 46

30/11/2010 22:25

Complete engine teardown to bare shortblock how-to with pictures - RX8...

http://www.rx8club.com/showthread.php?t=178945

Now, I will obviously be using an engine stand, although it is NOT a requirement...it just makes things easier and less messy. A few things have to be removed before the engine stand head can be mo Remove the front oil cooler line. Remove the 12mm bolt holding the engine ground bracket to the bottom of the intermediate iron on the driver side. Remove the retaining clip and unplug the oil level sensor in the drivers side of the oilpan. This wire is clipped onto the aforementioned bracket, so separate this clip from the bracket.

Remove the 3 10mm bolts holding down the coil brackets to the front cover. UNplug the 4 coils and the plug wires. Remove the 12mm bolt holding the alternator wire on to the alternator, remove the c

2 от 46

30/11/2010 22:25

Complete engine teardown to bare shortblock how-to with pictures - RX8...

http://www.rx8club.com/showthread.php?t=178945

At this point the engine can be mounted on the engine stand.

3 от 46

30/11/2010 22:25

Complete engine teardown to bare shortblock how-to with pictures - RX8...

http://www.rx8club.com/showthread.php?t=178945

Unbolt knock sensor from rear rotor housing. Remove spark plugs. Use a 24mm socket to remove the oil pressure sending unit.

4 от 46

30/11/2010 22:25

.php?t=178945 Remove rear heater core hose from pipe on rear iron.RX8.. http://www.rx8club. 5 от 46 30/11/2010 22:25 .com/showthread.Complete engine teardown to bare shortblock how-to with pictures .

Complete engine teardown to bare shortblock how-to with pictures . and 2 bolts on exhaust manifold. http://www.rx8club. remove bolt on top bracket. 6 от 46 30/11/2010 22:25 .php?t=178945 Remove air control valve. Disconnect wiring harness clip..com/showthread.RX8...disconnect vacuum hose..

RX8.rx8club.. http://www.Complete engine teardown to bare shortblock how-to with pictures .php?t=178945 Remove exhaust manifold and gasket. 7 от 46 30/11/2010 22:25 ..com/showthread.

rx8club.com/showthread.. Simply pry the clips apart with a small screwdriver. http://www.Complete engine teardown to bare shortblock how-to with pictures ..php?t=178945 Remove both fuel lines from the retaining clips under the intake manifold on the drivers side. 8 от 46 30/11/2010 22:25 .RX8.

com/showthread.php?t=178945 Use a long extension and socket to remove the 2) 10mm bolts facing down from the retaining clip under the intake manifold.Complete engine teardown to bare shortblock how-to with pictures . 9 от 46 30/11/2010 22:25 .RX8.rx8club.. http://www..

1 coolant hose on top o electrical connector to the throttlebody. 5 bolts on passenger side top. 10 от 46 30/11/2010 22:25 ..rx8club.php?t=178945 Remove upper intake manifold. Lift upper intake/throttlebody combo off carefully.Complete engine teardown to bare shortblock how-to with pictures . Disconnect vacuum hose from the rear drivers side. plug to vacuum solenoid on top front behind the oil filler neck.RX8..com/showthread. http://www.

RX8. 2 vacuum solenoids from port actuators.php?t=178945 remove oil filler neck..Complete engine teardown to bare shortblock how-to with pictures . 11 от 46 30/11/2010 22:25 .. Remove 3 solenoid plugs from the back.rx8club.com/showthread. harness clip. and 2 nuts at base of the neck. http://www.

http://www..RX8. 12 от 46 30/11/2010 22:25 .Complete engine teardown to bare shortblock how-to with pictures ....rx8club.php?t=178945 Remove extension manifold.com/showthread.

. http://www.php?t=178945 Remove a/c belt tensioner from front cover. 13 от 46 30/11/2010 22:25 .Unbolt crank angle sensor and remove clips holding harness to front cover.rx8club.Complete engine teardown to bare shortblock how-to with pictures .. Lay aside on top of the engine harness.RX8.com/showthread.

. 14 от 46 30/11/2010 22:25 .RX8.Complete engine teardown to bare shortblock how-to with pictures . http://www.php?t=178945 Unplug alternator plug.com/showthread.rx8club..

Complete engine teardown to bare shortblock how-to with pictures . tune. http://www.rx8club.com! __________________ 02 Denali: Intake. z06 cam. 24's.com/showthread... Register your free account today and become a member on RX8Club. drop.php?t=178945 This ad is not displayed to registered and logged-in members. full a/v system 04 RX-8: AT to MT swapped 85 Corvette: fully restored 15 от 46 30/11/2010 22:25 .RX8.

RX8... Tn (east of Knoxville) Posts: 994 Unplug all 6 fuel injectors (4 for automatic 4port models).Complete engine teardown to bare shortblock how-to with pictures .php?t=178945 Last edited by RotaryResurrection... http://www. Trader Score: (1) Join Date: Feb 2005 Location: Morristown. 07-23-2009 at 07:04 PM. 16 от 46 30/11/2010 22:25 .label each as you do for clarification later as they can be easy to mix up. 07-23-2009.com/showthread. 01:39 AM RotaryResurrection engine builder Remove air hose to vacuum splitter at the base of the primary fuel injector rail.rx8club.

Unplug coolant temp sensor. http://www.. 17 от 46 30/11/2010 22:25 .rx8club. the plug for the microswitch on the port actuator. Unplug aux port actuator solenoid..RX8.Complete engine teardown to bare shortblock how-to with pictures .php?t=178945 Unplug and remove from bracket.com/showthread. Remove water pump pulley.

Complete engine teardown to bare shortblock how-to with pictures .RX8...rx8club. http://www.com/showthread. 18 от 46 30/11/2010 22:25 .php?t=178945 Remove alternator bracket and alternator.

rx8club.Complete engine teardown to bare shortblock how-to with pictures . http://www. unclip harness from front cover.com/showthread.RX8. 19 от 46 30/11/2010 22:25 .php?t=178945 Unplug OMP connectors. lift and lay aside with rest of engine wiring harness...

..RX8.rx8club. 20 от 46 30/11/2010 22:25 . http://www.com/showthread.php?t=178945 Unbolt harness retaining bracket from top of block (4 bolts total) and remove bracket/harness as a unit.Complete engine teardown to bare shortblock how-to with pictures .

php?t=178945 Remove fuel line between primary and secondary fuel rail. 21 от 46 30/11/2010 22:25 .RX8.rx8club. at secondary fuel rail blue clip...com/showthread.Complete engine teardown to bare shortblock how-to with pictures . http://www.

. being careful of auxiliary port sleeves that come out of the block with the manifold.Complete engine teardown to bare shortblock how-to with pictures . Sometimes it takes several tugs and pushes to get these out of the block 22 от 46 30/11/2010 22:25 .php?t=178945 Unbolt and remove lower intake manifold. http://www.com/showthread..RX8.rx8club.

http://www.RX8.php?t=178945 23 от 46 30/11/2010 22:25 .Complete engine teardown to bare shortblock how-to with pictures .rx8club...com/showthread.

RX8..php?t=178945 Remove primary fuel rail/injectors.Complete engine teardown to bare shortblock how-to with pictures .. 24 от 46 30/11/2010 22:25 .com/showthread.rx8club. http://www.

RX8. 25 от 46 30/11/2010 22:25 .rx8club... http://www.com/showthread.php?t=178945 Remove rear oil cooler line and oil filter pedestal as a unit.Complete engine teardown to bare shortblock how-to with pictures .

com/showthread.RX8. http://www..Complete engine teardown to bare shortblock how-to with pictures . 26 от 46 30/11/2010 22:25 .php?t=178945 Remove small rear coolant line from passenger side of rear iron.rx8club..

Complete engine teardown to bare shortblock how-to with pictures ..RX8. http://www. as it requires a special socket to remove.rx8club. If you are sending an engine to me (or most other engine builders) you can leave the flywheel in place for me to remove for you..com/showthread.php?t=178945 Remove clutch and flywheel. 27 от 46 30/11/2010 22:25 .

Complete engine teardown to bare shortblock how-to with pictures ..rx8club.php?t=178945 28 от 46 30/11/2010 22:25 . http://www..com/showthread.RX8.

php?t=178945 07-23-2009.com/showthread.rx8club. Trader Score: (1) Join Date: Feb 2005 Location: Morristown.. http://www. Tn (east of Knoxville) Posts: 994 29 от 46 30/11/2010 22:25 . 01:42 AM RotaryResurrection engine builder Remove the oil injector nozzles with a 19mm wrench..RX8.Complete engine teardown to bare shortblock how-to with pictures .

.Complete engine teardown to bare shortblock how-to with pictures . http://www.RX8.php?t=178945 Remove OMP lines and OMP as a unit..com/showthread.rx8club. 30 от 46 30/11/2010 22:25 .

http://www. 31 от 46 30/11/2010 22:25 .rx8club.php?t=178945 remove thermostat housing and lines as a unit.Complete engine teardown to bare shortblock how-to with pictures ..RX8.com/showthread..

rx8club.php?t=178945 Top end is now stripped.RX8.Complete engine teardown to bare shortblock how-to with pictures .. 32 от 46 30/11/2010 22:25 .com/showthread. http://www..

http://www.Complete engine teardown to bare shortblock how-to with pictures ..RX8.php?t=178945 33 от 46 30/11/2010 22:25 .com/showthread.rx8club..

http://www. Use a stiff putty knife and hammer it between the engine and oil pan in one corner.. 34 от 46 30/11/2010 22:25 . Then hammer the putty knife from the side..RX8.Complete engine teardown to bare shortblock how-to with pictures .rx8club. remove the oil pan and pickup tube.php?t=178945 Flip the engine over. all around the the flange.com/showthread.

rx8club.php?t=178945 Engine is now stripped and ready to be disassembled or returned as a core.. It is possible that I may have at one time in some way perhaps hit these numbers in my own may or may not.164 07-23-2009. http://www.RX8.Complete engine teardown to bare shortblock how-to with pictures . Trader Score: (1) Join Date: Apr 2006 Location: Y-cat-o NZ Posts: 10. Will keep this handy for next time i take the engine out BTW that engine looks to have some serious oil control issues !!! __________________ Quote: Originally Posted by Mawnee I will now be offering my Turbo kit to the public! This kit is capable of producing 900 crank HP. 06:23 PM 35 от 46 30/11/2010 22:25 .com/showthread. though probably not(though you could get lucky!) contain a turbo capable of these numbers. 02:32 AM Brettus K1W1 333whp club founder Good work .. 07-23-2009.

...destroyed both adjacent irons. cutoff rings. 06:59 PM RotaryResurrection engine builder Quote: Originally Posted by rotarygod Oil o-ring failure on the rear rotor? oil starvation to rear rotor and rear main. __________________ Please refrain from being an RX-8 fanboi.. Trader Score: (1) Join Date: Feb 2005 Location: Morristown.com/showthread. are you gay? Mods . __________________ {FS} NEW ENGINE MOUNTS & ENGINE TRAY http://www.php/campos Trader Score: (0) wow . __________________ Trader Score: (5) Join Date: Mar 2004 Location: Newport Coast. Ebay Power Chip. Here is the teardown if you're interested in looking. http://www. all bearings. Thanks.destroyed both adjacent irons... RX-8 fanboiz are gay.com/builds. and side seals. Thanks for posting this. Tn (east of Knoxville) Posts: 994 http://www. rotor.. Horsepower is the answer!" "Meat is murder.com/builds. http://www. but I warn you.. shaft.php?t=206016 BUY THEM YOU MUST! Trader Score: (0) Join Date: Jul 2009 Location: Strip Club Posts: 955 09-10-2009. Ca Posts: 17. it's ugly. just finished looking at those pics. tasty tasty murder!" Trader Score: (0) Join Date: Apr 2003 Location: Houston Posts: 8.. Drilled Slotted Brake Line Trader Score: (21) Join Date: Aug 2006 Location: SoCal Posts: 3.rotaryresurrection. please shut up. Vortex. I'm hoping I never need this info but if I do. 10:01 PM nycgps A FC3S and SE3P guy Quote: Originally Posted by RotaryResurrection oil starvation to rear rotor and rear main.. Here is the teardown if you're interested in looking.rotaryresurrection. rear rotor oil control rings.php/campos 09-10-2009.com/showthread. and side seals. cutoff rings.." "Torque is a variable. rear rotor oil control rings.174 Jedi54's Garage 07-23-2009.. rotor.Complete engine teardown to bare shortblock how-to with pictures .Ebay fart can.846 07-23-2009... 08:35 PM @!!narotordo FLAME ON! Wow good read.RX8.rx8club. Thanks! 36 от 46 30/11/2010 22:25 ..rx8club. Electric Turbonator. 06:24 PM Renesis SE3P Poop on a stick! More epicness. all bearings..php?t=178945 rotarygod Proud to be arrogant! Oil o-ring failure on the rear rotor? __________________ "None of us on our own is as dumb as all of us combined. Blinker Fluid.. 1/2 of them are trash __________________ Next time if you want to say something. shaft. but I warn you. it's ugly. 06:24 PM Jedi54 Zaino Master excellent DIY RR.781 07-23-2009.

.and i would put money on it you have neither an 8 or 350....Proud Owner of a 2004 RX8 GT+Navi. 11-30-2009.com username= ZumnRX8 8/2010 .. __________________ Quote: Originally Posted by RIWWP WET ASS Trader Score: (0) Join Date: May 2007 Location: Caca Cali Posts: 5. 09:11 PM diabolical1 i'm the undead i can't wait to get my hands on one of these things! __________________ 1984 Mazda Rx-7 (in gestation once again) 2004 Mazda Rx-8 Quote: Trader Score: (0) Join Date: Jul 2004 Posts: 216 Originally Posted by ricky356 . 10:18 PM 37 от 46 30/11/2010 22:25 ..Proud Owner of a 1988 RX7 Convertible N/A Red All Originial.com/showthread..Complete engine teardown to bare shortblock how-to with pictures ... 10-30-2009. Tn (east of Knoxville) Posts: 994 Quote: Originally Posted by diabolical1 i can't wait to get my hands on one of these things! hmmm.php?t=178945 Join Date: Jun 2005 Location: New York City Posts: 14..433 10-31-2009. 09:15 PM ZumnRx8 RX8 & RX7 owner i hate because i have no skills near this. 10:04 PM Atilla IT'S ADVENTURE TIME! Excellent thread. __________________ RX7club....com & RX8club. http://www.or any friends for that matter.rx8club.073 10-30-2009. California Posts: 4.. 01:00 PM RotaryResurrection engine builder Quote: Originally Posted by Atilla's signature Trader Score: (1) Join Date: Feb 2005 Location: Morristown. 9/2005 .214 09-10-2009..RX8.. Winning Blue Blown & Being Rebuilt Trader Score: (0) Join Date: Mar 2008 Location: So. and your mom cant stand the thought she birthed you.

. Disconnect wiring harness clip. Remove upper intake manifold. Use a 24mm socket to remove the oil pressure sending unit. Lift upper intake/throttlebody combo off carefully. When it is engine rebuild time for you guys.rx8club. UNplug the 4 coils and the plug wires. I will obviously be using an engine stand. the g or exchange a bare shortblock..disconnect vacuum hose. First we have the engine hanging here on the hoist exactly as I pull it out of the car. Remove the 12mm bolt holding the alternator bracket on to the alternator.Complete engine teardown to bare shortblock how-to with pictures . 1 coolant hose on top of th electrical connector to the throttlebody. After the engine is pulled out of the car in it's complete form. so separate this clip from the bracket. remove bolt on top bracket. Knowing exactly in what order to do things and where each bolt and plug is helps a lot. Remove both fuel lines from the retaining clips under the intake manifold on the drivers side. Remove the 3 10mm bolts holding down the coil brackets to the front cover. There are many ways of doing this... transcribe. although it is NOT a requirement. http://www. Simply pry the clips apart with a small screwdriver.com/showthread. This wire is clipped onto the aforementioned bracket. 38 от 46 30/11/2010 22:25 . you'll usually be either rebuilding the existing engine block. Unbolt knock sensor from rear rotor housing.it just makes things easier and less messy. remember which builder took time to photo document. which is what you will end up with at the end of this writeup. Remove the retaining clip and unplug the oil level sensor in the drivers side of the oilpan. Remove the 12mm bolt holding the engine ground bracket to the bottom of the intermediate iron on the driver side. Remove rear heater core hose from pipe on rear iron. but this method is the most efficient and probably the fastest. remove the cl etc. 5 bolts on passenger side top.. or using anothe off your block..RX8. Disconnect vacuum hose from the rear drivers side. and 2 bolts on exhaust manifold. Remove exhaust manifold and gasket. Now. Use a long extension and socket to remove the 2) 10mm bolts facing down from the retaining clip under the intake manifold. Remove air control valve. and post this procedure for free on your forum for your assistance. At this point the engine can be mounted on the engine stand. A few things have to be removed before the engine stand head can be mount Remove the front oil cooler line.php?t=178945 zacknolden Registered User Trader Score: (0) Join Date: Apr 2008 Posts: 50 Quote: Originally Posted by RotaryResurrection Here is a writeup to go with my engine removal how-to elsewhere. Remove spark plugs. Although I do offer a "longblock" service whereby customers can send their complete engine (as shown below). plug to vacuum solenoid on top front behind the oil filler neck. This also assists customers of mine who wish to send in their engine block for rebuild.

http://www..com/showthread. Remove 3 solenoid plugs from the back.RX8. harness clip. and 2 nuts at base of the neck. 2 vacuum solenoids from port actuators.Complete engine teardown to bare shortblock how-to with pictures . 39 от 46 30/11/2010 22:25 .rx8club..php?t=178945 remove oil filler neck.

rx8club. 40 от 46 30/11/2010 22:25 .RX8.com/showthread... http://www..Complete engine teardown to bare shortblock how-to with pictures .php?t=178945 Remove extension manifold..

com/showthread.php?t=178945 Remove a/c belt tensioner from front cover.Unbolt crank angle sensor and remove clips holding harness to front cover. Lay aside on top of the engine harness. http://www.. 41 от 46 30/11/2010 22:25 .RX8.Complete engine teardown to bare shortblock how-to with pictures ..rx8club.

Complete engine teardown to bare shortblock how-to with pictures .com/showthread.rx8club.. 42 от 46 30/11/2010 22:25 . http://www..php?t=178945 Unplug alternator plug.RX8.

rx8club. Tn (east of Knoxville) Posts: 994 43 от 46 30/11/2010 22:25 . _______________________________________________ Hit the Road with SEMO Last edited by zacknolden. http://www. I just got my work messed up following just indtructions without any illustrations. I just got my work messed up following just indtructions without any illustrations. 06-02-2010 at 08:47 PM.. 01:36 AM RotaryResurrection engine builder Quote: Originally Posted by zacknolden I'm gonna need this detailed DIY..RX8. Wat? Trader Score: (1) Join Date: Feb 2005 Location: Morristown.php?t=178945 I'm gonna need this detailed DIY.com/showthread.Complete engine teardown to bare shortblock how-to with pictures . 12-01-2009.

I have a project I could use them on.Front next Now you're getting crazy __________________ You going to ceramic coat the bolt heads? 44 от 46 30/11/2010 22:25 ..rx8club.rx8club. 11:21 AM RotaryResurrection engine builder Wat? Trader Score: (1) Join Date: Feb 2005 Location: Morristown.Complete engine teardown to bare shortblock how-to with pictures . It would be awesome to have a set in a bag labeled for what they are. Tn (east of Knoxville) Posts: 994 12-21-2009.842 03-14-2010. if it was available.. 07:29 PM dannobre Back is Back.com/showthread.php?t=206016 BUY THEM YOU MUST! Trader Score: (0) Join Date: Jul 2009 Location: Strip Club Posts: 955 12-04-2009.184 03-14-2010.RX8. __________________ vGarage Trader Score: (3) Join Date: Jun 2004 Location: Banks of The Muddy Wishkah Posts: 8. 11:18 PM Schartz Duluth/Superior How many miles where on the engine when you started taking it apart? Trader Score: (3) Join Date: Apr 2009 Location: Soup Town Posts: 24 02-28-2010.php?t=178945 12-01-2009. 04:31 PM TeamRX8 The Unknown Autocrosser the parts PDFs which will show what and where __________________ Doesn't play well with others self-imposed ban to non-text mode Trader Score: (5) Join Date: Apr 2005 Location: In your mind & under your oversensitive skin Posts: 9.. 01:22 AM Nemesis8 Bigus Rotus I would so purchase a bolt kit for all the bolts used in this tear-down.com/showthread.. 02:13 AM @!!narotordo FLAME ON! Now thats a real do it your selfer __________________ {FS} NEW ENGINE MOUNTS & ENGINE TRAY http://www. http://www.

eu/ Heaters Discount Savings On Heaters Compare Prices & Save Big Today! VenAir Silicone Hose Kits www. Homebuilding Show www. front.5k miles FSBO . cost. The time now is 04:50 PM. vacuum.838 03-14-2010. http://www. 4-Colour 10% Online Discount! Quick Delivery Servicing and Repairs spmmotorworks.184 06-13-2010. 12:26 PM RX8Club Mazda RX8 Paid Advertisement Ads by Google Top 10 Heaters ShopCompare. shortblock 117k mile renesis teardown Okay.rx8club. uk Visit your local Byfleet garage for all your car repairs and mots. __________________ vGarage Trader Score: (3) Join Date: Jun 2004 Location: Banks of The Muddy Wishkah Posts: 8. carnoisseurdirect.com/showthread. 07:37 PM Nemesis8 Bigus Rotus I was thinking something along those lines. uk Bath and West Homebuilding show Unique Wet Central Vacuum System Tags block.. filter. now it's my turn to bare my fangs!! 26B RX8 MelloYello RotaryResurrection Grabitquick SE For Sale/Wanted RX-8 Parts For Sale/Wanted The Tech Garage RX-8 Discussion All times are GMT -5. rx8. driver.RX8. __________________ Toronto Limousine Services | Splash Surf Mag Blog | Silver and Teal Blog 06-13-2010. wire « Previous Thread | Next Thread » Posting Rules You You You You may may may may not not not not post new threads post replies post attachments edit your posts BB code is On Smilies are On [IMG] code is On HTML code is Off Similar Threads Thread Thread Starter Forum rx8 complete engine 7.Complete engine teardown to bare shortblock how-to with pictures . co. side. engine.php?t=178945 Trader Score: (0) Join Date: Feb 2004 Location: Smallville Posts: 6. manifold.. hose. co. oil. 45 от 46 30/11/2010 22:25 . tear. vacuduct.is a 2004+ Vin 3. 12:26 PM shadycrew31 Registered User Trader Score: (2) Join Date: Apr 2008 Posts: 1. directly. short.417 ^ spam? 06-13-2010. com Most Car Makes & Models. 05:44 AM king angels Registered User Trader Score: (0) Join Date: Jun 2010 Posts: 3 Best advice if you are on a budget low miles van at junk yard but if u want take too machine shop complete head work about 250-325 but first just have the junk yards heads checked if bad take the time there okay. grand... sensor. mazda.

37-Lite Style Powered by vBulletin® Version 3. Inc.5 Copyright ©2000 .php?t=178945 -. Jelsoft Enterprises Ltd.RX8.rx8club. All content Copyright © 2007 by Internet Brands.7.com/showthread.. http://www. 46 от 46 30/11/2010 22:25 ..Complete engine teardown to bare shortblock how-to with pictures .2010.

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