DDM - Daikin AHU

I

- -,-/ I

PAGE
1. GENERAL INFORMATION 1
2. DESIGN FEATURES 2
3. OUTLINE & DIMENSION 4
4. FAN SPECIFICATION 11
5. FAN MOTOR SPECIFICATION 15
6. BELT AND PULLEY SPECIFICATION 16
7. COIL SPECIFICATION 18
8. AIR FIL TER 23 C~ C_O_N_TE_N_TS )

Tha lligh strength extrvdcd aluMinium .pentgpos! oon!1>l.rv.cliona:nd injection fiber new air hancHing iJl1it DM models, The extemai clip method fo held the

",COO$st~® for rnaintetlii'1ru::e wl'lile airtight.

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t 1. GENERAL. INFORMATION )

"""~--.--"-","~,-., .. ,-",~,,,"- ---~~-' .

The oew DM Ail' Handllinj;! Unit design is based on modular piThne1Jng cm100pt to erfitl'f a wider range ·of units, vefsa!l!e snd

Stnlf,ibie for an)! comfort or InellH~trtaI The OM series consisls of is total of 24 unlt sizes wiln air1!ow (lJH1t;1inQ

1190 CMH to 70000 CMH to 415(JQ CFM) and up to 1'1 total stalk; pressure of H54JO PB

cerner forms a framlir for tfHt

skin PU insulation pane! IS easily

The OOtJlmg coil can be chmed water or DX~type which is fabricated by OOpPi'M !UUlB'S WIth a!umiliIUfl1 Of copper fins FOI heating" hOI water coit or f3~ectric healers can be used

This tecMk:a! mrMmaf wHi only basic technical information of «he new OM Ai, Handling Unll For "ml selection to

meet your iBQulmment, refoef 10 any:c sales personnel. The computer based selllt'Gtion wlU pr(lvitie

an oplrmom to ym! with 10chrHcai delBils, ul'lit size and weigh!.

NOMENCLATURE

PM L~ 10 13 I

~ J

INTRODucnON

mm 07-1100mm 11)-1400 mm 13 ~ 1700 mrn 15-1900 mm 19 ~, 2300 1TIm 21 c. 2500 mH) 23-2700 rmn 27 - 3100 nwn 33 3700 mm

lLmLtl~!$lhl Modular 04~ 800mm

0/- 1100 mm

10 -- 1400 mm

2'''' 50mm 13 - 1700 rnm 15 - 1900 mrn 18,- 2200mm 20 - 2400 mrn 22 - 2600 mrn

The high strength extruded, 2.5mm thick aluminium pentapost with 3-legged injection fiber plastic corner piece forms the rigid frame of the unit. The walls of the unit is made up by Double skin polyurethane foam (PU) insulation panel with 0.5mm high strength pre-painted steel as external skin and 0.5mm galvanised (GI) steel as internal skin. The PU foam insulation thickness can be 25mm or 50mm with density 40 kg/m3, which provides an overall thermal conductivity k = 0.017 W/MoK. This cabinet construction significantly reduces the sound level from the fan of an Air Handling Unit.

C~ 2._F_EA_T_U_RE_S )

• CABINET (BASIC UNIT)

The panels are secured to the frame by locking system made of an extruded aluminium clip and they are removable. This fastening method with the pentapost gasket ensures good air tightness. Unit section is mounted on 3.0mm thickness galvanized steel bolted base frame to assure overall unit stability and permit easy lifting, handling and positioning at site. Unit delivered in sectional split shall be provided with gasket and sealing material as well as connection clamps to permit quick and airtight assembly.

• FAN

Fan shall be double inlet double width, forward curved or backward curved or airfoil centrifugal fans. Fan wheel shall be statically and dynamically balanced for smooth quiet operation. Fan housings and frame shall be of galvanised steel material. All units shall have one fan and is driven by one motor.

The fan wheels are made of galvanized sheet for forward curved fans. The backward curved and airfoil fans are made of high quality mild steel (treated and painted). Top quality fan bearings are used and selected for low noise level. These ball race type shaft bearings are hermetically sealed, pre-greased and self aligning. These bearings are mounted on a rubber damper for fan size up to 710. For larger fans, they are mounted on cast iron supports. The aerodynamically shaped fan inlet is made of galvanized material for all forward and backward curve fans.

• COILS

Cooling coils are manufactured from copper tubes with aluminium fins; pressure bonded to the tubes through mechanical expansion and all housed in galvanized steel frames. Headers have threaded male pipe connections and include drain and vent. Coils are tested to 2400 kPa (350 psig), with a maximum standard design operating pressure of 1700 kPa (250 psig). The coil connection is flexible as it can be done at the left side or right side of the cabinet.

• MOTOR AND DRIVE PACKAGE

Fan drives or motor and drive packages (belt type) are factory selected and installed to meet the required performances. Motor is of TEFCITEFV type with Class F insulation and IP55 protection (;!if I EMf). The motor assembly is installed on the same base frame support with the fan and is isolated from the unit structure by a spring isolator. For smaller units, rubber mounting will be used instead. Flexible connections are also provided between fan discharge and casing for noise reduction. As for the drive package pulley, the compact taper lock type is used for ease of installation and dismantling.

• DRAIN PAN

The sloped drain pan is designed to discharge the condensate water quickly and to reduce microbial growth. It is fabricated by galvanized steel sheet and protected with powder coating paint (or optional stainless steel). Under the drain pan, it is covered with 10mm PE insulation to prevent any occurrence of condensation. For stagger coil, additional drip pan fabricated also from galvanized sheet will be installed between the two coils.

Filter section to house the following option is provided:

Flat filters or Pre-filters of washable type (75% to 90% arrestance) or disposable type (92% arrestance) which are arranged in the galvanized sliding rails for side removal.

Secondary filter, bag type with 85% or 95% efficiency and 533.4 mm (21 inch) depth housing.

• FILTER

The filter section is accessible from either side with access door. Other filters like odor removal filter, 4" depth panel filter and supported pleat filter can be supplied as optional filters.

• MIXING BOX DAMPER

Air intake, mixing box dampers comes with opposed rotating blade with driving shaft for servomotor operation or level actuator for manual control. The standard galvanized blade will tum in counter-action providing a smooth operation requiring no lubrication.

• PACKING

All ADM Air Handling Unit is packed in the section knock down form with PVC film wrapping. The section with total height or depth exceeding the container height or width will be delivered in complete knock down (CKD) form. No stacking is allowed.

All units and sections can be packed in CKD form upon customer's request.

• MAINTENANCE

Service work on the ADM Air Handling Unit can be easily carried out as all units are provided with side access panel or door. All internal components can be easily accessed with the removal of the access or door for servicing, inspection, cleaning and replacing of motor, fan, coil, filters and drive package.

c

C~ 3_.0_U_T_L_IN_E_&_D_I_M_EN_S_IO_N )

HORIZONTAL TYPICAL CONFIGURATION

A B

Type 1. Type 2.

Model 0404 0407 0410 0413 0707 0710 0713 0715 1010 1013 1015 1019
CMH 2326 3697 5069 6440 6012 8240 10469 11956 11408 14494 16553 20668
Heiqht 804 804 804 804 1104 1104 1104 1104 1404 1404 1404 1404
Width 804 1104 1404 1704 1104 1404 1704 1904 1404 1704 1904 2304 L h

enqt
1 A 1004 1004 1104 1104 1104 1104 1304 1304 1304 1304 1504 1504
A - - - - - - - - - - - -
2 B - - - - - - - - - - - -
C 1608 1608 1708 1708 1708 1708 1908 1908 1908 1908 2108 2108 Model 1021 1315 1319 1321 1519 1521 1819 1821 1823 1827 2027 2233
CMH 22723 20228 25258 27774 27554 30298 34445 37872 41303 48161 51372 70135
Heiqht 1404 1704 1704 1704 1904 1904 2204 2204 2204 2204 2404 2604
Width 2504 1904 2304 2504 2304 2504 2304 2504 2704 3104 3104 3704 L h

engt
1 A 1504 1504 1504 1704 1704 1704 1704 1904 1904 2104 2104 N/A
A - - - 1604 1604 1604 1604 1804 1804 2004 2004 2004
2 B - - - 704 704 704 704 704 704 704 704 704
C 2108 2108 2108 2308 2308 2308 2308 2508 2508 2708 2708 2908 Note:

1) Please add 100mm for model using coil (8 Rows & above).

2) The dimensions are subject to change without any notice for future improvement.

3) Dimensions in mm.

4) Please add 50mm length on the individual section width, depth and height if using the 50mm insulation panel.

4

F E
C !) c



j
"-
A B A B I~

Type 3. Type 4. Model 0404 0407 0410 0413 0707 0710 0713 0715 1010 1013 1015 1019
CMH 2326 3697 5069 6440 6012 8240 10469 11956 11408 14494 16553 20668
Heiqht 804 804 804 804 1104 1104 1104 1104 1404 1404 1404 1404
Width 804 1104 1404 1704 1104 1404 1704 1904 1404 1704 1904 2304 L th

enqi
A 904 904 1004 1004 1004 1004 1204 1204 1204 1204 1404 1404
3 B 1308 1308 1308 1308 1308 1308 1308 1308 1308 1308 1308 1308
C 2212 2212 2312 2312 2312 2312 2512 2512 2512 2512 2712 2712
A - - - - - - - - - - - -
B - - - - - - - - - - - -
4 C - - - - 704 704 704 704 704 704 704 704
D - - - - 1708 1708 1908 1908 1908 1908 2108 2108
E 2112 2112 2212 2212 2412 2412 2612 2612 2612 2612 2812 2812 Model 1021 1315 1319 1321 1519 1521 1819 1821 1823 1827 2027 2233
CMH 22723 20228 25258 27774 27554 30298 34445 37872 41303 48161 51372 70135
Helcht 1404 1704 1704 1704 1904 1904 2204 2204 2204 2204 2404 2604
Width 2504 1904 2304 2504 2304 2504 2304 2504 2704 3104 3104 3704 L h

enqt
A 1404 1404 1404 1604 1604 1604 1604 1804 1804 2004 2004 2204
3 B 1308 1308 1308 1308 1308 1308 1308 1308 1308 1308 1308 1308
C 2712 2712 2712 2912 2912 2912 2912 3112 3112 3312 3312 3512
A - - - 1604 1604 1604 1604 1804 1804 2004 2004 2204
B - - - 1508 1708 1708 1708 1708 1708 1808 1808 1808
4 C 704 804 804 - - - - - - - - -
D 2108 2108 2108 - - - - - - - - -
E 2812 2912 2912 3112 3312 3312 3312 3512 3512 3812 3812 4012 Note:

1) Please add 100mm for model using coil (8 Rows & above).

2) The dimensions are subject to change without any notice for future improvement.

3) Dimensions in mm.

4) Please add 50mm length on the individual section width, depth and height if using the 50mm insulation panel.

5

F E
~ e
I


j ~ j


A B
A B c: 190
Type 5. Type 6. Model 0404 0407 0410 0413 0707 0710 0713 0715 1010 1013 1015 1019
CMH 2326 3697 5069 6440 6012 8240 10469 11956 11408 14494 16553 20668
Height 804 804 804 804 1104 1104 1104 1104 1404 1404 1404 1404
Width 804 1104 1404 1704 1104 1404 1704 1904 1404 1704 1904 2304 L th

enqi
A - - - - - - - - - - - -
B - - - - - - - - - - - -
5 C 1208 1208 1208 1208 1408 1408 1408 1408 1408 1408 1408 1408
0 1508 1508 1608 1608 1608 1608 1808 1808 1808 1808 2008 2008
E 2716 2716 2816 2816 3016 3016 3216 3216 3216 3216 3416 3416
A - - 1004 1004 1004 1004 1204 1204 1204 1204 1404 1404
6 B - - 1204 1204 1204 1204 1204 1204 1204 1204 1204 1204
C 2108 2108 2208 2208 2208 2208 2408 2408 2408 2408 2608 2608 Model 1021 1315 1319 1321 1519 1521 1819 1821 1823 1827 2027 2233
CMH 22723 20228 25258 27774 27554 30298 34445 37872 41303 48161 51372 70135
Heiqht 1404 1704 1704 1704 1904 1904 2204 2204 2204 2204 2404 2604
Width 2504 1904 2304 2504 2304 2504 2304 2504 2704 3104 3104 3704 L th

enqt
A - - - 1604 1604 1604 1604 1804 1804 2004 2004 2204
B - - - 604 604 604 604 604 604 604 604 604
5 C 1408 1508 1508 1508 1708 1708 1708 1708 1708 1808 1808 1808
0 2008 2008 2008 - - - - - - - - -
E 3416 3516 3516 3716 3916 3916 3916 4116 4116 4416 4416 4616
A 1404 1404 1404 1604 1604 1604 1604 1804 1804 2002 2004 2204
6 B 1204 1204 1204 1204 1204 1204 1204 1204 1204 1204 1204 1204
C 2608 2608 2608 2808 2808 2808 2808 3008 3008 3208 3208 3408 Note:

1) Please add 100mm for model using coil (8 Rows & above).

2) The dimensions are subject to change without any notice for future improvement.

3) Dimensions in mm.

4) Please add 50mm length on the individual section width, depth and height if using the 50mm insulation panel.

6

E
C I D I E
0
~ j
~
A B A
Type 7. Type 8. Model 0404 0407 0410 0413 0707 0710 0713 0715 1010 1013 1015 1019
CMH 2326 3697 5069 6440 6012 8240 10469 11956 11408 14494 16553 20668
Height 804 804 804 804 1104 1104 1104 1104 1404 1404 1404 1404
Width 804 1104 1404 1704 1104 1404 1704 1904 1404 1704 1904 2304 L th

enqi
A - - - - - - 1204 1204 1204 1204 1204 1204
B - - - - - - 1808 1808 1808 1808 1808 1808
7 C 2008 2008 2108 2108 2108 2108 - - - - - -
0 704 704 704 704 704 704 - - - - - -
E 2712 2712 2812 2812 2812 2812 3012 3012 3012 3012 3212 3212
A - - 1004 1004 1004 1004 1204 1204 1204 1204 1404 1404
B - - 1204 1204 1204 1204 1204 1204 1204 1204 1204 1204
8 C 504 504 504 504 704 704 704 704 704 704 704 704
0 2108 2108 - - - - - - - - - -
E 2612 2612 2712 2712 2912 2912 3112 3112 3112 3112 3312 3312 Model 1021 1315 1319 1321 1519 1521 1819 1821 1823 1827 2027 2233
CMH 22723 20228 25258 27774 27554 30298 34445 37872 41303 48161 51372 70135
Height 1404 1704 1704 1704 1904 1904 2204 2204 2204 2204 2404 2604
Width 2504 1904 2304 2504 2304 2504 2304 2504 2704 3104 3104 3704 L th

eng!
A 1404 1404 1404 1604 1604 1604 1604 1804 1804 2004 2004 2204
B 1808 1808 1808 1808 1808 1808 1808 1808 1808 1808 1808 1808
7 C - - - - - - - - - - - -
0 - - - - - - - - - - - -
E 3212 3212 3212 3412 3412 3412 3412 3612 3612 3812 3812 4012
A 1404 1404 1404 1604 1604 1604 1604 1804 1804 2004 2004 2204
B 1204 1204 1204 1204 1204 1204 1204 1204 1204 1204 1204 1204
8 C 704 804 804 804 1004 1004 1004 1004 1004 1104 1104 1104
0 - - - - - - - - - - - -
E 3312 3412 3412 3612 3812 3812 3812 4012 4012 4312 4312 4512 Note:

1) Please add 100mm for model using coil (8 Rows & above).

2) The dimensions are subject to change without any notice for future improvement.

3) Dimensions in mm.

4) Please add 50mm length on the individual section width, depth and height if using the 50mm insulation panel.

7

Type 9.

Model 0404 0407 0410 0413 0707 0710 0713 0715 1010 1013 1015 1019
CMH 2326 3697 5069 6440 6012 8240 10469 11956 11408 14494 16553 20668
Heiqht 804 804 804 804 1104 1104 1104 1104 1404 1404 1404 1404
Width 804 1104 1404 1704 1104 1404 1704 1904 1404 1704 1904 2304 L h

engt
A - - 1204 1204 1204 1204 1404 1404
B - - 1204 1204 1204 1204 1204 1204
9 C 1208 1208 1208 1208 1408 1408 1408 1408 1408 1408 1408 1408
D 2008 2008 2108 2108 2108 2108 - - - - - -
E 3216 3216 3316 3316 3516 3516 3816 3816 3816 3816 4016 4016 Model 1021 1315 1319 1321 1519 1521 1819 1821 1823 1827 2027 2233
CMH 22723 20228 25258 27774 27554 30298 34445 37872 41303 48161 51372 70135
Helqht 1404 1704 1704 1704 1904 1904 2204 2204 2204 2204 2404 2604
Width 2504 1904 2304 2504 2304 2504 2304 2504 2704 3104 3104 3704 L th

en~l
A 1404 1404 1404 1604 1604 1604 1604 1804 1804 2004 2004 2204
B 1204 1204 1204 1204 1204 1204 1204 1204 1204 1204 1204 1204
9 C 1408 1508 1508 1508 1708 1708 1708 1708 1708 1808 1808 1808
D - - - - - - - - - - - -
E 4016 4116 4116 4316 4516 4516 4516 4716 4716 5016 5016 5216 Note:

1) Please add 100mm for model using coil (8 Rows & above).

2) The dimensions are subject to change without any notice for future improvement.

3) Dimensions in mm.

4) Please add 50mm length on the individual section width, depth and height if using the 50mm insulation panel.

8

c

VERTICAL TYPICAL CONFIGURATION

w

u,

Type 1.

Type 2.

Model 0404 0407 0410 0413 0707 0710 0713 0715
CMH 2326 3697 5069 6440 6012 8240 10469 11956
Width 804 1104 1404 1704 1104 1404 1704 1904 A 904 904 1004 1004 1004 1004 1204 1204
1 B - - - - - 1104 1104 1104
C - - - - - 1104 1104 1104
D 1608 1608 1608 1608 1908 2208 2208 2208
A 904 904 1004 1004 1004 1004 1204 1204
B 504 504 504 504 704 704 704 704
2 C 1408 1408 1508 1508 1708 1708 1908 1908
D 804 804 804 804 1104 1104 1104 1104
E - - - - - 1104 1104 1104
F 1608 1608 1608 1608 1908 2208 2208 2208 Model 1010 1013 1015 1019 1021 1315 1319 1321
CMH 11408 14494 16553 20668 22723 20228 25258 27774
Width 1404 1704 1904 2304 2504 1904 2304 2504 A 1204 1204 1404 1404 1404 1404 1404 1604
1 B 1404 1404 1404 1404 1404 1704 1704 1704
C 1104 1204 1404 1404 1404 1404 1604 1604
D 2508 2608 2808 2808 2808 3108 3308 3308
A 1204 1204 1404 1404 1404 1404 1404 1604
B 704 704 704 704 704 804 804 804
2 C 1908 1908 2108 2108 2108 2208 2208 2408
D 1404 1404 1404 1404 1404 1704 1704 1704
E 1104 1204 1404 1404 1404 1404 1604 1604
F 2508 2608 2808 2808 2808 3108 3308 3308 Note:

1) The dimensions are subject to change without any notice for future improvement.

2) Dimensions in mm.

3) Please add 50mm length on the individual section width, depth and height if using the 50mm insulation panel.

9

c

w

w

Type 3.

Type 4.

Model 0404 0407 0410 0413 0707 0710 0713 0715
CMH 2326 3697 5069 6440 6012 8240 10469 11956
Width 804 1104 1404 1704 1104 1404 1704 1904 A 904 904 1004 1004 1004 1004 1204 1204
B 704 704 704 704 704 704 704 704
3 C 1608 1608 1708 1708 1708 1708 1908 1908
D 804 804 804 804 1104 1104 1104 1104
E - - - - - 1104 1104 1104
F 1608 1608 1608 1608 1908 2208 2208 2208
A 904 904 1004 1004 1004 1004 1204 1204
B 1208 1208 1208 1208 1408 1408 1408 1408
4 C 2112 2112 2212 2212 2412 2412 2612 2612
D 804 804 804 804 1104 1104 1104 1104
E - - - - - 1104 1104 1104
F 1608 1608 1608 1608 1908 2208 2208 2208 Model 1010 1013 1015 1019 1021 1315 1319 1321
CMH 11408 14494 16553 20668 22723 20228 25258 27774
Width 1404 1704 1904 2304 2504 1904 2304 2504 A 1204 1204 1404 1404 1404 1404 1404 1604
B 704 704 704 704 704 704 704 704
3 C 1908 1908 2108 2108 2108 2108 2108 2308
D 1404 1404 1404 1404 1404 1704 1704 1704
E 1104 1204 1404 1404 1404 1404 1604 1604
F 2508 2608 2808 2808 2808 3108 3308 3308
A 1204 1204 1404 1404 1404 1404 1404 1604
B 1408 1408 1408 1408 1408 1508 1508 1508
4 C 2612 2612 2812 2812 2812 2912 2912 3112
D 1404 1404 1404 1404 1404 1704 1704 1704
E 1104 1204 1404 1404 1404 1404 1604 1604
F 2508 2608 2808 2808 2808 3108 3308 3308 Note:

1) The dimensions are subject to change without any notice for future improvement.

2) Dimensions in mm.

3) Please add 50mm length on the individual section width, depth and height if using the 50mm insulation panel.

10

Fan Section Arranoement Units
Model Available Fan Discharge Maximum Motor RlRlffm Discharge
Motor Size Mounting
Size Size (mm) (kW) Position Depth (mm)
0404 200 260x260 3 Rear 904
225 295x295 3 Rear 904
0407 225 295x295 5 Rear 904
250 330x330 5 Side 904
0410 250 330x330 7.5 Side 1004
280 370x370 7.5 Side 1004
0413 315 410x410 7.5 Side 1004
355 460x460 7.5 Side 1004
0707 280 370x370 5 Side 1004
315 410x410 5 Side 1004
0710 315 410x410 10 Side 1004
355 460x460 10 Side 1004
0713 400 515x515 15 Side 1204
450 575x575 15 Side 1204
0715 400 515x515 15 Side 1204
450 575x575 15 Side 1204
1010 355 460x460 10 Side 1204
400 515x515 10 Side 1204
1013 450 575x575 20 Side 1204
500 645x645 20 Side 1204
1015 450 575x575 20 Side 1404
500 645x645 20 Side 1404
1019 500 645x645 25 Side 1404
560 720x720 25 Side 1404
1021 560 720x720 30 Side 1404
630 810x810 30 Side 1404
1315 500 645x645 25 Side 1404
560 720x720 25 Side 1404
1319 560 720x720 30 Side 1404
630 810x810 30 Side 1404
1321 560 720x720 30 Side 1604
630 810x810 30 Side 1604
1519 560 720x720 30 Side 1604
630 810x810 30 Side 1604
1521 630 810x810 30 Side 1604
710 830x1000 30 Side 1604
1819 630 810x810 30 Side 1604
710 910x910 30 Side 1604
1821 710 830x1000 50 Side 1804
800 1030x1000 50 Side 1804
1823 710 830x1000 50 Side 1804
800 1030x1000 50 Side 1804
1827 800 860x1200 60 Side 2004
900 1085x1200 60 Side 2004
2027 800 860x1200 60 Side 2004
900 1085x1200 60 Side 2004
2033 900 1085x1200 60 Side 2204
1000 1350x1200 60 Side 2204 C 4_.F_A_N_S_P_E_CI_F_IC_A_TI_O_N )

4.1 Fan Discharge Arrangement

• Horizontal Arrangement Units

~ rn~ Front ~ rn~ Front Inverted Ill) rn~ Top

I dO rn~ Top tnverted

• Vertical Arrangement Units

Front

Top

Rear

Front Inverted

Top Inverted

Rear Inverted

4.2 DISCHARGE DIMENSIONS AND POSITIONS

p

p

Q

0404 0407 0410 0413 0707 0710
200 225 225 250 250 280 315 355 280 315 315 355
P 260 295 295 330 330 370 410 460 370 410 410 460
Q 260 295 295 330 330 370 410 460 370 410 410 460
R 272 255 405 585 588 588 647 622 555 502 616 590
S1 247 203 203 230 230 175 135 97 472 412 412 338
S2 187 186 190 115 115 115 95 97 115 115 115 120
S3 130 138 138 160 130 130 142 152 305 165 213 140
S4 528 503 503 415 486 440 452 302 325 420 370 402 0713 0715 1010 1013 1015 1019
400 450 400 450 355 400 450 500 450 500 500 560
P 515 575 515 575 460 515 575 645 575 645 645 720
Q 515 575 515 575 460 515 575 645 575 645 645 720
R 794 788 794 788 590 647 764 783 815 780 830 792
S1 212 123 213 123 638 527 423 302 423 302 302 191
S2 161 161 161 161 120 161 161 191 161 191 191 191
S3 235 190 235 190 277 235 190 145 290 245 245 191
S4 455 438 455 438 467 455 438 415 539 515 515 493 Note: The dimension are subject to change without any notice for future improvement.

14

1021 1315 1319 1321 1519 1521
560 630 500 560 560 630 560 630 560 630 630 710
P 720 810 645 720 720 810 720 810 720 810 810 830
Q 720 810 645 720 720 810 720 810 720 810 810 1000
R 892 847 780 855 792 947 892 847 780 847 847 852
S1 191 100 600 490 490 364 490 364 690 564 564 450
S2 191 191 191 191 191 191 191 191 191 191 191 230
~ 191 127 245 191 191 127 291 227 291 230 230 190
S4 493 470 515 493 493 470 593 570 593 570 570 580 1819 1821 1823 1827 2027 2033
630 710 710 800 710 800 800 900 800 900 900 1000
P 810 910 830 1030 830 1030 860 1085 860 1085 1085 1350
Q 810 910 1000 1000 1000 1000 1200 1200 1200 1200 1200 1200
R 897 847 1052 1052 952 952 952 952 952 952 1252 1252
S1 865 743 740 540 755 545 630 400 830 596 796 627
S2 191 230 215 185 230 182 265 195 195 195 195 195
S3 230 150 275 165 290 175 345 211 349 208 308 204
S4 570 542 665 610 682 610 795 795 795 711 811 650 C S._F_A_N_M_O_T_O_R_S_P_E_C_IF_I_CA_T_I_O_N )

• Squirrel case induction motor is used for the ADM Air Handling Unit. Motor is horizontal foot mounted, single speed and has a die case steel body.

• The motor shaft material is C-40 steel and the motor has Class F insulation with temperature limit of 145°C.

• For motor below 3 kW, direct on line starting with 3 wire terminals only.

For motor above 3 kW, star-delta starting with 6 wire terminals.

• Terminal box location is illustrated in Figure 5.1 below.

Terminal Box for Motor (view from shaft side!

• Brand of motor is Brook or equivalent.

4 POLES

Rated Power Full Load Full Load
Speed Current at
Rated
Voltage 400V
kW hp rev/min A
0.12 0.16 1365 0.38
0.18 0.25 1370 0.59
0.25 0.33 1350 0.71
0.37 0.5 1380 0.98
0.55 0.75 1390 1.45
0.75 1.0 1385 1.8
1.1 1.5 1415 2.7
1.5 2.0 1420 3.4
2.2 3.0 1420 4.8
3.0 4.0 1415 6.5
4.0 5.5 1445 8.1
5.5 7.5 1450 10.9
7.5 10 1455 14.4
11.0 15 1455 21.7
15.0 20 1460 27.0
18.5 25 1460 32.2
22.0 30 1455 37.9
30.0 40 1470 54.0
37.0 50 1480 66.0
45 60 1480 80.0
55 75 1480 98.0
75 100 1480 133.0 Figure 5.1

6 POLES

Rated Power Full Load Full Load
Speed Current at
Rated
Voltage 400V
kW hp rev/min A
0.18 0.25 860 0.54
0.25 0.33 890 0.74
0.37 0.5 905 1.2
0.55 0.75 900 1.65
0.75 1.0 920 2.1
1.1 1.5 925 2.9
1.5 2.0 945 3.8
2.2 3.0 955 5.4
3.0 4.0 960 6.9
4.0 5.5 965 9.1
5.5 7.5 965 12.0
7.5 10 960 15.9
11.0 15 970 22.2
15.0 20 970 29.9
18.5 25 970 36.0
22 30 970 42.0
30 40 980 57.0
37 50 980 68.0
45 60 980 81.0
55 75 980 99.0
75 100 980 134.0 2

Shafts are not in correct alignment although they appear parallel when seen from above.

C S._B_E_L_T_A_N_D_P_U_L_L_E_Y_S_P_E_C_IF_IC_A_T_I_O_N __ )

• ADM Air Handling Unit comes standard with taper lock pulley and wedge belt with optional adjustable pulley and belt.

• Standard service factor of 1.5 suitable for 24 hours operation.

6.1 PULLEY ALIGNMENT

• Adjust the motor pulley to align with the fan pulley with the use of a straight edge.

• Do not force belts on the pulleys groove.

• Firstly, loosen the bolts at motor base until belt can slide smoothly over pulleys edge.

• When all the belts are in place, proceed to adjust belt tension using the adjusting nuts on the motor mount.

• Use a recognized belt tension gauge to check the tension as shown in Table 6.1.

• Figure 6.1 illustrates the pulleys alignment.

Deflection Force, K (Newton)
Diameter SPZ SPA SPB SPC
of smaller Min Max Min Max Min Max Min Max
pulleys
63-80 12 19 - - - - - -
90 -112 16 24 19 29 - - - -
125 -160 19 28 26 40 33 50 - -
180 - 224 19 29 30 46 43 64 58 87
250 - 355 - - 32 48 51 77 79 119
400- 630 - - - - 55 82 103 154 Table 6.1

1

Shafts are not parallel to one another.

3

Shafts are parallel and in alignment but pulleys are not in alignment.

Correct installation both shahs and pulleys are parallel and in alignment.

The dotted lines emphasise the faults by indicating the correct position.

Figure 6.1

WARNING: Improper pulleys alignment and belt tension are the most frequent causes of excessive vibration as well as shortened belt and bearing life. It is important to install the pulleys as close as practical to the bearing.

CAUTION: Do not over tighten the belts or the bearings may become damaged.

• To check the belt tension, apply a force K large enough at the centre of the belt to deflect the belt 15mm per meter. The deflection force for any belt should be within the minimum and maximum force shown in Table 6.1.

• When the tension drops to the minimum value, readjust to the maximum value.

• During normal operation a belt seat itself in pulleys grooves and require periodical checks to maintain tension.

Figure 6.2

r---, !lEFT I I SIDE I L __ J

r---, I RIGHTI I SIDE I

L J

C~ 7._C_O_IL_S_P_E_C_IF_IC_A_T_IO_N )

The ADM Air Handling Units can be used for both chilled water system and direct expansion system application. Coils are designed based on application to best meet the requirements.

• Copper tube of 'Y:!" outer diameter and wall thickness of 0.016" is available in 1 to 1 0 rows.

• Coil comes standard with aluminium fin of 8, 10 or 12 FPI (fin per inch). Copper fin is also available as an option. Fin thickness is 0.127mm and fin hardness is HO and H22 for standard aluminium fin and other fins respectively.

• The coil casing material is made of galvanized iron sheet while stainless steel is available as an option.

• For chilled water system, the coil is the standard BOW type that comes in 3, 4, 5, 6, 8 & 10 rows.

Header and collar is made of steel with optional copper material. Its size is either 42mm or 76mm. Piping connection is only one sided, either "Ieft" or "right", viewing from return air side. Connection is by FPT joint. If copper is used, brazing must be done.

TOP VIEW

(Right Coil connection and Right Motor Locationl

rffioN"fl

L :..J

~

fan

Pulley and Belt

Ext.filter

Figure 7.1

• For direct expansion system (refrigerant R22), the coil is the optional BOX type that is available in 3, 4, 5, 6 & 8 rows. TXV and solenoid valve is site supply. Pipe connection is by brazing joint.

• The standard working pressure of the coil is 250 psig. Higher working pressure of 300 psig is optional.

• Coil surface area is standard size for each model and it is common for BOW and BOX coil type. (Please refer Table 7.1).

COIL SIZE AND FACE AREA

Model Actual Coil Size Face Area No. of Coil
Height Length
in mm in mm ft2 m2
0404 20 508 20.04 509 2.78 0.259 1
~.--.-. 0407 20 508 31.85 809 4.42 0.411 1
0410 20 508 43.66 1109 6.06 0.563 1
0413 20 508 55.47 1409 7.70 0.716 1
0707 32.5 825.5 31.85 809 7.19 0.668 1
0710 32.5 825.5 43.66 1109 9.85 0.915 1
0713 32.5 825.5 55.47 1409 12.52 1.163 1
0715 32.5 825.5 63.35 1609 14.30 1.328 1
1010 45 1143 43.66 1109 13.64 1.268 1
1013 45 1143 55.47 1409 17.34 1.610 1
1015 45 1143 63.35 1609 19.80 1.839 1
1019 45 1143 79.09 2009 24.72 2.296 1
1021 45 1143 86.97 2209 27.18 2.525 1
1315 55 1397 63.35 1609 24.19 2.248 2
1319 55 1397 79.09 2009 30.21 2.807 2
1321 55 1397 86.97 2209 33.22 3.086 2
1519 60 1524 79.09 2009 32.96 3.062 2
1521 60 1524 86.97 2209 36.24 3.367 2
1819 75 1905 79.09 2009 41.20 3.827 2
1821 75 1905 86.97 2209 45.30 4.208 2
1823 75 1905 94.84 2409 49.40 4.589 2
1827 75 1905 110.59 2809 57.60 5.351 2
2027 80 2032 110.59 2809 61.44 5.708 2
2233 90 2286 134.21 3409 83.88 7.793 2 Table 7.1

HEADER SIZE

Model 0404 0407 0410 0413 0707 0710 0713 0715
Row
1 42 42 42 42 42 42 42 42
2 42 42 42 42 42 42 42 42
3 42 42 42 42 42 42 42 42
4 42 42 42 42 42 42 42 42
f-- --- 42 42 42 42 42 42 42 42
5
6 42 42 42 42 42 42 42 42
8 42 42 42 42 42 42 42 42
10 76 76 76 76 76 76 76 76
12 76 76 76 76 76 76 76 76 Table 7.2(i) Dimension in mm.

Model 1010 1013 1015 1019 1021 1315 1319 1321
Row
1 42 42 42 42 42 42 42 42
2 42 42 42 42 42 42 42 42
3 42 42 42 42 42 42 42 42
4 42 42 76 76 76 42 42 76
5 42 42 76 76 76 42 42 76
6 76 76 76 76 76 76 76 76
8 76 76 76 76 76 76 76 76
10 76 76 76 76 76 76 76 76
12 76 76 76 76 76 76 76 76 Table 7.2 (ii) Dimension in mm.

Model 1519 1521 1819 1821 1823 1827 2027 2233
Row
1 42 42 42 42 42 42 42 42
2 42 42 42 42 42 42 42 42
3 42 42 42 42 42 42 42 42
4 76 76 76 76 76 76 76 76
5 76 76 76 76 76 76 76 76
6 76 76 76 76 76 76 76 76
8 76 76 76 76 76 76 76 76
10 76 76 76 76 76 76 76 76
12 76 76 76 76 76 76 76 76 Table 7.3 (iii) Dimension in mm.

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Filter Media Size and Ouantlt,
Model Size: 24" x 24" Size: 24" x 12" Total
Otv Area (m~) Otv Area (m") Qty Area (m")
0404 1 0.37 0 0.00 1 0.37
0407 1 0.37 1 0.19 2 0.56
0410 2 0.74 0 0.00 2 0.74
0413 2 0.74 1 0.19 3 0.93
0707 1 0.37 2 0.37 3 0.74
0710 2 0.74 2 0.37 4 1.11
0713 2 0.74 3 0.56 5 1.30
0715 3 1.11 3 0.56 6 1.67
1010 4 1.49 0 0.00 4 1.49
1013 4 1.49 2 0.37 6 1.86
1015 6 2.23 0 0.00 6 2.23
1019 6 2.23 2 0.37 8 2.60
1021 8 2.97 0 0.00 8 2.97
1315 6 2.23 3 0.56 9 2.79
1319 6 2.23 5 0.93 11 3.16
1321 8 2.97 4 0.74 12 3.71
1519 6 2.23 5 0.93 11 3.16
1521 8 2.97 4 0.74 12 3.71
1819 9 3.34 3 0.56 12 3.90
1821 12 4.46 0 0.00 12 4.46
1823 12 4.46 0 0.00 12 4.46
1827 15 5.58 0 0.00 15 5.58
2027 15 5.58 5 0.93 20 6.51
2233 20 7.44 4 0.74 24 8.18 C~ 8_.A_IR_F_IL_T_E_R )

• At the filter section, the filter frame is made of G.1. steel sheet material. The panels and access door is insulated with the 40 kg/m3 PU (polyurethane) foam.

• Two types of filters are available: (a) Internal flat filter and (b) Internal flat filter with bag filter.

• Flat filter options: (a) 2" Disposal media AAF AmAir 300E (90 - 92% arrestance) (b) 2" Washable media AAF R15 (75 - 80% arrestance)

(c) 2" Washable media AAF R29 (80 - 85% arrestance)

• Bag filter options: (a) 21" depth AAF bag filter (80 - 85% arrestance) (b) 21" depth AAF bag filter (90 - 95% arrestance)

Airflow Resistance
? 80
€:!.
70 R29
i 60 R15
~ 50
~ 40
'0 30
:s
20
10·
0
0 1.0 2.0 3.0 4.0
Face Vdocity (m/s) • AAF AmAir 300E (Disposable)

Nominal Size Rated Air Flow Capacity (SCFM) Pleats Per Gross Media
(in) Filter Area (Sq. ft.)
_(Wx H x D) 300 FPM 500 FPM 625 FPM
12 x 24 x 2 600 1000 1250 15 9.2
24 x 24 x 2 1200 2000 2500 28 17.6 Pleats Rated Initial Resistance Recommen Rated Rated Continuous
Per (In WG) ded Final Average Average Operating
Lineal Resistance Efficiency Arrestance Temperature
Foot (In WG) (%) (%) Limits
300 500 625 of °C
FPM FPM FPM
14.5 0.13 0.30 0.45 1.0 25 - 30 90 - 92 200 93 • AAF AmerTex® R-Serie (Washable)

Type R15 R29
Recommended Face Velocity (m/s) 1.5 1.5
Rated Capacity (m~/h/mL) 5400 5400
Rated Initial Resistance (Pa) 17 26
Recommended Final Resistance (Pa) 130 200
Averaqe Arrestance (%) 75-80 80-85
EN 779 Classification G2 G3
Media Colour White White
Max. Operatino Temperature (OC) 100 100 24

• AAF DriPak® 2000 (Bag Filter)

125

Nominal Size Pockets Rated Rated Initial Resistance Recommen Gross
(in) Per Filter Airflow (In WG) ded Final Media Area
Capacity Resistance (Sq. ft.)
(W x H x D) 375 FPM 90-95% 80-85% (In WG)
24 x 24 x 21 6 1500 0.40 0.31 1.0 45
12x24x21 3 750 0.40 0.31 1.0 22 Initial Resistance vs Airflow

Percent of Raeed Airflow

Efficiency vs Particle Size

IOO
90
~ 80
-s 70
'-'
e- GO
c:
'"
'0 50
tEl
~ 40
;30
20
10
.1 Particle size (micron)

Teseed ill accordance with .i\SH1UIE rest sraudard 52.2P

25

~" 1008

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