DO IT YOURSELF METHOD STATEMENT

By TECH-DRY (INDIA) PVT. LTD.,
No.769, 1st Cross, 1st Stage, Indiranagar, Bangalore 560 038 Phone: 25255294 / 25255406 / 25289159 E-mail – techdry@airtelmail.in

Items for Waterproofing
1. 2. 3. 1. 5. 6. 7. 8. Retaining Walls & Floor. Podium Slab with Gutter (Hard & Soft Scopes) * Toilets / Balconies (4” Sunken) * Utilities / Servants Toilet (9” Sunken) * Flat Terrace. * Curved Roofs. OHT’s Sumps Expansion Joints Detailing for * Construction Joints * Bore Packing * Beam & Block work joints. * Slab Cracks.

EVOLUTION OF TREATMENT METHODOLOGY

1. Cleaning 2. Defect Removal 3. Permeability reduction 4. Bonding Layers 5. Slope making with water resistant concrete 6. Permeability reduction 7. Water repellency 8. Protective coatings

Retaining Floor
Retaining Wall
Protekta Flex Joint Protekta Base Injection Protekta Plastofelt / Grouting
Protekta Grip

Protekta Abrasion Construction Joint resist RCC

Protekta Abrasion resist Protekta Base Soling Protekta SB Soling

Footing

PCC

. • Brush coat of Protekta Top Seal Coat as hard layer. • Plastering at the Starter Joint. Thickness of application will be approx. M / Ltr. tie-rod locations etc with polymer sealant 500 modified mortar. Construction joints and any other defects like honeycombs. Treatment on –ve side: ·    Injections/Grouting at starter joint & construction joints with Protekta Grip / Protekta Hydro Grout. After the application of this layer. • Brush application of one coat of Protekta Flexjoint on the construction joint only. plastering is not required. • Brush coat of Protekta Plastofelt primer • Brush coat of Protekta Plastofelt to provide a very strong coating to resist hydrostatic pressure.Retaining Wall & Floor Retaining Wall: Treatment on + ve side: • Brush / spray application of impregnation product called Protekta Base which fills the fine pores with crystalline silicate growth. coverage 2 Sq.5 mm. 0.

Floor Treatment on + ve side: • After PCC has been laid. • A coat of Protekta Ceal 540 on concrete Treatment on –ve Side • Injection/grouting at a regular intervals at all joints between floor and column joints and construction joints . grout Protekta SB mixed with Protekta SS and catalyst at regular intervals of every 1 M center to center. • Spray of Protekta Base on PCC surface towards porosity reduction. This layer is a hard layer & will be abrasion resistant. This grout material has property of expanding when it comes in contact with water. It forms a water impervious layer and prevents travel of water to the top of PCC. • Application of a slurry prepared with Protex B & Protekta SLM.

• Ridge points are at the Podium Slab.Podium Slab with Gutter (Hard & Soft Scapes) Podium Slab Assumptions Made: • Gradient is provided in the slab at the time of casting. • Water from this sloped surface flows into the Gutters. . midway between the Gutters on either side.

5 mm. . • Application of Protekta Abrasion resist as hard layer. • Brush coat of Protekta Plastofelt to provide a very strong flexible coating. • Brush application of one coat of Protekta Flexjoint on the construction joint only. • Optional. After the application of this layer. M / Ltr. coverage 2 Sq. plastering is not required. a coat of Protekta Procoat or Protekta Wall Top • Please note that we have not suggested any plastering on our treatment since the final surface is abrasion resistant.Treatment Steps • Brush / spray application of crystallisation/gel formation product called Protekta Base which fills the fine pores with crystalline silicate growth. 0. Thickness of application will be approx. • Plastering 6” wide at the construction joints. • Injections/Grouting at construction joints/cracks from below.

coverage 2 Sq.5 mm. • Brush application of one coat of Protekta Flexjoint on the construction joint only. Thickness of application will be approx. • Brush coat of Protekta Plastofelt to provide a very strong flexible coating. . M / Ltr. • Plastering 6” wide at the construction joints. After the application of this layer. plastering is not required. 0. • Application of Protekta Abrasion resist as hard layer. • Injections/Grouting at construction joints/ Cracks from below. Slope Creation: • With M20 grade Concrete laid to slope.Gutter Treatment • Brush / spray application of crystallisation/gel formation product called Protekta Base which fills the fine pores with crystalline silicate growth.

Sunken Toilet – 4”Sunken .

.Sunken Toilet – 4”Sunken Protekta Unicoat Protekta.Sealant F500 mortar packing Protekta Flex Joint Protekta Durocoat Protekta Base.

Sunken Toilet – 4”Sunken Tiles RCC Slab Protekta Base Protekta Durocoat .

removing loose mortar. Sunken Toilet – 4” Sunken . • Pouring of Protekta Base up to the neck of the groove followed by water washing. • Remove excess Protekta Base from the surface and clean it again with wire brush • Brush coat Protekta Flexjoint. • Pour additional Protekta Base at areas were ingress is too much. • Testing by ponding water for 48 hours to know surface defects. (If Required) •Block Honeycombs / Voids if excessive leakage found by chemical grouting.Cleaning: • Surface cleaning by wire brush. • Packing the groove with silica sand mixed with Protekta Sealant 400 in the ratio of 1:2 and brush coat Protekta Flexjoint at the same areas after 24 hrs. dirt. grime etc followed by water cleaning using Protekta Cleaning Agent. Defect Removal: Construction Joint / Crack Repair / Through Hole: • Packing beam and hollow block joint • Create “V” groove to ½ “ depth and clean the surface with cleaning agent. • Chemical Grouting by Protekta Seal ABC.

) • Spray excessive Protekta Base at weak areas. Following additive to be mixed. mix ratio 1:1). • Packing the floor / Wall joints with Protekta Sealant 500 mixed with Cement. re-spray of Protekta Base with low pressure pump./ Ltr.Waterproofing • Spray of crystallization product called Protekta Base with a low pressure pump followed by water curing for 2 to 3 times at intervals of 2 hours between each curing (Coverage 2 to 2.5 Sq.M. • Spread Protekta Durocoat slurry (Brush application) Slope Making /Filling: • Slope making with M20 grade concrete (using 12 mm & 20 mm jelly. • Final testing for 7 days . • Brush coat of Protekta Unicoat at Floor and Wall joints up to 300 mm of wall surface. – Emulsion KR2 towards water resistance (125ml per cement bag) • After 24 hours of curing.

* Coat Protekta Flexjoint and smear silica sand for better adhesion between PVC pipe and concrete * Provide shuttering from bottom after pipe is installed. * Fill up the bore with Protekta Sealant 500 based mortar using 6mm down size jelly. * Brush coat of Protekta Flexjoint above the Protekta Sealant 500 based mortar to ensure sealing of pipe to screed .Bore packing * Brush coat of Protekta Base followed by Protekta Flexjoint surrounding the bore area.

Sunken Toilet – 9”Sunken Plastering Weep Hole RCC Slab Coping Protkta Base Protekta Durocoat .

Cleaning: •Surface cleaning by wire brush. grime. dirt. • Testing by ponding water for 48 hours to know surface defects. •Create “V” groove to ½” depth and clean the surface with cleaning. Defect Removal: Construction Joint / Crack Repair: •Packing beam and hollow block joint. removing loose mortar. Sunken Toilet – 9” Sunken . •Pour into of Protekta Base up to the neck of the groove followed by water. •Pour additional Protekta Base at areas were ingress is too much.

Contd… Porosity Reduction: • Spray of crystallization product called Protekta Base with a low pressure. Protekta KR2 to be added to mortar at 125 ml/bag of cement. Surface Preparation: • Spread a slurry (Brush application) Protekta Durocoat on the slab and wall up to 300 mm above floor level. Area Calculation: Floor + Wall up to 300 mm above floor level. • Plastering with C:M 1:4 creating gradient towards weep hole. • Spray excessive Protekta Base at weak area. . • Curing cum testing for 7 days. • Spray of Protekta Base.

Sunken Toilet 4 “ sunken Tiles Bore Packing RCC Slab Protex A Protekta Flexjoint tekta Sealant F500 based concrete .

.·        Clean the surface thoroughly. Protekta KR2 to be added in the concrete ·        Brush coat of Protekta Base ·        Brush coat of Protekta Flexjoint. Protekta Flexjoint around the pipe ·        Application of Protekta Durocoat slurry on the bore surface. ·        Curing for 7 days. ·        Brush coat of Elastomeric coating. ·        Brush coat of Protekta Base. ·        Packing the bore with M20 grade concrete by using 12 mm downsize jelly.

Beam & Block Wall Joints. Protekta Unicoat Protekta. .Sealant F500 mortar packing Protekta Flex Joint Protekta Durocoat Protekta Base.

Terrace Protekta Unicoat Parapet wall RCC Slab Coping M20 Grade concrete Protekta Base Duracoat Slurry Rain Water Pipe Plastering Coping .

• Brush coat of Elastomeric coating Protekta Flexjoint only on the construction joint. Filling the groove with F400 mortar. stagnating Protekta Base and Water Wash. Porosity Reduction: • Brush application of impregnation product called Protekta Base which fills the fine pores with crystalline silicate .Terrace/Terrace Garden Pre Treatment Steps: • Chip off loose mortar and clean the surface thoroughly. Defect Removal: • Construction joint will be treated by making groove.

which impregnates through pores and capillaries. Waterproofing • Spray of Protekta Base. • Curing for 7 days. This slurry coating has a very special chemical. . Slope Making • With M20 concrete mixed with Emulsion KR2 in proportion of 125 ml/bag of cement. • M-20 Grade RMC supplied free of cost. It is water based product and can be applied on moist surfaces. Average thickness estimated – 65 mm to 75 mm.oSurface Preparation & Slope Making: • Brush application of Protekta Durocoat slurry Contd… to a thickness of approximate 1 mm.

stagnating Protekta Base and Water Wash. . • M-20 Grade RMC supplied free of cost @ 0. Surface Preparation & Slope Making: • Brush application of Protekta Duracoat slurry to a thickness of approximate 1 mm. • Curing for 7 days. Defect Removal: • Construction joint will be treated by making groove. of Protekta Base. Average thickness estimated – 65 mm to 75 mm. • Brush coat of Elastomeric coating Protekta Flexjoint only on the construction joint. • Making coping by polymer modified mortar at slab and parapet wall junction. Porosity Reduction: • Brush application of impregnation product called Protekta Base. M/Ltr. which fills the fine pores with crystalline silicate growth. Filling the groove with F400 mortar. Slope Making • With M20 concrete mixed with Emulsion KR2 in proportion of 125 ml/bag of cement. M Waterproofing • Spray of Protekta Base. This slurry coating has a very special chemical. which impregnates through pores and capillaries. M/Sq.TERRACE / PODIUM SLAB WITH LANDSCAPING [WATERPROOFING + SCREEDING + ELASTOMERIC COATING] Pre Treatment Steps: • Chip off loose mortar and clean the surface thoroughly.075 Cu. Coverage 2 Sq. It is water based product and can be applied on moist surfaces.

Water Tank Construction Joint Protekta Flex Joint Protekta Unicoat Protekta Base Protex B Slurry Plastering Concrete Coping .

NOT TO SCALE OH WATER TANK/SWIMMING POOL/SUMP (INSIDE SUR FACE) WATERPROOFING + SCREEDING /PLASTERING + ELASTOMERIC COATING Waterproofing & Plastering Grouting on starter/construction joint Protekta Base Protekta Unicoat Protekta Dura coat Protekta G RCC Slab Grouting on starter/construction joint .

dirt. grime etc followed by water cleaning using cleaning agent.OH WATER TANK/SWIMMING POOL/SUMP (INSIDE SURFACE) WATERPROOFING + SCREEDING /PLASTERING + ELASTOMERIC COATING] Defect Removal: • Grouting of slab and beam joint with Protekta SB Grout OR Protekta Hydrogrout. • Re-grouting if seepage / dampness is noticed. M/Ltr. Covering 2 Sq. which impregnates through pores and capillaries. removing loose mortar. • Testing by water stagnation for 48 hours. which fills the pores with crystalline silicate growth. Of Protekta Base. Surface Preparation: • Brush application of Protekta Duracoat slurry to a thickness of approximate 1 mm. • Coving the slab and wall joint using polymer modified mortar. [ Porosity Reduction: • Brush application of impregnation product called Protekta Base. Sprinkle Sand to keep the surface rough for plastering/concreting. It is water-based product and can be applied on moist surfaces. . • Surface cleaning by wire brush. This slurry coating has a very special chemical.

) surface area. [If required]   Note: One coat of Protekta Unicoat for inner surfaces of STP. • Emulsion KR2 to be added to increase water resistance (125 ml per cement bag) • Curing for two weeks. • Spray of Protekta G towards water repellency.For Floor: • Concreting with M20 mix using (12 mm jelly) average thickness 50 mm. • Brush coat of Protekta Unicoat on the entire surface. • Sprinkle Silica Sand to keep the surface rough for plastering. which is a acid alkali resistant coating. . M / Ltr. • Emulsion KR2 to be added to increase water resistance (125 ml per cement bag) For Wall: • Specialized plastering with an average thickness of 15 mm to 18 mm. Waterproofing: • Spray of Protekta Base.5 to 2 Sq. Coverage (1.

For Floor: ·     Concreting with M20 mix using (12 mm & 20 mm jelly. .) surface area. ·     Emulsion KR2 to be added to increase water resistance (125 ml per cement bag) ·     Curing for two weeks. ·     Brush coat of Protekta Unicoat on the entire surface. Coverage(1. Waterproofing: ·     Spray of Protekta Base. For Wall: ·     Specialized plastering with an average thickness of 18 mm to 20 mm. ratio 50:50) average thickness 50 mm. M / Ltr.5 to 2 Sq.

Block Work 20 mm plaster mixed with Emulsion KR2 (sloped to weep hole) Brick bat Coba 50 mm Screed r Protekta Duracoat Coving with polymer modified mortar Utility 150 mm 300 mm 20 mm 50 mm 75 mm Protekta Base Grouting Floor Slab Bore packing as detailed RCC Slab Weep Hole O No. 02. 04. 03. A bove Finished Floor level Waterproofing Plaster thickness Screed Thickness Brickbat thickness Toilet 250 mm 300 mm 20 mm 50 mm 175 mm Sunken Toilet/Utility Waterproofing + Brickbat + Screed .Waterproofing up to 200 mm above finished floor level. Item Sunken Depth Waterproofing ht. 05. 01.

• Create “V” groove to ½” depth and clean the surface with cleaning. Defect Removal: Construction Joint / Crack Repair • Packing beam and hollow block joint. Porosity Reduction: • Spray of Crystallization product called Protekta Base with a low pressure. removing loose mortar. • Chemical Grouting by Protekta Seal ABC (If Required) • Block Honeycombs / Voids if excessive leakage found by chemical. • Remove excess Protekta Base from the surface and clean it again with brush coat of Protekta Flexjoint. • Packing the groove with silica sand mixed with Protekta Sealant 400. . • Spray excessive Protekta Base at weak area. • Pour additional Protekta Base at areas were ingress is too much. • Pour into of Protekta Base up to the neck of the groove followed by water. dirt. grime. • Testing by ponding water for 48 hours to know surface defects.Sunken Area Waterproofing – Toilet/Utility/Balcony [200mm Sunk] Pre-treatment steps: • Surface cleaning by wire brush.

• Packing the bore with M20 grade concrete by using 12 mm downsize jelly. • Brush coat of Elastomeric coating. • Brush coat of Protekta Base. Area Calculation = Floor + Wall up to 300 mm above finished floor level. In the floor creating gradient towards weep hole. Protekta KR2 to be added in the concrete • Brush coat of Protekta Base . Floor & Wall Plastering: • Plastering with C:M 1:4.Surface Preparation: • Spread a slurry (Brush application) Protekta Duracoat on the slab and wall up to 300 mm above finished floor level. Protekta Flexjoint around the pipe • Application of Protekta Duracoat slurry on the bore surface. • Spray of Protekta Base. Bore packing in the wall: • Clean the surface thoroughly. Protekta KR2 to be added to mortar at 125 ml/bag of cement. • Curing cum testing for 7 days.

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Construction Joint / Crack Repair / Through Hole: • Packing beam and hollow block joint • Create “V” groove to ½” depth and clean the surface with cleaning agent. Porosity Reduction: • Spray of crystallization product called Protekta Base with a low .PLANTER BOX WATERPROOFING WATERPROOFING + SCREEDING /PLASTERING + ELASTOMERIC COATING Sunken Toilet (100 mm Sunk) • Surface cleaning by wire brush. • Brush coat Protekta Flexjoint. (If Required) • Block Honeycombs / Voids if excessive leakage found by chemical grouting. grime etc followed by water cleaning using Protekta Cleaning Agent. dirt. • Pouring of Protekta Base at areas were ingress is too much. • Packing the groove with silica sand mixed with Protekta Sealant 400 in the ratio of 1:2 and brush coat Protekta Flexjoint at the same areas after 24 hours. Defect Removal: a. removing loose mortar. • Testing by ponding water for 48 hours to know surface defects. Chemical Grouting by Protekta Seal ABC. b. • Remove excess Protekta Base from the surface and clean it again with wire brush.

• Brush coat of Protekta Unicoat at floor and wall joints up to 300 mm of wall surface. • Add Protekta Emulsion KR2 towards water resistance (125ml per cement bag) Waterproofing: • Aftter 24 hours of curing. Area Calculation For Waterproofing = Floor + Wall up to 300 mm above finished floor level For Concreting = Floor only Bore Packing: • Brush coat of Protekta Base followed by Protekta Flexjoint . re-spray of Protekta Base with lowpressure pump • Packing the floor / wall joints with Protekta Sealant 500 mixed with cement. • Final testing for y days. Following additives to be mixed. mix ration 2:1).Surface Preparation: • Spread Protekta Duracoat slurry (Brush application) Concreting: • Filling with M20 grade concrete (using 12 mm & 20 mm jelly.

Expansion Joint Protekta Flexjoint Sealant 400 Mortar + Non-stick tape RCC Slab Protekta EJR Thermocol Packing .

Expansion Joint Horizontal Expansion Joint: • Removal of thermocole / Shalitex board up to 20 mm from top & Clean the surface thoroughly • Brush coat of Protekta Sealant 400 Special as primer on side walls.\ Application of Special Sealant 400 based mortar on top of • thermocole / Shalitex Board • Fill the joint with Protekta EJR (H) up to top (in multiple fills of app. • Vertical Expansion Joint: • Removal of thermocole / Shalitex board up to 15 mm from top & Clean the surface thoroughly • Brush coat of Protekta Sealant 400 Special as primer. • Filling the joint with EJR Vertical • Brush coat of Protekta Abrasion result as mechanical protection . Concreting / Plastering as mechanical protection. 3 mm to 4 mm each fill) • Application of mortar prepared with sealant 400.

Construction Joint / SlabCracks Protekta Flexjoint F400 Mortar Packing Crystallization Gel of Protekta Base Construction Joint Crack .

• Create “V” groove to ½ “ depth and clean the • surface with cleaning agent. • Packing the groove with silica sand mixed with Protekta Sealant 400 in the ratio of 1:2 and brush coat Protekta Flexjoint at the same areas after 24 hrs Construction Joint / Slab Cracks . • Remove excess Protekta Base from the surface and clean it again with wire brush. • Pouring of Protekta Base up to the neck of the groove followed by water washing. • Pour additional Protekta Base at areas was ingress is too much. • Brush coat Protekta Flexjoint.

. Crystallisation / Gel Formation: • Protekta Base. Grouting Products: • Protekta SB • Protekta Hydrogrout • Protekta ABC • Protekta Grip (2 component) 2.Products Used 1.

• Bonding Layer * Protekta Duracoat * Protekta Sealant 500 • Admixtures: * Protekta Emulsion KR2 * Protekta GL – 8 * Anti Shrinkage AC – 1 • Water Repellency: * Protekta G * Protekta Micro emulsion. .

* Protekta Unicoat. • Abrasion Resistant Layer: * Protekta Abrasion • Polymers for Mortar modifying: * Protekta Sealant 400 * Protekta Sealant 500 .• Elastomeric Coating: * Protekta Flexjoint.

  COMBO SOLUTION FOR THERMAL INSULATION Parapet Wall dditional Thermal insulation layer [Protekta KP] Waterproofed Lightweight Concrete Average thickness 75 mm to 100 mm 50 mm Waterproofing Treatment Construction Joint Repair Coving Down tank pipe .

Chipping. IV.Emulsion KR2 added.1:4 Mix.Strength = > 10 mpa . : Honeycomb / Hollowness .125 Kcal/hrs/m2/C PLASTERING LAYER OF 15MM TO 18 MM . Cleaning & Testing.Crystallisation application.2Coats of Protekta Thermal Flexicoat.Density = 780 Kg/Cu. .Thermal Conductivity = 0. . . SLOPE CREATION WITH THERMAL INSULATION MATERIAL: .Defect Removal : Repair of Construction Joints. II.Average thickness = 1 mm to 1. . . III.2 coats of Polyurea Eleastomeric coatings. M .TREATMENT DETAILS I.032 Kcal/hrs/m2/C . Thickness = 100 mm .Fibre mesh applied Additional Thermal Shield: .Thermal Conductivity = 0.Av. .5 mm. WATERPROOFING: .

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