DESIGN CALCULATIONS OF HEAT EXCHANGER

According to ASME Code, Sec. VIII, Div. 1, Edition 2001, Addenda 2002 / TEMA "R" 7th Edition 88. Designed by : Eng. Abdel Halim Galala, Design General Manager (Assistant)

Page : 36 of 136 Sheet : 1 of 10 Rev. : 0

Project : Design & Fabrication of Heat Exchanger for APRC Refinery Job No. : 7443-33 Dwg. No. : 7443-33-1A, Rev. 0 Exchanger : Residue Cooler, Type : AES N. Integral Type (WN) Main Shell Flange Thickness (item no. 4) Flange Material, [Attached by Bolts] Design Temperature (shell side) Min. Design Metal Temperature, MDMT Bolt-up and Gasket Seating Temperature Assume no corrosion, C [UG-25] Operating Pressure (shell side) Internal Design Pressure, P (MAWP) Allowable Stress of Bolt Material (ASME SA193 Gr. B7), SB : * at design temp.(operating condition), Sb * or at atmospheric temp./bolt-up temp. (gasket seating), Sa Allowable Stress of Flange Material (ASME SA266 Class 2) : * at design temp.(operating condition), SfH

Sheet : 5

Date : 4.7.2003 Location : Alex. Client : APRC
Item : E-323A/B & E-514C/D
[Appendix 2] [FIG. 2-4, Sketch (6a)]

ASME SA266 ClassSubjected to internal press. o o F C 302 150 o o F C 53.6 12 o o F C 86 30 0.19685 INCH 5 MM Kg/CM2G 241.477 PSIG 17 284.776 PSIG 20.0483 Kg/CM2G 25000 25000 20000 PSIG PSIG PSIG PSIG PSIG PSIG 1760 1760 1408 1408
Kg/CM2G Kg/CM2G Kg/CM2G Kg/CM2G

* or at atmospheric temp./bolt-up temp. (gasket seating), SfC 20000 Allowable Stress of Nozzle neck, Vessel or Pipe wall Material (ASME SA106 Gr. B) : * at design temp.(operating condition), SnH 17100 * or at atmospheric temp./bolt-up temp.(gasket seating), SnC
[Table 1A , SubPart 1 , ASME Sec. II , Part D]

2 1203.84 Kg/CM G 2 1203.84 Kg/CM G

17100

FIG. 2-4, Sketch (6a) Figure (1) No. of bolts
Nominal bolt dia., dB

28 1

INCH

25.4

MM

Bolt Hole, d Flange outside diameter, A Flange inside diameter, B Bolt circut diameter (B.C.D.), C = B + 2(g1 + h1+ R) [Appendix 2-3] Hup thickness at small end, go = Shell Thickness t Hup thickness at back of flange, g1 (assume g1 = 2 go) R must not less than 1.5 the bolt hole (see TEMA Table D-5) Hup length, h (must greater than 1.5 go) [FIG. 2-4, Sketch 6] Use max. slope 1:3, h = 3.5 g0 Slope angle, Y = arc Tan [(g1-go)/h] Fillet radius, r = 0.25 g1 [but not less than 3/16"(4.7625 MM)] [FIG. 2-4, Sketch 6, Note a] Use r h1 = r * Tan (45-Y/2) E = (A-C)/2
(Check D292 )

1.10236 26.9685 19 24.5276 0.5 1 1.5 1.5748 1.73228 16.1001 0.25 0.23622 0.17768 1.22047

INCH INCH INCH INCH INCH INCH INCH INCH INCH

28 685 482.6 623 12.7 25.4 38 40 44 6.35 6 5 31

MM MM MM MM MM MM MM MM MM MM MM MM MM

Degree
INCH INCH INCH INCH

Flat metal.1] Facing Sketch [Table 2-5. iron or soft steel . Abdel Halim Galala.29528 INCH 0. Designed by : Eng. Integral Type (W.) Main Shell Flange Thickness. Div. 2-4.N.). item no.88189 INCH 22. y [Table 2-5.d) . Client : APRC Item : E-323A/B & E-514C/D [Appendix 2] [FIG. Type : AES N.35 MM). Column II 685 482.D . dB Bolt diameter at root of thread Actual cross-sectional area of each bolt. the effective gasket seating width.B. bO = N/2 Since bo > 1/4 inch (6.2N . Sketch (6a)] Subjected to internal pressure 20" 30 28 1 INCH 25.1] Min.D. b = 0.2717 INCH 3.2] [Table 2-5. jacketed asbestos filled. Seating Stress. C Gasket Details: .4 MM 0.75 7600 PSIG (1a).Width. : 0 Project : Design & Fabrication of Heat Exchanger for APRC Refinery Job No. G = O.483 MM 2 9953. N Gasket Dimensions: [Table 2-5.5*SQRT(bO) .8661 INCH 0.C.of gasket contact face .2003 Location : Alex.1] Diameter at location of gasket load reaction. Ab [TEMA Table D-5] Sheet : 5 Date : 4.53 MM Flange outside diameter. 0 Exchanger : Residue Cooler.Inside diameter = O. : 7443-33 Dwg. : 7443-33-1A.5039 INCH 546.2*13 .4 MM 0. Rev.428 INCH2 INCH2 2 355.DESIGN CALCULATIONS OF HEAT EXCHANGER According to ASME Code.D . No. 4 (cont. b = bo [Table 2-5.2] Effective gasket seating width.551 15.59055 INCH 0.D. When b > 1/4".) [Attached by Bolts] Nominal shell (pipe) size Pipe Schedule No. When b < 1/4".2] Gasket Factor. 1. the effective gasket seating width. G When bo is larger than 1/4". m [Table 2-5.B. Total actual cross-sectional area of bolts. Design General Manager (Assistant) Page : 37 of 136 Sheet : 2 of 10 Rev.5 MM MM MM MM MM MM MM 6.2] Basic gasket seating width. [Table 2-5.7.90109 MM 535. b = 0. Sec. VIII.2] N.5276 INCH 22.2 b [ Appendix 2-3] 26.9685 INCH 19 INCH 24. Addenda 2002 / TEMA "R" 7th Edition 88.04 Kg/CM2G 21.0472 INCH 20.Outside diameter = (B. of bolts Nominal bolt dia.. Edition 2001. B Bolt circut diameter (B.6 623 560 530 15 7.5*SQRT(bO) [Table 2-5. A Flange inside diameter.C.198 MM N.

2 Kg 17773 Kg 64662. Total flange moment for design condition: [Appendix 2-5(c)] Flange Loads: Hydrostatic end force on area inside flange.2003 Location : Alex.67768 INCH INCH INCH INCH 55. Sa Allowable Bolt Stress at design temp.4 lb 10283.7.6 Kg Gasket seating force H G = Wm1 . : 7443-33-1A. Hp =2b*3.HD Lever arms: hD = R' + 0.G) / 2 hT = (R' + g1 + hG) / 2 Where R' = R + h1 22671. II. Sheet : 5 Client : APRC Item : E-323A/B & E-514C/D [Appendix 2] [FIG. 2-4.For gasket seating.6 Kg [Table 2-6] [Table 2-6] [Table 2-6] 2.5(Am + Ab) * Sa [Appendix 2-5(d)] 2. Addenda 2002 / TEMA "R" 7th Edition 88. No. Wm1 = H + Hp Min.2 Kg 63242. : 0 Project : Design & Fabrication of Heat Exchanger for APRC Refinery Job No.For operating conditions. Part D] (d) Total cross-sectional area of bolts at root of thread required for: .09477 1. HD = 0. HT HT = H .08 MM 2 3678. Wa = 0.5 g1 hG = (C .14GmP [Appendix 2-3] Subjected to internal pressure 103373 39182. Am2 = Wm2 / Sa [Appendix 2-3] Total required cross-sectional of bolts.2071 MM 42.H 39182..3131 MM 38.8 lb 17773 Kg Difference bet. required bolt load for gasket seating. total hydrostatic end force and the hydrostatic end force on area inside of flange. Edition 2001.N. H = 0. : 7443-33 Dwg.8 142556 139426 25000 25000 lb lb lb lb PSIG PSIG 46889.785 G2 P [Appendix 2-3] (b) Total joint-contact surface compression load.57703 5. 4 (cont.14 b G y Allowable Bolt Stress at atmospheric temp. Integral Type (W. Designed by : Eng.51185 2.4 lb 36605.6 Kg 1760 1760 Kg/CM2G Kg/CM2G (c) Min. W : . Abdel Halim Galala.operating conditions. 1. the bolts are adequately enough.84 MM 2 9953.total hydrostatic end force).2 Kg 119806 Kg 80701. Wo = Wm1 [Appendix 2-5(d)] .) Date : 4.84 MM 2 3598. Wm2 = 3. Design General Manager (Assistant) Page : 38 of 136 Sheet : 3 of 10 Rev. Bolt loading and size of bolts: [Appendix 2-5(c)] (a) Total hydrostatic end force..70222 15. ASME Sec. HG lb lb 64662. Type : AES N. Sketch (6a)] [Attached by Bolts] 1.6131 MM . SubPart 1.70222 5. Sb [Table 1A. required bolt load for operating conditions. Sec.Gasket seating.4011 MM 53. Am1 = Wm1 / Sb . (e) Flange design bolt load. 0 Exchanger : Residue Cooler. item no.785 B2 P Gasket load (flange design bolt load .) Main Shell Flange Thickness. Rev.DESIGN CALCULATIONS OF HEAT EXCHANGER According to ASME Code.428 OK 142556 264128 INCH2 INCH2 INCH2 INCH2 2 3678.17768 1. VIII.53 MM Actual bolt area Ab Since area Ab > area Am. Am = the greater of Am1 & Am2 5. Div.

No. M O2 = HG hG = W A (C . Sketch (6a)] [Attached by Bolts] Flange Moments: Component of moment due to HD. Designed by : Eng.) Main Shell Flange Thickness.41939 2 lb lb-in lb-in lb-in lb-ft 119806 4600. VIII.For operating condition MO1 = MD + MG + MT [Appendix 2-3] [Appendix 2-3] [Appendix 2-3] [Appendix 2-6] Subjected to internal presure 175742 59238. Shape constants for flange: K= A 1. : 7443-33-1A. Edition 2001.21166 1.97106 2 K2 + 1 K2 − 1 ⎡ K Log10 K ⎤ 1 0.2003 Location : Alex. Client : APRC Item : E-323A/B & E-514C/D [Appendix 2] [FIG.9448 k 2 )( k − 1) 1.7 4600. Mo: .77 Kg-M 682.7 4600.1: B T = Z= K (1 + 8.74578 2. Integral Type (W.3 [Appendix 2-6] lb-in lb-ft 3254. FIG.503 Kg-M 547. Div. FIG.4011 MM From Appendix 2.71057 6.8457 INCH3 0.DESIGN CALCULATIONS OF HEAT EXCHANGER According to ASME Code.04720 + 1.N. 4 (cont. : 7443-33 Dwg. MD = HD hD Component of moment due to HG.51185 INCH 38. Design General Manager (Assistant) Page : 39 of 136 Sheet : 4 of 10 Rev.7. 2-4. 2-7.27534 2 3.. 1.G) / 2 Flange Moment for gasket condition.71690 K −1 ⎢ K2 −1 ⎥ ⎣ ⎦ 2 K (1 + 8. hG = (C . Rev.43 Kg-M 3.) Sheet : 5 Date : 4.7 Kg Kg-M Kg-M Kg-M Lever Arm.02557 22.2: From Appendix 2. FIG.81225 0.08221 0.55246 Log10 k ) − 1 (1.56203 0. item no.6 47491. MG = HG hG Component of moment due to HT.G) / 2 Mo2 * (SfH / SfC ) 4. 2-7. Addenda 2002 / TEMA "R" 7th Edition 88. MO = The greater of MO1 or MO2 (SfH/SfC) 5.5 (Am + Ab) * Sa (5) 264128 399323 399323 399323 33276.55246 Log K ) − 1 10 U = 1. Abdel Halim Galala.3: From Appendix 2. 0 Exchanger : Residue Cooler.6: g1/go ho = SQRT(B go) h/ho F V f d = (U/V) ho go2 (for integral type flanges) [APPENDIX 2-3] e = F / ho (for integral type flanges) [APPENDIX 2-3] . Total flange moment for bolt-up condition (Gasket condition): Flange Load: HG = W A = 0.3 lb-in lb-in lb-in 2024. 2-7. MT = HT hT Total moment acting upon the flange.36136 ( K 2 − 1)( K − 1) Y = 5.66845 + 5.16 Kg-M 282472 23539. Type : AES N.01038 MM From Appendix 2. : 0 Project : Design & Fabrication of Heat Exchanger for APRC Refinery Job No.9 1. 2-7. Sec.26353 INCH-1 3 374374 MM -1 0. FIG.

Client : APRC Item : E-323A/B & E-514C/D [Appendix 2] [FIG. 2-4. item no. seating 4. a. Longitudinal hub stress. Radial flange stress. No.33 t e +1) Mo2 / L t2 B (7) [Appendix 2-7(a 16135. 0 Exchanger : Residue Cooler.DESIGN CALCULATIONS OF HEAT EXCHANGER According to ASME Code.5 (SH + SR) 0.7.45669 INCH Allowable stresses PSIG Kg/CM2 Kg/CM2G 1408 1203.872 Kg/CM G 2 1385. Bolt stress.5 (SH + ST) 19681. a. a. Addenda 2002 / TEMA "R" 7th Edition 88.7 23226.74578 22. For Operating Condition : Allowable design stress of flange at operating condiotion. : 7443-33-1A.Z SR (8) [Appendix 2-7(a)8620. Design General Manager (Assistant) Page : 40 of 136 Sheet : 5 of 10 Rev.) [Attached by Bolts] Sheet : 5 Date : 4. a. Flange stress. Sf 20000 PSIG Allowable design stress of nozzle/vessel at operating condition. Designed by : Eng. a. seating 23226. a.928 INCH 37 MM 6. a.7 16135. toperating 1. Calculation of flange actual stresses Assume t Factor L = Where t = flange thickness factor e = F/ ho (for integral type flanges) e = FL/ ho (for loose type flanges) F = factor for integral type flanges T = factor involving K d = (U/V) ho go2 te + 1 t ^ 3 + d T [Appendix 2-3] [Appendix 2-3] [Appendix 2-3] [Fig.81225 1. seating SH = f Mo2 / L g12 B (6) [Appendix 2-7(a)] b.2003 Location : Alex. : 0 Project : Design & Fabrication of Heat Exchanger for APRC Refinery Job No.56 Kg/CM G 2 1121. Div. operating = Wm1 / Ab b.) allowable Radial Flange Stress SR = Sf [Appendix 2-8(a)(2)] The calculated (actual) radial stress S R < SR allowable .05 9037.5 636. seating = Wm2 / Ab 7. Flange stress. Rev. 2-7. 4 (cont.872 Kg/CM G 2 606. VIII.26353 INCH-1 NA 0.1] [Appendix 2-3] 0. Radial flange stress.19 0 b.56 Kg/CM G 2 1385. Sketch (6a)] 1. operating SH = f Mo / L g12 B (6) [Appendix 2-7(a)] b. Shear stress carried by the fillet weld 1121. Bolt stress. Sn 17100 PSIG Assume flange thickness (without C.Z SR (8) [Appendix 2-7(a)] 8620. Tangential flange stress. 2-4.5 9240.16 Kg/CM G 2 1635.5 15923.33 t e +1) Mo / L t2 B (7) [Appendix 2-7(a 16135. Flange stress.02 650. operating ST = (Y Mo / t2 B) .7 PSIG PSIG PSIG PSIG PSIG PSIG PSIG PSIG PSIG PSIG PSIG PSIG PSIG 2 1635.5 (SH + SR) 0.N.96 Kg/CM G 2 1135.A). seating 0. Abdel Halim Galala. Type : AES N. Sketch (6a)] Subjected to internal pressure 1. Tangential flange stress.2] [Fig.5 Sf Longitudinal Hub Stress SH2 = 2 Sn [Appendix 2-8(a)(1)(b)] [Appendix 2-8(a)(1)(b)] 30000 34200 30000 20000 > > 23226. Longitudinal hub stress.34 [Appendix 2-8(a)(4)] [Appendix 2-8(a)(4)] [Appendix 2-8(a)(4)] [Appendix 2-8(a)(4)] 3.45669 0. seating 5.16 Kg/CM G 2 1135. operating SR = (1. actual stresses (calculated) : [Fig. Flange stress. Actual Stresses (Calculated) Compared with Allowable Stresses [APPENDIX 2-8] 7. Integral Type (W. 1.8457 INCH3 -1 0. operating 0.34 b.a.84 Kg/CM2G 37 MM Actual stresses (Calculated ) Kg/CM2 PSIG Longitudinal Hub Stress SH1 = 1.219 0 Kg/CM2G Kg/CM2G Kg/CM2G Kg/CM2G 7.7 The calculated (actual) hub stress S H < SH (min. 2-7.02 Kg/CM G 2.2 15923. Sec.01038 MM 374374 MM3 For integral type flange.) Main Shell Flange Thickness. operating b.5 (SH + ST) 6. : 7443-33 Dwg.96 Kg/CM G 2 606.7 SR = (1.2 19681. Edition 2001.7 ST = (Y Mo2 / t2 B) .

5(SH + ST) = Sf < Allowable stress < Allowable stress 20000 > 19681.) Main Shell Flange Thickness.45669 INCH Allowable stresses PSIG Kg/CM2 Kg/CM2G 1408 1203. tgasket 20000 PSIG 17100 PSIG 1.DESIGN CALCULATIONS OF HEAT EXCHANGER According to ASME Code.2 20000 25000 > > 15923. Sf Allowable design stress of nozzle/vessel at gasket seating. Integral Type (W. 2-4.7.45669 INCH 37 MM . Abdel Halim Galala.b.84 Kg/CM2G 37 MM Actual stresses (Calculated ) Kg/CM2 PSIG Longitudinal Hub Stress SH1 = 1.34 The calculated (actual) tangential stress S T < ST allowable The calculated (actual) stress 0.5(SH + SR) = Sf < Allowable stress 0. flange thickness. 4 (cont.19 The min. 1.5(SH + ST) = Sf < Allowable stress 20000 > 19681. Designed by : Eng. Div. Sec. Client : APRC Item : E-323A/B & E-514C/D [Appendix 2] [FIG. Design General Manager (Assistant) Page : 41 of 136 Sheet : 6 of 10 Rev. No.5 The calculated (actual) stress Bolt stress = Wm2 / Ab The calculated (actual) stress 25000 < Allowable stress > 9037.N.5 Sf Longitudinal Hub Stress SH2 = 2 Sn [Appendix 2-8(a)(1)(b)] [Appendix 2-8(a)(1)(b)] 30000 34200 30000 20000 > > 23226. Rev. For Gasket Seating : Allowable design stress of flange at gasket seating. VIII.5(SH + SR) = Sf < Allowable stress 0. : 7443-33 Dwg.7 The calculated (actual) hub stress S H < SH (min.05 The calculated (actual) stress Bolt stress = Wm1 / Ab The calculated (actual) stress 7. t = Max.) Tangential Flange Stress ST = Sf [Appendix 2-8(a)(3)] Sheet : 5 Date : 4. item no.A). Addenda 2002 / TEMA "R" 7th Edition 88. Type : AES N. Sketch (6a)] 20000 Subjected to internal pressure > 8620. : 0 Project : Design & Fabrication of Heat Exchanger for APRC Refinery Job No. (toperating.2 20000 > 15923. Sn Assume flange thickness (without C.5 9240.7 16135.2003 Location : Alex. Edition 2001. : 7443-33-1A. 0 Exchanger : Residue Cooler. tgasket) 1.34 The calculated (actual) tangential stress S T < ST allowable The calculated (actual) stress 0.) allowable Radial Flange Stress SR = Sf [Appendix 2-8(a)(2)] The calculated (actual) radial stress S R < SR allowable Tangential Flange Stress ST = Sf [Appendix 2-8(a)(3)] 20000 > 8620.

2-4.9875 28. Edge distance. Edge distance.035 39. Addenda 2002 / TEMA "R" 7th Edition 88.9375 INCH Min. Bolt spacing.) Main Shell Flange Thickness.84 9953. Bolt spacing. Radial distance.375 INCH Min.59055 INCH 5.25 INCH 2. Radial distance.) Since all actual stresses are less than the allowable stresses. Type : AES N.75") 0.70222 INCH2 INCH2 15. B (for bolt size 1-1/4") 2. thickness of flange is desired. : 7443-33 Dwg. Bolt spacing. 1. B (for bolt size 7/8") 2. Actual Radial distance.53 25.5 INCH Min.8125 INCH Min. No.75 34. E (for bolt size 0.N. 4 (cont. Actual Bolt spacing.. : 7443-33-1A.45 MM MM2 MM2 MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM MM 1.DESIGN CALCULATIONS OF HEAT EXCHANGER According to ASME Code. If an optimum min.75 INCH . : 0 Project : Design & Fabrication of Heat Exchanger for APRC Refinery Job No.7539 44.75") 1.5 71.04724 2.6375 23.C) 1.25 INCH Min. Rh (for bolt size 1-1/4") 1. N Total required cross-sectional area of bolts Actual bolt cross-sectional area. Rh (for bolt size 1") 1.75 INCH Min. Design General Manager (Assistant) Page : 42 of 136 Sheet : 7 of 10 Rev. Edge distance. E (for bolt size 1-1/4") 1.8125 26.5 inch. Bolt spacing. Abdel Halim Galala. + raised face Use flange thickness for construction Sheet : 5 Date : 4.8125 INCH Max. Rh from drawing = (C-B)/2-(g1+h1) 1. Integral Type (W.4 31 20.3875 57.8 28.22047 INCH Min.75") 1.15 63. Radial distance.75 69. Rh (for bolt size 0. E (for bolt size 1") 1.5 INCH Min. Ab Nominal bolt dia. Edge distance. Designed by : Eng.1 44.56693 INCH Min.25 INCH Min. 0 Exchanger : Residue Cooler. Bmax = 2 dB + 6 t / (m + 0. Radial distance. Rh (for bolt size 7/8") 1. B (for bolt size 1-1/8") [TEMA Table D-5] 2. item no.428 1 INCH 15 3678. B (for bolt size 0. Actual Edge distance. E from drawing = 1/2 (A .45 52. Flange thickness with C.575 31.4375 103.22 4.575 31. Sketch (6a)] Subjected to internal pressure 2.0625 INCH Min.2003 Location : Alex.925 38. B (for bolt size 1") 2. E (for bolt size 7/8") 0. is adequate. Bolt spacing. B from drawing 2.A & RF = t + 2*corrosion all. calculations must be operated with a smaller value of t until one of the actual stresses or stress combination is approximately equal to the allowable stress even though other actual stresses are less than the allowable stress for that actual stress. Recommended bolt spacing.05651 INCH 3. Sec. Rh (for bolt size 1-1/8") [TEMA Table D-5] 1. E (for bolt size 1-1/8") [TEMA Table D-5] 1.125 INCH Min.125 INCH Min. Rev.0625 INCH Min.16535 INCH INCH 52 55 MM MM BOLT SUMMARY Factor K = A/B Gasket width. VIII. Radial distance. Client : APRC Item : E-323A/B & E-514C/D [Appendix 2] [FIG. dB 1.74622 INCH Min. Div.5) [TEMA RCB-11. Edition 2001. Edge distance.41939 0. the selection of t = 4.7.

(12).4 is solved by ⎛ 1 C 18 ⎜ + ⎝ 2 11A ⎞ A⎞ A ⎞ A ⎞ ⎛ 1 ⎛ 1 ⎛ 1 + + − ⎟ + C 21 ⎜ ⎟ + C 24 ⎜ ⎟ − ⎜ ⎟ ⎝ 4 ⎝ 70 ⎝ 40 6 ⎠ 84 ⎠ 105⎠ 72 ⎠ 1/ 4 3 (1 + A ) ⎛ C ⎞ ⎜ ⎟ ⎝ 2 . Effective hub length B (1) (2) (3) (4) (5) (6) (7) A = (g1/go) . go g1 h ho = SQRT(B go).7.7 3 ⎠ C FL = 1. F = 0.562026971 f = C36 / (1 + A) 1. (16).02557 The values used in the above equations are solved using Eqs.81225 [ 2. When g1 = go. Type : AES N.6 is then solved by h/SQRT(BGo 0. (b) For Loose Hub Flanges Factor FL per Fig.81953 INCH INCH INCH INCH INCH 12. Client : APRC Item : E-323A/B & E-514C/D [Appendix 2] [FIG.6 is set equal to 1. Abdel Halim Galala.3 is then solved by V = E4 2.4 44 78. : 7443-33-1A. Div. item no. Rev. Design General Manager (Assistant) Page : 43 of 136 Sheet : 8 of 10 Rev. (1) through (5).16964 0. thus Eqs. (1) through (45) need not be solved.DESIGN CALCULATIONS OF HEAT EXCHANGER According to ASME Code.7 25. and f = 1. : 7443-33 Dwg.08221 19 1 4. No.435 Factor VL per Fig.35824 0.00754 0.908920. (23). Integral Type (W.73 1/ 4 [ ] (1 + A ) 3 C 0. 2-7. h. 2-4. 2-7.21166 Factor f per Fig. g0. (18). 2-7. and (26) below based on the values of g1.) FLANGE FACTORS (a) For Integral Flanges E F = Factor F per Fig.68(h/ho)4 C1 = 1/3 + A/12 C2 = 5/42 + 17 A / 336 C3 = 1/210 + A/360 C4 = 11/360 + 59 A/5040 + (1+3 A)/C C5 = 1/90 + 5 A/1008 . f=1 1 The values used in the above equations are solved using Eqs. (7). 2-7. h and ho as defined by 2-3. g0. : 0 Project : Design & Fabrication of Heat Exchanger for APRC Refinery Job No.N. Edition 2001.6 MM MM MM MM MM . 2-7.73228 3. 2-7. and ho as defined by 2-3.550103.7 3 ]1/ 4 C Factor V per Fig.(1+ A)3/C 0. Designed by : Eng. VIII. Addenda 2002 / TEMA "R" 7th Edition 88.73 ⎞ (1 + A ) 3 ⎟ ⎜ ⎝ C ⎠ 0. (14). 1. (20).) Main Shell Flange Thickness. 0 Exchanger : Residue Cooler.66229 Factor f per Fig.41667 0. (1) through (45) below based on the values g1. Sec. Sketch (6a)] Subjected to internal pressure 0. (10). 4 (cont.2881 482.96006 -1.2 is then solved by (1 + A ) C 6 3 Sheet : 5 Date : 4.2003 Location : Alex.5 is solved by VL 1 3C 21 C − 24 − − C18 4 5 2 = 1/ 4 ⎛ 2.5 1 1. V = 0.1 C = 43. (9).

0956 + C14C8 C1 + C12C5C2)] / C16 -0.5 C26C32 + C28C31C29 .N. 0 Exchanger : Residue Cooler.91827 1.09326 C14 = 197/415800 + 103 A/332640 .(C14C7C3 + C82C5 + C12C2C10)] / C16 -4.90543 -1.E1 E5 = E1 (1/2 + A/6) + E2(1/4 + 11A/84) + E3(1/70 + A/105) E6 = E5 .55598 0.16975 -0.32293 C19 = [C6C7C12 + C2C8C15 + C3C8C11 .) Main Shell Flange Thickness. Designed by : Eng.A/72 .5/12 + C17C26 C28 = C22 .5 C26C35 + C34C31C29 .46133 2.(1/2 + 33 A/14 + 81 A2/28 + 13 A3/12)/C C11 = 31/6048 + 1763 A/665280 + (1/2 + 6 A/7 + 15 A2/28 + 5 A3/42)/C Sheet : 5 Date : 4. Client : APRC Item : E-323A/B & E-514C/D [Appendix 2] [FIG.67593 C22C14)] C22C15)] / C16 / C16 C23 = [C1C7C13 + C2C9C3 + C4C8C2 . Integral Type (W.19331 1.C18 (C/4)3/4 C36 = (C28C35C29 .(C/4) 1/2 C30 = .54118 4. item no. No.(C32C9 + C13C8 C1 + C12C4C2)] / C16 C21 = [C1C10C12 + C5C8C3 + C3C14C2 C22 = [C1C11C12 + C6C8C3 + C3C15C2 (C32C10 (C32C11 0. Sec.15946 -0.12378 C15 = 233/831600 + 97 A/554400 + (1/35 + 3 A /35 + A2/14 + 2 A3/105)/C 0. 4 (cont. : 7443-33-1A.C17 .(0. VIII.1/12 + C19C26 C29 = .(C32C7 + C82C1 + C22C12) C17 = [C4C7C12 + C2C8C13 + C3C8C9 .(C/4)3/4 C31 = 3 A/2 . Abdel Halim Galala.C32C34C29)/C33 C37 = [0. Edition 2001.04744 C16 = C1C7C12 + C2C8C3 + C3C8C2 .60061 -1.(C3C7C5 + C8C10 C1 + C25 = [C1C7C15 + C2C11C3 + C6C8C2 . : 7443-33 Dwg. Addenda 2002 / TEMA "R" 7th Edition 88.(C13C7C3 + C82C4 + C12C2C9)] / C16 0.50639 -0.) (8) C6 = 1/120 + 17 A/5040 +1 /C (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23) (24) (25) (26) (27) (28) (29) (30) (31) (32) (33) (34) (35) (36) (37) (38) (39) (40) (41) (42) (43) (44) (45) C7 = 215/2772 + 51 A/1232 + (60/7 + 225 A/14 + 75A2/7 + 5 A3/2)/C C8 = 31/6930 + 128 A/45045 + (6/7 + 15 A/7 + 12A2/7 + 5 A3/11)/C C9 = 533/30240 + 653 A/73920 + (1/2 + 33 A/14 + 39 A2/28 + 25 A3/84)/C C10 = 29/3780 + 3 A/704 . 1.61016 2.11503 + C15C8 C1 + C12C6C2)] / C16 0. Div. 2-4.C36(7/120 +A/36 + 3A/C) .02168 -4.09642 -2. Design General Manager (Assistant) Page : 44 of 136 Sheet : 9 of 10 Rev.55926 C20 = [C1C9C12 + C4C8C3 + C3C13C2 . : 0 Project : Design & Fabrication of Heat Exchanger for APRC Refinery Job No.2676 C18 = [C5C7C12 + C2C8C14 + C3C8C10 .C19 .46941 C12 = 1/2925 + 71 A/300300 + (8/35 + 18 A /35 + 156 A2/385 + 6 A3/55)/C 0.04382 -1.05919 -1.24116 8.(0.13119 0.C37(1/60 +A/120 + 1/C) .16343 -1.3E2/2 .7.2003 Location : Alex.(C3C7C6 + C8C11 C1 + C26 = .88522 -0.06991 -1. Sketch (6a)] Subjected to internal pressure 0. Type : AES N.5 C30C34 + C35C27C29)] / C33 E1 = C17C36 + C18 + C19C37 E2 = C20C36 + C21 + C22C37 E3 = C23C36 + C24 + C25C37 E4 = 1/4 + C37/12 + C36/4 .) FLANGE FACTORS (CONT.DESIGN CALCULATIONS OF HEAT EXCHANGER According to ASME Code.05056 -0.06644 3.(C3C7C4 + C8C9 C1 + C22C13)] / C16 C24 = [C1C7C14 + C2C10C3 + C5C8C2 .02864 0.5 C30C28 + C32C27C29) C34 = 1/12 + C18 .C21 .C17 C30 C32 = 1/2 .C18C26 C35 = .C19 C30 C33 = 0.01881 1.E3/5 .(1/35 + 6 A /35 + 17 A2/70 + A3/10)/C -0.80529 1.(C/4) 1/4 C27 = C20 .(C15C7C3 + C82C6 + C12C2C11)] / C16 0.28903 C13 = 761/831600 + 937 A/1663200 + (1/35 + 6 A /35 + 11 A2/70 + 3 A3/70)/0. Rev.03619 -8.05114 -2.1/40 .

) Main Shell Flange Thickness. Addenda 2002 / TEMA "R" 7th Edition 88. Abdel Halim Galala. Designed by : Eng. 20 * g1 B B1 = B + g1 for loose & integral type flanges have f <1 ( the min.7. No. 1. Rev. it will be optional for the designer to substitute B1 in the formula stress SH = f * Mo /( L * g12 * B). Sec. Type : AES N. 4 (cont. f permitted is 1) B1 = B + go for integral type flanges when f = > 1 Sheet : 5 Date : 4. Div. 0 Exchanger : Residue Cooler.N.3 MM MM MM MM . Integral Type (W. Client : APRC Item : E-323A/B & E-514C/D [Appendix 2] [FIG. : 0 Project : Design & Fabrication of Heat Exchanger for APRC Refinery Job No. 2-4. VIII. Sketch (6a)] Subjected to internal pressure 20 19 20 19.5 INCH INCH INCH INCH 508 482. Design General Manager (Assistant) Page : 45 of 136 Sheet : 10 of 10 Rev.DESIGN CALCULATIONS OF HEAT EXCHANGER According to ASME Code.2003 Location : Alex. Edition 2001. item no.6 508 495.) APPENDIX 2-3 When B < 20 g1. : 7443-33-1A. : 7443-33 Dwg.

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