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Presented by, Nikhil S Hegde
Under the guidance of Dr. Mohandas Chadaga
July 28, 2011
y Introduction y Formwork definition and discussions y Components and assembly of MIVAN formwork y Construction with MIVAN y Work cycle y Quality enhancements y Merits and demerits y Remedies proposed y Conclusion and Inference y Bibliography
July 28, 2011 2
y Concept of ALUMINIUM FORMWORK y Developed by MIVAN GROUPS, MALAYSIA y Driving force speed of construction, quality of construction, seismic resistivity, economy y Good quality construction should not deter the project speed nor should it be uneconomical
Cost is long forgotten, but the quality is remembered forever
July 28, 2011 3
2011 4 . autoclaved blocks. now speed of construction is given importance. tunnel formwork. aluminium formwork (Mivan technology) of construction July 28.Second largest y Land acquisition and rapid creation of dwelling units y Fortunately.Construction Industry y Significant sectors of Indian economy y India s urban population . Prefabrication.
2011 5 .India y Progressive rise in stock of housing in India since independence y But speed has not kept pace with the rapid growth of population and urbanization y And hence shortage of accommodation is increasing continuously y The situation has become acute in urban areas July 28.ousing Scenario .
inadequate for mass housing construction. y Use of Aluminum alloy for formwork July 28. 2011 6 . economic and durable structure. y Pre-cast and cast-in-situ techniques are used for quick construction. y Prone to poor quality control y Mass housing works technologies for fast construction to deliver quality.Innovation in Construction Technology y Traditional mode of construction .
. so that it will have desired shape or outline when hardened. Once concrete develops the adequate strength to support its own weight they can be taken out.What is a Formwork? y Support for plastic concrete when placed y Temporary supports and castings Forms or moulds or shutters are the receptacles in which concrete is placed. 2011 7 .ACC July 28.
2011 8 .Formwork .Requirements y Sufficiently strong enough y The joints should be rigid y Construction lines in the formwork should be true y Easily removable without damage to itself July 28.
easy to handle light weight pre-engineered aluminium forms. y Fitting and erecting the portion of shuttering y Carrying out concreting of the walls and slabs together. Strength.Speed. y Rapid construction of multiple units of repetitive type using semi-skilled labours. July 28. 2011 9 . Safety y Column and beam construction eliminated y Walls and slabs are cast in one operation y Specially designed.SYSTEM OF CONSTRUCTION .MIVAN System y 3S .
MIVAN Formwork y Aluminum alloy panels y Excellent stiffness-to-weight ratio y Face or contact surface . 2011 no heavy equipment 10 .4mm thick plate y Pin and wedge arrangement system y Requires no bracing y High strength wall ties y Small panels July 28.
MIVAN FORMWORK y Heavy lifting eliminated y Semi skilled labors y Fast construction suitable for large magnitudes y Good quality with accurate dimensions y System components are durable y Monolithic construction repetitive Mivan 4day cycle Conventional 14 to 20 day cycle y Plastering eliminated completely July 28. 2011 11 .
Comparison Mivan and Conventional y More seismic resistance y Increased durability y Lesser number of joints y Higher carpet area y Smooth finishing of wall and slab y Uniform quality of construction y Negligible maintenance y Faster completion July 28. 2011 12 reduced leakages .
2011 13 .Construction with MIVAN y PRE CONCRETE ACTIVITIES y Receipt of equipment on site y Level surveys y Setting out of formwork y Control / correction of deviation y Erect formwork vertical y Erect deck formwork y Setting kickers July 28.
pins and wedges are all in position y Surplus material are cleared July 28. 2011 14 .Checks before Concreting y Formwork should be cleaned and coated y Wall formwork erected to the setting out lines y Openings are of correct dimensions y Horizontal formwork are in level y Deck and beam props are vertical y Wall ties.
2011 15 . wedges and wall ties y Beam / deck props adjacent to drop areas slipping due to vibration y Bracing at special areas slipping due to vibration y Overspill of concrete at window opening July 28.On Concrete Activities y Checking pins.
transport and stack formwork y Strike down kicker formwork y Strike wall mounted working platform y All formwork can be struck after 12 hours July 28.Post Concrete Activities y Strike down wall form y Strike deck form y Clean. 2011 16 .
Beam components Beam Side Panel Prop Head Beam Soffit Bulkhead Beam Soffit Panel July 28. 2011 17 .
2011 18 .Deck Components Prop Length Deck Panel Deck Mid Beam Deck Beam Bar Soffit Length Deck Prop July 28.
2011 External Soffit Corner 19 .Other Components External Corner Internal Soffit Corner Internal Corner July 28.
2011 20 .Wall Components Wall Panel Rocker Kicker July 28.
Pin and Wedge System y Pin y Stub July 28. 2011 21 .
Formwork Assembly July 28. 2011 22 .
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2011 28 20 to 22 hrs .10 to 15 hrs y Deshuttered panels lifted & fixed on floor-7 to 10 hrs y Kicker & external shutters fixed in 7 hrs y Shutters are erected in 6-8 hrs y Reinforcement and electrical conduits are fixed y Pouring concrete July 28.Work Cycle y System for scheduling & controlling the work of other connected construction trades y Deshuttering of the panels 12 to 15 hrs y Positioning brackets & platforms on the level.
5 days July 28. props in place for 7 days. floor slab formwork in place for 2.4 Day Cycle y Day 1: erection of vertical reinforcement bars and one side of the vertical formwork y Day 2: erection of the second side of the vertical formwork and formwork for the slab y Day 3: fixing reinforcement bars for slabs and casting of walls and slabs y Day 4: removal of vertical form work panels after 24hours. 2011 29 .
Quality Enhancements y High quality formwork panels . 2011 30 .consistency of dimensions y Level and verticality y Plastering eliminated y 3mm to 4mm skin coat enough for pleasant appearance July 28.
Merits y Total system forms the complete concrete structure y Custom designed to suit project requirements y Unsurpassed construction speed y High quality finish y Cost effective y Panels can be reused up to 250 times y Erected using unskilled labour y Quality and speed .given due consideration along with economy July 28. 2011 31 .
Limitations y Because of small sizes . leakages during monsoon Shrinkage cracks High heat of hydration shear walls July 28. wall ties .seepage. 2011 32 .finishing lines are seen y Concealed services become difficult y Requires uniform planning and uniform elevations to y y y y y be cost effective Modifications are not possible Large volume of work is necessary to be cost effective Spacers.
2011 33 .Remedial Measures y Wall ties .shrinkage cracks. near door and window openings in the walls y Minimize these cracks by providing control strips in the structure which could be concreted after a delay of about 3 to 7 days after major concreting y The problem of cracking can be avoided by minimizing the heat of hydration by using Flyash July 28.create holes in wall after deshuttering y Box-type construction .
Conclusion and Inference y Civil engineers not only build but also enhance the y y y y quality of life Creativity and technical skill help to plan. construct and operate the facilities essential to life MIVAN . but the quality is remembered forever July 28. 2011 34 . design.cost effective and efficient tool to solve problems of the mega housing project MIVAN construction is able to provide high quality construction at unbelievable speed and at reasonable cost Effective technology India Cost is long forgotten.
org/wiki/Formwork y http://www.wikipedia.reliancescaffolding.mivan. 2011 35 .com/Wall-Form- works/form-work.mivantelecomms.com/news/?id=42&q July 28.asp y www.com y www.Bibliography y http://en.
2011 36 .Thank You July 28.
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