ISQS 3344 Fall 2010 HW 2

1. Suppose that the specifications for a part (in inches) are 6.00 ± 0.25, and that the Taguchi Loss Function is estimated to be L(x) = 8,500(x-T)2. Determine the estimated loss if the quality characteristic under study takes on a value of 6.50 inches. Is the loss greater at 6.50 as opposed to 6.25? p.199,200 L(x) \$ 2,100 yes k 8400 531.25 at .25 x-T 0.5
Calculate d

2. Given the diagram below, determine the system reliability if the individual component reliabilities are: A = (x), B = 0.93, C = 0.92, and D = 0.94. Chapter 17 A C A B C D x 0.93 0.92 0.94

B

D

RaRb RcRd RabRcd

#VALUE! 1 #VALUE!

1-((1-I15)*(1-0.93) 1-((1-0.92)*(1-0.94) B23*b24

3. What is the reliability of this system? If you could add one process (must be one of the existing processes) to best improve reliabilty what would be the improved reliability? A 0.99 Reliability B 0.97 C 0.91 D 0.99

0.86
Chapter 17 0.993*0.965*0.912*0.988

A 0.99

B 0.97

C 0.91 C 0.91

D 0.99

Parallel Reliability System Reliability

0.99 0.94

1_(0.912)*(1-0.912) 0.993*0.965*0.99256*0.988

who works at the next station. 55.31 Memphis 90 ((64x400)+(45x150)+(35x95)) / (400+15 x y Loads Punchout 85 56 Chicago 400 Funsville 99 35 Kansas City 150 Crunchtown 80 78 Memphis 95 Doomsdoor 32 78 645 Insanity 84 98 . 280 Location 1 450 b Location (20x5)+(30x4)+(10x3)+(40x5) Location 2 380 C. and what is its factor rating score? Factor Score at Each Location Factor Factor Location 1 Location 2 Weight Proximity to Airport 20 5 4 Proximity to Road Access 30 4 3 Proximity to Labor Source 10 3 5 Size of Facility 40 5 4 100 A. 460 (20x40)+(30x3)+910x5)+(40x4) E.Calculated Chapter 16 4. The information is shown here. Location 2. Location 1. The current assembly line uses 5 kanbans between Anna's and Josh's stations. has just signed a contract to deliver products to three locations. What is the best location. Which town would be the best place to put the warehouse? Center of Gravity Method y coordinate Location x coordinate 64 Chicago 82 45 X coord.15 C x K 5 (5*X) /((20+5)*(1+0. The owners of Speedy Logistics. They have narrowed their search down to two locations and have decided to use factor rating to make their decision. and Memphis. a company that provides overnight delivery of documents. What is the demand for the product? K = d(p + w)(1 + α) C d p 20 w 5 alpha 0. are considering where to locate their new facility in the Midwest.88 ((82x400)+(85x150)+(90x95)) / (400+15 Kansas City 85 35 y coord.15) C [x] d equals KC/(p+w)(1+alpha) #VALUE! units per minute 5. 270 Chapter 8 6. Kansas City. 5 highest). and they are trying to decide where to put their new warehouse. Aalogistics Co. The three delivery locations are Chicago. Anna works on an assembly line where it takes her 20 minutes to produce (x) units of a product needed to fill a container. 83. It takes her an additional 5 minutes to transport the container to Josh. The company uses a safety stock of 15%. They have listed the factors they consider important and assigned a factor score to each location based on a 5-point scale 1 lowest. Location 2. 183 D. Location 2.

7. The following table shows the tasks required to assemble an aluminum storm door and the length of time needed to complete each task. . Chapter 9 Calculated Trips Between Departments A B 55 Dept. The following from-to matrix shows daily customer trips between departments of Fresh Foods Grocery. A B C D E F C 45 30 D 25 22 34 E 90 25 96 40 F 50 25 20 10 36 A-B A-C A-D A-E A-F B-C B-D B-E B-F C-D C-E C-F D-E D-F E-F 2 1 2 3 1 1 2 1 1 1 2 2 1 3 2 AB AC AD AE AF BC BD BE BF CD CE CF DE DF EF 110 45 50 270 50 30 44 25 25 34 192 40 40 30 72 1057 X x2 45x1 25x2 90x3 50x1 30x1 22x2 25x1 25x1 34x1 96x2 20x2 40x1 10x3 36x2 SUM Their proposed layout looks like the following: C A B D F E What is the ld score for Fresh Foods' proposed layout? 8.

5 work stations b 3 work stations C. 4. 84. 76.3% B.7% C. G SUM 9.Task Times (sec. 47 55 75 55 0.31 232 / 70 A.1% E.43 3600 / 70 Task A B C D E F G H Immediat e Predeces sor None A A A B.8% D. 6 work stations Chapter 9 10. 86.) 32 55 12 23 15 70 20 locate near E 5 232 What is the maximum output per hour for this line with an operator at each station? 51.77 a 77. 4 work stations D. D E None F. C. 90.31 232 / 70 . 3.5 work stations E.3% A B C D E F G H 32 55 12 23 15 70 20 5 232 232 / (4x75) 3. What is the efficiency of the line? Use the combination of stations shown with a person performing each combination of processes. For this operation calculate the minumum number of work stations required and round up.

sum .

8400*(0.5*0.5) .

+5)*(1+0.15) 0x4)+(10x3)+(40x5) 30x3)+910x5)+(40x4) +(85x150)+(90x95)) / (400+150+95) +(45x150)+(35x95)) / (400+150+95) .