Product Specification

03240E

GCP-30 Series
Genset Control Package
Mains & Generator
Protection & Control
APPLICATIONS

DESCRIPTION (continued)

The GCP-30 Series genset control is designed to provide
total control for medium sized to large applications with
multiple gensets.

Protection

A network of the compact, versatile GPC-30 controls is
capable of controlling up to 14 gensets with automatic
sequencing. Load management features include
automatic base loading/peak shaving, import/export
control and emergency power/back up power generation.

ANSI #

• 3/4-line measurements
Mains
• Over-/undervoltage
• Over-/underfrequency
• Phase/vector shift
Generator
• Over-/undervoltage
• Over-/underfrequency
• Overload
• Reverse/reduced power
• Load imbalance
• Time-overcurrent (TOC)

(59/27)
(81O/U)
(78)
(59/27)
(81O/U)
(32)
(32R/F)
(46)
(50)

• J1939 (Scania S6, Deutz
EMR), mtu MDEC, and
CAT CCM (EMCP-II, and
ECM) coupling
• AMF auto start/stop
• Complete engine,
generator, and mains
protection and
controller in one unit
• True RMS sensing of
generator, busbar and
mains voltage as well
as generator and
mains current
• Synchronization for
one/two breakers

Fully integrated communication to engine ECUs including
[via CAN bus] standard SAE J1939, Deutz EMR,
Scania S6, mtu MDEC; [via RS232] Caterpillar CCM to
EMCP-II, and ECM.

Controller (all versions)

• Load managementautomatic base
load/peak shaving,
import/export power
control, automatic
sequencing

• Speed/frequency/real power
• Voltage/power factor cosphi
• Mains import/export power
• Load/var sharing for up to 14 generators

• Load/var sharing for
up to 14 generators
incl. auto start/stop

DESCRIPTION

Controller (GCP-31)

The GCP-31 has logic for one circuit breaker and the
GCP-32 has logic for two circuit breakers including
open/closed transition.

Features
• True RMS 8× voltage (generator/busbar/mains)
• True RMS 4× current (generator/mains)
• Start/stop sequence for Diesel/Gas engines
• Engine pre-glow or purge control
• Battery voltage monitoring
• Speed control with overspeed monitoring
• Idle speed mode operation
• kWh/operation hours/start/maintenance counter
• Load dependent start/stop for up to 14 generators
• Configurable trip/control set points
• Configurable delays for each protection/alarm
• Magnetic/switching Pickup input
• 16 configurable discrete alarm inputs
• 7 configurable/programmable relays
• Two-line LC display
• Synchroscope
• Push-buttons for direct control
• CAN bus communication
• Multi level password protection
• Language manager (English/German switchable)

Synchronizer for 1 CB
• Isolated operation
• Softloading
• Mains parallel operation

Controller (GCP-32)
Synchronizer for 2 CB
• same as GCP-31 plus following
• Open transition (break-before-make)
• Closed transition (make-before-break)

Special (Version dependent)
• 2 configurable analog outputs (0/4 to 20 mA)
• Generator real power setpoint via 0/4 to 20 mA
• Mains import/export power via 0/4 to 20 mA
• Discrete outputs raise/lower for n/f/V/P/Q
• Analog outputs raise/lower for n/f/V/P/Q
• PWM outputs raise/lower for n/f/P
• 7 conf. analog measuring inputs
(0/4 to 20 mA, Pt100, VDO)
• Coupling to LS 4 (GCP-31 only; for details see
product specification 37167)
• Event recorder with real time clock

• Counters for kWh,
engine starts,
operating hours,
maintenance call
• Freely configurable
discrete and analog
alarm inputs
• Freely configurable
relay and analog
outputs
• PC and front panel
configurable
• CAN bus based
communication
• CE marked
• UL/cUL Listed

..............................................050 to 65........................[.. VDO Resolution .......15 VA Rated short-time current (1 s) .. power consumption per path............................................... 95 %........................................ 86/150 Vac or [4] max.. approx..........0 mm on/off 48 25 X1 X5 120 111 113 114 105 99 83 60 50 01 V~ on/off on/off V~ V~ I~ I~ 54 G 24 136............. 173/300 Vac Setting range (sec..... 500 Ω Insulating voltage ................................................ 1...................................00 Adc@24 Vdc / 0......................... ϑ /n/Vbatt/....... Start/Stop Start/Stop n/f/P n/f/P ....................................................................8 kΩ Analog inputs ....SPECIFICATIONS (for more see manual 37239) Accuracy ...................0 mm V~ 128 144....................................... IP21 Weight ..........................0×Irated Imains = 1............/1] . Irated) ... gasket kit = P/N 8923-1039) Back ........................................................0 mm Configuration plug I~ 8............................/5] 10×Irated Discrete inputs ........... load 0/4-20 mA ........./1 A or [..................................................................000 g Disturbance test (CE).........................36 Adc@125 Vdc / 0.................5 mm² or 2.50/60 Hz (40 to 70 Hz) Linear measuring range up to ............................................................. [1] 0.......................................................................... 20 W Ambient temperature........................................... potential free Contact material ...........................................12/24 Vdc (9.......144×144×118 mm Front cutout ....... [.................................................0 mm 93 Y5 136...................... -20 to 70 °C Ambient humidity... isolated Type .......Class 1 Power supply........ isolated Input range ...Type APRANORM DIN 43 700 Dimensions ...........tested according to applicable EN guidelines Listings ................): 0............1............ [....................00 Aac@250 Vac 2.................. UL/cUL listed (voltages up to 300 Vac) DIMENSIONS APPLICATIONS 32.......................................................................................0] mm Connection . B300 1.........................approx.............. [4] 0...max........................................................ 1..........3×Vrated Input resistance....5 to 32 Vdc) Intrinsic consumption ............................................) star: [1] 50 to 125 Vac or [4] 50 to 480 Vac Setting range (sec..... with proper installation Front...........................0 mm 2002-11-21 | GCP30-AMG2 Dimensions g2ww-4702-ab..................... 0/4 to 20 mA..10 Bit Relay outputs .........................................................................................................................0 mm Y1 90 Load 2-8 111../5] ............................8/12 Bit (depending on model) Max............................................................ non-condensing Voltage Rated (Vrated): [1] 69/120 Vac or [4] 231/400 Vac UL: [1] max.............0 mm 12................... 0/4 to 20 mA..00 Adc@24 Vdc / 0.........18 Adc@250 Vdc Pilot duty (PD) ..................................................... AgCdO Load (GP)........... 6....................................................................0]×138[+1...............................................................................insulating surface Protection system............................0 mm 144.../1] 50×Irated. 12/24 Vdc (6 to 32 Vdc) Input resistance.............................000 kVac Measuring frequency......................5×Irated Load ................./5 A Current-carrying capacity......... depending on version..............................................................10 Adc@250 Vdc Analog outputs.....................500 Vdc Housing.....................2............................................skf V/Q G V/Q ϑ /n/Vbatt/................................................................. < 0..............................22 Adc@125 Vdc / 0........................0 mm Typical application for the GCP-32 (GCP-31 same but without MCB) V~ 42.... 138[+1.....................< 0...............freely scaleable Type ........... Igen = 3....15 W Current (rated values....................... IP42 (sealed IP54.....7 MΩ Max.. screw/plug terminals depending on connector 1...) delta: [1] 50 to 114 Vac or [4] 50 to 380 Vac Setting range (prim....................................................... freely scaleable Resolution .....5 mm² Front.......... Pt100........21 MΩ....

.. This is where the DPC has to be plugged in../5 A 8440-1577 GCP-3245B/XPQ+SC06 400 Vac. .' Reply: GCB is open Common = terminal 7 Command: close GCB Command: open GCB Busbar voltage L1 Command: open MCB s1 (k) Mains current L1 s2 (l) Subject to technical mocifications.5/145 psi (0-180 Ohm) Relay 3 Relay 2 Analog input 5 [T5] Pt100 Relay 1 quasi-continuous controller with analog outputs (three-position controller via relay manager. or neg. Mains voltage L3 Mains voltage L2 Mains voltage L1 N Alarm input 8 8 7 6 5 4 Common Enable MCB Command: close MCB 9 Alarm input 4 Reply: MCB is open A Alarm input 9 Alarm input 7 or Breaker logic Alarm input 6 or Mode selection locked Alarm input 5 or Crank terminate L2 B starting firmware version 4. ext. CAN-H Analog input 1 [T1] 0/4-20 mA GND Pickup switching/inductive Relay 7 Standard = Centralized alarm Relay 6 Standard = Ignition / preglow Relay 5 Relay 4 Analog input 6 [T6] VDO Pressure 0-5/10 bar (0-180 Ohm) or alternatively 0-72. FAC.mon. signal s1 (k) NO/#1 NC CAN bus interface Engine level GND #1configurable during setup (NO/NC) s1 (K) L2 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 124 127 128 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 s2 (l) Automatic 1 Analog input 3 [T3] 0/4-20 mA CAN-H 1 s1 (k) s2 (L) Automatic 2 IA GCP-32/XPQ+SC06 s1 (K) L3 Analog input 4 [T4] Pt100 Analog output 0/4-20 mA CAN-L Common = terminal 7 s2 (l) 0 50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 DC voltage DC current GND GND UA UA IA N/C GND IA N/C PWM PWM GND Drive G 3/(4) s2 (L) GCB s1 (k) 5 GND P/N Name PT. CT 8440-1576 GCP-3215B/XPQ+SC06 120 Vac.skf NO/#1 NC NO/#1 NC #2Battery NO/#1 NC NO/#1 NC NO/#1 NC NO/#1 NC NO/#1 NC NO/#1 NC NO/#1 NC NO/#1 NC NO/#1 NC NO/#1 NC NO/#1 NC NO/#1 NC NO/#1 NC #2Battery NO/#1 NC NO/#1 NC NO/#1 NC #2Battery #2Battery NO/#1 NC #2Battery or another power supply.2xxx Alarm input 3 3 Alarm input 2 2 Alarm input 1 (at sprinkler: emergency stop) 1 Common Common (terminal 3/4/5/6/53/54) 0 Vdc 12/24 Vdc 2004-08-26 | GCP30 Wiring Diagram g2ww-3504-aq. for more see manual 37239) ./5 A s1 (K) 2 3 IA Package GCP-32/XPQ+SC06 3 Multi function terminal GND Analog output manager X1 X2 X3 X4 X5 Y1 Y2 Y3 Y4 Y5 120 121 122 123 external extension GATEWAY GW 4 (modem) up to 13 additional gensets (each via one GCP-30) Control room SPS PC WIRING DIAGRAM (example: GCP-32/XPQ+SC06.s2 (L) s2 (l) L1 3/(4) MCB 3/(4) 2 s1 (K) s1 (k) s2 (L) s2 (l) 3 L1 CAN-L CAN bus interface Guidance level GND Termination 9 10 105 106 107 108 109 110 111 112 113 Analog input 7 [T7] VDO Temperature 30-120 °C (0-380 Ohm) or alternatively 86-248 °F (0-380 Ohm) The socket for the PC configuration is situated on the side of the unit. R/C connection!) GND NO/#1 NC Analog input 2 [T2] 0/4-20 mA Termination SPEED / POWER (analog controller output) Starter Start relay / Gas valve VOLTAGE / POW. terminal 7/33/60 is pos. (analog controller output) Readiness for operation Generator voltage L3 Generator voltage L2 Operation mode AUTOMATIC Generator voltage L1 Operation mode STOP Common s1 (k) Generator current L3 Alarm input 16 s2 (l) G Alarm input 15 F s2 (l) Alarm input 14 E s1 (k) Alarm input 13 or 'Idle mode' D Alarm input 12 C s1 (k) Generator current L2 Generator current L1 s2 (l) Alarm input 11 or block emergency operation Alarm input 10 or 'GCB close' without 'eng.

others upon request Remote monitoring. bias/discrete setpoint via relay manager [T1]-[T3] = 0/4 to 20 mA.com /smart-power XPQ Corporate Headquarters Rockford IL. (auto start/stop) Mains parallel operation Open transition (break-before-make) Closed transition (make-before-break) Softloading Accessories Start/stop logic for Diesel/Gas engines kWh counter Operating hours/start/maintenance counter Configuration via PC #3 Event recorder. and ECM (configurable) (see prod*spec 37167) . control./5 A (8440Measuring inputs 400 Vac./1 A (8440Measuring inputs 120 Vac. . For your nearest representative.. USA Ph: +1 (815) 877-7441 Control Breaker control logic Synchronization Isolated single-unit operation AMF (auto mains failure operation) Stand-by operation Peak load op. software necessary (DPC) +/-20 mA and +/-10 Vdc and PWM signal (type and range configurable). Scania EMS/S6.FEATURES OVERVIEW This document is distributed for informational purposes only.) External operation mode selection via DI CAN bus comm... call the Fort Collins plant or see the Worldwide Directory on our website. mtu MDEC. function of 20 mA inputs is configurable between alarm input.Circuit Breaker Control #9 Listings/Approvals CE Marked UL/cUL Listed Part numbers P/N Measuring inputs 120 Vac. Guidance level #6 CAN bus comm. configuration (GW 4 could be used for several interfaces) CAN bus connection to IKD1.. . 2 gensets in parallel #3 Cable incl./freq./1 A (8440Measuring inputs 400 Vac. [T4]/[T5] = Pt100. USA 80522-1519 1000 East Drake Road Fort Collins CO 80525 Ph: +1 (970) 482-5811 Fax: +1 (970) 498-3058 2 9 9 9 9 9 9 9 9 9 2 9 9 9 9 9 9 9 9 9 2 9 9 9 9 9 9 9 9 9 2 9 9 9 9 9 9 9 9 9 2 9 9 9 9 9 9 9 9 9 2 9 9 9 9 9 9 9 9 9 9 9 9 9 50 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 50 9 9 9 9 9 50 9 9 9 9 9 50 9 9 9 9 9 50 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 #4 9 #4 9 9 9 9 9 9 9 9 9 #4 9 #4 9 9 9 9 9 9 9 9 9 9 9 #4 9 #4 9 9 9 9 9 9 9 9 9 9 9 #4 9 #4 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 #4 9 #4 9 9 9 9 9 9 9 9 9 #4 9 #4 9 9 9 9 9 9 9 9 9 #4 9 #4 9 9 9 9 9 9 9 9 9 16 7 7 2 9 9 9 16 7 7 2 9 9 9 16 7 7 2 9 9 9 16 7 7 2 9 9 9 9 16 7 9 16 7 9 9 9 16 7 7 2 9 9 9 16 7 7 2 9 9 9 16 7 7 2 9 9 9 16 7 7 2 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 -1548 -1549 -1550 -1551 -1607 -1608 -1609 -1610 -1552 -1553 -1554 -1555 9 -1556 -1557 -1716 -1558 -1562 -1560 -1559 -1563 -1561 9 9 9 9 9 9 -1564 -1565 -1566 -1567 -1611 -1612 -1613 -1614 -1568 -1569 -1570 -1571 9 9 9 9 9 9 -1572 -1688 -1573 -1664 -1574 -1578 -1576 -1575 -1579 -1577 External unit LS 4 necessary #2 In isolated parallel operation with min. remote setpoint value for generator real power.. [T6] = VDO 0 to 180ohm. [T7] = VDO 0 to 380ohm. © Woodward Governor Company All Rights Reserved 03240E . Germany Ph: +49 (0) 711-789 54-0 Fax: +49 (0) 711-789 54-100 GCP-31 GCP-30 Series Genset Control BPD International Woodward Industrial Controls PO Box 1519 Fort Collins CO.woodward. Package GCP-32 BPQ Europe Woodward Governor Company Leonhard-Reglerbau GmbH Handwerkstrasse 29 70565 Stuttgart. mains import/export real power measuring value. . real time clock Language manager (English/German) Protection Generator: voltage/frequency Mains: volt. .04/10/S #1 #4 #5 #6 #7 #8 XPD XPQ XPQ+SB03 XPQ+SC06 9 9 9 1 9 9 9 #1 9 9 9 1 9 9 9 #1 9 9 9 1 9 9 9 #1 9 9 9 1 9 9 9 #1 9 9 9 9 #2 9 #2 9 #2 9 #2 9 #2 9 #2 9 9 9 9 9 9 9 9 9 9 9 9 9 9 50 9 9 9 9 9 50 9 9 9 9 9 50 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 #4 9 #4 9 9 9 9 9 9 9 9 9 9 9 9 16 7 9 16 7 9 9 9 9 9 BPQ XPQ+SC06 1 9 9 1 9 9 BPD Subject to technical modifications./phase shift Generator: overload/load imbalance Generator: reverse/reduced power Generator: time-overcurrent (TOC) Controller Discrete raise/lower: n/f & P Discrete raise/lower: V & Q Analog raise/lower: n/f & P #4 Analog raise/lower: V & Q #4 PWM raise/lower: n/f & P #4 Mains import/export power via 20 mA Mains import/export power control Load-dependent start/stop Active power setpoint 0/4-20 mA #5 Load/var sharing for 14 generators I/O's Magnetic/switching Pickup Discrete alarm inputs (configurable) Relay outputs (configurable) Analog inputs (configurable) #5 Analog outputs 0/4 to 20 mA (config. Engine level #8 LS 4 . CAN SAE J1939 and/or ST3 (configurable) #9 External unit LS 4 RS232 connection via Caterpillar CCM to Caterpillar EMCP-II. Engine level #7 RS232 comm. XPQ+SB03 For more information contact: www./5 A (8440- XPD Distributors & Service Woodward has an international network of distributors and service facilities... It is not to be construed as creating or becoming part of any Woodward Governor Company contractual or warranty obligation unless expressly stated in a written sales contract.

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