Unit 4, Victoria St. Ind. Est Leigh, Lanes, WN7 5SE Tel: 01942 260206 | Fower Urive services Lid. Web:- www.inverter.co.uk ALTIVAR 16 Additifs visualisation réglage Display and adjustment options Bedienmodul Aditivos visualizacion ajuste VW3-A16101, VW3-A16102, VW3-A16103 Telemecanique GROUPE SCHNEIDERAN Read this document carefully to achieve the optimum performance from the speed controller. The descriptions and outline diagrams are intended for experienced personnel. Changing the adjustments or configuration of the speed controller will affect its functions and performance. Ensure that any modifications carried out do not expose personnel or the hardware to. any risk. In local control mode, check that the starting and stopping of the machine is not dangerous. Although every care has been taken in the preparation of this document, Schneider Electric SA cannot guarantee the contents and cannot be held responsible for any errors it may contain or for any damage which may result from its use or application. The products and options described in this document may bechanged or modified at any time, either from a technical point of view or in the way they are operated. Their description can in no way be considered contractual. Power Drive Services Ltd. Fax: 01942 260525 20 Web:- www.inverter.co.ukPipe] 6 Contents - "The Altivar 16" 22 Technical characteristics : mounting the option on the speed controller 23 mounting the option in a remote location 23 Setting up : presentation of option VW3-A16101 24 presentation of option VW3-A16102 24 parameter flowchart 25 description of modes 26 | access to display 27 access to configuration and adjustment 27 Functions : configuration functions 28 to 30 adjustment functions 30 to 32 display functions 33 > Additional parameters : available with the dedicated boards 34 Maintenance assistance Power Drive Services Lid. 35 Unit 1, Victoria St Ind. Est. Leigh, Documentation Lanes, WN7 5SE 36 at‘A wide range of options and accessories is available for the Altivar 16 to meet the needs of various applications. Power Drive Services Ltd. Unit 1, Victoria St. Ind. Est. 22Technical characteristics Options VW3-A16101 and A16102 can be connected while the speed controller is on. Mounting the option on the speed controller Mounting the option in a remote location Remote mounting kit : VW3-A16103 In this case options VW8-A16101 and VW3-A16102 are protected to IP 65 vwaar6t01 ywa.ar6r02 Power Drive Services Ltd. Unit 1, Victoria St Ind, Est. Leigh, Web:- www.inverter.co.uk 23Power Drive Services Ltd. Unit 1, Vieloria St nd. Est i Leigh, Setting up Lanes, WNT SSE ES re tote zeta Fax; 01942 260525, ‘www.jnverter.co.uk Presentation of VW3-A16101 Front panel : (1)7 segment displays @ Programming lamp @)DATA pushbutton (@ PROGRAMMING pushbutton ©@ a Up pushbutton © Down pushbutton Rear panel : (2) switches For adjustment and configuration reler to page 6. Comm 2 Cm ON —+— Factory setting Peto t a Presentation of VW3-A161 02 (features in addition to those of option VW3-A16101) Front panel : (7) Local control lamp Forward operation lamp © Reverse operation lamp oe @srart Rear panel : (2) switches For adjustment and configuration refer to page 6 “mm |2 mm 4 ON—— Factory setting 24Power Drive Services Ltd > setting u ae SS Ceing UD Tel: 01942 260206 geome ee, Parameter flowchart Speed controller ready VW3-A16102 only Frequency reference Motor current H Validation of the J . Reset Fault function [© Validation of the . Stop / Start function SE (Es votace in setting up mode Validation of the = Acceleration time Stop /Start function | 5 Ac 0.1 to 600s in operating mode, Slip Deceleration time compensation 5 Id E cB ortos00s yes/no Adaptation of Low speed Geceleration ramp |B LS PY owse) yes /n0 Type of voltage High speed frequency ratio |H SP N/P/L i Maximum frequency : Voltage / frequency ratio 40 to 200 Hz U E C_t}te (a0) rs +n 4 Motor rated frequency F 40 to 200 Hz Frequency loop gain (_a}tol-s9){n Fa at au a | Motor thermal overload protection rated motor current Motor rated voltage Depending on size (M2 -N4) EE LP r Al FE Fr 5 n5 u HIE Monitoring parameter : permanently displayed (electrical value read) Adjustment parameter : displayed in operating mode displayed and adjustable in setting up mode "| Adjustment parameter (in local mode) : displayed and adjustable in operating mode displayed and adjustable in setting up mode Configuration parameters : not displayed in operating mode displayed and can be configured in setting up mode 25Eater Mi Power Drive Services Les 6 Unit, Veta St nd Est 0 . Leigh, Setting up Lanes, WN? 5SE ‘01942 260206 Fax: 01942 260525 Web:- www.inverter. Description of modes : www. inverter.co.uk setting up mode | Speed controller locked (witches ‘on - no start command) | Motor operating With display option VW3-A16101 and VW3-A16102. Only adjustmentparameters Adjustment and configuration of available parameters can be modified. possible. It is not possible to modify) configuration parameters, but they can be displayed. The last parameter to be Only with display option VW3-A16102 adjusted or configured (Switch n°1 is inactive with display option VW3-A16101). remains displayed. Validates the functions of the local control buttons on the frontpanelof the option, signalled by the"LOCAL” LED. m2 - direction of rotation is selected using FW - RV logic =; inputs. ‘ONG - motor is controlled using START and STOP keys + adjustement of speed reference using [L parameter, inputs AIV AIC are inactive. Speed controller locked or motor operating | With display option VW3-A16101 and VW3-A161 | = | ‘Satety position” | | C2 | only the display is active | | Display of electrical operating values or a fault code. ON —— Reading of adjustment values. No access to configuration values. | | Settings cannot be changed. | Only with display option VW3-A16102 (Switch n°+ is inactive with display option VW3-A16101), | The “LOCAL" LED on the front panel is on. Camm 2 itis possible to operate in local control mode, as this was validated when the unit was started up. ON—— - direction of rotation is selected using FW - RV logic inputs. - motor is controlled using ATART and STOP keys - adjustment of speed reference using|I Fr) parameter, inputs AIV AIC are inactive. 26o— Setting up Display : VW3-A16101 and VW3-A16102 “] Speed controller locked © 94! when first switched on ‘Speed controller unlocked rdy| a Power Drive Services Ltd. Unit 4, Victoria St. Ind. Est. Leigh, Lanes, WN7 5SE Tel: 01942 260206 Fax: 01942 260525 Web:- www.inverter.co.uk Operating mode mm ]2 am | ON —— Switch at rear of option. The last code displayed remains on the display, speed controller locked (except fault codes) Adjustment and configuration : VW3-A16101 and VW3-A16102 Search for parameter to Modification of setting 4 or configuration \ PROG ple sia Se L_|pes Setting up mode = Switch at rear of option, Lamp on Setting up mode Lamp flashing ‘Awaiting validation (PROG button) or cancellation (DATA button) of modification of the parameter value. Acceptance of the modification to the settings is identical (Eg :|Fe e|-|dE | ). 27Ea eto a Power Drive Services Ltd. Unit 1, Vietoria St Ind. Est Leigh, Lanes, WN7 5SE Functions Tal: 01942 260206 Fax: 01942 260525 Web:- www.inverter.co.uk Configuration functions : ‘Common to options VW3-A16101 and VW3-A16102 : Un 5): stator rated voltage (take from motor rating plate). Selection of 50 or 60Hz rated voltage. Factory settings ATV16...M2 : 208, 220, 230, 240 V. 230 V ATV16...N4 : 380, 400, 415, 460 V. 400 or 460 V depending (on position of switch N°1 on the option. F r 5]: motor rated frequency, from 40 to 200Hz. Selection of the motor frequency at which rated voltage Factory settings is reached. Frequency indicated on motor rating plate. 50 or 60Hz depending Resetting this adjustment takes priority and replaces on position of switch N°1 frequency selection using the "voltage-frequency’ ratio on the option. switch on the option. E F |: maximum speed controller output frequency, from 40 to 200 Hz. Factory settings : S0Hz it[F'r S]= 50Hz, 60H2 if|F r : = 60Hz. Overspeed operation at constant power above rated motor frequency Fe 5] according toits characteristics, Ng A voltage (V) M2 - 460 Ua 5} 20-400 = 240- 415: UFE a: ieee = 220-380 | =a | frequency (Hz) : selection of form of voltage / frequency rat Command: n, L, P. U/ f ratio for current constant torque applications (average machine load). U/ f ratio for constant torque applications for special motors (tapered rotor, connected poles, or rotor with resistive stator), lifting movements and fast cycles. P: U/ ratio for quadratic torque applications (fans or centrifugal pumps). 28Functions Configuration functions : Common to options VW3-A16101 and VW3-A16102 |br Al adaptation of the decelerat n ramp. YES : adapting this ramp enables the deceleration time to be increased automatically if ithas been set to too short a time, taking into account the inertia of the load, thus avoiding the unit going into fault mode [0 & F |(capacitor overvoltage). NO ; off, this funotion is used to allow the maximum braking performance and to trip if the ramp is not followed as in the case of a machine with stop position control. o Adaptation of [dE <|ramp Yes |S L PF}: automatic slip compensation. t Power Drive Services Ltd. Unit 1, Victoria St. Ind. Est Leigh, Lancs, WN7 5SE Tel: 01942 260206 Fax: 01942 260525 Web:- www.inverter.co.uk YES, with compensation : to maintain a constant speed, whatever the load state of the machine. o,f NO, without compensation : for systems with high inertia, variable torque or a regulation device outside the speed controller. 29alee Foti Linens tt Power Drive Services Ltd. Unit 1, Vielora St ind. Est. Leigh, iT Lancs, WN7 5SE_ Functions Tel: 01042 260206 Fax: 01042 200825 Web:- www.inverter.co.uk Configuration functions : VW3-A16102 only SE E| validation of Stop / Start function while running. 5 E 5)| validation of Stop Start function during set-up. ] ES} Vatidation of reset / fault function. Adjustment functions : Common to options VW3-A16101 and VW3-A16102 Fic c |: acceleration from d E c|: deceleration from 0.1 s to 600 s. 0.1 s to 600 s. Factory setting : 3s Factory setting :3s f f 50 Hz 50 Hz (60 HZ)}o.45 0 ‘ 0 : ta td The acceleration time is increased It [br A] = YES, the deceleration time is automatically if overtorque occurs increased automatically it overbraking occurs. It[b- A] = NO, no adaptation. ‘Adjusting the settings means that the ramp can be followed in order to optimize the transient functions. 30BS Functions Adjustment functions : Common to options VW3-A16101 and VW3-A16102 LSP f(Hz) 012) 014) UF Fr : low speed. factory setting : 0 Hz : high speed. factory setting : 50 Hz When|t SP] =0 the controller remains locked as long as the speed reference remains below 0.1 Hz, Reference : voltage / frequency rat The (depending on[UFE | configuration :norPorL) 50 (60) Fit) = factory settings are suitable for most applications. If the torque is too low, gradually increase from | GO|to| 99 Power Drive Services Ltd. Unit 1, Victoria St Ind. Est Leigh, Lanes, WN7 5SE Tel: 01942 260206 Fax: 01942 260525 Web:- www.inverter.co.uk 31se Functions Adjustment functions : Common to options VW3-A16101 and VW3-A16102 F L G):frequency loop gain | 00) to|_ 95) or[n Factory setting : [3 3 Machines with high resistive torque or high inertia : gradually reduce the gain to between 33 and 0. Machines with fast cycles, low resistive torque or low inertia : gradually increase the gain to between 33 and 99 %, Too high a gain may lead to unstable operation Value n F L lis used to inhibit frequency loop adaptation. Inhibiting this function may cause tie Trotor to stall the required torque is too high IEH djustment of motor thermal overload protection i N Factory setting : 0.9 rated controller current. icy Me Adjust [/E H] to rated current, shown on the motor rating plate. | This can be adjusted from 0.45 to 1.05 times the rated controller current. a To inhibit thermal overload protection, increase the value of [TE H] to its maximum value Adjustment function : Specific to option VW3-A16102 CFF This function appears in local control mode if (5 E E] and [5 E 5) are validated (ON) Simultaneously pressing MM and Mor MMR anc MM adjusts the frequency reference from L SP] to|H SP] with instant acceptance. Validation of parameter [Fr] cancels display function [F< H]|: frequency reference. frequency reference in Hz Power Drive Services Ltd. Unit 4, Victoria St Ind. Est Leigh, Lanes, WN7 SSE Tel: 01942 260206 Fax: 01942 260825 Web:- www.inverter.co.uk 32Functions Display functions : Display of speed controller status and electrical values c |: speed controller ready (no start command) F - H|: frequency reference in Hz. Flashing of the displayed value : -the speed controller is adapting its acceleration or deceleration ramp. the speed controller is in current limitation. \L cr]: motor current in amperes. ein mains voltage in volts. Power Drive Services Ltd. Unit 1, Victoria St. Ind. Est Leigh, Lanes, WN7 5SE Tel: 01942 260206 Fax: 01942 260525 Web:- www.inverter.co.uk 33Be] Additional parameters Available with the dedicated boards. (For using these parameters refer to user guides for the dedicated boards). Operating mode Setting up mode vws-a16201 | [Jap] Acceleration - deceleration ramp Aer J Automatic restart general usage time =0.1s ee ee ee frequency 0.1 Hz to 10 Hz FLr 9 Catching a spinning load YES / NO. vw3-a16201 | (Fee Sd specd [SEP] Controlled stop on mains supply break E material N (TERY tn speed G handling iS i usage TEE) Brake release Ss. current threshold H ee = =| VW3-A16202 Skip frequency 1 [SEP] Controlled stop on 2Hzrange mains supply break variable Skip frequency 2 FET] Automatic restart torque 2Hz range YES/NO. usage FL eo] Catching a spinning “load YES/NO vw3-A16203_| (FD E] Acceleration time FET] Catching spinning reed Ramp 2 load YES / NO high speed | [GeEa@Y Deceleration time ee eae motor usage dc. injection amplitude [EGE] 6c. injection _ time : SL P| function : slip compensation, is inhibited. 34 Power Drive Services Ltd. Unit 1, Vietoria St. Ind. Est Leigh, Lanes, WN7 5SE Tel: 01942 260206 Fax: 01942 260525 /- www.inverter.co.ukMaintenance assistance Fower Drive Services Ltd Unit 1, Victoria St, Ind. Est Leigh, Lanes, WN7 5SE Tel: 01942 260206 Fax: 01942 260525 Fault codes Web:- www.inverter.co.uk Codes | Probable causes Remedies 1 no voltage Check - the voltage L__] | - voltage too tow - the upstream fuses Display or the circuit-breaker off or - the supply sequence partial = the connection of terminals display L112 (L3) or +: lene] |< mains phase taiure Check —the voltage - speed controller not supplied the upstream fuses L112 (L3) or the circuit-breaker - blowing of power fuse - the supply sequence ~ mains supply break = the connection of terminals (t2 200 ms) Lt 2 (L3)or+;- - the bridge rectifier Mains Supply voltage 100 Tow Check = the supply voltage WSF] | ATVi6 ... M2 U< 187 volts U1, 12, L3;+,- ATV16 ... N4U £340 volts - the connections momentary drop in voltage (t2 200 ms) Sz) _ | Mains supply voltage too high Check =the supply voltage ATVi6 ... M2 U> 264 volts LY, 12,134, ATVI6 |. N4U 2529 volts ‘Overioad Check setting [TE A] in relation to OL F| | thermal tripping as a result of ea prolonged motor overload Check the load at operating speed | the operating cycles | the brake operation ‘Check -the connection of the motor (risk of single phase operation) Itis possible to reset after approximately 7 mn. Switch off the power supply then switch the speed controller back on again Inhibit internal protection DEF] | Overvotage or Increase the deceleration time oe Optimize the gain and (UFr DEF] | overcurrent caused by braking Fit the braking resistance or option if beeing too brutal or a driving load necessary {pulsed torque) even with a Check - the resistance of the braking option braking option Possible to reset if ULn < 264 volts ATV-16 ... M2 [uta] 529 volts ATV-16 ... N4 er) | Overcurrent ‘Switch off, check the connection cables short-circuit or earthing at speed | and the motor insulation, with the controller output speed controller disconnected overheating of the IPM Increase the acceleration or deceleration -under-supply of the control time iPM Check the state of the load and the ambient ~ excessive transient operation temperature of the speed controller _| -internal short-circuit =reset TF] _ | - capacitor charging relay closing | Braking fault ‘command fault TF) | Recosnition of rating = Check the internal connections after - internal "connections" fault switching off the power supply and discharge| of capacitors (green lamp off after 1 mn) ~ Switch the speed controller power back on EEA | EEPROM memory fault SLF,] | Communication with the ATV broken | - Check the connection of the display option 35=> | 2 _Documentation number N° 52533 N° 52534 N° 82534 Ne 99471 N° 99488, N° 99489 awaited N° 99474, N° 99475 N° 99472 N° 99473 N° 99476 Neago72 N°33104 - Product designation Product Document Document reference reference - Speed controller ATV-16 vb0C01Q301 ~ Adjustment and display VW3-A16101 VD0CO01Q302 - Local control adjustment and display VW3-A16102 VD0C010302 ~ Remote display option VW3-A16103 VDOCO1N901 - PC connection VW3-A16104 VDOCO1N902 ~ Console connection VW3-A16301 VDOCO1N903 - Console VW3-A66206 VDOCO1N911 - Braking module VWS-A16601 VDOCO1N906 - Braking resistance \VW3-A16701-04 VDOCO1N907, - - Attenuating filters VW3-A16401-07 DOCO1NS04 i - Inductances VW3-A16501-04 VDOCO1N905, A - IP 54 VW3-A16801-02 VDOCO01N908, 4 ae een - SERIAL LINK CONNECTION OPTIONS — Interface tor PCMCIA communication card VW3-A16303 VDOCO1F310 ~PCMCIA card for UNITELWAY, MODBUS, JBUS, SY/MAX PNIM protocol VW3-A66301 VD0C06B308 — FIPIO protocol kit which includes TSX FPV16 VSM + two diskettes for integration under XTEL-CONF, ‘+ an installation manual for the ATV16 on FIPIO a PCMCIA communication card a junction box - DEDICATED BOARDS - General usage/material handling - Variable torque - High speed motors TXT L FPV16V5, ‘TSX FPP 01 TSX FP ACC4 VWS-A16201 vws-A16202 VwW3-A16203 TSX DM FPV16V5M vD0C010303 vp0c01a304 v0c010305 N°51754 N° 52553 N° 52554 N° 52555, 36