G. GUN II Manual V2 November08.pdf | Screw | Corrosion

G.

GUN II OPERATION AND MAINTENANCE MANUAL

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REVISION HISTORY

Revision

Date of revision

Chapters or pages affected

Description of revision or reason for change Creation New Special Tooling 621ST-1 Add of Maintenance Kits

V1

02/2008

All Page 38, 39 Page 71, 72

V2

11/2008

Would you have any remarks, please send an email to: support.msd@sercel.com

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CONTACTING SERCEL MSD
Technical Support Tel: +33 494 216 992 Fax: +33 494 217 344 E-mail: support.msd@sercel.com

MSD Hotline
Tel: + 33 494 216 611 Sales Tel: +33 494 216 992 Fax: +33 494 217 344 E-mail: sales.msd@sercel.com

Sending mails and using the PO Box:

Sercel Marine Sources Division
Z.I Toulon Est 150 rue Pasteur B.P 234 83089 TOULON Cedex 9 FRANCE In case of shipment or pick-up of equipment to/at Sercel MSD Toulon, FRANCE, you will find here below the geographical address of our facilities:

Sercel Marine Sources Division
Z. I. Toulon Est 150 rue Pasteur 83210 LA FARLEDE FRANCE Tel: +33 494 216 992 Fax: +33 494 217 344 In case of shipment or pick-up of equipment to/at Sercel MSD Houston, USA:

SERCEL Inc. Marine Sources Division
17200 Park Row Houston, Texas 77084 U.S.A Tel.: + 1 281 492 66 88 Fax: + 1 281 647 72 44
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SAFETY PRECAUTIONS

The following symbols, in this manual, signal potentially dangerous conditions to the operator or equipment. Read this manual carefully. Know when these conditions can exist. Then, take necessary steps to protect personnel as well as equipment.

WARNING

This symbol indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury, or equipment damage.

This symbol indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.
CAUTION

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TABLE OF CONTENTS
1 INTRODUCTION............................................................................................................................... 7 1.1 1.2 1.3 1.4 1.5 1.6 2 2.1 2.2 2.3 3 3.1 3.2 3.3 3.4 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 5 5.1 5.2 5.3 6 GENERAL VIEW ........................................................................................................................ 7 GENERAL DESCRIPTION ......................................................................................................... 8 MODIFIED PARTS...................................................................................................................... 9 PHYSICAL CHARACTERISTICS............................................................................................ 14 G. GUN II PART NUMBERS.................................................................................................... 15 PRINCIPLE OF OPERATION (SEE ANNEX 6.1)................................................................... 16 AIR REQUIREMENTS.............................................................................................................. 18 ELECTRIC REQUIREMENTS.................................................................................................. 22 MECHANICAL REQUIREMENTS .......................................................................................... 27 SAFETY INSTRUCTIONS........................................................................................................ 31 EXAMPLES OF G. GUN II INSTALLATION ......................................................................... 32 OVERBOARDING PROCEDURE............................................................................................ 33 RETRIEVING PROCEDURE.................................................................................................... 33 INTRODUCTION ...................................................................................................................... 34 DO AND DON’T........................................................................................................................ 35 REQUIRED TOOLS .................................................................................................................. 39 WEAR LIMITS .......................................................................................................................... 41 CLEANING ................................................................................................................................ 45 SERVICING THE G. GUN II .................................................................................................... 46 EXTENDED SERVICE PRECAUTIONS ................................................................................. 47 STORAGE .................................................................................................................................. 48 G. GUN II ASSEMBLY / DISSASSEMBLY ............................................................................ 49 SHUTTLE ASSEMBLY / DISASSEMBLY.............................................................................. 51 SOLENOID VALVE ASSEMBLY / DISASSEMBLY............................................................. 52 M/P TIME BREAK ASSEMBLY / DISASSEMBLY ............................................................... 54 NO FIRE ..................................................................................................................................... 58 AUTOFIRE................................................................................................................................. 58 BAD REPEATABILITY OR SIGNALS.................................................................................... 59

REQUIREMENTS............................................................................................................................ 18

INSTALLATION.............................................................................................................................. 31

MAINTENANCE .............................................................................................................................. 34

TROUBLE SHOOTING .................................................................................................................. 58

ANNEXES ......................................................................................................................................... 60 6.1 G. GUN II 150 - P/N 721-100..................................................................................................... 61 6.2 BODIES AND VOLUME REDUCERS P/N ............................................................................. 64 6.3 SHUTTLE ASSEMBLY P/N: 721-500 (OF DRAWING 721-100) .......................................... 65 6.4 SOLENOID VALVE BLOCK CX 04 - P/N 603-400 ................................................................ 67 6.5 M/P TIME BREAK P/N 656-100............................................................................................... 69 6.6 MAINTENANCE KITS ............................................................................................................. 71 ENGLISH / METRIC CONVERSION CHARTS.................................................................................. 73

7

PERSONAL NOTES ........................................................................................................................ 74

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This document is the property of SERCEL. Reproduction or diffusion of this document are forbidden without the prior written agreement of SERCEL MSD. G. GUN II Operation and Maintenance Manual – P/N : MN105 - TLN – V2 November 08 p. 6

1 INTRODUCTION
1.1 GENERAL VIEW

M/P Time Break Solenoid Valve O’Ring Valve Air Coupling

G. GUN II 150

G. GUN II 250

G. GUN 380 Updated photo to come soon

G. GUN 520 Updated photo to come soon

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1.2 GENERAL DESCRIPTION
The G. GUN II is an energy seismic source belonging to the air gun family. The G. GUN II was developed in order to suppress the need for lubrication and to reduce the operating costs. The architecture of G. GUN II is still based on the G. GUN. The main parts assemblies of G. GUN standard which have been upgraded are: • • • • • • The Sleeve The SV Clamp The Shuttle Assembly The Rod The Sealing Ring Clamp The Body

Some new parts are added on the G. GUN II, as follow: • • New dynamic and static O’Rings O’Ring Valve

One type of gun for the entire range of volumes. There is one type of gun (the G. GUN II) for the entire range of volumes; only the Body is different. Hence, the G. GUN II is available with four different Bodies: • • • • the 150 cu. in. the 250 cu. in. the 380 cu. in. the 520 cu. in. G. GUN II 150 G. GUN II 250 G. GUN II 380 G. GUN II 520

The volume of the G. GUN II 150 and G. GUN II 250 can be easily adjusted with simple and inexpensive plastic inserts, as follow: • • For the G. GUN II 150 cu. in.: from 45 to 150 cu. in. For the G. GUN II 250 cu. in.: from 180 to 250 cu. in.

The G. GUN II has been designed and tested by SERCEL M.S.D for continuous operation under 3,000 psi air pressure. An external coil, located on top of the gun, generates the M/P Time break signal when the gun is actually fired. It can be used as independent gun, in Parallel Cluster or Delta Cluster.
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In case of use in Parallel Cluster, please refer to the Parallel Cluster Operation and Maintenance Manual. In case of use in Delta Cluster, please refer to the Delta Cluster Operation and Maintenance Manual in which we describe the G. GUN II specially configured for this Delta Cluster Frame

1.3 MODIFIED PARTS
• The Sleeve

The Exhaust Hole diameter is enlarged to reduce Shuttle re-cocking time preventing water from entering the firing chamber (see figure 1). Implementation of an O’Ring Valve onto the Exhaust Hole location (near to Air Coupling) in order to prevent the water from entering the triggering chamber (see figure 1). The bore of the Sleeve is enlarged in order to have less friction on the external Cap Ring once the Shuttle starts moving. A new Back Up Ring is needed to keep the guidance at the bottom (see figure 2).

Modifications needed: •Enlargement of the Exhaust Hole •Installation of the O’ring valve •Small machining of the sleeve and SV Clamp

Figure 1
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By loosing the tightening of the Cap Ring into the bore when the Shuttle starts moving

Ø91

Special Back Up Ring
Figure 2 • -

The SV Clamp

The SV Clamp was modified in order to allow the installation of O’Ring Valve (see figure 1) •

The Shuttle Assembly

-

The design is changed (see figure 4) The O’rings inside the Shuttle have been replaced by a couple of O’Ring / Cap Ring more suitable for high translation velocities (see figure 3) The material of external Cap Ring is changed.

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G. GUN

G. GUN II

Figure 3

Figure 4

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• -

The Rod

The Rod is new ( 3 holes instead of one and enlargement of them in order to improve the air flow) (see figure 5)
Current Rod

Enlarged hole
Modified Rod

3 holes instead of 1

Figure 5 • -

The Sealing Ring Clamp

The Sealing Ring Clamp is new (see figure 6)
Current Sealing Ring Clamp New Sealing Ring Clamp

Figure 6
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• -

The Body

The inner shape of the Body is new in order to be able to put in place the new Sealing Ring Clamp (see figure 7)

G. GUN

G. GUN II

Figure 7

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1.4 PHYSICAL CHARACTERISTICS
G. GUN II Physical Dimensions Weight

- Volume: 150 cu. in. - Length: 597 mm (23.5”) G. GUN II 150 - Width: 292 mm (11.5”) 55 kg (121 lbs)

- Volume: 250 cu. in. - Length: 597 mm (23.5”) - Width: 292 mm (11.5”) G. GUN II 250 65 kg (143 lbs)

- Volume: 380 cu. in. - Length: 640 mm (25.2”) - Width: 292 mm (11.5”) G. GUN II 380 85 kg (187 lbs)

- Volume: 520 cu. in. - Length: 640 mm (25.2”) - Width: 292 mm (11.5”) G. GUN II 520 90 kg (198 lbs)

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1.5 G. GUN II PART NUMBERS
1.5.1 INTRODUCTION
• • • • The Sercel MSD products/items part numbers (P/N) generally consist of 3 numbers, a letter and 3 numbers. Example: 621A100. The letter A is the revision of the item P/N 621-100. As the revision letter can change, we only mention in this manual the part numbers without the revision letter. Do not worry concerning this revision letter: we will take care when processing your order(s).

1.5.2 G. GUN II AVAILABLE
The G. GUN II is delivered, by default, with a NPT Female 3/8” air coupling.

G. GUN II
G. GUN II 150 G. GUN II 250 G. GUN II 380 G. GUN II 520

Pre-equipped with
NPT Female 3/8” NPT Female 3/8” NPT Female 3/8” NPT Female 3/8”

Part Number
721-100 747-100 737-100 767-100

Example: If ordering the item P/N: 721-100, the buyer/end-user will get a G. GUN II 150 equipped with a ″NPT Female 3/8”″ air coupling. The buyer/ end-user can, if need, order a JIC Male 9/16” air coupling (P/N: 621-114) as a spare part.
Location of the Air Coupling

NPT Female 3/8”

or

JIC Male 9/16”

Note that a G. GUN II is delivered without any Volume Reducer. To get the P/N the Volume Reducers, refer to the ANNEX 6.2.2 .

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1.6 PRINCIPLE OF OPERATION (SEE ANNEX 6.1)
1.6.1 FILLING
Compressed air first fills up the return chamber in the hollow Shuttle to close and seal the firing chamber. At the same time, the firing chamber located between the casing and the Shuttle starts to be pressurized.
M/P TIME BREAK AIR COUPLING FIRING CHAMBER SHUTTLE

SOLENOID VALVE

RETURN CHAMBER

1.6.2 TRIGGERRING
When the Solenoid valve is energized, the triggering chamber is pressurized allowing the Shuttle to unseal and the Shuttle larger area to be pressurized.
TRIGGERING CHAMBER

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1.6.3 SHOOTING
The lightweight Shuttle quickly acquires a high velocity before uncovering the exhaust. High pressure air is then explosively released into the surrounding water to generate the main acoustic pulse.

1.6.4 RETURN
When the pressure within the firing chamber drops, the still fully pressurized return chamber returns the Shuttle to its pre-fired position.

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2 REQUIREMENTS
2.1 AIR REQUIREMENTS
2.1.1 PNEUMATIC CIRCUIT

The compressed air supplied to the gun must be clean. If the compressor is lubricated with a synthetic oil, an oil coalescing filter must be installed.
CAUTION

• • •

Avoid air restrictions in the pneumatic circuit that could reduce the air flow reaching the G. GUN II. The G. GUN II was developed in order to suppress the need for lubrication; therefore the use of lubrication is not mandatory. When working under freezing conditions, we strongly advise to inject an antifreeze liquid into the compressed air to replace oil. We recommend air de-icant "NO TOX 2" from TANNER SYSTEMS: TANNER SYSTEMS INC. 1660 East HIGHWAY 23 ST CLOUD MN 56304 - (U.S.A.) Tel: 612 252 6454 Fax: 612 252 3001

The quantity of liquid to be injected depends upon numerous parameters. Previous operations lead to the average of: - 4 in3 / hour per 100 SCFM or 3 / hour per 100 Nm3/h - 40 cm

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EXAMPLE OF PUMP: SIGMA CHEMICAL INJECTION PUMP 32 CP 30 from: SIGMA ENTERPRISES INC. 1681 South BROADWAY CARROLTON TEXAS 75006 - (U.S.A.) Tel : 214 446 8250 Fax : 214 446 8642

2.1.2 AIR PRESSURE
1,000 psi (70 bars) < WORKING PRESSURE < 3,000 psi (210 bars).

2.1.3 AIR FLOW REQUIREMENT

Requirement versus firing pressure, volume of the gun and firing interval:

SCFM = 2.39 x P x (V + 13) 1000 x C

• • •

P = Firing pressure (psi) V = Volume of the gun (in3) C = Firing interval (sec.)

OR

Nm3/ h = 3.6 x P x (V + 0.21) C

• • •

P = Firing pressure (bar). V = Volume of the gun (liter). C = Firing interval (sec.).

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Filling interval versus firing pressure, volume of the gun and compressor delivery:

C = 2.39 x P x (V + 13) 1000 x F

• • • •

C = Firing interval (sec.). P = Firing pressure (psi). V = Volume of the gun (in3). F = Compressor delivery (SCFM).

OR

C = 3.6 x P x (V + 0.21) F

• • • •

C = Firing interval (sec.). P = Firing pressure (bars). V = Volume of the gun (liter). F = Compressor delivery (Nm3 / h).

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2.1.4 PNEUMATIC HOSE AND AIR COUPLING
RECOMMENDED PNEUMATIC HOSE

Type

03 04 06 08 12 16

AIR COUPLING & AIR HOSES

Location of the Air Coupling
Air Hose Jumper Side Stainless steel fitting NPT Male 3/8’’ G. GUN Side NPT Female 3/8”

Air Hose I.D 3/8” working pressure 3,000 psi (207 bars)

OR

Air Hose Jumper Side Stainless steel fitting JIC 37° Female Swivel 9/16’’ – 18 UNF

G. GUN Side JIC 37° Male 9/16’’ 18 UNF

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2.2 ELECTRIC REQUIREMENTS
2.2.1 PULSE SHAPE
The following pulse is needed to trigger the G. GUN II. I1

I2

2.2.2 PULSE SPECIFICATIONS

U I=
_

R + 4.3
• • •

I: Being the current in the line (Amps) U: Being the voltage at the head of the line (Volts) R: Being the resistance of the line (Ohms)

6 < I 1 < 10 Amps 1 < I 2 < 10 Amps 30 < t < 100 milliseconds. NOTE: The shorter the rise time of the pulse, the better the repeatability. Typical value for the rise time is: 2.5 milliseconds.

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2.2.3 SOLENOID VALVE AND TIME BREAK COILS VALUES
• • •

Solenoid valve coil resistance = 4.3 ohms Solenoid valve coil insulation > 100 Kilo ohms (under 50 volts). Time break coil resistance = 130 ohms.

2.2.4 ELECTRICAL JUMPER
The jumpers are electrically identical for the Solenoid Valve and for the M/P Time Break. The only difference is the color: - GREEN for the SOLENOID VALVE - BLUE for the M/P TIME BREAK It exists in different length and connector types: HEAVY DUTY ELECTRICAL JUMPERS (our “Standard” since Nov 2006)

Heavy Duty G. GUN connector

Connectors
AGP 2102 M

SV/TB Split Flange Assembly Side (MANDATORY if Heavy Duty Connector are used)

Solenoid and M/P Time Break Side

AGM 1102 M

Location of the M/P Time Break

Location of the Solenoid Valve

NOTE: The G. GUN II is delivered with SV/TB Split Flange Assembly (P/N : 603405).

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Example of “Heavy Duty” Electrical Jumpers Available:

Description Elec. Jumper BLUE-HD-AGP2102M-3m Elec. Jumper GREEN-HD-AGP2102M-3m Elec. Jumper BLUE-HD-AGP2102M-4m Elec. Jumper GREEN-HD-AGP2102M-4m

Length 3 meters 3 meters 4 meters 4 meters

Part Number 900-A310H 900-A320F 900-A310J 900-A320G

CLASSIC ELECTRICAL JUMPERS

classic G. GUN connector

SV/TB Flange Side

Solenoid and M/P Time Break Side

Connectors
AGP 2102 M

AGM 1102 M

Location of the M/P Time Break

Location of the Solenoid Valve

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Example of “Classic” Electrical Jumpers available :

Description
Elec. Jumper BLUE-AGP2102M-3m Elec. Jumper GREEN-AGP2102M-3m Elec. Jumper BLUE-AGP2102M-4m Elec. Jumper GREEN-AGP2102M-4m

Length
3 meters 3 meters 4 meters 4 meters

Part Number
900-A310D 900-A320D 900-A310K 900-A320H

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2.2.5 TIME BREAK SENSOR
This coil/magnet system detects the de pressurization of the G. GUN II firing chamber via a magnetic switch. RECOMMENDATIONS Use a 0-1000 Hz filter. Synchronize the guns at minimum B (that is the opening of the magnetic switch) which is close to the maximum output of the gun. A is a cross talk noise due to the solenoid valve pulse. The maximum C is the closing of the magnetic switch.

1,5 1 0,5 Volts 0 -0,5 -1 -1,5 0

A

C

B

0,02 0,04 0,06 0,08 0,1 0,12 0,14 0,16 0,18 0,2 Seconds

1,5 1 Volts 0,5 0 -0,5 -1 -1,5 0 0,005

A

B
0,01 Seconds 0,015

Typical signal 150 cu.in. / 2,000 psi measured on a scope displayed on 2 time scales (without amplifier)

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2.3 MECHANICAL REQUIREMENTS
2.3.1 TOWING / HANGING POINTS
• • • • • • Pad eyes on the G. GUN II are designed to be fitted with an inexpensive bushing to avoid the wear on the metal parts. The inner diameter of the bushing is to fit a 20 mm bolt. If a smaller shackle is used, please contact SERCEL, as smaller inner diameter bushings are available upon request. It is very important to fit the proper shackle width to avoid slack, causing a quick wear. Watch the wear on the bushings and do not hesitate to replace them before they are too much worn out, once again to avoid slack. Inappropriate size shackle will result in a quick wear of the lug.

Towing / Hanging Points

The towing / hanging points are identical for the G. GUN II 150 and G. GUN II 250.

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NEVER USE THE PROTECTIVE GUARDS FOR TOWING OR HANGING... .... but they can be safely used for handling the G. GUN II.
CAUTION

When the gun is towed horizontally, the AIR INLET should be at the top, the air and Time break lines on the trailing end.

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2.3.2 RECOMMENDED SHACKLE
• Inappropriate size shackle will result in a quick wear of the lug. Designation B-Shackle M20 assembly - Bow-Shackle M20 - Hexagon Head Cap Screw Short M20 - Nyloc Nut M20 Qty 1 1 1 1 Part number 621-305 621-306 621-304 16-159

Bow-Shackle

Nyloc Nut

Hexagon Head Cap Screw Short

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2.3.3 RECOMMENDED TORQUES

G. GUN II TORQUES (See annex 6.1): Item 27 30 31 Description Bolts: - Hexagon Head Screw - Nyloc Hexagon Nut Socket Head Cap Screw Part Number 16-155 16-159 603-314 Torque 150 N.m 100 - 110 N.m

SOLENOID TORQUES (See annex 6.4): Item 13 2 1 Description Torx Screw SV Coil Sub Assembly Base Part Number 622-201 16-4200 603-401 Torque 5 N.m 4 N.m

M/P TIME BREAK TORQUES (See annex 6.5):

Item 12 1 3

Description Torx Screw TB TB Coil Sub Assembly TB Base

Part Number 656-202 656-4200 656-103

Torque 5 N.m 4 N.m

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3 INSTALLATION
3.1 SAFETY INSTRUCTIONS

Before handling, inspection and disassembly, MAKE SURE THE G. GUN II IS COMPLETELY VENTED.
WARNING

Before disassembly remove firing line and air hose from the gun.

Never fire the G. GUN II in air.
CAUTION

Never put hands inside the discharge exhausts.

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3.2 EXAMPLES OF G. GUN II INSTALLATION
3.2.1 G. GUN II MOUNTED ON A GUN PLATE

Plate

Towing direction Air Hose Jumper Shackle Electrical Extension

3.2.2 G. GUN II MOUNTED ON A TOW BAR

Tow Bar

Depth Rope

Towing direction Air Hose Jumper Shackle Electrical Extension

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3.3 OVERBOARDING PROCEDURE

WARNING

Read SAFETY INSTRUCTIONS paragraph 3.1.

CAUTION

Connect firing line and check the Solenoid valve (should click when energized). Connect Time break. Blow out the air hose then connect it to the gun. Overboard and immerse the gun. The G. GUN II can be immersed with or without air pressure. In the case where the gun is immersed without air pressure, then it might take up to 100 warming shots for the M/P Time Break to clear all the water. If time does not allow that many warming shots, then it is preferable to immerse the gun with around 500 psi air pressure. 5. Pressurize the gun up to the firing pressure and fire a number of shots to expel the water from the chamber and the M/P Time Break, if the gun has been immersed without air pressure. 6. GUN IS READY FOR OPERATION. NOTE: Some umbilical required to his deployment 500 psi too. Refer to recommendation of umbilical manufacturer.

1. 2. 3. 4.

3.4 RETRIEVING PROCEDURE

WARNING

Read SAFETY INSTRUCTIONS paragraph 3.1.

CAUTION

1. Lower the air pressure down to 500 psi on deck. 2. Bring the gun on board.

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4 MAINTENANCE
4.1 INTRODUCTION
The G. GUN II is a very robust air gun. Many years of research and development have gone into the design of the gun not only for signal output, but for field reliability.

PREVENTIVE MAINTENANCE REDUCES COST OF OPERATION

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4.2 DO AND DON’T
4.2.1 IF FIRED IN AIR
DO In case of firing in the air, you must immediately replace the item 25 of the G. GUN II: O’Ring P/N 603-306. See ANNEX 6.1 for location.
CAUTION

4.2.2 CORRECT INSTALLATION OF THE VOLUME REDUCERS
(No change regarding standard G. GUN) Refer to ANNEX 6.1

Location of the Volume Reducers

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The median plan of the Volume Reducers should be the same as the plan passing by the Solenoid Valve and the M/P Time Break.

Volume Reducer

Solenoid Valve

DO
Volume Reducer

Median plan of the Volume Reducers

M/P Time Break

CAUTION

DON’T

Median plan of the Volume Reducers

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4.2.3 DO NOT USE SCOTCH BRITE

DON’T use scotch brite or any equivalent product on tightness or sliding surfaces such as following :

CAUTION

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4.2.4 DO NOT USE SOLVENT
DON’T USE SOLVENT to clean the poppet, but wipe it with a lint free shop wiper.
CAUTION

4.2.5 DO NOT USE PETROLEUM BASED LUBRICATING SOLVENT
DON’T USE PETROLEUM BASED LUBRICATING SOLVENT into the gun at any time.
CAUTION

4.2.6 DO NOT USE ANY DRESSING PAPER CONTAINING SAND OR FERROUS PARTICLES

DO NOT USE ANY DRESSING PAPER CONTAINING SAND OR FERROUS PARTICLES.
CAUTION

4.2.7 DO NOT BUFF THE PARTS WITH A WIRE BRUSH NOR USE A FILE

DO NOT BUFF THE PARTS WITH A WIRE BRUSH NOR USE A FILE
CAUTION

4.2.8 DO NOT USE ACID

DO NOT USE ACID to clean the G. Gun
CAUTION

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4.3 REQUIRED TOOLS
4.3.1 STANDARD TOOLING
To be purchased directly in a shop: ITEM NAME
• • • • •

SUGGESTED QUANTITY 2 1 2 1 1

1" 3/16 Flat Spanner 7/16" Flat Spanner Screwdriver (blade .046 x 5/16") Screwdriver (blade .020 x 1/8") Rubber Hammer

4.3.2 SPECIAL TOOLING P/N: 621ST-1
The “SPECIAL TOOLING” P/N 621ST-1 available in the SERCEL MSD Catalog consists of following items (see page 39): ITEM NAME
• • • • • • • • •

QUANTITY 1 1 1 1 2 1 1 1 2

Torx screwdriver 5/8’’ Allen wrench 3/16’’ Allen wrench B.U.R Tooling Handles O’Ring Puller Pusher Screw Nb 5 UNF Screwdriver bit, T20 TORX

NOTE: Since November 2008 the special tooling P/N: 621ST is replaced by 621ST-1 (kit delivered with B.U.R Tooling).

4.3.3 OTHER TOOLS AND CONSUMABLES
• • • • ITEM NAME Dow Corning 111 (tube) Never Seez “black moly” (can) QMI G.GUN II Inner Cap Ring Pliers* P/N 999-L000E 999-L000A 721-3110 QUANTITY 1 1 1 1

*: Necessary for assembly item 37, P/N: 721-302 and item 38, P/N: 721-303. See page 39.

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3/16’’ ALLEN WRENCH P/N: 603-2203 – QTY=1

5/8’’ ALLEN WRENCH P/N: 603-2201 – QTY=1

BACK UP RING (B.U.R) TOOLING P/N: 603-2122 – QTY=1

G.GUN II INNER CAP RING PLIERS P/N: 721-3110 – QTY=1

HANDLE P/N: 603-2104 – QTY=2

O’RING PULLER P/N: 603-2202 – QTY=1

PUSHER P/N: 603-2107 – QTY=1

TORX SCREWDRIVER P/N: 621-3102 – QTY=1

SCREWDRIVER BIT, T20 TORX P/N: 621-3104 – QTY=2

SCREW Nb 5 UNF P/N: 621-3103– QTY=1

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4.4 WEAR LIMITS
4.4.1 MAIN G. GUN II PARTS (see annex 6.1)

G. GUN II BODY: Item 1 (P/N: 721-101) Minimum thickness acceptable: 0.4705 in (11.95mm)

G. GUN II SLEEVE: Item 2 (P/N: 721-102) Minimum thickness acceptable: 0.4705 in (11.95mm)

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Maximum inner diameter acceptable: 3.5508 in (90.19mm) at the base of the Sleeve

HALF FLANGE: Item 13 and 14 (P/N: 621-109 and 621-116) If you can mount the Half Flanges easily by hand, it means something is wrong, so please check they are not worn out. Maximum groove acceptable: 0.9484 in (24.09mm)

Maximum gap between Half Flange and Body/ Sleeve: 0.0075in (0.19mm)

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BACK-UP RING: Item 9 (P/N: 603-108) Minimum thickness acceptable: 0.3386 in (8.6mm)

BACK-UP RING II: Item 39 (P/N: 721-108) Minimum thickness acceptable: 0.367 in (9.3mm)

BEARINGS: Item 10 and 11 (P/N: 603-112 and 603-113) Minimum thickness acceptable: 0.0392 in (0.995mm)

The special "NO GO" gauge 603-2301 can be used to check the Bearings seated in the Shuttle.

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4.4.2 M/P TIME BREAK PARTS (see annex 6.5)

BEARING: Item 7 (P/N: 656-107) Minimum thickness acceptable: 0.0343 in (0.87mm)

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4.5 CLEANING
4.5.1 INTRODUCTION
After a job at sea or in a harsh environment, and before a storage period, the gun has to be completely dismantled, cleaned, and greased, to limit corrosion damages. For cleaning, we recommended “No sel” product from: SA MATT CHEM PRODUCT 21, rue Aubert BP 39 92122 Montrouge - FRANCE Tel: +33 1 42 53 73 73 Fax: +33 1 47 35 27 28

When possible, store the gun disassembled without the seals. For a few hours standby, it is strongly recommended to copiously rinse the gun with fresh water.

4.5.2 CLEANING PROCEDURE
1. Completely dismantled the gun. Upon disassembly of the gun all seals should be carefully removed (Do not keep seals onto part being cleaned). 2. Dilute “No sel” before its use (1 liter of “No sel” for 5 liters of fresh water). 3. Plunge the concerned parts into the diluted product during 5 min to 30 min. 4. Wipe all the concerned surfaces with a lint free wiper. 5. If the salt remains hard to remove, plunge again parts in the diluted product (Evaluate the necessary and acceptable time for the cleaning, but do not leave parts more than 45 min). 6. Do not use Scotch Brite to clean the surfaces. The aim of this product being to facilitate and decrease the cleaning time. 7. Carefully wash parts with fresh water to remove the entire product (before assembly).

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4.6 SERVICING THE G. GUN II
All assembly work should be carried out in a clean, dry environment. Spend some extra time cleaning the work bench and covering it with paper. Clean hands and tools before re-assembling the gun. Upon disassembly of the gun all seals should be carefully removed and the metal parts washed in fresh water and thoroughly dried. If there has been excessive compressor blow-by or no oil coalescing filter has been used, pre wash the parts in varsol, mineral spirits (paraffin) or a proprietary parts washing solvent and blow dry with shop air. After the parts are completely dry, wipe all of the surfaces paying special attention to the O’ring and Bearing grooves. Use a lint free shop wiper. This action is to check for burrs or rough spots that may lead to future trouble. If such burrs or rough spots are found, carefully dress down the area with 600 grit crocus cloth or aluminum oxide dressing paper. DO NOT USE ANY DRESSING PAPER CONTAINING SAND OR FERROUS PARTICLES. DO NOT BUFF THE PARTS WITH A WIRE BRUSH NOR USE A FILE. This will cause rust and pitting because the surface of the part will become imbedded with particles from the cutting medium. The internal metal parts of the gun have a special anti-friction, corrosion inhibiting coating and care must be exercised to prevent removal of this coating. The coating, which has a very flat finish (in color), will not rub off against the internal Bearings and seals but will burnish to a very bright shiny finish and look as if it is worn off, this is normal. If it is necessary to dress down the part minimum material should be removed and the part must be carefully washed to remove the spent cutting medium. Use the proper tool for the job. Do not clamp any part of the gun in a vise unless aluminum jaws have been installed. Do not strike any part of the gun with a metal hammer, a plastic "dead blow" hammer is recommended. Never weld or try to re-machine any part of the gun. This is extremely dangerous! If a part is damaged contact SERCEL INC. or SERCEL MSD as the manufacturer and designer of the equipment only these companies have the expertise to do such repairs. Before re-assembling the gun coat all metal surfaces lightly by hand, with a very thin film of DOW CORNING 111 (ONE ELEVEN) valve lubricant. This serves two purposes. First it is a final check that all parts are burr free and second this lubricating film helps with the installation of the seals and bearings.

Follow the procedure in the assembly portion of the manual carefully observing the correct positions of the internal parts. Because of the long interval between servicing the gun it is possible to forget, and to install the parts out of order. From field experience an improperly assembled gun can be fully functional and repeatable, but will fail in time. This leads to unnecessary expense.

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4.7 EXTENDED SERVICE PRECAUTIONS
If after using the G. GUN II for a period of time and extended service intervals are the norm, there are a few things that can be done to prevent possible problems. First, on the G. GUN II where the large diameter of the central rod is inserted into the end of the casing, spread a very slight amount of Bostik "Black Moly" never seez into the counter bore or onto the end of the rod. Do not overdo it. A slight amount will prevent any sticking of these two parts when submerged or not disassembled for long periods of time. Do the same on all threaded fasteners to prevent problems. Secondly, when threading the Solenoid Base/Sub-Assembly into the Coil housing spread a very light film of the same never seez onto the threads of the Sub-Assembly. After the assembly has been screwed together hold the coil up to a light and make sure the two parts are completely seated and no light is visible in the crack between them. Use a spanner of the proper size (do not use pliers or an adjustable spanner) to bring the two parts fully together. Do not over do it. A snug fit is all that is necessary. If the two assemblies are screwed together only hand tight there could be damage to the threads of the sub-assembly or coil housing over a very long time. Thread damage does not mean the parts are ruined only that extra care must be exercised when inserting the solenoid into the sleeve. The threads are only used to hold the two parts together until the assembly is installed in the gun.

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4.8 STORAGE
If the gun is left on deck for extended periods of time the minimum service should be a through fresh water flush. When a project or shooting season is over, we strongly recommend complete disassembly of all the guns and solenoids, a through cleaning as detailed above and the parts should be stored in a disassembled state, with no seal on them. Remember stainless steel is corrosion resistant as compared to carbon steel, it is NOT corrosion proof, it can corrode or pit if the right conditions exists. Lack of oxygen and the chlorides from sea water are two things that contribute to these conditions. Because of the longevity of the seals and bearings in the gun it is very tempting to keep the seals in the gun during storage. To save expenses and keep the gun from being damaged it is possible to save the seals and re use them when it is put back into service, but they must be removed from the gun. This can be very tricky logging which seals came from which gun, but it can be done. This practice is only recommended only if spares expenditures must be kept to a bare minimum. The best practice is to always install new seals and bearings when re commissioning the gun. If the seals and bearings are re used after storage do not expect the same service life as obtained from new parts. When storing the Solenoids do not pack the pin connector counter bore or firing line connector with grease. When the gun is re-commissioned it is nearly impossible to remove the all of the grease from either the Solenoid or plug and when screwed together the high pressure created will cause damage to the Coil housing potting and the solenoid connector. As an alternative use LPS 2 to coat all surfaces to prevent corrosion. This must be washed off upon re-assembly as it forms a waxy film. DO NOT spray any petroleum based lubricating solvent into the gun at any time. It is possible for these materials to ignite or "diesel" under high pressure. If extra lubrication is desired pure silicone liquid can be sprayed or injected into the gun without ignition hazard. In summary, the G. GUN II will provide the user with years of trouble free service at a very low maintenance cost and very little down time if treated like the precision instrument it is. Because of the long mean time before failure of the gun it is very easy to get into the habit of ignoring the equipment and doing no preventative maintenance. When a problem finally occurs it will be one that could have been easily prevented if proper service schedules and service techniques are performed. We strongly recommend keeping a daily log of the gun as to performance and maintenance. Over the years this will become an invaluable diagnostic tool. If specific questions need to be answered or unique problems that occur that have not been addressed here, please contact either SERCEL Inc., U.S.A. or SERCEL MSD, France.

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4.9 G. GUN II ASSEMBLY / DISSASSEMBLY
4.9.1 G. GUN II ASSEMBLY
Prior starting, refer to: • Print assemblies on ANNEX 6.1 for the G. GUN II 150. • Recommended torques on paragraph 2.3.3. • SAFETY INSTRUCTIONS on paragraph 3.1 • Recommendation on paragraph 4.2. 1. 2. 3. 4. Clean and dry all parts. Slightly grease O'Rings, Rings, and sliding surfaces with DC 111. Slightly grease threads with NEVER SEEZ (molybdenum disulfide lubricant). Assembly is very easy when done in following order.

The Socket Head Cap Screws on the G. GUN II S.V Clamp and on the Coils are drilled to allow the user to install a wire through, to avoid loosening, if needed.

PREPARING THE G. GUN II SHUTTLE ASSEMBLY: Refer to paragraph 4.10.1

PREPARING THE G. GUN II SLEEVE 2 1. Install the 2 O'Rings 24 and place G. GUN II Shuttle 4 in the bore of the Sleeve Pusher (tool 603 2107). 2. Install the Solenoid Valve Block CX 04, the Air Coupling 5, the O’Ring Valve 35 the M/P Time Break 26 and the G. GUN II S.V Clamp 12 with the 4 Screws 31 and Lock Washers 32. GUN ASSEMBLY (vertically) Put the G. GUN II Rod 3, with O'ring 18 and 25 installed, inside its hole in the G. GUN II Body 1. When needed, install Volume Reducer 17 on the G. GUN II Sleeve 2. Insert the G. GUN II Sleeve 2 into the G. GUN II Body 1. Align slots. Slightly grease the 2 Keys 28 and install them onto the slots of the G. GUN II Body 1 and G. GUN II Sleeve 2. 5. Clamp G. GUN II Body 1 and G. GUN II Sleeve 2 with Half Flanges 13 and 14 (do not forget cotter pins if fitted). 6. Tighten strongly the 4 Screws 31, until Lock Washers 32 are fully collapsed. 7. Screw the shipping cap on the Air Coupling 5, and tape the exhaust ports to avoid foreign material to enter the gun. 1. 2. 3. 4.

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4.9.2 G. GUN II DISASSEMBLY
Prior starting, refer to: • Print assemblies on annex 6.1 for the G. GUN II 150 • SAFETY INSTRUCTIONS paragraph 3.1. • Recommendation on paragraph 4.2. Make sure the firing box is switched off. 1. Disconnect the 2 electric jumpers. 2. Disconnect the air line. 3. Put the gun vertically on the floor (SV and TB up). GUN DISASSEMBLY 1. 2. 3. 4. Loosen (but not unscrew) the 4 Screws 31. Remove Half Flanges13 and 14 (screwdriver). Remove the 2 Keys 28. Separate G. GUN II Sleeve 2 assembly from the G. GUN II Body 1 (use 2 screwdrivers), and pull it up. a) If the G. GUN II Shuttle 4 comes with the G. GUN II Sleeve 2, insert Handle (tool 603-2104) in holes provided in G. GUN II Sealing Ring Clamp 6 and pull up the G. GUN II Sleeve assembly. b) If the G. GUN II Shuttle remains inside the G. GUN II Body, pull on it. SLEEVE STRIP-OUT 1. Remove Volume Reducer 17 if any. 2. Unscrew the 4 Screws 31 and remove the G. GUN II S.V Clamp 12. 3. Remove: Solenoid 33, M/P Time Break 26, O’Ring Valve 35 and the Air Coupling 5 (tool P/N 603-2104). G. GUN II SHUTTLE STRIP-OUT: Refer to paragraph 4.10.2 NOTE: To facilitate the shuttle disassembly, you can build up a “special support” (in wood for example) with hole, allowing to put the package “Shuttle + Rod” on this support.

hole Ø 40mm (1.6’’ dia) mini

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4.10 SHUTTLE ASSEMBLY / DISASSEMBLY
4.10.1 SHUTTLE ASSEMBLY
Prior starting, refer to: • Print assembly on ANNEX 6.3. • Recommendation on paragraph 4.2. 1. Install Bearings, G. GUN II O'Rings and G. GUN II Cap Rings (use inner Cap Ring Pliers) inside the G. GUN II Shuttle (parts 20, 10, 21, 11, 37, 38, 16). Care must be taken not to bend the Bearings too much. A slight tearing noise may occur: this is OK. 2. Prepare the sealing pack (parts 6, 7, 8, 23). 3. Place sliding pack (parts 9, 15, 22, 39).

4.10.2 SHUTTLE DISASSEMBLY
Prior starting, refer to: • Print assembly on ANNEX 6.3. • Recommendation on paragraph 4.2. 1. 2. 3. 4. Remove the sliding pack (parts 9, 15, 22, 39). Remove sealing pack (parts 6, 7, 8, 23). If necessary, use tool 603 - 2107 to separate 7 from 8. Remove G. GUN II Cap Rings, G. GUN II O'Rings and Bearings (Needle Nose Pliers for the Bearings and O'ring Puller for the O'Ring 20, 21).

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4.11 SOLENOID VALVE ASSEMBLY / DISASSEMBLY
4.11.1 SOLENOID VALVE ASSEMBLY
Prior starting, refer to : • Print assembly on annex 6.4 • Recommended torques on paragraph 2.3.3. Clean and dry all the parts. DO NOT USE SOLVENT to clean the poppet, but wipe it with a lint free shop wiper Clean hands of grease and work on a clean bench. Never put grease inside the Solenoid Valve.

1. 2. 3. 4. 5. 6. 7. 8. 9.

Check Coil resistance and insulation (see paragraph 2.2.3 for values). Install O'rings 4 and 5 on the Base 1. Do not grease the O'ring 4. Install the Poppet 12 in the Retainer Seat 10. Slide the assembly in the Plunger NS 11. Slide the Spring 9 in the Plunger NS 11. Install the assembly composed of 9, 10, 11, 12 and 15 in the Sub Assembly 8 (Block Stop 15 first). Put the assembly here above described onto the Base 1. Make sure the Poppet 12 fits on its seat on the Base 1. Holding the two parts together, shake the assembly. A clicking noise should be heard. If not, separate the two assemblies and check for something blocking the Plunger NS 11 and/or the Poppet 12. 10. Install the four Screws 13 on the Base 1. Screw them evenly in a cross manner. 11. Once again, shake the assembly to hear the clicking noise. If not heard, check for the reason. 12. Screw the Base assembly into the Coil Sub Assembly 2. DO NOT OVER TIGHTEN and make sure the O'ring 4 is still in place. 13. Install the Jumper in the Pins of the Coil Sub Assembly 2, and use the Flange 14 and three Screws 3 to secure it into place. 14. Put O'ring 6 in the hole of the G. GUN II Sleeve of the G. GUN II and install the Solenoid Valve Block. 15. Make sure the M/P Time Break Assembly is in place. 16. Install the G. GUN II S.V Clamp on the G. GUN II and screw the four Screws 31(see annex 6.1).

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4.11.2 SOLENOID VALVE DISASSEMBLY
Prior starting, refer to: • Prints assembly on annex 6.4. • SAFETY INSTRUCTIONS paragraph 3.1. Make sure the firing box is switched off. NOTE: The removal of the Solenoid Valve Block from the G. GUN II does not require removing the gun from the array.

1. 2. 3. 4. 5. 6. 7. 8. 9.

Disconnect the electric jumper. Unscrew the four Screws 31, and remove the G. GUN II SV Clamp 12 (see pages 39-40). Be careful that the M/P Time Break does not fall on deck. Using a 7/16" flat spanner, unscrew the Base assembly from the Coil Sub assembly 2. Using a flat screwdriver, and holding the Base 1 and the Sub Assembly 8 together, remove the four Screws 13. Slide the Block Stop 15, the Spring 9, and the Plunger NS 11 out of the Sub Assembly 8. Be careful that nothing fall when doing it. Remove the Block Stop 15, the Spring 9, the Retainer Seat 10 and the Poppet 12 from the Plunger NS 11. Clean and carefully inspect all the parts for wear, and/ or damage.

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4.12 M/P TIME BREAK ASSEMBLY / DISASSEMBLY
4.12.1 M/P TIME BREAK ASSEMBLY
Prior starting, refer to: • Prints assembly on annex 6.5. • Recommended torques on paragraph 2.3.3. Clean hands of grease and work on a clean bench. Clean and dry all the parts. DO NOT USE SOLVENT to clean the plastic parts, but wipe them with a lint free shop wiper. Use DOW CORNING 111 grease only on O’rings and Magnets, and NEVER SEEZ only on threaded parts. NOTE: Grease on T.B Shuttle 5, Cylinder 6, and Bearing 7 may affect the signal of the M/P Time Break, and it might take more than 100 shots to expell the grease and recover a normal timing signal. 1. Grease and install O'ring 15 inside the Base 3. 2. Install Stop 9 in Cylinder 6 as shown below.

6 9 DO DON’T

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3. Install the Bearing 7 on the T.B Shuttle 5. 4. Slide the T.B Shuttle 5 into the Cylinder 6 (threaded hole side first).

7 5

6 9 DO
5. 6. 7. 8. 9.

DON’T

Carefully install this assembly onto the Base 3. Slightly grease and install O'ring 14 in its groove on the Reservoir 4. Put the Reservoir 4 on the Base 3, the O'ring 14 facing out. Install the Disk 8 on the Reservoir 4. The O'ring 14 may put out the Disk 8. This is OK. Slightly grease all the faces on the Magnets 11 and slide them into the Sheath 2 (white dot toward the Threaded Plug 10). 10. Approach the Sheath 2 from the Reservoir 4 from the side. 11. Slide the Sheath 2 on the Reservoir 4. NOTE : This procedure is to avoid the Magnets 11 to pull apart from the assembly previously installed. 12. Put the 5 Screws 12 through the Sheath 2 and screw them evenly into the Base 3. 13. Install O’ring 18 on the Threaded Plug 10, and then screw the Threaded Plug 10 onto the Sheath 2 (Torque max = 7 N.m). NOTE: The Threaded Plug 10 has to be changed every 5 disassemblies.

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14. Slightly grease then install the O'ring 13 on the Reservoir 4. 15. Screw the Sheath 2 with the Threaded Plug 10 into the TB Coil Sub Assembly 1.DO NOT OVER TIGHTEN and make sure O' ring 13 is still in place. 16. Install the jumper in the pins of the TB Coil Sub Assembly 1, and use the Flange 16 and three Screws 17 to secure it into place. 17. Upon removing the jumper from the Time Break, it is possible the polarity of the signal might be inverted. Before going into production, make sure all Time Break signals are in the same way. 18. Screw a Nb 5 UNF screw into the threaded part of the T.B Shuttle 5 and by pulling on it, make sure the T.B Shuttle 5 is moving freely inside the Cylinder 6. 19. Slightly grease and install the second O’ring 15 on the Base 3. 20. Install the M/P Time Break Assembly on the gun. Make sure the surface where the O’ring 15 mate with the G. GUN II Sleeve is free of scratches and dirt.

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4.12.2 M/P TIME BREAK DISASSEMBLY
Prior starting, refer to: • Prints assembly on annex 6.5. • SAFETY INSTRUCTIONS paragraph 3.1. Make sure the firing box is switched off, and the air hose removed. Clean hands of grease and work on a clean bench. NOTE: The removal of the M/P Time Break from the G. GUN II does not require removing the gun from the array. 1. Disconnect the electric Jumper 2. Unscrew the four Screws 31, and remove the G. GUN II SV clamp 12 (see annex 6.1) 3. Be careful that the Solenoid Valve Block and/or M/P Time Break do not fall on deck, and also make sure the O'ring 15 stays on the Base 3. 4. Unscrew the Base 3 from the TB Coil Sub Assembly 1. 5. Remove the O'ring 13. 6. Unscrew the Threaded Plug 10. 7. Using a TORX screwdriver, unscrew the five TORX Screws. 8. Slide, but do not pull, the Sheath 2 away from the Base 3. 9. Be careful that the Magnets 11 contained into the Sheath 2 do not come in contact with any metallic particles. 10. Flip the Base 3 upside down to separate the Base 3 from the Reservoir 4. 11. Pull the Cylinder 6 out of the Reservoir 4. 12. Be careful as the T.B Shuttle 5 might also come out. 13. Separate the T.B Shuttle 5 and the Stop 9 from the Cylinder 6. 14. Push the Disk 8 out of the Reservoir 4. 15. Carefully remove the O'ring 14 from its groove on the Reservoir 4. 16. Remove both O'ring 15 from the Base 3. 17. Clean and inspect all parts for wear and/or damage.

NOTE: The Bearing 7 has to be changed when its thickness is < 0.87 mm (0.0343”).

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5 TROUBLE SHOOTING
5.1 NO FIRE
POSSIBLE CAUSES Gun and air line full of water (Deployment without air pressure). Electric pulse not adapted. Bad line or solenoid. Sticky solenoid valve. Air circuit plugged. Air leakage. T.B sensor, or its line, damaged (the gun fires without feed back). ACTION Pressurize up to 2000 psi and send several electric pulses. See pulse specifications. Check continuity and insulation Clean or change the moving parts of the solenoid. Check air hose and, after, holes in the shuttle and the rod. Check air hose, air coupling and gun. Change the bad component.

5.2 AUTOFIRE
POSSIBLE CAUSES Bad air tightness. ACTION On Solenoid Valve, check: POPPET 12 O’RING 5 On the gun, check : SEALING RING 7 CAP RING 15 CAP RING 37, 38 O’RINGS 18, 20, 21 D’RING 22 Check firing unit.

Unexpected electric pulses.

This document is the property of SERCEL. Reproduction or diffusion of this document are forbidden without the prior written agreement of SERCEL MSD. G. GUN II Operation and Maintenance Manual – P/N : MN105 - TLN – V2 November 08 p. 58

5.3 BAD REPEATABILITY OR SIGNALS
POSSIBLE CAUSES 1 2 3 4 5 6 7 8 9 10 Sticky solenoid. Bad line or solenoid. Bad air tightness. Electric pulse not adapted. Firing interval too short. Air circuit plugged. Freezing effect. Gun horizontal, air coupling down. Bad repeatability of the triggering pulse and/or threshold of the triggering system. Full of water in the M/P Time Break ACTION Clean or change the moving parts of the solenoid. Check continuity and insulation See sealing ring 7 and ACTION in 5.2. See pulse specifications See charts. See ACTION in 5.1 Use anti freeze recommended Turn the gun to have the air coupling up. Improve them. Do 50 to 100 fires.

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6 ANNEXES

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6.1 G. GUN II 150 - P/N 721-100

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G. GUN II 150 – P/N 721–100 Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

DESCRIPTION
G. GUN II BODY 150 G. GUN II SLEEVE G. GUN II ROD G. GUN II SHUTTLE AIR COUPLING F 3/8 NPT G. GUN II SEALING RING CLAMP SEALING RING SEALING RING HOLDER BACK-UP RING (BLACK) SHUTTLE BEARING A SHUTTLE BEARING B G. GUN II S.V. CLAMP HALF FLANGE INDEXED HALF FLANGE CAP RING II WIPER RING VOLUME REDUCER (not included) O' RING O' RING G. GUN II O' RING G. GUN II O' RING D’RING RED O' RING O' RING O' RING M/P TIME BREAK (ASSY) HEXAGON HEAD SCREW M20 CLAVETTE BUSHING dia 20mm NYLOC HEXAGON NUT M20 SOCKET HEAD CAP SCREW ¾” HI-COLLAR SPRING LOCK WASHER ¾” S.V. Block CX 04 (ASSY) REDUCER PIN (Supplied with reducer) G. GUN II O’RING VALVE G. GUN II O’RING G. GUN II CAP RING 20 G. GUN II CAP RING 21 BACK UP RING II

PART Nr
721-101 721-102 721-103 721-105 621-113 623-103 603-107 623-105 603-108 603-112 603-113 721-111 621-109 621-116 721-313 603-308 SEE § 6.2.2 603-301 603-311 721-304 721-305 621-303 623-301 603-305 603-306 656-100 16-155 621-106 621-105 16-159 603-314 603-310 603-400 603-321 721-104 721-301 721-302 721-303 721-108

Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 2 2 4 2 4 4 1 2 1 1 1 1 1

This document is the property of SERCEL. Reproduction or diffusion of this document are forbidden without the prior written agreement of SERCEL MSD. G. GUN II Operation and Maintenance Manual – P/N : MN105 - TLN – V2 November 08 p. 63

6.2 BODIES AND VOLUME REDUCERS P/N
6.2.1 BODIES

Item Name G. GUN II BODY 150 G. GUN II BODY 250 G. GUN II BODY 380 G. GUN II BODY 520

P/N 721-101 747-101 737-101 767-101

6.2.2 VOLUME REDUCERS
To reduce the volume of a G. GUN II 150 down to 45 cu. in. for example, you will need to insert a “Volume Reducer for 45 cu. in.” into the G. GUN II 150. For G. GUN II 150 Item Name G. GUN II Vol. Red. for 45 cu. in. G. GUN II Vol. Red. for 50 cu. in. G. GUN II Vol. Red. for 60 cu. in. G. GUN II Vol. Red. for 70 cu. in. G. GUN II Vol. Red. for 80 cu. in. G. GUN II Vol. Red. for 90 cu. in. G. GUN II Vol. Red. for 100 cu. in. G. GUN II Vol. Red. for 110 cu. in. G. GUN II Vol. Red. for 120 cu. in. For G. GUN II 250 G. GUN II Vol. Red. for 180 cu. in. G. GUN II Vol. Red. for 200 cu. in. G. GUN II Vol. Red. for 210 cu. in. G. GUN II Vol. Red. for 220 cu. in. 747-5180 747-5200 747-5210 747-5220 P/N 721-5045 721-5050 721-5060 721-5070 721-5080 721-5090 721-5100 721-5110 721-5120

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6.3 SHUTTLE ASSEMBLY P/N: 721-500 (OF DRAWING 721-100)

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SHUTTLE ASSEMBLY P/N: 721-500 (of drawing 721-100) Item
4 6 7 8 9 10 11 15 16 20 21 22 23 37 38 39

DESCRIPTION
G. GUN II SHUTTLE G. GUN II SEALING RING CLAMP SEALING RING SEALING RING HOLDER BACK-UP RING (BLACK) SHUTTLE BEARING A SHUTTLE BEARING B CAP RING II WIPER RING G. GUN II O’ RING G. GUN II O’ RING D’RING RED O’ RING G. GUN II CAP RING 20 G. GUN II CAP RING 21 BACK UP RING II

PART Nr
721-105 623-103 603-107 623-105 603-108 603-112 603-113 721-313 603-308 721-304 721-305 621-303 623-301 721-302 721-303 721-108

Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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6.4 SOLENOID VALVE BLOCK CX 04 - P/N 603-400

15 3 9 10 14 12 2 11 7 4 1 8

13

6 5

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SOLENOID VALVE BLOCK CX 04 P/N 603-400
Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 (a+b) 14 a 14 b 15

DESCRIPTION
BASE COIL SUB ASSEMBLY SOCKET HEAD CAP SCREW O' RING O' RING O' RING O' RING SUB ASSEMBLY SPRING RETAINER SEAT PLUNGER NS POPPET GREY CM TORX SCREW S.V S.V/T.B SPLIT FLANGE ASSEMBLY TOP FLANGE BOTTOM FLANGE BLOCK STOP

PART Nr
603-401 16-4200 16-417 16-416 16-411 603-309 16-141 16-3104 16-3103 668-3102 16-3101 16-361 622-201 603-405 603-403 603-404 668-3105

Qty
1 1 3 1 1 1 1 1 1 1 1 1 4 1 1 1 1

S.V/T.B Split Flanges allow the use of AG Heavy Duty connector

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6.5 M/P TIME BREAK P/N 656-100

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M/P TIME BREAK P/N 656-100 Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 (a+b) 16a 16b 17 18

DESCRIPTION
T.B. COIL SUB ASSEMBLY SHEATH T.B BASE T.B RESERVOIR T.B SHUTTLE CYLINDER DRILLED BEARING DISK STOP THREADED PLUG MAGNET TORX SCREW T.B O' RING O' RING O' RING SV/TB SPLIT FLANGE ASSEMBLY TOP FLANGE BOTTOM FLANGE SOCKET HEAD CAP SCREW O’RING

PART Nr
656-4200 656-102 656-103 656-104 656-105 656-106 656-107 656-108 656-109 656-110 656-201 656-202 16-416 656-203 656-204 603-405 603-403 603-404 16-417 226-148

Qty
1 1 1 1 1 1 1 1 1 1 4 5 1 1 2 1 1 1 3 1

S.V/T.B Split Flange allow the use of AG Heavy Duty connector

This document is the property of SERCEL. Reproduction or diffusion of this document are forbidden without the prior written agreement of SERCEL MSD. G. GUN II Operation and Maintenance Manual – P/N : MN105 - TLN – V2 November 08 p. 70

6.6 MAINTENANCE KITS
G.GUN II STATIC SEALS MAINTENANCE KIT P/N 721-SSM

DESCRIPTION O'Ring - item 18 O'Ring - item 19 O'Ring - item 24 O'Ring - item 25 G. GUN II O'Ring - item 36

PART NO 603-301 603-311 603-305 603-306 721-301

QTY 1 2 2 1 1

G.GUN II SHUTTLE MAINTENANCE KIT P/N : 721-SHM DESCRIPTION Sealing Ring Back-up Ring (Black) Shuttle Bearing A Shuttle Bearing B Cap Ring II - item 15 Wiper Ring G. GUN II O'ring - item 20 G. GUN II O'ring - item 21 D'Ring Red - item 22 O'Ring - item 23 G. GUN II Cap Ring 20 - item 37 G. GUN II Cap Ring 21 - item 38 Back Up Ring II - item 39 PART NO 603-107 603-108 603-112 603-113 721-313 603-308 721-304 721-305 621-303 623-301 721-302 721-303 721-108 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1

G.GUN / G.GUN II HARDWARE KIT P/N : 621HK DESCRIPTION Torx Screw SV Hexagon Head Screw M20 Nyloc Hexagon Nut M20 Socket Head Cap Screw 3/4" Hi-Collar Spring Lock Washer 3/4" Socket Head Cap Screw 1/4" Torx Screw TB Clavette PART NO 622-201 16-155 16-159 603-314 603-310 16-417 656-202 621-106 QTY 4 2 2 4 4 6 5 2

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G.GUN / G.GUN II TIME BREAK MAINTENANCE. KIT P/N: 656TBK DESCRIPTION O'ring O'ring O'ring Bearing PART NO 656-204 16-416 656-203 656-107 QTY 2 1 1 1

G.GUN / G.GUN II SOLENOID MAINTENANCE KIT P/N: 621SMK-2 DESCRIPTION Poppet Grey CM O'ring O'ring O'ring O'ring Block stop Spring (w/o coating) Retainer Seat PART NO 16-361 16-416 16-411 603-309 16-141 668-3105 16-3103 668-3102 QTY 1 1 1 1 1 1 1 1

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ENGLISH / METRIC CONVERSION CHARTS

(For approximate conversion only)

PSI 100 300 500 700 1000 1200 1500 2000 2500 3000

BAR 7 21 35 49 69 83 104 138 173 207

MISCELLANEOUS 1 meter 3.28 foot 1 foot 0.30 m 1 kilo 2.2 lbs 1 lbs 0.45 kilo 1 liter/mn 0.26 GPM 1 GPM 3.78 liter/mn 1 SCFM 28.35 Nl/mn 1 Nl/mn 0.035 SCFM 1 liter 61 cu. in. 1 cu.in. 0.016 liter

TEMPERATURE C° = (F° -32) x 5/9 35 ° C 95 ° F 30 86 25 77 20 68 15 59 10 50 5 41 0 32 -10 14 -18 0

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7 PERSONAL NOTES

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This document is the property of SERCEL. Reproduction or diffusion of this document are forbidden without the prior written agreement of SERCEL MSD. G. GUN II Operation and Maintenance Manual – P/N : MN105 - TLN – V2 November 08 p. 75

Intentionally left blank

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