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RENR2344

August 2001
ALARM MODULE OR ENGINE MONITORING
MANUAL SYNC MODULE SYSTEM
START AID SWITCH
GENERATOR PANEL PUMP STOP PANEL PUMP RUN SCROLL SWITCH
SET CONTROL LIGHT PUSHBUTTON LIGHT PUSHBUTTON

VOLTAGE ADJUST
RHEOSTAT MODE CLEAR
SWITCH

WARNING

SCROLL

HIGH
PUMP STARTING PUMP
COOLANT STOP AID RUN DISPLAY
TEMP

LOW
LOW OIL COOLANT
TEMP
PRESSURE CLEAR

LOW
EMERGENCY OIL
PRESSURE MODE
STOP
LOW

HIGH WATER FUEL DISPLAY


LEVEL
TEMP
SYSTEM
NOT IN PANEL
ENGINE AUTO LH
LIGHTS
OVERSPEED
LOW
BATTERY
VOLTAGE RH
OVERCRANK

LH/RH
SELECT
SPARE 1

SPARE 2

EMERGENCY
STOP
STOP
SPARE 3 R R OFF
RESET

FAULT
SHUTDOWN
AUT

COOLDOWN AUTO
FAULT ALARM STOP
ALARM PHASE ENGINE LAMP ALARM SERVICE SILENCE
EXIT
SELECT METER TEST CODES MODE

MAN

START

560-642 154-3045

ENGINE

3412C EMCP II + For PEEC Engines


RIGHT HAND
CONTROL
LEFT HAND
SPEED ADJUST POTENTIOMETER SWITCH
SWITCH
OR GOVERNOR SWITCH

Electrical System
EMERGENCY STOP PANEL
zzzzza LIGHT
SWITCH

PTL1-UP
9EP1-UP
BCW1-UP
4BZ1-UP

LOW FUEL
FUSE LEVEL SHUTDOWN RELAY
BLOCKS

AC TRANSFORMER BOX
GENERATOR RUNNING RELAY

Volume 1: Electronic AC/DC Panel Group and Schematic


CRANK RELAY
© 2001 Caterpillar Printed in U.S.A.
PWM MODULE All Rights Reserved

F11

F12
M
6 5 4 6 5 4 6 5 4
F13 S
3 2 1 3 2 1 3 2 1
3 2 1

CATERPILLAR

-B S D +B TBC

B A B A B A
H21 H21
9 8 7 9 8 7 9 8 7

CR GRR F15 F23 LFSR H22 H22

H23 H23

50 50

50 50

51 51

52 52

53 53

80 80

82 82
KILOWATT
ALARM
RELAY
RELAY

FUSE
DC TERMINAL
PUMP AC TERMINAL BLOCKS
STRIP DC PANEL RELAY STRIP
AC TERMINAL AC PANEL
STRIP

6 5 4 6 5 4 6 5 4 ARMING
3 2 1 3 2 1 3 2 1 GROUND FAULT
RELAY
RELAY
F50 F51 F52

DC TERMINAL B A B A B A
WINDING OVER/UNDER
STRIP
TEMPERATURE
9 8 7 9 8 7 9 8 7

VOLTAGE PUMP
KWR ALR PR
6 5 4

RELAYS
3 2 1

RELAY CONTACTOR

ATR ATR B

8
A

7
GND5

GND6
GND2
GND1

MOT2
MOT1

GND3
GND4
SP1A

136
137
101

110
131
108
109

202
203
206
207
HC1

157
159
SP2
SP3
SP4
23A

SP1

14A
23A

70B
45A

T0
50
50
50
BO

MT
ER
SV
SV
SV
SV
D+

FP
EL

AR GNDFR
30
30
30
37
38

57
57
59
62
62
63
67

90
99

82

87
88
89
D-
10
10
11
12
15
16

39

O/UVR
17

22
18
19

67

80
46

45

34

21
1
1
1
1
2
2
2
2

3
3

6
5
5

2
2
2
2
2

ABCDEFGHIJ ABCDEFGHIJ
adjust adjust
set point set point MERLIN GERIN
PC
read read
multi 9

C60N

DC TERMINAL STRIP (TBD1) AC TERMINAL STRIP (TBA1) 12 567 12 567 OFF OFF

FUSE F16 F17 F18 MCB1 F21 F22 F32 F33


HC

70
83
85
77
5
BLOCKS
DC PANEL
ABCDEFGHIJ ABCDEFGHIJ
B adjust adjust
set point
read
set point
read CIRCUIT HEATER
12 567 12 567
BREAKER BC CONTACTOR
GND
2 BTR ATR
2
3 AC PANEL
DC CHASSIS 6
6
F50 F51 F52
BEARING
6 5 4 6 5 4 6 5 4
10
TEMPERATURE
3 2 1 3 2 1 3 2 1

30
31
6

3
5

2
4

1 BATTERY
54
RELAY
B A B A B A

CHARGER
9 8 7 9 8 7 9 8 7

KWR ALR PR 57 B

9 8
A

61 O/UVR AR GNDFR
ATR ATR
63
87 PC
CUSTOMER
ABCDEFGHIJ ABCDEFGHIJ MERLIN GERIN
multi 9

adjust adjust C60N

88
set point set point

PUMP
read read

DC 40 PIN TERMINAL STRIP ALARM


12 567 12 567
OFF OFF

89
KILOWATT RELAY FUSE
CONNECTOR 90 F16 F17 F18 MCB1 F21 F22 F32 F33 RELAY AC TERMINAL
91
HC
DC TERMINAL RELAY BLOCKS
STRIP
ABCDEFGHIJ ABCDEFGHIJ
96 STRIP
97
adjust adjust
set point set point
read read

98
12 567 12 567

BTR ATR 99
6 5 4 6 5 4 6 5 4
D+
BC
D- 3 2 1 3 2 1 3 2 1
AC DC
RDM
47
48
49
231A
232A
233A
DC TERMS

231B B A B A B A
232B
AC 40 PIN 233B
9 8 7 9 8 7 9 8 7

CONNECTOR 231C
232C
233C
AC TERMS

(TBD 2) (TBA 2)
RFI

VOLTAGE GND 148 139 133 133 132

GND

SP1
SP2
SP3
SP4
10
10
30
30
36
71
72
74
81
81
84
2
2
2
3
6
REGULATOR
132 131 133 GNDGND

GNDGND133 131 132

GND1

GND2
GND

EF1
EF2
101
108
109
110
131
131
136
137
157
159
202
203
206
207
132

140
142
209
210

120
122
124
GROUND
7W-9799

(TBD 2) 132 133 133 139 148 GND

VIEW B-B
B
154 (TBA 2)
156 CHASSIS ONLY SHOWN
CUSTOMER MARSHALLING BOX
GROUND BAR (FRONT VIEW)
CUSTOMER TERMINAL STRIP
(TBC)
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

VOLTAGE REGULATOR TERMINAL CHART

REGULATOR TERMINAL DESTINATION CROSS REFERENCE


+ - A B C D E F G H J K L M N O P Q R S

K BATTERY BATTERY BATTERY


VR3F 7 6 - 4 8 10 - - 5 22 24 20 F1 F2 26 28 30 - K
+ - CHARGER DISCONNECT SWITCH
DIGITAL 7 45 - - - 8 B+ B- 5 22 24 20 F1 F2 26 28 30 6
CUSTOMER CB1 60A
UL NOTE W
120/240V 40 PF/KVAR 7 45 44 - - 8 B+ B- 5 22 24 20 F1 F2 26 28 30 6
ALT
AC SUPPLY
PS1
SM1
240 PS2
SLR CHART
SM2
120
CB2 20A SMMS1 NOTE P SYNCHRONIZING
24 VOLT LINE
25 PS1 RESISTOR TAP
GENERATOR RUNNING RELAY NOTE AL GENERATOR WINDING OVERTEMPERATURE ALARM/SHUTDOWN TO LINE
L1 N L2 1 2 1 SETTING CHART
NOTE S SMMS2 3

1600 OHM
3 2 2 208 USE E-D 1760 OHM
26
57
PS2 +G -H 30 A
GRR 31 240 USE E-C 2400 OHM

3200 OHM
87 2 1 NOTE P
87 T1 T2 T3 6 B
C ATR1 300 USE E-B 5600 OHM
C C C C 7 4 21
37
5 74 380 USE E-B 5600 OHM
58 32 LAMP 1 4 WH 171 1 C
GND 132 131 133 GRR

640 OHM
88 88 7 30 400 USE E-B 5600 OHM
C ELS TC4
1 2 RD 172 2 416
7 1 9 USE E-A 7200 OHM
D

1760 OHM
59 WH 173 480 USE E-A 7200 OHM
33 10 AMP 8
89 75
89 TC1
C RD 174
NOTE BM LAMP 2 10 30 E

15
17 38 CR 66 19
132 136 136 136 137 137 131
J
14
F16
2 AMP 2 8 A1
HC
A2 COMMON ALARM SHUTDOWN
SP2
J
16 30
NOTE X
ALR LAMP 3 GOVERNOR TERMINAL CHART
131 131 64
7 4 GOVERNOR TERMINAL DESTINATION CROSS REFERENCE
HC SPACE HEATER
135 140 140 140 ALR A B C D E F G H J K
132 65
F17
1 2 120 VAC 240 VAC 3 2
8 AMP H1 H3 7 1 +G -H PWM S D B- B- B+ 3 2 1 - -
L A
66 LAMP 4 LOADSHARE 19 - 21 16 15 28 27 26 14 13
6
ATR2
N B 5 74
H2 H4 181 1
7 30
HC TC5
133 141 142 142 142 182 2
F18 ENCLOSURE LIGHTING 9
AUXILIARY CIRCUIT BREAKER CONTACT

OFF/RESET
CONTACTS
3 4 240 VAC
8 AMP BATTERY BATTERY NOTE BT WH 183 OFF

MANUAL
8 75
FIRST CIRCUIT BREAKER 30
CHARGER CHARGER RESET

AUTO

STOP
NOTE M NOTE AK TC2
RD 184 10 30
MCB1 NOTE K
SEE CHART
BREAKER AUX 2
32 AMP NOTE Z 233
HC NOTE W BELOW C 233A 2 11 15 1 X X X X
132 138 148 148 1L1 JACKET 11 14 2 X
1 2 5 6 WATER BREAKER AUX INTERNAL FLYBACK 27 RM27 2
2 14 SP2
3 X
AUT

231 1 COOLDOWN AUTO


HEATER C 231A CIRCUITRY 4 X STOP
1 16 30
10 4 240 VAC BATTERY CHARGER TERMINAL CHART 11 12
10 AWG 2 RM32 RM5 RM19 37 5 X
AWG
BATTERY CHARGER DESIGNATION 232 F4 6 X X X X
10 AWG C 232A
10A ASR
I I
MAN
7 X
A B SECOND CIRCUIT BREAKER 12
1 RM16 A B 8 X START
HC 38
133 134 139 139 3 1 10 AMP NON-UL 0 240 BREAKER AUX GRR 9 X
233 CTR
7 8 1L2 C 233B 3 2
3 4 5 AMP NON-UL L N 11 14 RM30 RM17 +G -H 10 X
F1
BREAKER AUX RM3 CTR 6
231 10A
131 C 231B ATR3
NOTE S
11 12 5 74
191 1
232 99 7 30
C 232B TC6
AUTOMATIC FUEL TRANSFER SYSTEM 192 2 OUTPUT LOAD SPECIFICATIONS
THIRD CIRCUIT BREAKER RM36 RM23 9
FOR GSC RELAY MODULE
5 36 PSPB 64 24 PR OL BREAKER AUX F7 WH 193 8 75
132 207 207 207 206 206 205 204 233 10A RM9 RR RELAY MODULE RATING FOR RATING FOR
131
F22 PC C 233C TC3
RD TERMINAL NO. RESISTIVE INDUCTIVE
1A 2A 9 6 95 96 11 14 21 BK 194 10 30
2 AMP A1 A2 LOADS LOADS
1 1
33 BREAKER AUX
231 22 RD MPU 15 13, 14, 0-.45A, 24VDC *N/A
C 231C GSC 2
11 12 14 SP2 15, 16, 10A, 24VDC 10A, 24VDC
NOTE BF 17, 18,
232
C 232C ESTS 16 30 19, 21, 20,
70 ESPB
PSL 22, 24,
PC 3 42 11 1L1 1L2 12
RM8 RM24 23, 36, 10A, 24VDC 5A, 24VDC
207 203 203 203 131 RM35 1L1 1L2 11 T1 T2 T3
R 39 39 12 2 RHLH OR 110VAC 7.5A,110VAC
61 62 KWR F6 CR
RR A B
49 10A NOTE AB * DO NOT CONNECT INDUCTIVE LOADS TO
C 34 1R1 1R2 4 CLR
6 THESE TERMINALS
7 4 RM33 RM6 RM18 14 1R1 1R2 4
PC 1 40 PRL KWR F3
34 4 4 SMM 3 SRV SP2
S1 MCS ENGINE INSTRUMENTATION
H 207 202 202 202
G
131
7 1
47
C 10A SMR RM21 H
53 54 SCS 3 RHLH
4 SMM 3
NOTE N 48 SMR
C S2 17
1L3 1L4
30 2 3 2 3
NOTE U NOTE P 2 1
1L3 1L4
PC OL 17 17 30 30
T1,T3 38
132 208 209 209 RM B+ 6 NOTE AP
F21 FUEL TRANSFER PUMP 1 2R2 2R1
1 2 2 30
15 AMP 3/4 HP, 1Ø, 2 POLE RM28 46 45A 18 33 23 GENERATOR BEARING OVERTEMPERATURE ALARM/SHUTDOWN NOTE AM 99 REMOTE
2R2 2R1 5 4 1+ 8 SPARE FAULT INPUT LED #1
P 115/110-230-208 45 46 45A 5 2 CUSTOM
PC OL 3 2 8 LIGHT
210 210 50/60 HZ NOTE U 9 SPARE FAULT INPUT LED #2
131 +G -H
8 GPM AUTOMATIC FUEL TRANSFER SYSTEM 1
3 4 4 NOTE AG
T2,T4 9.2/11.2 FLA FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK RM28 6 10 SPARE FAULT INPUT LED #3
30 30 38 FP FP C
PR BTR 16 1
5 71 11 SPARE FAULT INPUT LED #4
7 4 FUEL

CAT MONITORING SYSTEM


4 PEE SV SV A RD 163
PEEC 1 1
6 CR 85 2 2
PRESSURE 7 30 3 SPARE FAULT INPUT LED #5
33 FSOS 86 B BT1
PSPB 4 10 4
LFLS FUEL SOLENOID RTD 9 4 SPARE FAULT INPUT LED #6
84
LFLS 81 83 83 2 12 TEST
211 84 22 PT100 WH 164 2
F23 PR 28 MT MT 1 8 76 5 SPARE FAULT INPUT LED #7
SOLENOID GND ELECTRONIC
2 AMP 1B 2B 3 4 1 2 A B PEECR 13 INLET 13 SILENCE
CB3 15A 1 3 6 SPARE FAULT INPUT LED #8
P+ LOADSHARE 2 2 2 MANIFOLD 10 30
NOTE BP NOTE BN BATTERY (+) 30
30 87 AUX 8 TEMPERATURE 15 14 HORN -7
2 19
BATTERY (-) C C
PRPB 10 10 EL EL C 14 SP2
18 9 RM14 20 NOTE J
SV SV
EXHAUST 16 30
81 81 A
EGR PEEC TEMPERATURE NOTE AQ
3 4 RM13 1 7 17
41 K J
G G
2 2 B
IDLE/RATED LEFT SIDE REMOTE
D 3 HORN INPUT 1
ESDR E 99 NFPA 99
2 31 14 8
27 ER ER C 1+ 8 LIGHT
ENG SHUTDOWN EXHAUST
NOTE AH 87A 30 PWM SV SV
8 9 A TEMPERATURE 4 HORN INPUT 2
4 10
LFLS LFLS PRIME THROTTLE A 3 2 2 B
RIGHT SIDE
81 83 83 2 H 12 90
84 84 37 3
F23 PR DROOP B G 2 DATA
2 AMP 3 4 1 2 A B 2 27 BO BO 15
F BO C 12
1 NOTE BG
NOTE BP NOTE BN C NOTE BE 24 SV SV SV A AIR INLET LOW COOLANT 13 R9
SP 11 12 TEST
PRESSURE TEMP ALARM
6 HC5 2 2 B 14
PR
(BOOST) 10
13 SILENCE
84 81 3 3 18
3 16 HC4 9
7 4 3 3 30
C 14 HORN -7
22 HC3 LOW OIL 16
1 R8 8
10 PRESS ALARM
PR 2
12 HC2 17
84 85 85 7
7 2 SATS
AUTOMATIC FUEL TRANSFER SYSTEM 2 8 5 RM31 RM4 RM15 CR ETHER START 3 HC1 21
F2
13 ES 2 6 NOTE AR
FUEL SUPPLY FROM ABOVE GROUND BULK TANK 6 9 85 DR 86
MV 10A FCR 31 HC0 SYSTEM NOT IN 19 R7 5
REMOTE
AUTO ALARM NFPA 110
ETHER 99
2 2 20 5 6 7 8 9 10 11 B+ 2 LIGHT
START AID NOTE V 90
TSC
2 24 2 30
14 13 12 11 10 9 8 22
NOTE V C C C
3 1 SASV 2 1 HIGH COOLANT 22
SAS 59 60 TEMP FAULT
R6 ELECTRONIC CONTROL 69
59
PR 85 2 23 GROUP 23
F AUTOMATIC FUEL TRANSFER SYSTEM 3
FUEL SUPPLY FROM FREESTANDING BULK TANK
8 5
1 2 60
27 7 6 5 4 3 2 1 F
5 5
MV LOW OIL 25 12 1 4 3 2
35 90 90 90 R5
PR
PRESS FAULT
26
7 4
4 30
SPARE 6 6 30
-B
63 63 63 3
PSPB 4 10 LFLS 1 36 C OVERCRANK 28
LFLS NFPA ALARM MODULES R4
211 84 84 81 83 83 2 FAULT 2
F23 PR RM2 1 1 29
1B 2B NOTE AC
2 AMP 3 4 1 2 A B 1 NOTE AS
33
43 NOTE BD 10 -7 30 REMOTE
NOTE BP NOTE BN 13 1+ 99
31 CUSTOM 8 SPARE FAULT INPUT LED #1
61 61 OVERSPEED R3
34 C SEE ALARM CHART 99 16 LIGHT
PRPB ALM 72 35
FAULT 1+ 9 SPARE FAULT INPUT LED #2
8 32
18 9
NOTE AJ CTR FCR A 90 SEE ALARM CHART 36 10 SPARE FAULT INPUT LED #3
81 81 ECS 2 301
KWR 10
3 4 HIGH COOLANT 34 11 SPARE FAULT INPUT LED #4
6 NOTE AE 38
6 SEE ALARM CHART TEMP ALARM R2
10 1 SPARE FAULT INPUT LED #5
RM1 B NOTE AF 300 35 3
9 11
5
20 39 4 SPARE FAULT INPUT LED #6
48 8 12 TEST 99 12 TEST
22
5 5 7 68 C EMCP DIAGNOSTIC 37 5 SPARE FAULT INPUT LED #7
1
13 SILENCE ALARM INPUT CHART FAULT
R1
CUSTOMER 13 SILENCE
55 2 30 6 SPARE FAULT INPUT LED #8
OFF/RESET 39 69 38
58 5 14 HORN ALM INPUT INTERFACE 30
COOLDOWN/STOP 32 8 10 11 14 HORN -7
3 TERMINAL CIM MODULE
E E
LOAD 56 40
AUTO 40
57 4 NOTE BL
START 33 NFPA 99 SPARE SPARE SPARE
L0 L1 L2 L3 1
NOTE AN
NFPA 110 SPARE SPARE BCF
30 16 99
30 IC 15
57 30 30 8 SPARE FAULT INPUT LED #1
57
C C 99
1+ 9 SPARE FAULT INPUT LED #2
MANUAL SYNCHRONIZING MODULE 90
15 51 SL2 SLR2 10 SPARE FAULT INPUT LED #3
6 3
156 159 160 162 110 PL1 CUSTOM ALARM MODULE
C F33 2 11 SPARE FAULT INPUT LED #4
8 6 NOTE AD
3 OR 4 POLE 108
2 AMP 11 23 PLS 2 1 NOTE AL 3 SPARE FAULT INPUT LED #5
OPTIONAL MOLDED 154 157 161 163 RM12 RM39 74
108 10 10 10 9 8
CASE CIRCUIT C F32 109 8 F10 PL2 GEN WINDING OVERTEMP ALARM 20 4 SPARE FAULT INPUT LED #6
BREAKER 3 2 2 12 TEST
4 1 10A
2 AMP
SL1 SLR1 110
12 10 5 SPARE FAULT INPUT LED #7
2 1 NOTE AM 68
SS 45 9 13 SILENCE
NOTE F 12 6 SPARE FAULT INPUT LED #8
10 71 GEN BEARING OVERTEMP ALARM 12
10 69
C 14 HORN 30
-7
T1 T11 H1 T1 X1 J1-1 15
GROUND FAULT RELAY 91 12
F11 10 GNDFR NOTE G
73 13
AR 108
10 R9 R9 11
PR1

NOTE G 2 2 14 11
B A RM34 RM7 RM22 GROUND FAULT OUTPUTS
AR H2 X2 6 6 6 15 14
122 F5 C 10
118
A1 CAM
T0 T1 T2 T3 7 4 H21
10A GFR
LFLS NOTE BH 18
9
120 70 NOTE AT
A2 11
EF2 COMMON ALARM SHUTDOWN 5 6 R8 16
R8 8
L LOW FUEL LEVEL ALARM REMOTE
D GNDFCT EF1
K
T2 T12 H1 T2 X1 J1-2 92
NOTE X
A
ALR
B 35
NOTE BQ OUTPUTS
17
7 99
NFPA 99
16 LIGHT
3 HORN INPUT 1 D
GNDFR F12 11 30 1+
-7 21
6
109 10
PR1

7 1+ 19 4 HORN INPUT 2
T1 H2 X2 75 NOTE AL R7 R7 5 NOTE BG
32 a 3
GEN WINDING OVERTEMP SHUTDOWN OUTPUTS 90
SH 20 5 6 7 8 9 10 11
5 H22 TC 2 DATA
T2 SHUNT TRIP CB 24
14 13 12 11 10 9 8
32 a NOTE AM
4
9 T3 T13 H1 T3 X1 J1-3 SH 76 R6 22 12 TEST
T3 93 GEN BEARING OVERTEMP SHUTDOWN R6 ELECTRONIC CONTROL
F13 12 TC OUTPUTS
SHUNT TRIP CB 23 GROUP
110
PR1

32 a 13 SILENCE
27 7 6 5 4 3 2 1
8
14 38 H2 X2 SH 30
TO TO 101 101 TC 14 HORN -7
SHUNT TRIP CB 25 12 1 4 3 2
NOTE Y R5 R5
H23 5 SPARE FAULT INPUT LED #7 OUTPUTS
26
50 12 4
30
20 3
CT 1 51 B 12 TEST
51 1 51 4 5 151 51 T4 62 62T 28
H1 J1-4 94 SENSOR V- 31 R4 R4
4 2 8 SPARE FAULT INPUT LED #1
68 OUTPUTS 99
BK BR A 13 SILENCE 29
11 COOLANT 1+
PR1

67 67T 9 SPARE FAULT INPUT LED #2


50 SENSOR V+ 9 ECTS 69 33
1
C TEMP 14 HORN
10 SPARE FAULT INPUT LED #3
CT 2 16 16
52 2 BK PU COOLANT TEMP 7 NOTE BL R3 31
LOADSHARE R3 11 SPARE FAULT INPUT LED #4
OUTPUTS
10 4 MODULE 15
C 32
50 15 3 SPARE FAULT INPUT LED #5
C C
OIL PRESSURE 8 LFSR
36 2
52 6 7 152 52 52 A 20 4 SPARE FAULT INPUT LED #6
CT 3 3 H1 T5 J1-5 95 67P OIL RDM
53 4 7 12 TEST
5 EOPS R2 34 C
BK BR PRESSURE R2 5 SPARE FAULT INPUT LED #7
PR1

B OUTPUTS 68
62P LFSR 35 13 SILENCE
86 6 SPARE FAULT INPUT LED #8
6
NOTE J DC CONN 1 9 39 69 30
PU 8 C 6 14 HORN
BK 18 -7
18
ONLY FOR VR3F COOLANT LOSS 13 R1 37
LOW FUEL LEVEL SHUTDOWN R1
9 A OUTPUTS
D2
67L COOLANT 38 RELAY
53 ECLS
53 8 9 153 53 T6 J1-6 96 19 LOSS
DROOP
1 OHMS
100 H1
6 OIL TEMP 14 7 62L B 17 DRIVER
CT LFLS 17 40
D1 OHMS BK BR 72 72 2 MODULE
PR1

LFSR RDM
33 OHMS 50 50 50 11 C 8 7 A B 1 NOTE AU
J1-7 97 NOTE BJ
16 19 NOTE BR
BK PU REMOTE
12 A 3 HORN INPUT 1
T2 T3 67 67O OIL 99 NFPA 110
T1 ATB EOTS 1+ 16 LIGHT
U V W TEMP
10 B
62 62O
NOTE BG 4 HORN INPUT 2

90
VOLTAGE REGULATOR 7 7 2 DATA
122 RDM RDM
NOTE D 30

T4 T5 T6
5A VAR 124 12 TEST
J 82 82 1
A NOTE AA
VOLTAGE ADJUST
B B
2 13 SILENCE
6A 80 80 POTENTIOMETER 120 19 19 30
S B D+ D+ D- D- D+
3 19 C DATA + 14 HORN -7

T7 T8 T9 RFI FILTER 20 20
3 D-
NOTE A

NOTE H
NOTE C

D-
NOTE B

D- DATA -
20 C
22 22 K PF/KVAR D+ D+
CCM
GENERATOR

REGULATOR

2 1 2 3 60
C ADJUST 4 99
L NOTE BK 1 SP1 SP1 B+
RFI

24 24 SP1 8 SPARE FAULT INPUT LED #1


SPARE 1 23 99 99
2 1+ 9 SPARE FAULT INPUT LED #2
20 20 M
D
GOV B-
10 SPARE FAULT INPUT LED #3
- LOADSHARE 61
F2GEN O 14 SPARE FAULT INPUT LED #4
E SP2 SP2 SP2 11
MODULE SPARE 2 24 CUSTOMER
EXC
NOTE BC 62 24
COMMUNICATION 3 SPARE FAULT INPUT LED #5
F1GEN N F
T10 T11 T12 NOTE BB 10 11 12
SPARE 3 25
SP3 SP3 SP3 MODULE 20 4 SPARE FAULT INPUT LED #6
+ NOTE BA
NOTE J
12 TEST
T0 10 63 34 5 SPARE FAULT INPUT LED #7
11 PMG P G SP4 SP4 SP4 68
N SPARE 4 29 13 SILENCE
6 SPARE FAULT INPUT LED #8
12 PMG Q 69 30
14 HORN -7
2
R VR H NOTE: 2

SHIELD TO BE GROUNDED 49 11
GEN 122
AT CONTROL END ONLY
1 36 36
BATTERY
F15
PM GENERATOR L5 + - CHARGER
A PHASE ROTATION 1-2-3
F51
122
NOTE Z
NON-UL A
2 AMP S
124
F52
LS2
S N 2 AMP NOTE BS
LS1
13 PMG 120
F50
M
2 AMP 120

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

SYMBOLS NOTES ABBREVIATIONS


NOTE A: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ NOTE Z: COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS. NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER AFCR AUXILIARY FUEL CONTROL RELAY ENFR ENGINE FAILURE RELAY PC PUMP CONTACTOR
Marshalling Box DC Marshalling Box 40 IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE EOPS ENGINE OIL PRESSURE SENSOR PCB PRINTED CIRCUIT BOARD
Standard Wiring Resistor 11 OPERATION, REMOVE FOR 50HZ OPERATION. NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER AFTS AUTOMATIC FUEL TRANSFER SYSTEM
Terminal Way AC Connector NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE; SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSE
SUPPLIED WITH 10 AMP BATTERY CHARGER.
NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER ALM ALARM MODULE EOTS
ESDR
ENGINE OIL TEMPERATURE SENSOR
ENGINE SHUTDOWN RELAY
PEEC PROGRAMMABLE ELECTRONIC ENGINE CONTROL
REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER) PEECR PEEC RELAY
ALR ALARM RELAY
NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS. ESPB EMERGENCY STOP PUSH BUTTON
Marshalling Box AC SASV 2 Way NOTE C: FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED.
NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST
ALT ALTERNATOR
PL PANEL ILLUMINATION LIGHT
Customer Wiring Temperature Switch 2 BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR. ESTS EMERGENCY STOP SWITCH ON ENCLOSURE PLS PANEL LIGHT SWITCH
Terminal Connector NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS. NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL ASR AIR SHUT-OFF RELAY
F FUSE POT POTENTIOMETER
DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR. NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM. APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER ATB AC TRANSFORMER BOX
FCR FUEL CONTROL RELAY PR PUMP RELAY
GSC 40 Way SATS 2 Way NOTE F: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION. PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION. ATR ALTERNATOR TEMPERATURE RELAY PRL PUMP RUN LIGHT
Package Options Liquid Level Switch 1 NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT FCS FUEL CONTROL SOLENOID
Harness Connector Connector SEE SLR TABLE FOR RESISTOR CONNECTIONS. TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIREABLE TO TURN OFF
THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF"
AUX AUXILIARY TERMINAL STRIP FCTM
FPT